Auxiliary tool for inserting coil into motor stator

By designing the auxiliary tooling for inserting coils into the motor stator, the winding unit and the second telescopic part are used to realize the winding and nesting of the coils, which solves the problem that the existing technology is difficult to meet the needs of multi-specification and small-batch motor stator production, and improves production efficiency and applicability.

CN119315776AInactive Publication Date: 2025-01-14HEBEI DAYE MOTOR MFG CO LTD
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Patent Information

Application Number
CN202411518058.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to meet the production of multi-special small batch motor stator, and automation equipment is expensive and not practical.

Method used

An auxiliary tooling for inserting coils into the stator of a motor is designed. The winding work is completed through the winding unit, and the second telescopic part is used to embed the coil into the stator, so that winding and nesting can be completed in one process.

Benefits of technology

It reduces the work intensity of manual nesting operations, improves production efficiency, and is suitable for the production of multi-specification and small batch motor stators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The motor stator coil inserting auxiliary tool comprises a workbench, the top face of the workbench is fixedly connected with a first base, a second base and a third base, a first telescopic piece is fixedly installed on the top face of the first base, and a supporting plate is fixedly installed at the top end of the first telescopic piece; a winding unit and a driving assembly are fixedly installed at the two ends of the top face of the supporting plate correspondingly and are in transmission connection. A second telescopic piece is fixedly installed on the top face of the second base and penetrates through a silicon steel ring, the outer side of the silicon steel ring is sleeved with a driving rotating assembly detachably connected with the second telescopic piece, a support is fixedly connected to the top face of the third base, and a wire supply assembly is rotationally connected to the top end of the support and is in transmission connection with a horizontal pushing assembly. According to the invention, the winding work of the motor stator can be completed through the winding unit, and then the coil is embedded into the stator through the second telescopic piece, so that the winding and nesting of the coil are completed in one sequence, and the working intensity of manual nesting operation is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of motor manufacturing, and in particular to an auxiliary tooling for inserting a coil of a motor stator. Background Art

[0002] The process of inserting coils into the motor stator, that is, the wire embedding process of the motor stator winding, is a key link in motor manufacturing. This process requires delicate operation and strict quality control to ensure the performance and reliability of the motor. It is necessary to determine the appropriate wire embedding scheme based on the parameters of the motor, such as the number of poles, number of slots, and pitch. For example, for a 24-slot, 4-pole, full-pitch three-phase asynchronous motor, the wire embedding method can be summarized as "embed two, empty two, embed two, reverse two, and hang three". First, embed the lower edge (sunk edge) of the coil into the stator slot. Before entering the slot, the coil needs to be flattened and twisted to make it slightly twisted, and then carefully pulled into the slot, keeping the wires in the slot neatly parallel and non-intersecting. After the lower edge of the coil is embedded, its upper edge (floating edge) is temporarily lifted to prevent friction damage with the iron core. When lifting the edge, you can pad the insulating paper underneath it. According to the wire embedding plan, continue to embed the lower edges of other coils and lift the upper edges until the lower edges of all coils are embedded in the slot. After all the lower edges are embedded in the grooves, according to the wire embedding plan, embed the suspended upper edges into the corresponding grooves. Pay attention to keeping the coils neat and parallel.

[0003] The above methods are mostly manual operations. Although there are now large-scale automated machines that can efficiently complete the production of large quantities of motor stators in a short time, some motor manufacturers need to produce motors in small batches of multiple specifications. The automated equipment is expensive and impractical, and cannot meet the production of motor stators of multiple specifications. Summary of the invention

[0004] In order to solve the above technical problems, the present invention proposes a motor stator coil insertion auxiliary tooling, which can complete the winding work of the motor stator through a winding unit, and then embed the coil into the stator through a second telescopic part, so that the winding and nesting of the coil are completed in one process, reducing the workload of manual nesting operations.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] A motor stator coil insertion auxiliary tooling comprises a workbench, wherein the top surface of the workbench is respectively fixedly connected to a first base, a second base and a third base, the top surface of the first base is provided with a mounting groove, a first telescopic member is fixedly installed on the bottom surface of the mounting groove, a support plate is fixedly installed on the top of the first telescopic member, a winding unit and a driving assembly are respectively fixedly installed on the two ends of the top surface of the support plate, and the winding unit is transmission-connected to the driving assembly; a second telescopic member is fixedly installed on the top surface of the second base, the second telescopic member penetrates a silicon steel ring of a rotor, a driving assembly is sleeved on the outer side of the silicon steel ring, the driving assembly is detachably connected to the second telescopic member, and the driving assembly is fixedly connected to the workbench; the third base is arranged opposite to the first base, a bracket is fixedly connected to the top surface of the third base, a wire supply assembly is rotatably connected to the top of the bracket, the wire supply assembly is transmission-connected to a horizontal push assembly, and the horizontal push assembly is fixedly connected to the bracket.

