Multi-stage steel ball cleaning production line
By adopting a combination of multi-stage ultrasonic cleaning and liquid discharge controllers in the steel ball cleaning production line, the problem of poor oil removal effect in the prior art is solved, and automatic three-stage ultrasonic cleaning and efficient oil removal of steel balls are realized.
Patent Information
- Application Number
- CN202411504187.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-17
AI Technical Summary
Existing steel ball oil removal equipment has the problem of poor oil removal effect during the oil removal process, especially when a large number of steel balls are contained in the oil-swinging barrel, it is difficult to effectively throw out the quenching oil.
A multi-stage steel ball cleaning production line is designed, using multiple ultrasonic cleaning tanks, steel ball boxes and box transfer mechanisms arranged in sequence, combined with the recycling device, automatic three-stage through the ultrasonic cleaning liquid and drain controller of the ultrasonic cleaning tank. Ultrasonic cleaning uses the shock wave effect of ultrasonic cleaning liquid to remove quenching oil on the surface of the steel ball, and achieves efficient oil removal through the oil separation tank and recovery device.
Automatic three-level ultrasonic cleaning of steel balls is realized, which significantly improves the oil removal effect, ensures the surface of the steel balls is clean, and the oil removal effect is significantly improved.
Smart Images

Figure CN119319099A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel ball cleaning, in particular to a multi-stage steel ball cleaning production line. Background Art
[0002] Steel balls, also known as steel beads, are divided into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology, and are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy steel balls, etc. according to the processing materials. Among them, bearing steel balls are the core component of bearings. They reduce the friction inside the bearings through rolling friction. The design of bearing steel balls enables bearings to efficiently transmit mechanical power and improve the efficiency of mechanical devices.
[0003] In the production process of bearing steel balls, the rough-ground steel balls need to be quenched before entering the "hard grinding" process. Currently, quenching mainly uses quenching oil to cool down. The surface of the steel balls after quenching usually absorbs quenching oil. Before entering the "hard grinding" process, the quenching oil on the surface of the steel balls must be cleared.
[0004] The Chinese patent with the existing authorization announcement number CN206425101U discloses a steel ball deoiling device, including a base, a rotating sleeve that is transparent from top to bottom is fixed on the base, a vertical rotating shaft is arranged inside the rotating sleeve, an oil-slinging barrel is fixed on the upper end of the rotating shaft, and a motor is connected to the lower end of the rotating shaft, and the motor is fixed on the base. At the same time, a cover shell that is sleeved on the outside of the oil-slinging barrel is fixed on the base, and an oil outlet hole is arranged at the bottom of the cover shell. Two tapered ball bearings are sleeved on the rotating shaft, and the outer ring of the tapered ball bearing and the inner wall of the rotating sleeve are interference fit. At the same time, the oil-slinging barrel includes a chassis and a barrel wall, and through holes are arranged on the chassis and the barrel wall. The chassis is made of iron plate with a thickness of 10-14mm, and the barrel wall is made of stainless steel material with a thickness of 2-3mm. The steel ball deoiling device throws the quenching oil out of the oil-slinging barrel by centrifugal force.
[0005] The above-mentioned prior art solution has the following defects: when the steel ball oil removal equipment is working, a large number of steel balls are usually contained in the oil-throwing barrel. When the quenching oil adsorbed on the middle steel ball is thrown outward, it is easily blocked by the outer steel balls. The above-mentioned steel ball oil removal equipment has the defect of poor oil removal effect. Summary of the invention
[0006] The problem to be solved by the present invention is to provide a multi-stage steel ball cleaning production line in view of the above-mentioned deficiencies existing in the prior art, which solves the problem of poor oil removal effect existing in the prior art.
[0007] The above-mentioned inventive object of the present invention is achieved through the following technical scheme: a multi-stage steel ball cleaning production line, comprising a plurality of ultrasonic cleaning pools, steel ball boxes, and a box shifting mechanism arranged in sequence, a cleaning chamber is provided on the top surface of the ultrasonic cleaning pool, the steel ball box is plugged into the cleaning chamber, a steel ball groove is provided on the top surface of the steel ball box, a box handle with a handle hole on the top surface is provided on the top surface of the steel ball box, the box shifting mechanism comprises connecting rods arranged on both sides of the ultrasonic cleaning pool, a top plate arranged on the top of the connecting rod, a hook box device slidably arranged below the top plate, and a driving component, the hook box device comprises a hook box plug column plugged into the handle hole, a hook box frame arranged on the outer side wall of the hook box plug column and the bottom surface of which is against the top surface of the box handle, a hook box column groove is provided on the top surface of the hook box plug column, a hook box guide hole is provided on the outer side wall of the hook box plug column, a hook box clip is slidably arranged in each of the hook box guide holes, and a clip push-pull assembly is provided in the hook box column groove.
