Semiconductor structure and forming method thereof

By directly etching the conductive layer and the active layer to form conductive lines and active columns during the manufacturing process of the semiconductor structure, the problems of complex processes and active column damage in the prior art are solved, and process simplification and performance improvement are achieved.

CN119317097AActive Publication Date: 2025-01-14CHANGXIN MEMORY TECH INC
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Patent Information

Application Number
CN202310822188.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-05
Publication Date
2025-01-14
Estimated Expiration
2043-07-05

AI Technical Summary

Technical Problem

In the manufacturing process of semiconductor structures such as DRAM, the manufacturing process of embedded signal lines is complex and vulnerable to damage the active column. The existing processes require lateral etching and annealing, making it difficult to simplify the process and improve performance.

Method used

By forming a stack layer on the substrate, including a conductive layer and an active layer, and forming conductive lines and active columns through direct etching, avoiding lateral etching and ion implantation, simplifying the process flow, reducing process difficulty, and improving manufacturing yield .

Benefits of technology

The manufacturing process of semiconductor structures is simplified, the performance is improved, the active column damage and conductive wire leakage problems are avoided, and the overall performance of semiconductor structures is improved.

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Abstract

The invention relates to a semiconductor structure and a forming method thereof. The forming method of the semiconductor structure comprises the following steps: providing a substrate; forming a stacked layer on the top surface of the substrate, wherein the stacked layer comprises a conductive layer and an active layer located above the conductive layer; the stacking layer is etched, a plurality of first grooves which penetrate through the stacking layer in the first direction and are arranged at intervals in the second direction are formed, and the first grooves divide the conductive layer into a plurality of first conductive wires; the active layer is etched, a plurality of second grooves which penetrate through the stacking layer in the first direction and are arranged at intervals in the third direction are formed, and the active layer is separated into a plurality of active columns which are arranged at intervals through the first grooves and the second grooves. The difficulty of the semiconductor structure manufacturing process is reduced, and the performance of the semiconductor structure is improved.
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Description

Technical Field

[0001] The present disclosure relates to the field of semiconductor manufacturing technology, and in particular to a semiconductor structure and a method for forming the same. Background Art

[0002] Dynamic Random Access Memory (DRAM) is a semiconductor device commonly used in electronic devices such as computers. It is composed of multiple storage units, multiple second conductive lines electrically connected to the multiple storage units, and multiple bit lines. Each storage unit usually includes a switch element and a storage element electrically connected to the switch element. The second conductive line voltage on the second conductive line can control the opening and closing of the switch element, so that the data information stored in the storage element can be read through the bit line, or the data information can be written into the storage element.

[0003] In the manufacturing process of semiconductor structures such as DRAM, in order to reduce the size of the semiconductor structure, buried signal line structures (such as buried bit lines) are often used. However, buried bit lines are usually formed by processes such as metal deposition, ion implantation, and silicide formation. However, the method of forming buried bit lines by metal deposition process requires lateral etching, which is difficult to etch; the method of forming buried bit lines by ion implantation is prone to damage to the active column, and the ion implantation process is relatively complicated; the silicide formation process requires lateral etching and annealing, which is not only complicated, but also easily affects the morphology of the active column.

[0004] Therefore, how to simplify the manufacturing process of the embedded signal line and improve the performance of the semiconductor structure is a technical problem that needs to be solved urgently. Summary of the invention

[0005] Some embodiments of the present disclosure provide a semiconductor structure and a method for forming the same, which are used to simplify the manufacturing process of buried signal lines and improve the performance of the semiconductor structure.

[0006] According to some embodiments, the present disclosure provides a method for forming a semiconductor structure, comprising the following steps:

[0007] providing a substrate;

[0008] forming a stacked layer on the top surface of the substrate, the stacked layer comprising a conductive layer and an active layer located above the conductive layer;

[0009] Etching the stacked layer to form a plurality of first grooves penetrating the stacked layer along a first direction and arranged at intervals along a second direction, wherein the plurality of first grooves separate the conductive layer into a plurality of first conductive lines, the first direction is perpendicular to the top surface of the substrate, and the second direction is parallel to the top surface of the substrate;

[0010] The active layer is etched to form a plurality of second grooves that penetrate the stacked layer along the first direction and are arranged at intervals along a third direction, wherein the plurality of first grooves and the plurality of second grooves separate the active layer into a plurality of active pillars arranged at intervals, the third direction is parallel to the top surface of the substrate, and the second direction intersects with the third direction.

[0011] In some embodiments, the specific steps of forming a stacked layer on the top surface of the substrate include:

[0012] forming the conductive layer on the top surface of the substrate;

[0013] forming a first source-drain layer on the conductive layer;

[0014] forming a channel layer on the first source and drain layer;

[0015] A second source-drain layer is formed on the channel layer, wherein the active layer includes the first source-drain layer, the channel layer and the second source-drain layer.

