Salt spray testing device with multiple box bodies controlled by single unit

By designing a salt spray test device that controls multiple boxes with a single unit, the rotating connection and servo motor can achieve uniform clamping and rotation of the test samples, solving the problem of uneven salt spray contact and improving the testing efficiency and accuracy.

CN119309987APending Publication Date: 2025-01-14HUANSHIYU TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411564456.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

During the testing process of the existing salt spray test chamber, the salt spray of the fire extinguisher has uneven contact with the outside, resulting in different degrees of corrosion at different locations, affecting the test results.

Method used

A salt spray test device with a single unit controlling multiple boxes is designed. By setting up multiple salt spray boxes, clamping devices and support devices in the test box, the rotating connection and servo motor are used to achieve uniform clamping of test samples. and rotate to ensure full contact of salt spray and reduce manual operation.

Benefits of technology

It improves the fixing effect and detection accuracy of the test samples, reduces staff operations, improves testing efficiency, ensures uniform contact between the salt spray and the test samples, and avoids blind spots.

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Abstract

The invention relates to the technical field of salt spray testing, in particular to a salt spray testing device with a plurality of box bodies controlled by a single unit. Comprising a test box, a plurality of salt mist boxes are rotatably connected in the test box, clamping devices are arranged in the salt mist boxes, a plurality of supporting devices are arranged in the test box, and the clamping devices rotate to drive the clamping devices to get close to the middle, so that the clamping devices clamp test samples of different sizes; a plurality of groups of salt mist boxes are controlled by a control cabinet, so that a turntable rotates clockwise to drive a plurality of groups of mounting blocks to rotate, and the rotating mounting blocks drive a fixed plate to approach to the middle position, so that a roller is driven to be in contact with a test sample, the roller concentrically clamps the test sample, and the fixing effect of the test sample is improved; and a plurality of salt mist boxes can work simultaneously, so that the operation of workers is reduced, and the testing efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of salt spray testing, in particular to a salt spray testing device in which a single machine group controls multiple boxes. Background Art

[0002] Salt spray test is an environmental test that mainly uses artificial simulated salt spray environment conditions created by salt spray test equipment to evaluate the corrosion resistance of products or metal materials. It is divided into two categories, one is the natural environment exposure test, and the other is the artificial accelerated simulated salt spray environment test. The artificial simulated salt spray environment test uses a test equipment with a certain volume of space - a salt spray test chamber. Multiple people are required to control each salt spray test chamber to evaluate the salt spray corrosion resistance quality of the product.

[0003] Existing salt spray test chambers are equipped with anti-corrosion racks to support products. Products can be placed on the racks at an angle or lying flat. For some fire-fighting equipment such as fire extinguishers, their parts may rust and corrode during long-term storage. Therefore, fire extinguishers are subjected to salt spray tests before being put into production. The fire extinguishers are placed on the racks and sprayed with salt through nozzles. However, the contact position of the fire extinguisher with the rack is fixed, and there may be uneven contact between the salt spray and the outside of the fire extinguisher, resulting in different degrees of corrosion between the product at the contact position and the fully exposed product position, thereby affecting the test results. Summary of the invention

[0004] The object of the present invention is to provide a salt spray test device in which a single unit controls multiple boxes, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, a salt spray test device in which a single unit controls multiple boxes is provided, comprising a test box, a control cabinet is arranged on one side of the test box, a plurality of salt spray boxes are rotatably connected inside the test box, a clamping device is arranged inside the salt spray box, a plurality of supporting devices are arranged inside the test box, and the supporting device is arranged directly in front of the clamping device, the rotation of the clamping device drives the clamping device to move closer to the middle, so that the clamping device clamps test samples of different sizes, the upper and lower positions of the supporting device are adjusted, and the supporting device supports the test samples after clamping, the rotation of the plurality of salt spray boxes drives the clamping device to rotate, and the plurality of test samples are tested, and at the same time, the rotation of the clamping device drives the test samples to fully contact with the salt spray.

[0006] As a further improvement of the technical solution, a frame is arranged above the test box, and a sliding door is slidably connected to the interior of the frame, and the sliding door is made of glass.

[0007] As a further improvement of the technical solution, one end of the multiple salt spray boxes is fixedly connected to a rotating shaft, and the end of the rotating shaft away from the salt spray box passes through one side of the test box and is fixedly connected to a driving motor. The driving motor is started to drive the rotating shaft to rotate, and the rotating shaft drives the multiple salt spray boxes to rotate.