[0008] The present invention is further configured as follows: the clip push-pull assembly includes a vertical shaft and a connecting rod movably arranged in the hook box column groove, an articulated frame is arranged on the outer side wall of the vertical shaft corresponding to each hook box clip, one end of the connecting rod is hinged to the articulated frame, and the other end is hinged to the hook box clip, the hinge point of the connecting rod and the articulated frame is higher than the hinge point of the connecting rod and the hook box clip, and a hook box cylinder is fixedly installed on the inner wall of the hook box frame facing the hook box plug column.
[0009] The present invention is further configured as follows: a top hole is opened on the top surface of the top plate, the driving assembly includes a transverse cylinder seat slidably arranged above the top plate, a transverse drive cylinder arranged on the top surface of the top plate and driving the transverse cylinder seat to move transversely, and a piston rod is arranged on the top surface of the transverse cylinder seat, which passes through the transverse cylinder seat and the top hole in sequence and is connected to the vertical drive cylinder on the top surface of the hook box frame.
[0010] The present invention is further configured as follows: a shaft top guide plate is arranged at the top of the vertical shaft, a shaft bottom guide plate is arranged at the bottom of the vertical shaft, and a return spring is arranged between the shaft bottom guide plate and the bottom of the hook box column slot.
[0011] The present invention is further configured as follows: an upper groove and a lower through hole are sequentially opened downwardly on the bottom wall of the cleaning chamber, a liquid discharge controller is arranged in the lower through hole, the liquid discharge controller comprises a shell inserted into the lower through hole, and a bottom cover arranged on the bottom surface of the shell, a liquid passage chamber is opened on the bottom surface of the shell, a liquid inlet hole connected to the liquid passage chamber is opened on the top surface of the shell, a liquid outlet hole connected to the liquid passage chamber is opened on the bottom surface of the bottom cover, a closed-cell ball whose spherical surface abuts against the lower hole edge of the liquid inlet hole is movably arranged in the liquid passage chamber, a lower guide hole is opened on the bottom surface of the bottom cover, a ball-stabilizing upright rod slidably matched with the lower guide hole is arranged at the bottom of the closed-cell ball, and a driving electric cylinder connected to the bottom surface of the ball-stabilizing upright rod is arranged below the bottom cover.
[0012] The present invention is further configured as follows: an upper boss is arranged on the end surface of the bottom cover facing the shell, an upper guide groove is opened on the end surface of the upper boss facing away from the bottom cover, a liquid isolating sealing plate slidingly matched with the upper guide groove is arranged on the outer wall of the ball stabilizing rod, a return spring is arranged between the closed-cell ball and the bottom cover, the return spring is sleeved on the ball stabilizing rod, one end of the return spring is against the bottom surface of the liquid isolating sealing plate, and the other end is against the top surface of the bottom cover.
[0013] The present invention is further configured as follows: a lower boss is arranged on the bottom surface of the bottom cover, an electric cylinder groove is opened on the bottom surface of the lower boss, a lower boss cover is arranged on the bottom surface of the lower boss to close the electric cylinder groove, the driving electric cylinder is arranged in the electric cylinder groove, and the piston rod of the driving electric cylinder is connected to the bottom surface of the ball stabilizing rod.
[0014] The present invention is further configured as follows: an oil-liquid separation tank having a separation chamber inside is arranged below each of the ultrasonic cleaning tanks, a liquid inlet pipe communicating with the separation chamber is arranged on the top surface of the oil-liquid separation tank, and the liquid inlet pipe is plugged into and matched with the lower through hole.