[0007] Preferably, the wire supply assembly includes a wire rack and a wire spool, one end of the wire rack is fixedly connected to the top end of the bracket, the wire rack is rotatably connected to the wire spool, a copper wire is wound around the side of the wire spool, one end of the copper wire passes through a winding drum, one end of the winding drum is rotatably connected to a fixed block, one end of the fixed block is fixedly connected to the horizontal pushing assembly; one end of the copper wire extends out of the other end of the winding drum and passes through a sliding wire ring, the sliding wire ring is rotatably connected to the other end face of the winding drum; one end of the copper wire is wound around the winding unit.

[0008] Preferably, the horizontal sliding assembly includes a driving disk, an end surface of the driving disk is provided with a slide groove, a sliding block is fixedly connected in the slide groove, one end of the sliding block is fixedly connected to a sliding column, the sliding column is slidably connected to a slide rail, the slide rail is vertically arranged, one side surface of the slide rail is fixedly connected to the fixed block, two side surfaces of the slide rail are respectively fixedly connected to sliding rods, one end of the sliding rod passes through and is slidably connected to a slide, and the slide is fixedly connected to the bracket; a first motor is fixedly connected to one side of the bracket, and an output shaft of the first motor passes through the bracket, the slide and the driving disk for transmission connection.

[0009] Preferably, the winding unit includes a winding block, which is a waist-shaped structure, and a push ring is sleeved on the outer side of the winding block and slidably connected to it, one end of the push ring is fixedly connected to a limiting ring, and one side of the limiting ring is set to abut against the coil; the bottom surface of the limiting ring is fixedly connected to the support plate; a wire hanging groove is opened on one end surface of the winding block, and a wire hanging shuttle is slidably connected in the wire hanging groove, and the outer side of the winding block is sleeved with a coil wound by the horizontal pushing assembly, and the wire hanging shuttle is detachably connected to the coil; an opening assembly is detachably connected in the wire hanging shuttle; a wire clamping groove is symmetrically opened on one end surface of the winding block with respect to the wire hanging groove, and a wire clamping block is rotatably connected in the wire clamping groove, one end of the wire clamping block is detachably connected to the coil, and the other end of the wire clamping block is hinged to the wire clamping groove, and an opening and closing assembly is fixedly connected to the bottom surface of the wire clamping block and the opening assembly respectively, and the opening and closing assembly is fixedly connected to the driving assembly.

[0010] Preferably, the opening and closing assembly includes a driving block, which is a wedge-shaped block, the bottom surface of the wire clamping block is adapted to and in sliding contact with the inclined surface of the driving block, one end of the driving block is fixedly connected to an opening and closing frame, one side of the opening and closing frame is fixedly connected to a third telescopic member, and the third telescopic member is fixedly connected to the driving assembly; the opening and closing frame is fixedly connected to the opening assembly.

[0011] Preferably, the opening component includes a pushing block, one end of which is a wedge-shaped structure, the pushing block passes through the winding block and is slidably adapted to be equipped with a lifting block, the top surface of the lifting block is fixedly connected with a spring, the top of the spring is fixedly connected to the winding block, the bottom surface of the lifting block is fixedly connected with an opening block, and the opening block is detachably connected to the wire hanging shuttle; the other end of the pushing block is fixedly connected to the opening and closing frame, and the pushing block, the lifting block and the opening block are all slidably connected to the winding block.

[0012] Preferably, the driving assembly includes a fixed plate, the bottom end of the fixed plate is fixedly connected to the support plate, the fixed plate has a driving rod passing through and slidably connected to two opposite side surfaces, one end of the driving rod is fixedly connected to the other end surface of the winding block, the side surface of the driving rod is fixedly connected to the third telescopic member, the other end of the driving rod is fixedly connected to the fourth telescopic member, and one end of the fourth telescopic member is fixedly connected to the fixed plate.