[0008] As a further improvement of the present technical solution, the clamping device includes a turntable rotatably connected to the inner wall of the salt spray chamber, the turntable is provided with multiple groups of grooves, the interior of the grooves is rotatably connected with a mounting block, the interior of the mounting block is slidably connected with a fixed plate, the rotation of the mounting block drives the fixed plate to rotate, the fixed plate rotates and moves closer to the middle position to clamp different test samples.

[0009] As a further improvement of the present technical solution, the outer wall of the turntable is provided with a plurality of teeth, the interior of the salt spray chamber is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a gear, and the gear and the teeth are meshingly connected, and the servo motor is started to drive the gear to rotate, the gear rotation drives the turntable to rotate, and the turntable rotation drives the mounting block to rotate.

[0010] As a further improvement of the technical solution, the inner wall of the salt spray box is rotatably connected to multiple groups of fixed rods, one end of the fixed rod is fixedly connected to one end of a fixed plate, and the end of the fixed plate away from the fixed rod is rotatably connected to a roller.

[0011] As a further improvement of the present technical solution, the support device includes a plurality of support plates fixedly connected to the inside of the test box, and the support plates are arranged in groups of two on both sides of the salt spray box, a plurality of slots are opened inside the support plates, a support rod is arranged below the support plates, a plurality of rollers are rotatably connected inside the support rods, and the outer surfaces of the rollers are flush with the inner surface of the salt spray box, and the upper and lower positions of the support device are adjusted according to the size of the test sample, and the rollers support the test sample after clamping.

[0012] As a further improvement of the technical solution, both ends of the support rod are fixedly connected with connecting plates, the upper side of the connecting plate is fixedly connected with a clamping plate, and the clamping plate is mounted on the support plate.

[0013] As a further improvement of the technical solution, a salt spray generator is fixedly connected to one side of the test box, one end of the salt spray generator is fixedly connected to a salt spray pipe, the other end of the salt spray pipe extends to the interior of the test box, and a plurality of branch pipes are arranged on the salt spray pipe, and the branch pipes are symmetrically arranged in pairs above the support plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. In the salt spray test device in which a single unit controls multiple boxes, multiple salt spray boxes are controlled by a control cabinet, so that the turntable rotates clockwise to drive multiple mounting blocks to rotate, and the rotating mounting blocks drive the fixing plates to move closer to the middle position, thereby driving the rollers to contact the test samples, so that the rollers can concentrically clamp the test samples, thereby improving the fixing effect of the test samples, facilitating the simultaneous operation of multiple salt spray boxes, reducing the operation of staff, and thus improving the test efficiency.

[0016] 2. In the salt spray test device in which a single unit controls multiple boxes, by adjusting the position of the clamping plate, the roller can support test samples of different sizes, share the gravity of the test sample on the roller, and facilitate the rotation of the test sample, reducing the friction between the test sample and the test sample. When performing salt spray, a drive motor is controlled by the control panel to drive multiple drive motors to rotate, so that the drive motor drives multiple salt spray boxes to rotate, and the rotation of the salt spray box drives the test sample to rotate, so that the salt spray is fully in contact with the test sample, avoiding dead angles of the test sample during salt spray, which is conducive to improving the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall front structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the overall rear view structure of the present invention;

[0019] Figure 3 It is a cross-sectional schematic diagram of the present invention;

[0020] Figure 4 It is a structural schematic diagram of the salt spray chamber of the present invention;

[0021] Figure 5 It is a schematic structural diagram of the clamping device of the present invention;

[0022] Figure 6 It is a structural schematic diagram of the turntable of the present invention;

[0023] Figure 7 It is a structural schematic diagram of the fixing plate of the present invention;

[0024] Figure 8 It is a schematic structural diagram of the supporting device of the present invention.