[0016] In some embodiments, the conductive material is any one of a metal material, a metal compound material, a polymer material, and a doped silicon material, or a combination of two or more thereof.

[0017] In some embodiments, the material of the first source-drain layer and the material of the second source-drain layer are both silicon materials doped with first type ions;

[0018] The material of the channel layer is a silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

[0019] In some embodiments, the specific step of forming a stacked layer on the top surface of the substrate further includes:

[0020] A contact layer electrically connected to the second source / drain layer is formed on the second source / drain layer, and the stacked layer includes the conductive layer, the active layer and the contact layer.

[0021] In some embodiments, the material of the contact layer is any one of a metal material, a metal compound material, a polymer material, and a doped silicon material, or a combination of two or more thereof.

[0022] In some embodiments, the substrate includes an array region and a peripheral region outside the array region, the height of the substrate in the peripheral region is higher than the height of the substrate in the array region, and the stacked layer covers the array region and the peripheral region; before forming a plurality of first grooves that penetrate the stacked layer along the first direction and are arranged at intervals along the second direction, the following steps are also included:

[0023] The stacked layer located in the peripheral area and part of the contact layer located in the array area are removed to expose the substrate in the peripheral area, and the top surface of the remaining contact layer in the array area is made flush with the top surface of the substrate in the peripheral area.

[0024] In some embodiments, the specific steps of forming a plurality of first grooves penetrating the stacked layer along the first direction and arranged at intervals along the second direction include:

[0025] The stacked layer and a portion of the substrate are etched to form a plurality of first grooves that penetrate the stacked layer along the first direction and extend to the interior of the substrate.

[0026] In some embodiments, the specific steps of etching the active layer include:

[0027] forming a first filling layer that completely fills the first groove;

[0028] The active layer and the first filling layer are etched to form a plurality of second grooves penetrating the active layer and the first filling layer along the first direction and arranged at intervals along the third direction, the plurality of first grooves and the plurality of second grooves separate the first source-drain layer into a plurality of first source-drain regions arranged at intervals, separate the channel layer into a plurality of channel regions arranged at intervals, and separate the second source-drain layer into a plurality of second source-drain regions arranged at intervals, and the active column includes the first source-drain region, the channel region, and the second source-drain region.

[0029] In some embodiments, after forming a plurality of second grooves penetrating the stacked layer along the first direction and arranged at intervals along the third direction, the method further includes the following steps:

[0030] forming a gate dielectric layer covering the channel region in the active column;

[0031] A plurality of second conductive lines extending along the second direction and arranged at intervals along the third direction are formed, and the second conductive lines continuously cover the gate dielectric layer in the plurality of active pillars arranged at intervals along the second direction.

[0032] In some embodiments, the specific steps of forming a gate dielectric layer covering the channel region in the active pillar include:

[0033] forming a second filling layer that completely fills the second groove;

[0034] Etching back a portion of the second filling layer to expose the channel region, and making the top surface of the remaining second filling layer flush with the top surface of the first source and drain region;

[0035] The gate dielectric layer is formed along the second trench, covering the channel region and being located above the second filling layer.

[0036] According to some other embodiments, the present disclosure further provides a semiconductor structure, including:

[0037] substrate;

[0038] A stacked structure is located on the top surface of the substrate, the stacked structure includes a conductive epitaxial structure and an active epitaxial structure stacked on the conductive epitaxial structure along a first direction, an epitaxial contact interface is provided between the conductive epitaxial structure and the active epitaxial structure, the conductive epitaxial structure includes a plurality of first conductive lines extending along a third direction and arranged at intervals along a second direction, the active epitaxial structure includes a plurality of active pillars arranged at intervals along the second direction and the third direction, the first direction is perpendicular to the top surface of the substrate, the second direction and the third direction are both parallel to the top surface of the substrate, and the second direction intersects with the third direction.

[0039] In some embodiments, the conductive epitaxial structure is made of doped silicon material.

[0040] In some embodiments, the active epitaxial structure comprises:

[0041] A first source-drain layer is stacked on the conductive epitaxial structure along the first direction, and an epitaxial contact interface is provided between the first source-drain layer and the conductive epitaxial structure;

[0042] A channel layer is stacked on the first source-drain layer along the first direction, and an epitaxial contact interface is formed between the channel layer and the first source-drain layer;

[0043] A second source-drain layer is stacked on the channel layer along the first direction, and an epitaxial contact interface is provided between the second source-drain layer and the channel layer.

