Mechanized Pu-erh tea fermentation and turning pile integrated equipment
By designing the integrated equipment for fermentation and turning of Pu'er tea, the problem of backward traditional fermentation process of Pu'er ripe tea is solved, and the efficient dispersion, mixing and automated processing of tea is achieved, and the level of mechanization and cleaning is improved.
Patent Information
- Application Number
- CN202411855873.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The fermentation of Pu'er ripe tea is still on the ground, which has failed to meet the requirements of modern food hygiene, and the process is backward, so mechanized and clean innovation is urgently needed.
A mechanized Pu'er tea fermentation and turning and stacking integrated equipment is designed, including ground rails, second horizontal pavers, gantry, deblocking machine bracket, belt conveyor and second deblocking component. Through the coordinated work of these components, efficient dispersion, mixing and automated processing of tea leaves can be achieved.
It significantly improves the mechanization and cleaning level of Pu'er ripe tea fermentation, realizes uniform dispersion and efficient mixing of tea leaves, reduces manual intervention, improves work efficiency, and reduces maintenance costs.
Smart Images

Figure CN119318357B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of Pu-erh tea, and particularly to a mechanized integrated equipment for fermenting and turning over Pu-erh tea. Background Art
[0002] Pu-erh tea is made from sun-dried green tea of Yunnan large-leaf variety in the recognized Pu-erh tea area, and is processed into loose tea and pressed tea through post-fermentation.
[0003] The fermentation of Pu-erh ripe tea is still carried out on the ground, which does not meet the requirements of modern food hygiene, and there is an urgent need to innovate the fermentation process. This invention can significantly improve the mechanization and cleanliness of Pu-erh ripe tea fermentation, apply to establish a digital production line for Pu-erh ripe tea fermentation, realize the modern processing of Pu-erh ripe tea, and change the traditional and backward status of Pu-erh ripe tea fermentation. Summary of the Invention
[0004] An integrated equipment for mechanized fermenting and turning over Pu-erh tea is proposed to significantly improve the mechanization and cleanliness of Pu-erh ripe tea fermentation, apply to establish a digital production line for Pu-erh ripe tea fermentation, realize the modern processing of Pu-erh ripe tea, and change the traditional and backward status of Pu-erh ripe tea fermentation.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The integrated equipment for mechanized fermenting and turning over Pu-erh tea includes a ground rail and a second horizontal paver. The ground rail and the second horizontal paver are arranged in parallel. Inside both the ground rail and the second horizontal paver, there is a storage box. At the four corners of the bottom of the storage box, there are first moving wheels. Above the ground rail, there is a gantry and a lump breaker support. The lump breaker support is located on one side of the gantry. On one side of the lump breaker support, there is a feeding component for lifting the tea leaves.
[0007] On one side of the gantry, there is a mounting frame. At the bottom of the mounting frame, there is a pre-lump breaking component for pre-breaking the tea leaves.
[0008] Inside the gantry, there is a first lump breaking component for breaking up the tea leaves.
[0009] At the top of the lump breaker support, there is a belt conveyor. Inside the belt conveyor, there is a conveying component for conveying the tea leaves.
[0010] At the top of the lump breaker support, there are two symmetrically arranged lump breaker tracks. Both of the two lump breaker tracks are located above the belt conveyor. At the top of the two lump breaker tracks, there is a set of second lump breaking components for breaking up the tea leaves.
[0011] At the top of the second horizontal paver, there is a feeding component for helping the tea leaves to be discharged.
[0012] In a possible design, the feeding assembly includes a chain conveyor. Between the inner walls on both sides of the chain conveyor, there are two symmetrically arranged third rotating rollers rotatably connected. A same third conveyor belt is sleeved on the outer walls of the two third rotating rollers in a driving manner. On one side of the chain conveyor, there is a fifth servo motor, and the output shaft of the fifth servo motor is fixedly connected to one end of one of the third rotating rollers.