[0025] The meaning of each number in the figure is:

[0026] 1. Test box; 11. Sliding door; 12. Salt spray box; 13. Drive motor; 14. Rotating shaft; 16. Salt spray generator; 17. Salt spray tube;

[0027] 2. Clamping device; 21. Turntable; 211. Gear; 212. Servo motor; 213. Gear; 23. Groove; 24. Fixing rod; 25. Fixing plate; 26. Roller; 27. Mounting block;

[0028] 3. Support device; 31. Support plate; 32. Card slot; 33. Card connection plate; 34. Connecting plate; 35. Support rod; 36. Roller. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] See also Figure 1-Figure 8 As shown, the purpose of this embodiment is to provide a salt spray test device in which a single unit controls multiple boxes, including a test box 1, wherein multiple salt spray boxes 12 are rotatably connected inside the test box 1, a clamping device 2 is arranged inside the salt spray box 12, and multiple supporting devices 3 are arranged inside the test box 1, and the supporting device 3 is arranged directly in front of the clamping device 2. By setting multiple clamping devices 2 and supporting devices 3, it is convenient to salt spray multiple test samples, thereby improving the test efficiency. The rotation of the clamping device 2 drives the clamping device 2 to move closer to the middle, so that the clamping device 2 clamps test samples of different sizes, and the upper and lower positions of the supporting device 3 are adjusted. The supporting device 3 supports the test samples after clamping, and the multiple salt spray boxes 12 rotate to drive the clamping device 2 to rotate, so as to test multiple test samples, and at the same time, the rotation of the clamping device 2 drives the test samples to fully contact with the salt spray.

[0032] See also Figure 1-Figure 2As shown, a frame is arranged above the test box 1, and a sliding door 11 is slidably connected inside the frame. The sliding door 11 is made of glass. By pulling the sliding door 11, it is convenient to put in and take out the test sample. At the same time, the glass arrangement allows a clearer viewing of the test sample.

[0033] See also Figure 3-Figure 7 As shown, the clamping device 2 includes a turntable 21 rotatably connected to the inner wall of the salt spray box 12, the turntable 21 is provided with a plurality of grooves 23, the interior of the grooves 23 is rotatably connected with a mounting block 27, the interior of the mounting block 27 is slidably connected with a fixing plate 25, the outer wall of the turntable 21 is provided with a plurality of teeth 211, the interior of the salt spray box 12 is fixedly connected with a servo motor 212, the output end of the servo motor 212 is fixedly connected with a gear 213, and the gear 213 is meshedly connected with the teeth 211, the inner wall of the salt spray box 12 is rotatably connected with a plurality of fixing rods 24, one end of the fixing rod 24 is fixedly connected with one end of the fixing plate 25, and the end of the fixing plate 25 away from the fixing rod 24 is rotatably connected with a roller 26 , open the sliding door 11 and place one end of the test sample on the turntable 21 in the salt spray chamber 12, and the other end is placed on the support plate 31. When one servo motor 212 is started, multiple servo motors 212 are driven to rotate simultaneously, which is convenient for controlling multiple salt spray chambers 12. The servo motor 212 is started to drive the gear 213 to rotate. The gear 213 rotates and engages with the teeth 211, thereby driving the turntable 21 to rotate clockwise. The rotation of the turntable 21 drives the multiple groups of mounting blocks 27 to rotate. The rotating mounting blocks 27 drive the fixing plate 25 to move closer to the middle position. The fixing plate 25 drives the roller 26 to contact the test sample, so that the roller 26 concentrically clamps the test sample, thereby improving the fixing effect of the test sample.

[0034] After the roller 26 clamps the test sample concentrically, the test sample does not contact the inner wall of the turntable 21. At this time, the test sample is in a tilted state. Figure 3 and Figure 4 as well as Figure 8As shown, the support device 3 includes a plurality of support plates 31 fixedly connected to the inside of the test box 1, and the support plates 31 are arranged in pairs on both sides of the salt spray box 12, and a plurality of slots 32 are opened inside the support plates 31. A support rod 35 is arranged below the support plate 31, and a plurality of rollers 36 are rotatably connected inside the support rod 35, and the outer surface of the roller 36 is flush with the inner surface of the salt spray box 12. The two ends of the support rod 35 are fixedly connected to the connecting plates 34, and the upper side of the connecting plate 34 is fixedly connected to the clamping plate 33, and the clamping plate 33 is mounted on the support plate 31. , as the size of the test sample is adjusted, the upper and lower positions of the support device 3 are moved simultaneously, and the two clamping plates 33 are moved toward the side away from the clamping slot 32, and then the clamping plates 33 are moved upward. After moving to the appropriate position, the two clamping plates 33 are moved simultaneously toward the side of the clamping slot 32, so that the clamping plates 33 are placed on the support plate 31, and the support rod 35 is driven to move by moving the clamping plates 33, so that the roller 36 can support different test samples, share the gravity of the test sample on the roller 26, and facilitate the rotation of the test sample, thereby reducing the friction between the test sample and the test sample.