[0044] In some embodiments, the material of the first source-drain layer and the material of the second source-drain layer are both silicon materials doped with first type ions;

[0045] The material of the channel layer is a silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

[0046] Some embodiments of the present disclosure provide a semiconductor structure and a method for forming the same. A stacked layer is formed on a substrate, and the stacked layer includes a conductive layer and an active layer located above the conductive layer. The conductive layer is directly etched to form a first conductive line, and the active layer is etched to form an active column. In this way, in the process of forming the first conductive line, no lateral etching is required, no ion implantation along the gaps between adjacent active columns is required, and no annealing treatment is required. This not only simplifies the formation process of the first conductive line, reduces the difficulty of the semiconductor structure process, and improves the manufacturing yield of the semiconductor structure, but also avoids damage to the active column, reduces or even avoids leakage problems between the first conductive line and other conductive structures, thereby improving the performance of the semiconductor structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] Attached Figure 1 is a flow chart of a method for forming a semiconductor structure in a specific embodiment of the present disclosure;

[0048] Attached Figure 2 -Attached Figure 8 It is a schematic diagram of the main process structure in the process of forming a semiconductor structure according to a specific embodiment of the present disclosure. DETAILED DESCRIPTION

[0049] The specific implementation of the semiconductor structure and the method for forming the same provided by the present disclosure will be described in detail below with reference to the accompanying drawings.

[0050] This specific embodiment provides a method for forming a semiconductor structure. Figure 1 is a flow chart of a method for forming a semiconductor structure in a specific embodiment of the present disclosure, Figure 2 -Attached Figure 8 Schematic diagram of the main process structure in the process of forming a semiconductor structure in the specific embodiment of the present disclosure. Figure 1-Figure 8 As shown, the method for forming the semiconductor structure comprises the following steps:

[0051] Step S11, providing a substrate 13;

[0052] Step S12, forming a stacked layer 46 on the top surface of the substrate 13, wherein the stacked layer 46 includes a conductive layer 40 and an active layer 45 located above the conductive layer;

[0053] Step S13, etching the stacked layer 46 to form a plurality of first grooves penetrating the stacked layer 46 along a first direction and arranged at intervals along a second direction D2, wherein the plurality of first grooves separate the conductive layer 40 into a plurality of first conductive lines 11, the first direction is perpendicular to the top surface of the substrate 13, and the second direction D2 is parallel to the top surface of the substrate 13;

[0054] Step S14, etching the active layer 45 to form a plurality of second grooves that penetrate the stacked layer 46 along the first direction and are arranged at intervals along the third direction D3, the plurality of first grooves and the plurality of second grooves separate the active layer 45 into a plurality of active pillars 10 that are arranged at intervals, the third direction D3 is parallel to the top surface of the substrate 13, and the second direction D2 intersects with the third direction D3.

[0055] In some embodiments, the specific steps of forming the stacking layer 46 on the top surface of the substrate 13 include:

[0056] forming the conductive layer 40 on the top surface of the substrate 13;

[0057] forming a first source-drain layer 41 on the conductive layer 40;

[0058] forming a channel layer 42 on the first source and drain layer 41;

[0059] A second source-drain layer 43 is formed on the channel layer 42 . The active layer 45 includes the first source-drain layer 41 , the channel layer 42 and the second source-drain layer 43 .

[0060] The semiconductor structure described in this specific embodiment may be, but is not limited to, a DRAM. This specific embodiment is described by taking the semiconductor structure being a DRAM as an example. The substrate 13 may be, but is not limited to, a silicon substrate. This specific embodiment is described by taking the substrate 13 being a silicon substrate as an example. In other embodiments, the substrate 13 may also be a semiconductor substrate such as gallium nitride, gallium arsenide, gallium carbide, silicon carbide, or SOI. The substrate 13 is used to support the device structure thereon. Figure 2 is a schematic top view of a semiconductor structure formed in this specific embodiment, Figure 3 Shows Figure 2 A schematic cross-sectional view of the aa position, bb position, cc position, dd position and ee position after the substrate 13 is formed. The substrate 13 may include an array area AA and a peripheral area PA located outside the array area AA, wherein the aa position, bb position, cc position and dd position are all located in the array area AA, and the ee position is located in the peripheral area PA. The array area AA is used to form a storage array, and the peripheral area PA is used to form a control circuit, and the control circuit is used to transmit a control signal to the storage array. The height of the substrate 13 in the array area AA is lower than the height of the substrate 13 in the peripheral area PA, that is, along the first direction, the top surface of the array area AA is located below the top surface of the peripheral area PA, as shown in FIG. Figure 3As shown. For example, the steps of forming the substrate 13 may be: providing an initial substrate, and defining the array area AA and the peripheral area PA outside the array area AA in the initial substrate; removing part of the initial substrate in the array area AA by a dry etching process, so that the thickness of the initial substrate in the array area AA is lower than the thickness of the initial substrate in the peripheral area PA, and using the remaining initial substrate as the substrate 13, as shown. Figure 3 After the substrate 13 is formed, doping ions may be implanted into the substrate 13 to reduce leakage between the first conductive line 11 and the substrate 13 that is subsequently formed.