[0015] The present invention is further configured to include: a recovery device, the recovery device includes a liquid return mechanism and an oil recovery mechanism, the liquid return mechanism includes a liquid extraction pipe, a liquid return pump, a liquid outlet pipe, a filter tank, and a liquid return pipe, the liquid extraction pipe is connected to the separation chamber, the inlet of the liquid return pump is connected to the liquid extraction pipe, the outlet of the liquid return pump is connected to the liquid outlet pipe, the inlet of the filter tank is connected to the liquid outlet pipe, the outlet of the filter tank is connected to the liquid return pipe, and the end of the liquid return pipe away from the filter tank is connected to the cleaning chamber.
[0016] The present invention is further configured as follows: the oil recovery mechanism includes an oil extraction pipe, an oil extraction pump, an oil outlet pipe, and an oil tank; the oil extraction pipe is connected to the separation chamber, the inlet of the oil extraction pump is connected to the oil extraction pipe, the outlet of the oil extraction pump is connected to the oil outlet pipe, and the end of the oil outlet pipe away from the oil extraction pump is connected to the oil tank.
[0017] In summary, the beneficial technical effects of the present invention are as follows: the multi-stage steel ball cleaning production line can automatically perform three-stage ultrasonic cleaning on steel balls, and has a good oil removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the multi-stage steel ball cleaning production line of the present invention; Figure 2 It is a schematic diagram of the structure of the ultrasonic cleaning pool in the present invention; Figure 3 It is a structural schematic diagram of the liquid discharge controller in the present invention; Figure 4 It is a structural schematic diagram of the steel ball box in the present invention; Figure 5 It is a structural schematic diagram of the box-shifting mechanism in the present invention; Figure 6 It is a structural schematic diagram of the transverse cylinder seat and the box hook device in the present invention; Figure 7 It is a partial cross-sectional structural diagram of the box hook device in the present invention.
[0019] In the above drawings: 1, ultrasonic cleaning tank; 2, box transfer mechanism; 3, cleaning chamber; 4, upper groove; 5, lower through hole; 6, discharge controller; 7, shell; 8, bottom cover; 9, connecting plate; 10, liquid chamber; 11, liquid inlet hole; 12, liquid outlet hole; 13, upper boss; 14, upper guide groove; 15, lower guide hole; 16, closed-cell ball; 17, ball-stabilizing pole; 18, liquid-isolating sealing plate; 19, sealing groove; 20, sealing ring; 21, reset spring; 22, lower boss; 23, electric cylinder groove; 24, lower cover; 25, driving electric cylinder; 26, steel ball box; 261, steel ball groove; 262, liquid leakage hole; 263, box handle; 264, handle hole; 27, oil-liquid separation tank; 271, separation chamber; 28, inlet Liquid pipe; 29, liquid extraction pipe; 30, liquid return pump; 31, liquid outlet pipe; 32, filter tank; 33, liquid return pipe; 34, oil extraction pipe; 35, oil extraction pump; 36, oil outlet pipe; 37, oil tank; 38, box shifting mechanism; 39, support rod; 40, top plate; 41, top hole; 42, horizontal cylinder seat; 43, horizontal drive cylinder; 44, rod mounting seat; 45, stable seat cross bar; 46, stable seat cross hole; 47, vertical drive cylinder; 48, hook box device; 49, hook box plug column; 50, hook box column groove; 51, hook box guide hole; 52, hook box clip; 53, vertical vertical shaft; 54, articulated frame; 55, connecting rod; 56, shaft top guide plate; 57, shaft bottom guide plate; 58, return spring; 59, hook box frame; 60, hook box cylinder. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and functions achieved by the present invention clearer and easier to understand, the present invention is further explained below in conjunction with the accompanying drawings and specific implementation methods.
[0021] like Figure 1 As shown, the present invention proposes a multi-stage steel ball cleaning production line, including a plurality of ultrasonic cleaning pools 1, steel ball boxes 26, a box shifting mechanism 382, and a recovery device arranged in sequence. In this embodiment, the number of ultrasonic cleaning pools 1 is three, the steel ball boxes 26 are used to load steel balls and place them into the ultrasonic cleaning pools 1 for cleaning, and the box shifting mechanism 382 is used to place the steel ball boxes 26 containing steel balls into three ultrasonic cleaning pools 1 in sequence.
[0022] like Figure 2 As shown, a cleaning chamber 3 is provided on the top surface of the ultrasonic cleaning tank 1, and an upper groove 4 and a lower through hole 5 are provided on the bottom wall of the cleaning chamber 3 in sequence. The cross section of the upper groove 4 is circular, the cross section of the lower through hole 5 is circular, and the diameter of the upper groove 4 is larger than the aperture of the lower through hole 5.