[0013] Preferably, the driving assembly includes an outer gear ring, which is meshed with a driving gear and a plurality of supporting gears, the driving gear is transmission-connected to a second motor, and the two end surfaces of the supporting gear are rotatably connected to a support seat; the second motor and the workbench are respectively fixedly connected to the support seat; the inner wall of the outer gear ring is inclined and has a thread, the inner wall of the outer gear ring is adapted and threaded with a conical sleeve, the side of the conical sleeve is provided with a plurality of clearance grooves, the conical sleeve and the outer gear ring are both sleeved on the outer side surface of the silicon steel ring and are detachably connected to the silicon steel ring.

[0014] Preferably, the thread hanging shuttle is made of spring steel, and the thread hanging shuttle is a U-shaped structural member formed by bending a straight steel plate. Hanging grooves are respectively provided at both ends of the thread hanging shuttle, and the hanging grooves are detachably connected to the second telescopic member, and the inner side wall of the thread hanging shuttle is arranged to abut against the opening block; the second telescopic member includes an electric cylinder, one end of the piston rod of the electric cylinder is fixedly connected to a connecting rope, one end of the connecting rope is fixedly connected to a pull rod, and the pull rod is adapted to and detachably connected to the hanging groove.

[0015] Preferably, the opening block includes a limit block with a semicircular arc structure, the top surface of the limit block is fixedly connected to the bottom surface of the lifting block, and one side of the limit block is fixedly connected to a guide block, the guide block is a triangular structure, and a tip of the guide block is used to separate the hanging shuttle.

[0016] Compared with the prior art, the present invention has the following advantages and technical effects:

[0017] The present invention places the silicon steel ring of the motor rotor on the driving assembly to achieve precise adjustment of the rotation angle of the silicon steel ring through the driving assembly. At the same time, the second telescopic member can penetrate the notch in the inner cavity of the silicon steel ring for placing the coil, and pull the coil from the winding unit into the notch to achieve the operation of inserting the coil of the motor rotor. At the same time, the winding unit can cooperate with the wire supply assembly to wind the copper wire set on the wire supply assembly to form a coil, and use the wire hanging shuttle to clamp the coil, which facilitates the pulling of the coil by the second telescopic member. The first telescopic member drags the support plate up and down to drive the winding unit up and down. At this time, the horizontal push assembly drives the wire supply assembly to move horizontally, and the copper wire is wound on the winding unit through the wire supply assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 It is a schematic diagram of the side-view stereoscopic structure of the present invention;

[0020] Figure 2It is a schematic diagram of the three-dimensional structure of the winding unit and the second telescopic member from a side view;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the drive component from a side view;

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the driving disk and the slider from a side view;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the opening component from a side view;

[0024] Figure 6 It is a schematic side view of a three-dimensional structure of an embodiment of the present invention;

[0025] Figure 7 It is a schematic diagram of the side view of the three-dimensional structure of the clamping block;

[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the thread hanging shuttle from a side view;

[0027] Among them, 1, workbench; 2, first base; 3, second base; 4, third base; 5, mounting groove; 6, first telescopic member; 7, support plate; 8, electric cylinder; 9, pull rod; 10, connecting rope; 11, silicon steel ring; 12, bracket; 13, wire rack; 14, bobbin; 15, winding drum; 16, fixed block; 17, sliding wire ring; 18, driving disk; 19, slide groove; 20, slider; 21, slide column; 22, slide rail; 23, slide rod; 24, slide rack; 25, first motor; 26, winding block; 27, push ring; 28, Limiting ring; 29, hanging groove; 30, hanging shuttle; 31, coil; 32, clamping block; 33, driving block; 34, opening and closing frame; 35, third telescopic member; 36, pushing block; 37, lifting block; 38, spring; 39, opening block; 40, fixing plate; 41, driving rod; 42, fourth telescopic member; 43, outer gear ring; 44, driving gear; 45, supporting gear; 46, second motor; 47, supporting seat; 48, tapered sleeve; 49, hanging groove; 50, limiting block; 51, guide block; 52, screw hole; 53, screw. DETAILED DESCRIPTION

[0028] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0029] It should be noted that all components in the technical solution of this application require the necessary additional facilities of water supply, oil supply, electricity supply and gas supply to be driven and / or controlled. If there is no further explanation, it is assumed that the existing technology is used and equipped without special explanation.