[0061] After forming the substrate 13, a deposition process or an epitaxial process may be used to form the conductive layer 40 covering the top surface of the substrate 13. The thickness of the conductive layer 40 may be determined according to the thickness of the first conductive line 11 to be formed subsequently. Next, a deposition process or an epitaxial process may be used to form the first source-drain layer 41 covering the conductive layer 40 on the conductive layer 40; a deposition process or an epitaxial process may be used to form the channel layer 42 covering the first source-drain layer 41 on the first source-drain layer 41; a deposition process or an epitaxial process may be used to form the second source-drain layer 43 covering the channel layer 42 on the channel layer 42, as shown in FIG. Figure 4 As shown. Among them, Figure 4 Shows Figure 2 Schematic cross-sectional view of the aa position, bb position, cc position, dd position and ee position in the middle after forming the stacked layer 46. In this specific embodiment, the conductive layer 40, the first source and drain layer 41, the channel layer 42 and the second source and drain layer 43 are sequentially formed on the substrate 13 through a deposition process or an epitaxial process. On the one hand, in the subsequent process of forming the first conductive line 11, it is only necessary to etch the conductive layer 40 along the first direction, and there is no need to perform lateral bowl-shaped structure etching, and there is no need to perform ion implantation along the narrow gap between adjacent active pillars, and there is no need to perform annealing treatment, which reduces the manufacturing difficulty and manufacturing cost of the first conductive line 11, avoids damage to the subsequently formed active pillars, improves the manufacturing yield of the semiconductor structure, and improves the performance of the semiconductor structure; on the other hand, the positions of the first source and drain region, the channel region and the second source and drain region in the subsequently formed active pillars can be controlled, and there is no need to perform ion implantation process subsequently, thereby further improving the yield of the semiconductor structure.

[0062] In some embodiments, the conductive material is any one of a metal material, a metal compound material, a polymer material, and a doped silicon material, or a combination of two or more thereof. In one example, the conductive material is a silicon material doped with a first type of ions, so that the conductive layer 40 can be grown on the top surface of the substrate 13 by an epitaxial process. For example, a silicon material can be epitaxially grown on the top surface of the substrate 13 first, and then the first type of ions (e.g., N-type ions) can be implanted into the epitaxially grown silicon material by an ion implantation process, thereby forming the conductive layer 40.

[0063] In some embodiments, the material of the first source-drain layer 41 and the material of the second source-drain layer 43 are both silicon materials doped with first type ions;

[0064] The material of the channel layer 42 is a silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

[0065] In one example, the first type of ions are N-type ions, and the second type of ions are P-type ions. For example, the material of the conductive layer 40, the material of the first source-drain layer 41, and the material of the second source-drain layer 43 are all silicon materials doped with N-type ions, and the doping concentration of the N-type ions in the conductive layer 40 is greater than the doping concentration of the N-type ions in the first source-drain layer 41, and greater than the doping concentration of the N-type ions in the second source-drain layer 43. The material of the channel layer 42 can be a silicon material doped with N-type ions, or a silicon material doped with P-type ions.

[0066] In some embodiments, the specific steps of forming the stacked layer 46 on the top surface of the substrate 13 further include:

[0067] A contact layer 44 electrically connected to the second source / drain layer 43 is formed on the second source / drain layer 43 , and the stacked layer 46 includes the conductive layer 40 , the active layer 45 and the contact layer 44 .

[0068] In some embodiments, the material of the contact layer 44 is any one of a metal material, a metal compound material, a polymer material, and a doped silicon material, or a combination of two or more thereof.

[0069] In some embodiments, the substrate 13 includes an array area AA and a peripheral area PA outside the array area AA, the height of the substrate 13 in the peripheral area PA is higher than the height of the substrate 13 in the array area AA, and the stacked layer 46 covers the array area AA and the peripheral area PA; before forming a plurality of first grooves that penetrate the stacked layer 46 along the first direction and are arranged at intervals along the second direction D2, the following steps are also included:

[0070] The stacking layer 46 located in the peripheral area PA is removed, and part of the contact layer 44 located in the array area AA is removed to expose the substrate 13 of the peripheral area PA, and the top surface of the remaining contact layer 44 in the array area AA is made flush with the top surface of the substrate 13 of the peripheral area PA.