[0023] The working principle of the ultrasonic cleaning pool 1 is to use a transducer to convert the sound energy of the high-power ultrasonic frequency source into mechanical vibration, so that the cleaning liquid in the cleaning chamber 3 is radiated to the ultrasonic wave. Due to the radiated ultrasonic wave, the microbubbles in the cleaning liquid in the cleaning chamber 3 can maintain vibration under the action of the sound wave. When the sound pressure or sound intensity reaches a certain level, the bubbles will expand rapidly and then suddenly close. During this process, a shock wave is generated at the moment of bubble closure, which generates a pressure of 1012-1013pa around the bubble and local temperature regulation. The huge pressure generated by this ultrasonic cavitation can destroy insoluble dirt and differentiate them in the cleaning liquid. The specific structure of the ultrasonic cleaning pool 1 emitting ultrasonic waves is a prior art and will not be described in detail here.
[0024] like Figure 2 and 3 As shown, a liquid discharge controller 6 is arranged in the lower through hole 5, and the liquid discharge controller 6 includes a housing 7 and a bottom cover 8.
[0025] like Figure 2 and 3 As shown, the shell 7 is cylindrical, and the shell 7 is inserted into the lower through hole 5. A connecting plate 9 is extended outward from the top of the outer wall of the shell 7. The cross section of the connecting plate 9 is annular. The connecting plate 9 is engaged with the upper groove 4, and the connecting plate 9 is screwed to the bottom of the upper groove 4. A liquid passage chamber 10 is provided on the bottom surface of the shell 7. The cross section of the liquid passage chamber 10 is circular. A liquid inlet hole 11 connected to the liquid passage chamber 10 is provided on the top surface of the shell 7.
[0026] like Figure 2 and 3 As shown, the bottom cover 8 is screwed to the bottom surface of the housing 7, and a plurality of liquid outlet holes 12 are provided on the bottom surface of the bottom cover 8. The plurality of liquid outlet holes 12 are distributed in an equidistant circle with the center of the bottom cover 8 as the center.
[0027] like Figure 2 and 3 As shown, an upper boss 13 is integrally connected to the end surface of the bottom cover 8 facing the shell 7, an upper guide groove 14 is provided on the end surface of the upper boss 13 facing away from the bottom cover 8, the cross-section of the upper guide groove 14 is circular, and a lower guide hole 15 connected to the upper guide groove 14 is provided on the bottom surface of the bottom cover 8, and the lower guide hole 15 is a circular hole.
[0028] like Figure 2 and 3As shown, a spherical closed-cell ball 16 is movably arranged in the liquid passage chamber 10. When the spherical surface of the closed-cell ball 16 abuts against the lower hole edge of the liquid inlet hole 11, the closed-cell ball 16 closes the liquid inlet hole 11 to restrict the passage of liquid. The bottom of the closed-cell ball 16 is integrally connected with a ball-stabilizing rod 17, which is cylindrical. The bottom of the ball-stabilizing rod 17 passes through the upper guide groove 14 and the lower guide hole 15 in sequence, and the ball-stabilizing rod 17 and the lower guide hole 15 are slidably matched.
[0029] like Figure 2 and 3 As shown, a liquid isolating sealing plate 18 that slides with the upper guide groove 14 is provided on the outer wall of the ball stabilizing rod 17. The cross-section of the liquid isolating sealing plate 18 is a circular ring. A sealing groove 19 is opened circumferentially on the outer wall of the liquid isolating sealing plate 18. A sealing ring 20 that is partially embedded in the sealing groove 19 is sleeved on the liquid isolating sealing plate 18. The provision of the sealing ring 20 is helpful to improve the sealing between the liquid isolating sealing plate 18 and the upper guide groove 14.
[0030] like Figure 2 and 3 As shown, a return spring 21 is sleeved on the ball-stabilizing rod 17. The return spring 21 is located in the upper guide groove 14. One end of the return spring 21 abuts against the bottom surface of the liquid-isolating sealing plate 18, and the other end abuts against the top surface of the bottom cover 8. The return spring 21 is used to push the liquid-isolating sealing plate 18 upward, thereby allowing the closed-cell ball 16 to maintain a state of closing the liquid inlet hole 11.