[0030] It should be noted that, in order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0031] Depend on Figure 1-2 The motor stator coil insertion auxiliary tooling shown in the figure comprises a workbench 1, the top surface of the workbench 1 is respectively fixedly connected with a first base 2, a second base 3 and a third base 4, the top surface of the first base 2 is provided with a mounting groove 5, the bottom surface of the mounting groove 5 is fixedly installed with a first telescopic member 6, the top of the first telescopic member 6 is fixedly installed with a support plate 7, the two ends of the top surface of the support plate 7 are respectively fixedly installed with a winding unit and a driving assembly, and the winding unit is transmission-connected with the driving assembly; the top surface of the second base 3 is fixedly installed with a second telescopic member, the second telescopic member penetrates a silicon steel ring 11 of the rotor, the outer side of the silicon steel ring 11 is sleeved with a driving assembly, the driving assembly is detachably connected to the second telescopic member, and the driving assembly is fixedly connected to the workbench 1; the third base 4 is arranged opposite to the first base 2, the top surface of the third base 4 is fixedly connected with a bracket 12, the top of the bracket 12 is rotatably connected with a wire supply assembly, the wire supply assembly is transmission-connected with a horizontal push assembly, and the horizontal push assembly is fixedly connected to the bracket 12.

[0032] To further optimize the solution, Figure 2 As shown, the wire supply assembly includes a wire rack 13 and a spool 14. One end of the wire rack 13 is fixedly connected to the top of the bracket 12. The wire rack 13 is rotatably connected to the spool 14. A copper wire is wound around the side of the spool 14. A winding drum 15 is passed through one end of the copper wire. A wire entry hole is provided on the side of the winding drum 15. The side wall of the wire entry hole is chamfered to reduce the wear of the enameled copper wire when it slides in the wire entry hole. One end of the winding drum 15 is rotatably connected to a fixed block 16. One end of the fixed block 16 is fixedly connected to a horizontal push assembly. When the horizontal push assembly drives the fixed block 16 to move, the winding drum 15 can deflect with the pulling of the copper wire to avoid the copper wire from scratching the side of the wire entry hole, which increases resistance and wear. One end of the copper wire extends out of the other end of the winding drum 15 and is passed through a sliding wire ring 17. The sliding wire ring 17 is rotatably connected to the end face of the other end of the winding drum 15. One end of the copper wire is wound around the winding unit.

[0033] Furthermore, the winding drum 15 and the wire sliding ring 17 are both made of ultra-high molecular weight polyethylene, polytetrafluoroethylene or nylon materials, which are convenient for protecting the copper wire.

[0034] To further optimize the solution, Figure 2As shown, the horizontal push assembly includes a driving disk 18, and a slide groove 19 is provided on the end surface of the driving disk 18. A slider 20 is fixedly connected in the slide groove 19. A slide column 21 is fixedly connected at one end of the slider 20. The slide column 21 slides in the inner cavity of the slide rail 22. The slide rail 22 is vertically arranged. One side of the slide rail 22 is fixedly connected to the fixed block 16, so that the movement of the slide rail 22 drives the fixed block 16 to move. Slide rods 23 are fixedly connected to the two sides of the slide rail 22, and one end of the slide rod 23 penetrates and slides with a slide 24. The slide 24 is fixedly connected to the bracket 12, and the slide rail 22 is guided by the sliding of the slide rod 23 and the bracket 12. A first motor 25 is fixedly connected to one side of the bracket 12, and the output shaft of the first motor 25 penetrates the bracket 12, the slide 24 and the driving disk 18 are respectively connected. The rotation of the first motor 25 drives the driving disk 18 to rotate, and the rotation of the driving disk 18 drives the slider 20 and the slide column 21 to move, that is, the slide column 21 slides in the slide rail 22, and can drive the slide rail 22 to achieve repeated horizontal linear movement, thereby driving the winding drum 15 to move horizontally and linearly, and the copper wire is wound on the winding block 26.

[0035] Furthermore, a socket is provided on the side of the limiting ring 28, and one end of the copper wire is inserted into the socket, so that when the winding drum 15 moves horizontally, the one end of the copper wire will not move with it, causing winding failure.

[0036] An embodiment of the present invention: the slider 20 is detachably connected to the slide groove 19, a partition groove is provided at one end of the slider 20 away from the slide column 21, a conical screw hole 52 is provided in the middle of the partition groove, a screw rod 53 is screwed into the screw hole 52, the slider 20 is made of rubber material, and by screwing the screw rod 53, the two ends of the slider 20 can be squeezed to deform, thereby squeezing the inner wall of the slide groove 19, and the slider 20 can be fixedly installed at any position in the slide groove 19, so as to adjust the lateral movement distance of the slide rail 22.