[0071] In one example, Figure 3 In the structure shown, along the first direction, the distance between the top surface of the substrate 13 of the array area AA and the top surface of the substrate 13 of the peripheral area PA is 100nm to 200nm (for example, 160nm). For example, in the process of forming the stacked layer 46, the conductive layer 40 and the active layer 45 both cover the array area AA and the peripheral area PA. After forming the active layer 45, an epitaxial growth process can be used to epitaxially grow a silicon material layer on the surface of the second source and drain layer 43, and the first type of ions (for example, N-type ions) can be in-situ implanted to form the contact layer 44 located above the array area AA and above the peripheral area PA. After forming the stacked layer 46 including the contact layer 44, the active layer 45 and the conductive layer 40, the height of the peripheral area PA is higher than the height of the array area AA, as shown in FIG. Figure 4 Next, the stacked layer 46 may be planarized by a planarization process such as chemical mechanical polishing (CMP), so that all of the stacked layer 46 in the peripheral area PA is removed and part of the stacked layer 46 in the array area AA is removed, so that the substrate 13 in the peripheral area PA is exposed, and the top surface of the remaining stacked layer 46 in the array area AA is flush with the top surface of the exposed substrate 13 in the peripheral area PA along the first direction, so as to facilitate the implementation of subsequent processing, as shown in FIG. Figure 5 As shown. Among them, Figure 5 Shows Figure 2 Schematic cross-sectional view of the aa position, bb position, cc position, dd position and ee position after the stack layer 46 is planarized.

[0072] In some embodiments, the specific steps of forming a plurality of first grooves penetrating the stacked layer 46 along the first direction and arranged at intervals along the second direction D2 include:

[0073] The stacked layer 46 and a portion of the substrate 13 are etched to form a plurality of first grooves that penetrate the stacked layer 46 along the first direction and extend to the interior of the substrate 13 .

[0074] In some embodiments, the specific steps of etching the active layer 45 include:

[0075] A first filling layer 60 is formed to fill the first trench. Figure 6 As shown, Figure 6 Shows Figure 2 A schematic cross-sectional view of the aa position, the bb position, the cc position, the dd position and the ee position after the first filling layer 60 is formed;

[0076] The active layer 45 and the first filling layer 60 are etched to form a plurality of second grooves penetrating the active layer 45 and the first filling layer 60 along the first direction and arranged at intervals along the third direction D3. The plurality of first grooves and the plurality of second grooves separate the first source-drain layer 41 into a plurality of first source-drain regions 72 arranged at intervals, separate the channel layer 42 into a plurality of channel regions 73 arranged at intervals, and separate the second source-drain layer 43 into a plurality of second source-drain regions 74 arranged at intervals. The active column 10 includes the first source-drain regions 72, the channel regions 73 and the second source-drain regions 74.

[0077] For example, after the stacked layer 46 is planarized and formed as follows Figure 5 After the structure shown in FIG. 1 is formed, the stacked layer 46 can be etched by a SADP (Self-aligned Double Patterning) process and the substrate 13 in the array area AA can be overetched to form a plurality of first grooves that penetrate the stacked layer 46 along the first direction and extend to the inside of the substrate 13. Next, an oxide material (such as silicon dioxide) is deposited into the first groove by a chemical vapor deposition process, a physical vapor deposition process, or an atomic layer deposition process to form the first filling layer 60 that fills the first groove and covers the top surface of the stacked layer 46, as shown in FIG. Figure 6 As shown. By over-etching the substrate 13, the first filling layer 60 extends to the inside of the substrate 13. On the one hand, the conductive layer 40 can be fully cut off to ensure that the adjacent first conductive lines 11 are isolated from each other; on the other hand, the leakage problem between the adjacent first conductive lines 11 can be reduced, thereby further improving the performance of the semiconductor structure. Before forming the first groove, the substrate 13 in the peripheral area PA can also be etched to form a peripheral active column 61, and the peripheral active column 61 is subsequently used to form a peripheral transistor. In order to isolate the peripheral active column 61 from other structures, a first peripheral isolation layer 62 and a second peripheral isolation layer 63 covering the peripheral active column 61 can also be formed. In one example, the material of the first peripheral isolation layer 62 can be an oxide material (such as silicon dioxide), and the material of the second peripheral isolation layer 63 can be a nitride material (such as silicon nitride).