[0013] In a possible design, the first deblocking assembly includes a gearbox fixedly connected inside the gantry. A plurality of rotating rods penetrate through the gearbox rotatably. At the bottom of the rotating rod, there is a first rotating shaft fixedly connected. A plurality of turning knives are fixedly sleeved on the outer wall of the first rotating shaft. A first gear is fixedly sleeved on the outer wall of the rotating rod. The plurality of first gears mesh with each other. At the top of the gantry, there is a first servo motor. The output shaft of the first servo motor penetrates through to the inside of the gearbox rotatably. A synchronous pulley is fixedly sleeved on the output shaft of the first servo motor and on the outer wall of one of the rotating rods. A same synchronous belt is sleeved on the outer walls of the two synchronous pulleys in a driving manner.
[0014] In a possible design, the conveying assembly includes two symmetrically arranged first rotating rollers fixedly connected inside the belt conveyor. A same first conveyor belt is sleeved on the outer walls of the two first rotating rollers in a driving manner. On one side of the belt conveyor, there is a second servo motor, and the output shaft of the second servo motor is fixedly connected to one end of one of the first rotating rollers.
[0015] In a possible design, the second deblocking assembly includes a deblocking machine body. Linear bearings are fixedly connected to both sides of the bottom of the deblocking machine body. The linear bearings are slidably connected to the deblocking machine track. Two symmetrically arranged second rotating shafts penetrate through between the inner walls on both sides of the deblocking machine body rotatably. A plurality of second deblocking knives are fixedly sleeved on the outer wall of the second rotating shaft. At one end of the second rotating shaft, there is a second gear fixedly connected. The two second gears mesh with each other. On one side of the deblocking machine body, there is a third servo motor, and the output shaft of the third servo motor is fixedly connected to one end of one of the second rotating shafts.
[0016] In one possible design, the unloading assembly includes a first transverse paver, the four bottom corners of the first transverse paver are fixedly connected to second guide wheels, the top two sides of the second transverse paver are fixedly connected to spreader tracks, the second guide wheels are slidably connected to the spreader tracks, two symmetrically arranged second rotating rollers are rotatably connected between the inner walls on both sides of the first transverse paver, the outer wall transmission sleeves of the two second rotating rollers are provided with the same second conveyor belt, a fourth servo motor is fixedly connected to one side of the first transverse paver, the output shaft of the fourth servo motor is fixedly connected to one end of one of the second rotating rollers, and a second baffle is fixedly connected to one side of the top of the first transverse paver.
[0017] In a possible design, a same first baffle is fixedly connected between the inner walls on both sides of the gantry, a scraper is fixedly connected to one end of the bottom of the first baffle, and the first baffle is in contact with one side of the third conveyor belt.
[0018] In a possible design, a plurality of first guide wheels are embedded in the top of the floor rail, and both sides of the bottom of the storage box are fixedly connected with strip rails, and the strip rails are used in conjunction with the first guide wheels.
[0019] In a possible design, the pre-decomposition block assembly includes a rectangular box fixedly connected to the bottom of the mounting frame, a strip-shaped vertical hole is provided on one side of the rectangular box, a strip-shaped slider is slidably connected between the inner walls on both sides of the rectangular box, a rotating rod is inserted through the inner rotation of the strip-shaped slider, a plurality of flip blades are fixedly sleeved on the outer wall of the rotating rod, a block is fixedly connected to the top and bottom of the strip-shaped slider, the block is used to block the strip-shaped vertical hole, a clearance hole is provided on the top and bottom of the rectangular box, the clearance hole is used in conjunction with the block, a cross bar is inserted through the inner sliding of the block, a plurality of extension rods are fixedly connected to one side of the cross bar, and the plurality of extension rods are The rod corresponds to the flip blade, one end of the cross bar is fixedly connected to the limit block, one side of the limit block and one side of the stop block are fixedly connected with the same tension spring, the tension spring is sleeved on the cross bar, the two limit blocks are fixedly connected on one side close to each other with a convex rod, the outer wall fixed sleeve of the rotating rod is provided with a triangular plate, the triangular plate is used in conjunction with the convex rod, the outer wall fixed sleeve of the rotating rod is provided with a spur gear, the inner wall of one side of the rectangular box is fixedly connected with a rack, the spur gear is meshed with the rack, the top inner wall of the rectangular box is fixedly connected with a driving motor, the output shaft of the driving motor is fixedly connected with a reciprocating screw, and the reciprocating screw thread passes through the strip slider.