[0037] To further optimize the solution, Figure 2 , 8As shown, the winding unit includes a winding block 26, which is a waist-shaped structure. A push ring 27 is sleeved and slidably connected to the outer side of the winding block 26. One end of the push ring 27 is fixedly connected to a limit ring 28. One side of the limit ring 28 is set in contact with the coil 31. The outer side of the limit ring 28 is higher than the outer side of the push ring 27, which can prevent the coil 31 from being wound out of the preset position. The bottom surface of the limit ring 28 is fixedly connected to the support plate 7; a hanging groove 29 is opened on one end surface of the winding block 26, and a hanging shuttle 30 is slidably connected in the hanging groove 29. The hanging shuttle 30 can be moved in the hanging groove 29 by hand or by a lever. The outer side of the winding block 26 is sleeved with a coil 31 wound by a horizontal push assembly. Pushing the hanging shuttle 30 can hang the side wall of the coil 31 into the inner cavity of the hanging shuttle 30. The hanging shuttle 30 is detachably connected with an opening assembly; one end surface of the winding block 26 is symmetrically provided with a clamping groove about the hanging groove 29, and a clamping block 32 is rotatably connected in the clamping groove. One end of the clamping block 32 is detachably connected to the coil 31, and the other end of the clamping block 32 is hinged to the clamping groove through a hinge with torsion, so that the clamping blocks 32 are arranged close to each other without being pushed by the driving block 33. The bottom surface of the clamping block 32 and the opening assembly are respectively fixedly connected with the opening and closing assembly, and the opening and closing assembly is fixedly connected to the driving assembly.

[0038] Furthermore, a side of the push ring 27 close to the silicon steel ring 11 is provided with a clearance opening for the thread hanging shuttle 30 to freely enter and exit, so as to avoid interference with the thread hanging shuttle 30.

[0039] To further optimize the solution, Figure 7 As shown, the opening and closing assembly includes a driving block 33, which is a wedge-shaped block. The bottom surface of the clamping block 32 is adapted to and in sliding contact with the inclined surface of the driving block 33. One end of the driving block 33 is fixedly connected to an opening and closing frame 34, and one side of the opening and closing frame 34 is fixedly connected to a third telescopic member 35. The third telescopic member 35 is fixedly connected to the driving assembly; the opening and closing frame 34 is fixedly connected to the opening assembly. The expansion and contraction of the third telescopic member 35 can push the opening and closing frame 34 to expand and contract, thereby driving the driving block 33 and the pushing block 36 to expand and contract, thereby realizing the control of the opening and closing assembly and the opening assembly.

[0040] To further optimize the solution, Figure 5 As shown, the opening assembly includes a push block 36, one end of which is a wedge-shaped structure. The push block 36 passes through the winding block 26 and is slidably adapted to be equipped with a lifting block 37. A spring 38 is fixedly connected to the top surface of the lifting block 37. The top of the spring 38 is fixedly connected to the winding block 26. An opening block 39 is fixedly connected to the bottom surface of the lifting block 37. The opening block 39 is detachably connected to the thread hanging shuttle 30. The other end of the push block 36 is fixedly connected to the opening and closing frame 34. The push block 36, the lifting block 37, and the opening block 39 are all slidably connected to the winding block 26. The spring 38 pushes the opening block 39 to hold both ends of the thread hanging shuttle 30, so as to facilitate pushing the thread hanging shuttle 30 to clamp the coil 31.

[0041] Furthermore, a lifting hole is penetrated through the opposite side of the winding block 26, and an upper sliding hole is opened on the inner wall of the lifting hole. The lifting hole is slidably connected to the push block 36, and the upper sliding hole is slidably connected to the spring 38, the lifting block 37, and the opening block 39 respectively.

[0042] To further optimize the solution, Figure 1 As shown, the driving assembly includes a fixed plate 40, the bottom end of the fixed plate 40 is fixedly connected to the support plate 7, the two opposite side surfaces of the fixed plate 40 are penetrated and slidably connected with a driving rod 41, one end of the driving rod 41 is fixedly connected to the other end surface of the winding block 26, the side surface of the driving rod 41 is fixedly connected to the third telescopic member 35, the other end of the driving rod 41 is fixedly connected to the fourth telescopic member 42, and one end of the fourth telescopic member 42 is fixedly connected to the fixed plate 40. The extension and retraction of the third telescopic member 35 can drive the driving rod 41 to extend and retract, so that the driving rod 41 drives the electric cylinder 8 and the winding block 26 to move respectively, and the winding block 26 can move relative to the push ring 27, and push the coil 31 out of the winding block 26, so that the coil 31 can be pulled into the silicon steel ring 11 by the hanging shuttle 30.