[0078] After forming the first filling layer 60, the contact layer 44 and the active layer 45 in the stacked layer 46, as well as the first filling layer 60, may be etched again using the SADP etching process to form a plurality of second grooves that penetrate the active layer 45 and the first filling layer 60 along the first direction and are arranged at intervals along the third direction D3. The plurality of first grooves and the plurality of second grooves together separate the active layer 45 into a plurality of active pillars 10 that are arranged in a two-dimensional array along the second direction D2 and the third direction D3, as shown in FIG. Figure 2 and Figure 7 As shown. Among them, Figure 7 Shows Figure 2 The cross-sectional schematic diagram of the aa position, bb position, cc position, dd position and ee position in the figure after the active pillar 10 is formed. Each of the active pillars 10 includes the first source and drain region 72 located above the conductive line 11, the channel region 73 located above the first source and drain region 72 and the second source and drain region 74 located above the channel region 73, so as to form a transistor with a vertical structure. In this specific embodiment, the active layer 25 is grown epitaxially, and the active pillar 10 is directly formed by etching the epitaxially grown active layer 25, thereby ensuring the morphological uniformity of the formed multiple active pillars 10, as well as the positions of the first source and drain region 72, the channel region 73 and the second source and drain region 74 in the multiple active pillars 10, and the uniformity of the doping concentration, thereby further improving the performance of the semiconductor structure. The multiple first grooves and the multiple second grooves also jointly separate the contact layer 44 into multiple contact regions 75 electrically connected to the multiple active pillars 10 in a one-to-one correspondence. The contact region 75 is used to reduce the contact resistance between the charge storage structure formed subsequently and the second source and drain region 74. In one example, the charge storage structure may be a capacitor.

[0079] In some embodiments, after forming a plurality of second grooves penetrating the stacked layer 46 along the first direction and arranged at intervals along the third direction D3, the following steps are further included:

[0080] forming a gate dielectric layer 82 covering the channel region 73 in the active pillar 10;

[0081] A plurality of second conductive lines 12 extending along the second direction D2 and arranged at intervals along the third direction D3 are formed, and the second conductive lines 12 continuously cover the gate dielectric layer 82 in the plurality of active pillars 10 arranged at intervals along the second direction D2.

[0082] In some embodiments, the specific steps of forming the gate dielectric layer 82 covering the channel region 73 in the active pillar 10 include:

[0083] forming a second filling layer that completely fills the second groove;

[0084] Etch back a portion of the second filling layer to expose the channel region 73 , and make the top surface of the remaining second filling layer flush with the top surface of the first source and drain region 72 ;

[0085] The gate dielectric layer 82 is formed along the second trench, covering the channel region 73 and located above the second filling layer.

[0086] For example, after forming a plurality of the second trenches, an oxide material (such as silicon dioxide) may be deposited along the second trenches to form a first dielectric layer 70 covering the inner wall of the second trench; and a nitride material (such as silicon nitride) may be deposited along the second trenches to form a second dielectric layer 71 filling the second trenches and covering the first dielectric layer 70. The first dielectric layer 70 and the second dielectric layer 71 together constitute the second filling layer. Figure 7 As shown. Then, part of the second filling layer is etched back to lower the height of the second filling layer (for example, so that the top surface of the remaining second filling layer is flush with the top surface of the first source and drain region 72), so that the channel region 73 in the active column 10 is exposed. The remaining second filling layer after the back etching serves as the first isolation layer between the first conductive line 11 and the second conductive line 12. Afterwards, the gate dielectric layer 82 covering the channel region 73 may be formed by an ISSG (In-Situ Steam Generation) process or a deposition process. Then, an atomic layer deposition process may be used to deposit a conductive material such as TiN or metal tungsten on the gate dielectric layer 82 to form a plurality of second conductive lines 12 extending along the second direction D2 and arranged at intervals along the third direction D3. Then, an isolation material is deposited in the second trench to form a second isolation layer 80 that fills the second trench and covers the second conductive line 12, as shown. Figure 8 As shown. Among them, Figure 8 Shows Figure 2 Schematic cross-sectional view of aa position, bb position, cc position, dd position and ee position after forming the second isolation layer 80. In an example, the first conductive line 11 may be a bit line, and the second conductive line 12 may be a word line.

[0087] This specific embodiment also provides a semiconductor structure. The semiconductor structure in this specific embodiment can be used as follows Figure 1-Figure 8 The semiconductor structure is formed by the method of forming the semiconductor structure shown in FIG. Figure 2 and Figure 8 .like Figure 2-Figure 8As shown, the semiconductor structure comprises:

[0088] Substrate 13;

[0089] A stacked structure is located on the top surface of the substrate 13, the stacked structure includes a conductive epitaxial structure, and an active epitaxial structure stacked on the conductive epitaxial structure along a first direction, an epitaxial contact interface is provided between the conductive epitaxial structure and the active epitaxial structure, the conductive epitaxial structure includes a plurality of first conductive lines 11 extending along a third direction D3 and arranged at intervals along a second direction D2, the active epitaxial structure includes a plurality of active pillars 10 arranged at intervals along the second direction D2 and the third direction D3, the first direction is perpendicular to the top surface of the substrate 13, the second direction D2 and the third direction D3 are both parallel to the top surface of the substrate 13, and the second direction D2 intersects with the third direction D3.