[0020] Beneficial effects: Efficient breaking up and mixing: Through the rotation of the turning knife and the second deblocking knife, the tea leaves can be effectively broken up and mixed, which improves the efficiency and quality of tea processing and ensures the uniformity of the tea leaves.
[0021] High degree of automation: The entire operation process is highly automated. Through the control of the first servo motor, the second servo motor, the third servo motor, the fourth servo motor, and the fifth servo motor, an automated process for tea leaf dispersion, conveying, re-dispersion, collection, and turning is achieved, reducing manual intervention and improving work efficiency.
[0022] Flexible adjustment: The main body of the lump breaker can move horizontally, facilitating the cleaning of residues inside the lump breaker. At the same time, the position of the second conveyor belt can be changed by adjusting the position of the first horizontal paver, making the falling position of the tea leaves more flexible and meeting different operation requirements.
[0023] Stable structure: By setting the first guide wheel and the track, the stability of the storage box during movement is ensured, avoiding the problem of the storage box deviating from the track and ensuring the safety and stability of the operation.
[0024] Easy to maintain: Each component of the equipment is reasonably designed, easy to disassemble and clean, reducing maintenance costs and extending the service life of the equipment. Description of the Drawings
[0025] Figure 1 It is a three-dimensional structure schematic diagram of the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0026] Figure 2 It is a three-dimensional structure schematic diagram of the second perspective of the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0027] Figure 3 It is a three-dimensional structure schematic diagram of the storage box and the ground track in the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0028] Figure 4 It is a three-dimensional structure schematic diagram of the ground track and the first guide wheel in the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0029] Figure 5 It is a three-dimensional structure schematic diagram of the gantry and the first rotating shaft in the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0030] Figure 6 It is a three-dimensional structure schematic diagram of the first baffle and the first servo motor in the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0031] Figure 7 It is a three-dimensional structure schematic diagram of the lump breaker support in the mechanized Puer tea fermentation and turning integrated equipment proposed by the present invention;
[0032] Figure 83D structural schematic diagram of the lump breaker body and the second lump breaker knife in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0033] Figure 9 3D structural schematic diagram of the second transverse paver and the second conveyor belt in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0034] Figure 10 3D structural schematic diagram of the chain conveyor and the third conveyor belt in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0035] Figure 11 Process flow chart of the present invention;
[0036] Figure 12 3D structural schematic diagram of the rectangular box and the turning blades in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0037] Figure 13 3D sectional structural schematic diagram of the rectangular box in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0038] Figure 14 3D structural schematic diagram of the cross bar and the strip slider in the mechanized Pu-erh tea fermentation and turning equipment proposed by the present invention;
[0039] Figure 15 is Figure 14 the enlarged view of part A in
[0040] In the figure: 1. Ground rail; 2. Storage box; 3. Gantry; 4. Chain conveyor; 5. Belt conveyor; 6. First transverse paver; 7. Second transverse paver; 8. First moving wheel; 9. Deblocking machine bracket; 11. Deblocking machine body; 12. First baffle; 13. First servo motor; 14. Strip track; 15. First guide wheel; 16. Gearbox; 17. First rotating shaft; 18. Turning knife; 19. Scraper; 20. Rotating rod; 21. First gear; 22. Synchronous belt; 23. Synchronous pulley; 24. First rotating roller; 25. Second servo motor; 26. First conveyor belt; 27. Deblocking machine track; 28. Second rotating shaft; 29. Third servo motor; 30. Second deblocking knife; 31. Second gear; 32. Paver track; 33. Second guide wheel; 34. Second baffle; 35. Fourth servo motor; 36. Second conveyor belt; 37. Second rotating roller; 38. Fifth servo motor; 39. Third rotating roller; 40. Third conveyor belt; 41. Linear bearing; 42. Rectangular box; 43. Strip vertical hole; 44. Cross bar; 45. Extension rod; 46. Rotating rod; 47. Turning blade; 48. Strip slider; 49. Block; 50. Reciprocating lead screw; 51. Driving motor; 52. Tension spring; 53. Limit block; 54. Convex rod; 55. Spur gear; 56. Triangular plate; 57. Rack; 58. Mounting bracket; 59. Relief hole. Specific embodiments