[0043] Furthermore, guide grooves are provided on the opposite sides of the support plate 7, and guide sliders are slidably connected in the guide grooves. The guide sliders are fixedly connected to the first base 2 to facilitate the up and down movement of the support plate 7.

[0044] Furthermore, by extending and retracting the first telescopic member 6 fixedly connected in the mounting groove 5, the support plate 7 and the winding unit and the driving assembly on the support plate 7 can be driven to move up and down, that is, the winding block 26 can be lifted up and down, so that the top surface and the bottom surface of the winding block 26 are respectively arranged opposite to the sliding ring 17, so as to facilitate the horizontal movement of the winding drum 15 to wind the copper wire on the winding block 26. During the copper wire winding process, the third telescopic member 35 pushes the opening and closing frame 34 to move, and the opening and closing frame 34 drives the driving block 33 and the pushing block 36 to move toward the winding block 26. The driving block 33 can slide relative to the clamping block 32, lift one end of the clamping block 32, and form a forming groove of the coil 31 between the end face of one end of the clamping block 32 and the end face of the limit ring 28.

[0045] After the coil 31 is formed, the opening and closing frame 34 is retracted, and the thread hanging shuttle 30 is slid into the thread hanging groove 29, and the thread hanging shuttle 30 is pushed to hang one side of the coil 31 inside it, and then the opening and closing frame 34 is pushed, and the pushing block 36 drives the lifting block 37 to pull up the opening block 39. At this time, the two ends of the thread hanging shuttle 30 will be close to each other due to elasticity. The pull rod 9 is inserted into the two hanging grooves 49.

[0046] Start the fourth telescopic member 42, pull the driving rod 41, and withdraw the winding block 26 from the push ring 27. At this time, the coil 31 wound on the outer side of the winding block 26 will fall off. Start the electric cylinder 8 to pull the connecting rope 10, drive the hanging shuttle 30 into the gap of the inner wall of the silicon steel ring 11, and realize the plug-in connection of a single gap of a single coil.

[0047] To further optimize the solution, Figure 3 As shown, the driving assembly includes an outer gear ring 43, the outer gear ring 43 is meshed with a driving gear 44 and a plurality of supporting gears 45, the driving gear 44 is connected to a second motor 46 in a transmission manner, and the two end surfaces of the supporting gear 45 are connected to a supporting seat 47 in a rotation manner; the second motor 46 and the workbench 1 are respectively fixedly connected to the supporting seat 47; the inner wall of the outer gear ring 43 is inclined and provided with threads, the inner wall of the outer gear ring 43 is adapted and screwed with a conical sleeve 48, the side of the conical sleeve 48 is provided with a plurality of clearance grooves, the conical sleeve 48 and the outer gear ring 43 are both sleeved on the outer side of the silicon steel ring 11 and are detachably connected to the silicon steel ring 11. The inner diameter of the conical sleeve 48 is larger than the silicon steel ring 11, and the silicon steel ring 11 is clamped by screwing the conical sleeve 48 and the outer gear ring 43, thereby improving the scope of application of the present invention. The outer gear ring 43 is driven by the second motor 46 to control the rotation angle of the outer gear ring 43 so that the inner wall gap of the silicon steel ring 11 can be aligned with the fourth telescopic member 42, making it easier to pull the coil 31 into the gap.

[0048] Further optimization scheme, the thread hanging shuttle 30 is made of spring steel, and the thread hanging shuttle 30 is a U-shaped structural member bent from a straight steel plate. Hanging grooves 49 are respectively provided at both ends of the thread hanging shuttle 30, and the hanging grooves 49 are detachably connected to the second telescopic member, and the inner side wall of the thread hanging shuttle 30 is set against the opening block 39; the second telescopic member includes an electric cylinder 8, and one end of the piston rod of the electric cylinder 8 is fixedly connected to a connecting cable 10, and one end of the connecting cable 10 is fixedly connected to a pull rod 9, and the pull rod 9 is adapted to the hanging groove 49 and detachably connected. The piston cylinder of the electric cylinder 8 is arranged opposite to the winding notch of the silicon steel ring 11, and the thread hanging shuttle 30 is pulled in by using the connecting cable 10 to penetrate the notch.