[0090] For example, if Figure 2 and Figure 8 As shown, the conductive epitaxial structure includes the first conductive lines 11 extending along the third direction D3 and arranged at intervals along the second direction D2, and the conductive epitaxial structure is formed by epitaxially growing the conductive layer 40 on the substrate 13 and etching the conductive layer 40. The active epitaxial structure includes the plurality of active pillars 10 arranged at intervals along the second direction D2 and the third direction D3, and the active epitaxial structure is formed by epitaxially growing the active layer 45 on the conductive layer 40 and etching the active layer 45. In this specific embodiment, the conductive layer 40 and the active layer 45 are sequentially formed on the substrate 13 through an epitaxial process, so that there is an epitaxial contact interface between the formed active epitaxial structure and the conductive epitaxial structure. On the one hand, in the subsequent process of forming the first conductive line 11, it is only necessary to etch the conductive layer 40 along the first direction, and there is no need to perform lateral bowl-shaped structure etching, and there is no need to perform ion implantation along the narrow gap between adjacent active pillars, and there is no need to perform annealing treatment, which reduces the manufacturing difficulty and manufacturing cost of the first conductive line 11, avoids damage to the active pillars formed subsequently, improves the manufacturing yield of the semiconductor structure, and improves the performance of the semiconductor structure; on the other hand, it can control the morphology of the active pillars formed subsequently, and there is no need to perform ion implantation process subsequently, thereby further improving the yield of the semiconductor structure. The epitaxial contact interface described in this specific embodiment refers to the contact interface between two epitaxial layers grown respectively through two epitaxial processes.

[0091] In some embodiments, the conductive epitaxial structure is made of doped silicon material. In one example, the conductive epitaxial structure is made of silicon material doped with N-type ions.

[0092] In some embodiments, the active epitaxial structure comprises:

[0093] A first source-drain layer 41 is stacked on the conductive epitaxial structure along the first direction, and an epitaxial contact interface is formed between the first source-drain layer 41 and the conductive epitaxial structure;

[0094] A channel layer 42 is stacked on the first source-drain layer 41 along the first direction, and an epitaxial contact interface is formed between the channel layer and the first source-drain layer 41;

[0095] The second source-drain layer 43 is stacked on the channel layer 42 along the first direction, and an epitaxial contact interface is formed between the second source-drain layer 43 and the channel layer 42 .

[0096] In some embodiments, the material of the first source-drain layer 41 and the material of the second source-drain layer 43 are both silicon materials doped with first type ions;

[0097] The material of the channel layer 42 is a silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

[0098] Some embodiments of the present specific implementation manner provide a semiconductor structure and a method for forming the same. A stacked layer is formed on a substrate, and the stacked layer includes a conductive layer and an active layer located above the conductive layer. The first conductive line is formed by directly etching the conductive layer, and the active column is formed by etching the active layer. In the process of forming the first conductive line, no lateral etching is required, no ion implantation is required along the gap between adjacent active columns, and no annealing treatment is required. This not only simplifies the formation process of the first conductive line, reduces the difficulty of the semiconductor structure process, and improves the manufacturing yield of the semiconductor structure, but also avoids damage to the active column, reduces or even avoids the leakage problem between the first conductive line and other conductive structures, thereby improving the performance of the semiconductor structure.

[0099] The above is only a preferred embodiment of the present disclosure. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present disclosure. These improvements and modifications should also be regarded as within the scope of protection of the present disclosure.

Claims

1. A method for forming a semiconductor structure, characterized in that: The steps include: providing a substrate; forming a stacked layer on the top surface of the substrate, the stacked layer comprising a conductive layer and an active layer located above the conductive layer; Etching the stacked layer to form a plurality of first grooves penetrating the stacked layer along a first direction and arranged at intervals along a second direction, wherein the plurality of first grooves separate the conductive layer into a plurality of first conductive lines, the first direction is perpendicular to the top surface of the substrate, and the second direction is parallel to the top surface of the substrate; The active layer is etched to form a plurality of second grooves that penetrate the stacked layer along the first direction and are arranged at intervals along a third direction, wherein the plurality of first grooves and the plurality of second grooves separate the active layer into a plurality of active pillars arranged at intervals, the third direction is parallel to the top surface of the substrate, and the second direction intersects with the third direction.

2. The method for forming a semiconductor structure according to claim 1, wherein: The specific steps of forming a stacked layer on the top surface of the substrate include: forming the conductive layer on the top surface of the substrate; forming a first source-drain layer on the conductive layer; forming a channel layer on the first source and drain layer; A second source-drain layer is formed on the channel layer, wherein the active layer includes the first source-drain layer, the channel layer and the second source-drain layer.

3. The method for forming a semiconductor structure according to claim 2, wherein: The conductive material is any one of a metal material, a metal compound material, a polymer material, and a doped silicon material, or a combination of two or more thereof.