[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0042] Example 1: Refer to Figures 1-15 , a mechanized Pu-erh tea fermentation and turning pile integrated device, which is applied in the field of Pu-erh tea, including: a ground rail 1 and a second transverse paver 7. The ground rail 1 and the second transverse paver 7 are arranged in parallel. Storage boxes 2 are arranged inside both the ground rail 1 and the second transverse paver 7. First moving wheels 8 are arranged at the four corners of the bottom of the storage box 2. A gantry 3 and a deblocking machine bracket 9 are arranged above the ground rail 1. The deblocking machine bracket 9 is located on one side of the gantry 3. A feeding component for lifting tea leaves is arranged on one side of the deblocking machine bracket 9. The feeding component includes a chain conveyor 4. Two symmetrically arranged third rotating rollers 39 are rotatably connected between the inner walls on both sides of the chain conveyor 4. The outer walls of the two third rotating rollers 39 are sleeved with the same third conveyor belt 40. A fifth servo motor 38 is arranged on one side of the chain conveyor 4. The output shaft of the fifth servo motor 38 is fixedly connected to one end of one of the third rotating rollers 39;
[0043] A mounting frame 58 is provided on one side of the gantry 3, and a pre-block assembly for pre-blocking tea leaves is provided at the bottom of the mounting frame 58. The pre-block assembly includes a rectangular box 42 fixedly connected to the bottom of the mounting frame 58, and a strip vertical hole 43 is provided on one side of the rectangular box 42. The same strip slider 48 is slidably connected between the inner walls of both sides of the rectangular box 42, and a rotating rod 46 is passed through the inner rotation of the strip slider 48. A plurality of flip blades 47 are fixedly sleeved on the outer wall of the rotating rod 46. Blocks 49 are fixedly connected to the top and bottom of the strip slider 48. The block 49 is used to block the strip vertical hole 43. The top and bottom of the rectangular box 42 are provided with a clearance hole 59, and the clearance hole 59 and the block 49 In cooperation with each other, a cross bar 44 is slidably penetrated inside the stopper 49, and a plurality of extension rods 45 are fixedly connected to one side of the cross bar 44, and the plurality of extension rods 45 correspond to the flip blades 47. One end of the cross bar 44 is fixedly connected to a limit block 53, and a tension spring 52 is fixedly connected between one side of the limit block 53 and one side of the stopper 49, and the tension spring 52 is sleeved on the cross bar 44, and the sides of the two limit blocks 53 close to each other are fixedly connected with a convex rod 54, and the outer wall of the rotating rod 46 is fixedly sleeved with a triangular plate 56, and the triangular plate 56 is used in cooperation with the convex rod 54, and the outer wall of the rotating rod 46 is fixedly sleeved with a spur gear 55, and the inner wall of one side of the rectangular box 42 is fixedly connected with a rack 57, and the spur gear 55 and the gear The top inner wall of the rectangular box 42 is fixedly connected with a driving motor 51, and the output shaft of the driving motor 51 is fixedly connected with a reciprocating screw rod 50, and the reciprocating screw rod 50 threadably penetrates the strip slider 48. The driving motor 51 is started, and the output shaft of the driving motor 51 drives the reciprocating screw rod 50 to rotate, and the reciprocating screw rod 50 drives the strip slider 48 to move up and down, and the strip slider 48 drives the two stoppers 49 to move up and down. At this time, the strip slider 48 drives the rotating rod 46 to move up and down, and the rotating rod 46 drives the spur gear 55 to move up and down. Since the rack 57 is fixed, the spur gear 55 starts to rotate at this time, and the spur gear 55 drives the flipping blades 47 to rotate, and the flipping blades 47 pre-pile the piles of tea leaves. A hole is opened, and at the same time, the rotating rod 46 drives the triangular plate 56 to rotate, and the triangular plate 56 drives the two protruding rods 54 to reciprocate in the horizontal direction. At this time, the triangular plate 56 pushes the protruding rod 54 to move horizontally, and the protruding rod 54 drives the limit block 53 to move horizontally, and the limit block 53 drives the cross bar 44 and the extension rod 45 to move horizontally. When the protruding rod 54 is separated from the triangular plate 56, the limit block 53 is reset under the tension of the tension spring 52. At this time, the extension rod 45 that is constantly moving horizontally can move horizontally inside the opened hole to preliminarily break up the tea pile. Since the rotating rod 46 and the cross bar 44 are in the middle position of the tea pile, the pre-broken tea pile is moved out from the bottom, which is convenient for the subsequent feeding process.