[0049] A further optimized solution is that the opening block 39 includes a limit block 50 with a semicircular arc structure, the top surface of the limit block 50 is fixedly connected to the bottom surface of the lifting block 37, and one side surface of the limit block 50 is fixedly connected to a guide block 51, and the guide block 51 is a triangular structure, and a tip of the guide block 51 is used to separate the hanging shuttle 30.

[0050] Furthermore, the first motor 25 and the second motor 46 are both servo motors, and program control can be achieved by adding a PLC controller and using the PLC controller to electrically connect the first motor 25 and the second motor 46 respectively, thereby increasing the potential for automated modification.

[0051] Furthermore, the first telescopic member 6, the third telescopic member 35 and the fourth telescopic member 42 are all pneumatic cylinders or electric cylinders, which are convenient for integrated control through a PLC controller, thereby improving the automation capability of the present invention.

[0052] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A motor stator coil insertion auxiliary tooling, characterized in that: The invention comprises a workbench (1), wherein the top surface of the workbench (1) is respectively fixedly connected with a first base (2), a second base (3) and a third base (4); the top surface of the first base (2) is provided with a mounting groove (5); the bottom surface of the mounting groove (5) is fixedly mounted with a first telescopic member (6); a supporting plate (7) is fixedly mounted on the top of the first telescopic member (6); a winding unit and a driving assembly are respectively fixedly mounted on the two ends of the top surface of the supporting plate (7); the winding unit is drivingly connected with the driving assembly; the top surface of the second base (3) is fixedly mounted with a second telescopic member, The second telescopic member passes through a silicon steel ring (11) with a rotor, and a driving assembly is sleeved on the outer side of the silicon steel ring (11), and the driving assembly is detachably connected to the second telescopic member, and the driving assembly is fixedly connected to the workbench (1); the third base (4) is arranged opposite to the first base (2), and a bracket (12) is fixedly connected to the top surface of the third base (4), and a wire supply assembly is rotatably connected to the top of the bracket (12), and the wire supply assembly is transmission-connected to a horizontal push assembly, and the horizontal push assembly is fixedly connected to the bracket (12).

2. The motor stator coil insertion auxiliary tooling according to claim 1 is characterized in that: The wire supply assembly comprises a wire rack (13) and a wire spool (14); one end of the wire rack (13) is fixedly connected to the top end of the bracket (12); the wire rack (13) is rotatably connected to the wire spool (14); a copper wire is wound around the side of the wire spool (14); one end of the copper wire passes through a winding drum (15); one end of the winding drum (15) is rotatably connected to a fixed block (16); one end of the fixed block (16) is fixedly connected to the horizontal push assembly; one end of the copper wire extends out of the other end of the winding drum (15) and passes through a sliding wire ring (17); the sliding wire ring (17) is rotatably connected to the other end face of the winding drum (15); one end of the copper wire is wound around the winding unit.

3. The motor stator coil insertion auxiliary tooling according to claim 2 is characterized in that: The horizontal push assembly comprises a driving disk (18), an end surface of the driving disk (18) is provided with a slide groove (19), a slider (20) is fixedly connected in the slide groove (19), one end of the slider (20) is fixedly connected with a slide column (21), the slide column (21) is slidably connected with a slide rail (22), the slide rail (22) is vertically arranged, one side of the slide rail (22) is fixedly connected to the fixed block (16), two side surfaces of the slide rail (22) are respectively fixedly connected with a slide rod (23), one end of the slide rod (23) penetrates and is slidably connected with a slide rack (24), the slide rack (24) is fixedly connected with the bracket (12); one side of the bracket (12) is fixedly connected with a first motor (25), the output shaft of the first motor (25) respectively penetrates the bracket (12), the slide rack (24) and the driving disk (18) for transmission connection.

4. The motor stator coil insertion auxiliary tooling according to claim 2 is characterized in that: The winding unit comprises a winding block (26), the winding block (26) is a waist-shaped structure, a push ring (27) is sleeved on the outside of the winding block (26) and is slidably connected, one end of the push ring (27) is fixedly connected to a limit ring (28), one side of the limit ring (28) is arranged in contact with the coil (31); the bottom surface of the limit ring (28) is fixedly connected to the support plate (7); one end surface of the winding block (26) is provided with a hanging groove (29), a hanging shuttle (30) is slidably connected in the hanging groove (29), and the outer side of the winding block (26) is sleeved with a horizontal push assembly A coil (31) is wound, and the thread hanging shuttle (30) is detachably connected to the coil (31); an opening component is detachably connected inside the thread hanging shuttle (30); one end surface of the winding block (26) is symmetrically provided with a thread clamping groove about the thread hanging groove (29), and a thread clamping block (32) is rotatably connected inside the thread clamping groove, one end of the thread clamping block (32) is detachably connected to the coil (31), and the other end of the thread clamping block (32) is hinged to the thread clamping groove, and the bottom surface of the thread clamping block (32) and the opening component are respectively fixedly connected with an opening and closing component, and the opening and closing component is fixedly connected to the driving component.