[0035] Considering that the test sample will have dead angles when exposed to salt spray, which will affect the test results, please refer to Figure 1-Figure 4 As shown, a salt spray generator 16 is fixedly connected to one side of the test box 1, and a salt spray pipe 17 is fixedly connected to one end of the salt spray generator 16, and the other end of the salt spray pipe 17 extends to the inside of the test box 1, and a plurality of branch pipes are arranged on the salt spray pipe 17, and the branch pipes are symmetrically arranged in pairs above the support plate 31, and a plurality of staggered nozzles are arranged on the branch pipes, and a plurality of salt spray boxes 12 are fixedly connected to a rotating shaft 14 at one end, and an end of the rotating shaft 14 away from the salt spray box 12 passes through one side of the test box 1 and is fixedly connected to a driving motor 13. Since the nozzle is higher than the height of the test sample, when salt spray is performed, the plurality of driving motors 13 are controlled by a control panel, and when one driving motor 13 is started, the plurality of driving motors 13 are driven to rotate at the same time, and the driving motor 13 drives the rotating shaft 14 to rotate, and the rotating shaft 14 drives the plurality of salt spray boxes 12 to rotate, and the rotation of the salt spray box 12 drives the test sample to rotate, so that the salt spray is fully in contact with the test sample, and a dead angle of the test sample is avoided during salt spray, which is conducive to improving the accuracy of detection.

[0036] See also Figure 1 and Figure 2 As shown, a control cabinet is provided on one side of the test box 1, and a circuit board for controlling the servo motor 212 and the drive motor 13 is provided in the control cabinet. The test box 1 is subjected to a salt spray test by adjusting the circuit board in the control cabinet, so that multiple servo motors 212 and drive motors 13 are controlled by one control cabinet, which facilitates multiple salt spray boxes 12 to work at the same time, reduces the operation of staff, and thus improves the test efficiency.

[0037] When the salt spray test device of the present invention controls multiple boxes with a single unit, a control panel is used to control a servo motor 212 to drive multiple servo motors 212 to rotate, so that the servo motor 212 drives the gear 213 to rotate, and the gear 213 rotates and meshes with the teeth 211, thereby driving the turntable 21 to rotate clockwise, and the rotation of the turntable 21 drives multiple groups of mounting blocks 27 to rotate, and the rotating mounting blocks 27 drive the fixed plate 25 to move closer to the middle position, and the fixed plate 25 drives the roller 26 to contact the test sample, so that the roller 26 concentrically clamps the test sample, thereby improving the fixing effect of the test sample. At the same time, multiple salt spray boxes 12 are provided, which is convenient for multiple salt spray boxes 12 to work at the same time, reducing the operation of staff, thereby improving the test efficiency;

[0038] The upper and lower positions of the support device 3 are adjusted according to the size of the test sample, and the two clamping plates 33 are moved toward the side away from the clamping slot 32 at the same time, and then the clamping plates 33 are moved upward. After moving to a suitable position, the two clamping plates 33 are moved toward the side of the clamping slot 32 at the same time, so that the clamping plates 33 are placed on the support plate 31. The support rod 35 is driven to move by moving the clamping plates 33, so that the roller 36 can support different test samples, share the gravity of the test sample on the roller 26, and facilitate the rotation of the test sample, thereby reducing the friction between the test sample and the test sample;

[0039] When salt spray is performed, a driving motor 13 is controlled by a control panel to drive multiple driving motors 13 to rotate, the driving motor 13 drives the rotating shaft 14 to rotate, the rotating shaft 14 drives multiple salt spray boxes 12 to rotate, and the rotation of the salt spray box 12 drives the test sample to rotate, so that the salt spray is fully in contact with the test sample, avoiding dead angles of the test sample during salt spray, which is conducive to improving the accuracy of detection.