[0044] Inside the gantry 3, there is a first tea - lump - breaking component for breaking up tea leaves. The first tea - lump - breaking component includes a gearbox 16 fixedly connected inside the gantry 3. A plurality of rotating rods 20 penetrate through the gearbox 16 rotatably. At the bottom of the rotating rod 20, there is a first rotating shaft 17 fixedly connected. On the outer wall of the first rotating shaft 17, there are fixedly sleeved a plurality of turning knives 18. On the outer wall of the rotating rod 20, there are fixedly sleeved a plurality of first gears 21. The plurality of first gears 21 mesh with each other. At the top of the gantry 3, there is a first servo - motor 13 fixedly connected. The output shaft of the first servo - motor 13 penetrates through to the inside of the gearbox 16 rotatably. On the outer walls of the output shaft of the first servo - motor 13 and one of the rotating rods 20, there are fixedly sleeved synchronous wheels 23. On the outer walls of the two synchronous wheels 23, there is a same synchronous belt 22 sleeved for transmission;
[0045] At the top of the tea - lump - breaking machine support 9, there is a belt conveyor 5. Inside the belt conveyor 5, there is a conveying component for conveying tea leaves. The conveying component includes two first rotating rollers 24 fixedly connected symmetrically inside the belt conveyor 5. On the outer walls of the two first rotating rollers 24, there is a same first conveyor belt 26 sleeved for transmission. On one side of the belt conveyor 5, there is a second servo - motor 25 fixedly connected. The output shaft of the second servo - motor 25 is fixedly connected to one end of one of the first rotating rollers 24;
[0046] At the top of the tea - lump - breaking machine support 9, there are two symmetrically arranged tea - lump - breaking machine tracks 27. Both of the two tea - lump - breaking machine tracks 27 are located above the belt conveyor 5. On the tops of the two tea - lump - breaking machine tracks 27, there is a same set of second tea - lump - breaking components for breaking up tea leaves. The second tea - lump - breaking component includes a tea - lump - breaking machine body 11. On both sides of the bottom of the tea - lump - breaking machine body 11, there are linear bearings 41 fixedly connected. The linear bearings 41 are slidably connected to the tea - lump - breaking machine tracks 27. Between the inner walls on both sides of the tea - lump - breaking machine body 11, there are two symmetrically arranged second rotating shafts 28 penetrating through rotatably. On the outer walls of the second rotating shafts 28, there are fixedly sleeved a plurality of second tea - lump - breaking knives 30. At one end of the second rotating shaft 28, there is a second gear 31 fixedly connected. The two second gears 31 mesh with each other. On one side of the tea - lump - breaking machine body 11, there is a third servo - motor 29 fixedly connected. The output shaft of the third servo - motor 29 is fixedly connected to one end of one of the second rotating shafts 28;
[0047] A blanking component for assisting in tea blanking is provided on the top of the second transverse paver 7. The blanking component includes a first transverse paver 6. Four corners of the bottom of the first transverse paver 6 are fixedly connected with second guide wheels 33. Both sides of the top of the second transverse paver 7 are fixedly connected with paver tracks 32. The second guide wheels 33 are slidably connected with the paver tracks 32. Two symmetrically arranged second rotating rollers 37 are rotatably connected between the inner walls on both sides of the first transverse paver 6. The outer walls of the two second rotating rollers 37 are sleeved with the same second conveyor belt 36. One side of the first transverse paver 6 is fixedly connected with a fourth servo motor 35. The output shaft of the fourth servo motor 35 is fixedly connected with one end of one of the second rotating rollers 37. One side of the top of the first transverse paver 6 is fixedly connected with a second baffle 34.