5. The motor stator coil insertion auxiliary tooling according to claim 4 is characterized in that: The opening and closing assembly comprises a driving block (33), wherein the driving block (33) is a wedge-shaped block, the bottom surface of the clamping block (32) is adapted to and in sliding contact with the inclined surface of the driving block (33), one end of the driving block (33) is fixedly connected to an opening and closing frame (34), one side of the opening and closing frame (34) is fixedly connected to a third telescopic member (35), and the third telescopic member (35) is fixedly connected to the driving assembly; the opening and closing frame (34) is fixedly connected to the opening assembly.

6. The motor stator coil insertion auxiliary tooling according to claim 5, characterized in that: The opening assembly comprises a pushing block (36), one end of which is a wedge-shaped structure, the pushing block (36) passes through the winding block (26) and is slidably adapted to be equipped with a lifting block (37), the top surface of the lifting block (37) is fixedly connected with a spring (38), the top end of the spring (38) is fixedly connected with the winding block (26), the bottom surface of the lifting block (37) is fixedly connected with an opening block (39), and the opening block (39) is detachably connected to the thread hanging shuttle (30); the other end of the pushing block (36) is fixedly connected with the opening and closing frame (34), and the pushing block (36), the lifting block (37) and the opening block (39) are all slidably connected with the winding block (26).

7. The motor stator coil insertion auxiliary tooling according to claim 5, characterized in that: The driving assembly comprises a fixing plate (40), the bottom end of the fixing plate (40) is fixedly connected to the supporting plate (7), a driving rod (41) is penetrated and slidably connected to two opposite side surfaces of the fixing plate (40), one end of the driving rod (41) is fixedly connected to the other end surface of the winding block (26), the side surface of the driving rod (41) is fixedly connected to the third telescopic member (35), the other end of the driving rod (41) is fixedly connected to the fourth telescopic member (42), and one end of the fourth telescopic member (42) is fixedly connected to the fixing plate (40).

8. The motor stator coil insertion auxiliary tooling according to claim 1, characterized in that: The driving assembly comprises an outer gear ring (43), the outer gear ring (43) is meshed with a driving gear (44) and a plurality of supporting gears (45), the driving gear (44) is drivingly connected to a second motor (46), and the two end surfaces of the supporting gear (45) are rotatably connected to a supporting seat (47); the second motor (46) and the workbench (1) are respectively fixedly connected to the supporting seat (47); the inner wall of the outer gear ring (43) is inclined and has a thread, the inner wall of the outer gear ring (43) is adapted and screwed with a conical sleeve (48), and the side surface of the conical sleeve (48) is provided with a plurality of clearance grooves, and the conical sleeve (48) and the outer gear ring (43) are both sleeved on the outer side surface of the silicon steel ring (11) and are detachably connected to the silicon steel ring (11).

9. The motor stator coil insertion auxiliary tooling according to claim 6, characterized in that: The thread hanging shuttle (30) is made of spring steel and is a U-shaped structural member formed by bending a straight steel plate. Hanging grooves (49) are respectively provided at both ends of the thread hanging shuttle (30). The hanging grooves (49) are detachably connected to the second telescopic member. The inner side wall of the thread hanging shuttle (30) is arranged to abut against the opening block (39). The second telescopic member includes an electric cylinder (8), one end of the piston rod of the electric cylinder (8) is fixedly connected to a connecting rope (10), one end of the connecting rope (10) is fixedly connected to a pull rod (9), and the pull rod (9) is adapted to and detachably connected to the hanging groove (49).

10. The motor stator coil insertion auxiliary tooling according to claim 9, characterized in that: The opening block (39) comprises a limiting block (50) with a semicircular arc structure, the top surface of the limiting block (50) is fixedly connected to the bottom surface of the lifting block (37), and the limiting block (50) A guide block (51) is fixedly connected to one side of the guide block, and the guide block (51) is a triangular structure. A tip of the guide block (51) is used to separate the thread hanging shuttle (30).