4. The method for forming a semiconductor structure according to claim 2, wherein: The material of the first source-drain layer and the material of the second source-drain layer are both silicon materials doped with first type ions; the material of the channel layer is silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

5. The method for forming a semiconductor structure according to claim 2, wherein: The specific steps of forming a stacked layer on the top surface of the substrate also include: A contact layer electrically connected to the second source / drain layer is formed on the second source / drain layer, and the stacked layer includes the conductive layer, the active layer and the contact layer.

6. The method for forming a semiconductor structure according to claim 5, characterized in that: The material of the contact layer is any one of metal material, metal compound material, polymer material, and doped silicon material, or a combination of two or more thereof.

7. The method for forming a semiconductor structure according to claim 5, characterized in that: The substrate includes an array region and a peripheral region outside the array region, the height of the substrate in the peripheral region is higher than the height of the substrate in the array region, and the stacked layer covers the array region and the peripheral region; before forming a plurality of first grooves penetrating the stacked layer along a first direction and arranged at intervals along a second direction, the following steps are also included: The stacked layer located in the peripheral area and part of the contact layer located in the array area are removed to expose the substrate in the peripheral area, and the top surface of the remaining contact layer in the array area is made flush with the top surface of the substrate in the peripheral area.

8. The method for forming a semiconductor structure according to claim 2, wherein: The specific steps of forming a plurality of first grooves penetrating the stacked layer along the first direction and arranged at intervals along the second direction include: The stacked layer and a portion of the substrate are etched to form a plurality of first grooves that penetrate the stacked layer along the first direction and extend to the interior of the substrate.

9. The method for forming a semiconductor structure according to claim 2, wherein: The specific steps of etching the active layer include: forming a first filling layer that completely fills the first groove; The active layer and the first filling layer are etched to form a plurality of second grooves penetrating the active layer and the first filling layer along the first direction and arranged at intervals along the third direction, the plurality of first grooves and the plurality of second grooves separate the first source-drain layer into a plurality of first source-drain regions arranged at intervals, separate the channel layer into a plurality of channel regions arranged at intervals, and separate the second source-drain layer into a plurality of second source-drain regions arranged at intervals, and the active column includes the first source-drain region, the channel region, and the second source-drain region.

10. The method for forming a semiconductor structure according to claim 9, characterized in that: After forming a plurality of second grooves penetrating the stacked layer along the first direction and arranged at intervals along the third direction, the method further includes the following steps: forming a gate dielectric layer covering the channel region in the active column; A plurality of second conductive lines extending along the second direction and arranged at intervals along the third direction are formed, and the second conductive lines continuously cover the gate dielectric layer in the plurality of active pillars arranged at intervals along the second direction.

11. The method for forming a semiconductor structure according to claim 10, characterized in that: The specific steps of forming a gate dielectric layer covering the channel region in the active pillar include: forming a second filling layer that completely fills the second groove; Etching back a portion of the second filling layer to expose the channel region, and making the top surface of the remaining second filling layer flush with the top surface of the first source and drain region; The gate dielectric layer is formed along the second trench, covering the channel region and being located above the second filling layer.

12. A semiconductor structure, characterized in that: include: substrate; A stacked structure is located on the top surface of the substrate, the stacked structure includes a conductive epitaxial structure and an active epitaxial structure stacked on the conductive epitaxial structure along a first direction, an epitaxial contact interface is provided between the conductive epitaxial structure and the active epitaxial structure, the conductive epitaxial structure includes a plurality of first conductive lines extending along a third direction and arranged at intervals along a second direction, the active epitaxial structure includes a plurality of active pillars arranged at intervals along the second direction and the third direction, the first direction is perpendicular to the top surface of the substrate, the second direction and the third direction are both parallel to the top surface of the substrate, and the second direction intersects with the third direction.

13. The semiconductor structure according to claim 12, characterized in that: The conductive epitaxial structure is made of doped silicon material.

14. The semiconductor structure according to claim 12, characterized in that: The active epitaxial structure comprises: A first source-drain layer is stacked on the conductive epitaxial structure along the first direction, and an epitaxial contact interface is provided between the first source-drain layer and the conductive epitaxial structure; A channel layer is stacked on the first source-drain layer along the first direction, and an epitaxial contact interface is formed between the channel layer and the first source-drain layer; A second source-drain layer is stacked on the channel layer along the first direction, and an epitaxial contact interface is provided between the second source-drain layer and the channel layer.

15. The semiconductor structure according to claim 14, characterized in that: The material of the first source-drain layer and the material of the second source-drain layer are both silicon materials doped with first type ions; The material of the channel layer is a silicon material doped with first type ions or second type ions, and the conductivity types of the first type ions and the second type ions are opposite.

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