[0048] Embodiment 2: Refer to Figures 1-15 , on the basis of Embodiment 1, an improvement is made: The same first baffle 12 is fixedly connected between the inner walls on both sides of the gantry 3. One end of the bottom of the first baffle 12 is fixedly connected with a scraper 19. The first baffle 12 is in contact with one side of the third conveyor belt 40. A plurality of first guide wheels 15 are embedded in the top of the ground rail 1. Both sides of the bottom of the storage box 2 are fixedly connected with strip-shaped rails 14. The strip-shaped rails 14 are used in cooperation with the first guide wheels 15.
[0049] When the present application is in use, a storage box 2 filled with Pu-erh tea and an empty storage box 2 are respectively placed under the ground rail 1 and the second transverse paver 7. At this time, the first baffle 12 and the scraper 19 are located inside one of the storage boxes 2 filled with Pu-erh tea. At this time, the storage box 2 is slowly pushed forward. The arrangement of the first moving wheels 8 can ensure the rapid movement of the storage box 2. The arrangement of the first guide wheels 15 and the strip-shaped rails 14 can prevent the storage box 2 from disengaging;
[0050] Start the drive motor 51. The output shaft of the drive motor 51 drives the reciprocating lead screw 50 to rotate. The reciprocating lead screw 50 drives the strip-shaped slider 48 to move up and down reciprocally. The strip-shaped slider 48 drives the two stoppers 49 to move up and down. At this time, the strip-shaped slider 48 also drives the rotating rod 46 to move up and down. The rotating rod 46 drives the spur gear 55 to move up and down. Since the rack 57 is fixed, the spur gear 55 starts to rotate at this time. The spur gear 55 drives the turning blade 47 to rotate. The turning blade 47 makes a gap in the piled-up tea leaves in advance. At the same time, the rotating rod 46 drives the triangular plate 56 to rotate. The triangular plate 56 drives the two convex rods 54 to make reciprocating movements in the horizontal direction. At this time, the triangular plate 56 pushes the convex rod 54 to move horizontally. The convex rod 54 drives the limit block 53 to move horizontally. The limit block 53 drives the cross bar 44 and the extension rod 45 to move horizontally. When the convex rod 54 disengages from the triangular plate 56, the limit block 53 resets under the pulling force of the tension spring 52. At this time, the continuously horizontally moving extension rod 45 can move horizontally inside the gap opened, and preliminarily disperse the tea leaf pile. Since the rotating rod 46 and the cross bar 44 are in the middle position of the tea leaf pile, the preliminarily dispersed tea leaf pile moves out from below, facilitating the subsequent feeding process;
[0051] Start the first servo motor 13. The output shaft of the first servo motor 13 can drive one of the rotating rods 20 to rotate through the synchronous pulley 23 and the synchronous belt 22. At this time, the rotating rod 20 drives the corresponding first gear 21 to rotate. Since the multiple first gears 21 are meshed with each other, they can drive the other first gears 21 to rotate. The first gear 21 drives the rotating rod 20 to rotate again. The rotating rod 20 drives the first rotating shaft 17 to rotate. The first rotating shaft 17 drives the multiple turning knives 18 to rotate. At this time, the multiple turning knives 18 disperse the tea leaves;
[0052] Start the fifth servo motor 38. The output shaft of the fifth servo motor 38 drives the third rotating roller 39 to rotate. The third rotating roller 39 drives the third conveyor belt 40 to convey. At this time, the tea leaves scraped up by the scraper 19 are slowly conveyed upward through the depressions on the outer wall of the third conveyor belt 40. The tea leaves are sent into the inside of the tea leaf disintegrator body 11. Start the third servo motor 29. The third servo motor 29 drives a second rotating shaft 28 to rotate. The second rotating shaft 28 drives the multiple second disintegrating knives 30 to rotate, and disperses the tea leaves again. Since the two second gears 31 are meshed, the other second rotating shaft 28 rotates in the reverse direction, which can improve the turning efficiency. And a linear bearing 41 is arranged at the bottom of the tea leaf disintegrator body 11. The linear bearing 41 can slide on the surface of the tea leaf disintegrator track 27. After using for a period of time, the tea leaf disintegrator body 11 can be moved horizontally, and the tea leaf disintegrator body 11 is pulled out to facilitate cleaning the residues inside the tea leaf disintegrator body 11;