[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A salt spray test device for controlling multiple boxes with a single unit, comprising a test box (1), a control cabinet being arranged on one side of the test box (1), characterized in that: The test box (1) is rotatably connected to a plurality of salt spray chambers (12). A clamping device (2) is arranged inside the salt spray chamber (12). A plurality of supporting devices (3) are arranged inside the test box (1), and the supporting device (3) is arranged directly in front of the clamping device (2). The clamping device (2) rotates to drive the clamping device (2) to move toward the middle, so that the clamping device (2) clamps test samples of different sizes. The upper and lower positions of the supporting device (3) are adjusted, and the supporting device (3) supports the clamped test samples. The clamping device (2) is driven to rotate by the rotation of the plurality of salt spray chambers (12), so that the plurality of test samples are tested. At the same time, the rotation of the clamping device (2) drives the test samples to fully contact with the salt spray.

2. The salt spray test device for controlling multiple boxes with a single unit according to claim 1 is characterized in that: A frame is arranged above the test box (1), and a sliding door (11) is slidably connected inside the frame, and the sliding door (11) is made of glass.

3. The salt spray test device for controlling multiple boxes by a single unit according to claim 2 is characterized in that: One end of the plurality of salt spray boxes (12) is fixedly connected to a rotating shaft (14), and one end of the rotating shaft (14) away from the salt spray box (12) passes through one side of the test box (1) and is fixedly connected to a driving motor (13). When the driving motor (13) is started, the rotating shaft (14) is driven to rotate, and the rotating shaft (14) drives the plurality of salt spray boxes (12) to rotate.

4. The salt spray test device for controlling multiple boxes with a single unit according to claim 2 is characterized in that: The clamping device (2) comprises a turntable (21) rotatably connected to the inner wall of the salt spray chamber (12), the turntable (21) being provided with a plurality of groups of grooves (23), the interior of the grooves (23) being rotatably connected to a mounting block (27), the interior of the mounting block (27) being slidably connected to a fixing plate (25), the mounting block (27) rotating drives the fixing plate (25) to rotate, the fixing plate (25) rotating and moving toward a middle position, thereby clamping different test samples.

5. The salt spray test device for controlling multiple boxes with a single unit according to claim 4 is characterized in that: The outer wall of the rotating disk (21) is provided with a plurality of teeth (211); a servo motor (212) is fixedly connected to the interior of the salt spray chamber (12); a gear (213) is fixedly connected to the output end of the servo motor (212); and the gear (213) is meshingly connected with the teeth (211); when the servo motor (212) is started, the gear (213) is driven to rotate; the rotation of the gear (213) drives the rotating disk (21) to rotate; and the rotation of the rotating disk (21) drives the mounting block (27) to rotate.

6. The salt spray test device for controlling multiple boxes by a single unit according to claim 1, characterized in that: The inner wall of the salt spray box (12) is rotatably connected to a plurality of sets of fixing rods (24), one end of the fixing rod (24) is fixedly connected to one end of a fixing plate (25), and one end of the fixing plate (25) away from the fixing rod (24) is rotatably connected to a roller (26).

7. The salt spray test device for controlling multiple boxes by a single unit according to claim 1, characterized in that: The support device (3) comprises a plurality of support plates (31) fixedly connected to the inside of the test box (1), and the support plates (31) are arranged in groups of two on both sides of the salt spray box (12), a plurality of slots (32) are provided inside the support plates (31), a support rod (35) is provided below the support plates (31), a plurality of rollers (36) are rotatably connected inside the support rod (35), and the outer surface of the roller (36) is flush with the inner surface of the salt spray box (12), and the upper and lower positions of the support device (3) are adjusted according to the size of the test sample, and the rollers (36) support the clamped test sample.

8. The salt spray test device for controlling multiple boxes with a single unit according to claim 7 is characterized in that: The two ends of the support rod (35) are fixedly connected to connecting plates (34), the upper side of the connecting plate (34) is fixedly connected to a clamping plate (33), and the clamping plate (33) is mounted on the support plate (31).

9. The salt spray test device for controlling multiple boxes by a single unit according to claim 1, characterized in that: A salt spray generator (16) is fixedly connected to one side of the test box (1); a salt spray pipe (17) is fixedly connected to one end of the salt spray generator (16); the other end of the salt spray pipe (17) extends into the interior of the test box (1); a plurality of branch pipes are arranged on the salt spray pipe (17), and the branch pipes are symmetrically arranged in pairs above the support plate (31).