[0053] The tea leaves after turning fall on the top of the first conveyor belt 26. At this time, the second servo motor 25 is started. The output shaft of the second servo motor 25 drives the first rotating roller 24 to rotate. The first rotating roller 24 drives the first conveyor belt 26 to convey forward, and then sends the tea leaves above to the top of the second conveyor belt 36. The fourth servo motor 35 is started. The output shaft of the fourth servo motor 35 drives the second rotating roller 37 to rotate. The second rotating roller 37 drives the second conveyor belt 36 to convey forward. At this time, the tea leaves on the second conveyor belt 36 fall into the interior of the empty storage box 2 to complete the collection. Through the cooperation of the second guide wheel 33 and the paver track 32, the position of the first transverse paver 6 can be adjusted, and thus the falling position of the tea leaves can be changed to complete the turning pile operation.
[0054] However, as is well known to those skilled in the art, the working principles and wiring methods of the first servo motor 13, the fifth servo motor 38, the third servo motor 29, the second servo motor 25 and the fourth servo motor 35 are common knowledge. They all belong to conventional means or well-known common sense, and will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.
[0055] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. Mechanized Pu'er tea fermentation and compost turning equipment, characterized in that: include: The ground rail and the second transverse paver are arranged in parallel, and storage boxes are arranged inside the ground rail and the second transverse paver, and first moving wheels are arranged at the four corners of the bottom of the storage box, and a gantry and a deblocking machine bracket are arranged above the ground rail, and the deblocking machine bracket is located on one side of the gantry, and a feeding assembly for moving tea leaves upward is arranged on one side of the deblocking machine bracket; A mounting frame is provided on one side of the gantry frame, and a pre-blocking assembly for pre-blocking tea leaves is provided at the bottom of the mounting frame; A first deblocking component for deblocking tea leaves is arranged inside the gantry; A belt conveyor is arranged on the top of the deblocking machine support, and a conveying component for conveying tea leaves is arranged inside the belt conveyor; Two symmetrical deblocking machine tracks are arranged on the top of the deblocking machine bracket, and both deblocking machine tracks are located above the belt conveyor. The same set of second deblocking components for deblocking tea leaves is arranged on the top of the two deblocking machine tracks; A feeding assembly for helping tea leaves to be fed is arranged on the top of the second transverse spreading machine; The first block-removing assembly includes a gearbox fixedly connected to the inside of the gantry, a plurality of rotating rods are rotated through the inside of the gearbox, a first rotating shaft is fixedly connected to the bottom of the rotating rod, and a plurality of turning knives are fixedly sleeved on the outer wall of the first rotating shaft; The pre-decomposition block assembly includes a rectangular box fixedly connected to the bottom of the mounting frame, a strip-shaped vertical hole is opened on one side of the rectangular box, and a same strip-shaped slider is slidably connected between the inner walls on both sides of the rectangular box, a rotating rod is penetrated through the inner rotation of the strip-shaped slider, and a plurality of flip blades are fixedly sleeved on the outer wall of the rotating rod, and a stopper is fixedly connected to the top and bottom of the strip-shaped slider, a cross bar is penetrated through the inner sliding of the stopper, and a plurality of extension rods are fixedly connected to one side of the cross bar.
2. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 1, characterized in that: The loading assembly includes a chain conveyor, two symmetrically arranged third rotating rollers are rotatably connected between the inner walls on both sides of the chain conveyor, the outer wall transmission sleeves of the two third rotating rollers are provided with the same third conveyor belt, and a fifth servo motor is arranged on one side of the chain conveyor, and the output shaft of the fifth servo motor is fixedly connected to one end of one of the third rotating rollers.
3. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 1, characterized in that: A first gear is fixedly sleeved on the outer wall of the rotating rod, and multiple first gears are meshed with each other. A first servo motor is fixedly connected to the top of the gantry, and the output shaft of the first servo motor rotates and passes through the interior of the gearbox. The output shaft of the first servo motor and the outer wall of one of the rotating rods are fixedly sleeved with synchronous wheels, and the outer wall transmission sleeves of the two synchronous wheels are provided with the same synchronous belt.
4. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 1, characterized in that: The conveying assembly includes two first rotating rollers fixedly connected to the inside of the belt conveyor and symmetrically arranged. The outer wall transmission sleeves of the two first rotating rollers are provided with the same first conveyor belt. A second servo motor is fixedly connected to one side of the belt conveyor, and the output shaft of the second servo motor is fixedly connected to one end of one of the first rotating rollers.
5. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 1, characterized in that: The second deblocking component includes a deblocking machine body, both sides of the bottom of the deblocking machine body are fixedly connected with linear bearings, the linear bearings are slidably connected to the deblocking machine track, two second rotating shafts symmetrically arranged rotate and penetrate between the inner walls on both sides of the deblocking machine body, the outer wall of the second rotating shaft is fixedly sleeved with a plurality of second deblocking knives, one end of the second rotating shaft is fixedly connected with a second gear, the two second gears are meshed, and one side of the deblocking machine body is fixedly connected with a third servo motor, and the output shaft of the third servo motor is fixedly connected to one end of one of the second rotating shafts.
6. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The unloading assembly includes a first transverse paver, the four bottom corners of the first transverse paver are fixedly connected to second guide wheels, the top two sides of the second transverse paver are fixedly connected to spreader tracks, the second guide wheels are slidably connected to the spreader tracks, two symmetrically arranged second rotating rollers are rotatably connected between the inner walls on both sides of the first transverse paver, the outer wall transmission sleeves of the two second rotating rollers are provided with the same second conveyor belt, a fourth servo motor is fixedly connected to one side of the first transverse paver, the output shaft of the fourth servo motor is fixedly connected to one end of one of the second rotating rollers, and a second baffle is fixedly connected to one side of the top of the first transverse paver.
7. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 2, characterized in that: A first baffle is fixedly connected between the inner walls on both sides of the gantry, a scraper is fixedly connected to one end of the bottom of the first baffle, and the first baffle is fitted with one side of the third conveyor belt.
8. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: A plurality of first guide wheels are embedded on the top of the floor rail, and both sides of the bottom of the storage box are fixedly connected with strip rails, which are used in conjunction with the first guide wheels.
9. The mechanized Pu'er tea fermentation and compost turning integrated equipment according to claim 1, characterized in that: The block is used to block the strip vertical hole. The top and bottom of the rectangular box are provided with clearance holes, which are used in conjunction with the block. Multiple extension rods correspond to the flip blades. One end of the cross bar is fixedly connected to the limit block. The same tension spring is fixedly connected between one side of the limit block and one side of the block. The tension spring is sleeved on the cross bar. The two limit blocks are fixedly connected to a convex rod on the sides close to each other. The outer wall of the rotating rod is fixedly sleeved with a triangular plate, which is used in conjunction with the convex rod. The outer wall of the rotating rod is fixedly sleeved with a spur gear. A rack is fixedly connected to the inner wall of one side of the rectangular box, and the spur gear is meshed with the rack. The top inner wall of the rectangular box is fixedly connected to a drive motor, and the output shaft of the drive motor is fixedly connected to a reciprocating screw, and the reciprocating screw thread passes through the strip slider.
Citation Information
Patent Citations
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Fermentation, water flushing and pile turning all-in-one machine for fermented Pu'er tea
CN116584559A