[0031] like Figure 2 and 3 As shown, a lower boss 22 is integrally connected to the bottom surface of the bottom cover 8, an electric cylinder groove 23 is provided on the bottom surface of the lower boss 22, a lower cover 24 is fixedly installed on the bottom surface of the lower boss 22 for closing the electric cylinder groove 23, a driving electric cylinder 25 is arranged in the electric cylinder groove 23, and the driving electric cylinder 25 is fixedly installed on the top surface of the lower cover 24, the piston rod of the driving electric cylinder 25 is connected to the bottom surface of the ball stabilizing rod 17, and when the closed-cell ball 16 is in a state of closing the liquid inlet hole 11, the piston rod of the driving electric cylinder 25 is in an extended state.
[0032] When the discharge controller 6 is opened, the piston rod of the driving electric cylinder 25 retracts, thereby driving the stabilizing ball upright 17, the closing ball 16, and the liquid isolation sealing plate 18 downward, and the closing ball 16 is separated from the lower hole edge of the liquid inlet hole 11. At this time, the cleaning liquid and quenching oil can pass through the liquid inlet hole 11, the liquid chamber 10, and the liquid outlet hole 12 in sequence.
[0033] When the liquid discharge controller 6 is closed, the piston rod of the driving electric cylinder 25 extends, thereby pushing the stabilizing ball upright 17, the closing ball 16, and the liquid isolation sealing plate 18 upward, and the closing ball 16 abuts against the lower hole edge of the liquid inlet hole 11 to limit the passage of cleaning liquid and quenching oil.
[0034] like Figure 4As shown, the steel ball box 26 is plugged into the cleaning chamber 3 of the ultrasonic cleaning pool 1, a steel ball groove 261 is provided on the top surface of the steel ball box 26, a leakage hole 262 connected to the steel ball groove 261 is provided on the bottom surface of the steel ball box 26, a box handle 263 is fixedly connected to the top surface of the steel ball box 26, and a handle hole 264 with a circular cross-section is provided on the top surface of the box handle 263.
[0035] like Figure 2 As shown, an oil-liquid separation tank 27 having a separation chamber 271 is disposed below each ultrasonic cleaning tank 1, and a liquid inlet pipe 28 communicating with the separation chamber 271 is integrally connected to the top surface of the oil-liquid separation tank 27, and the liquid inlet pipe 28 is plugged into the lower through hole 5, and the top surface of the liquid inlet pipe 28 abuts against the bottom surface of the bottom cover 8. When the oil-liquid separation tank 27 is working, the cleaning liquid and the quenching oil will be separated into layers in the separation chamber 271, with the quenching oil floating on the upper layer and the cleaning liquid located on the lower layer.
[0036] like Figure 2 As shown, the recovery device includes a liquid return mechanism and an oil recovery mechanism.
[0037] like Figure 2 As shown, the liquid return mechanism includes a liquid extraction pipe 29, a liquid return pump 30, a liquid outlet pipe 31, a filter tank 32, and a liquid return pipe 33. The liquid extraction pipe 29 is communicated with the separation chamber 271, and the liquid extraction pipe 29 extends into the cleaning liquid, the inlet of the liquid return pump 30 is connected to the liquid extraction pipe 29, the outlet of the liquid return pump 30 is connected to the liquid outlet pipe 31, the filter tank 32 is used to filter the cleaning liquid, the inlet of the filter tank 32 is connected to the liquid outlet pipe 31, the outlet of the filter tank 32 is connected to the liquid return pipe 33, and the end of the liquid return pipe 33 away from the filter tank 32 is communicated with the cleaning chamber 3.
[0038] like Figure 2 As shown, the oil recovery mechanism includes an oil extraction pipe 34, an oil extraction pump 35, an oil outlet pipe 36, and an oil tank 37. The oil extraction pipe 34 is connected to the separation chamber 271, and the oil extraction pipe 34 extends into the quenching oil, the inlet of the oil extraction pump 35 is connected to the oil extraction pipe 34, the outlet of the oil extraction pump 35 is connected to the oil outlet pipe 36, and the end of the oil outlet pipe 36 away from the liquid extraction pump is connected to the oil tank 37.
[0039] like Figure 1 and 5 As shown, the box moving mechanism 382 includes a support rod 39 , a top plate 40 , a drive assembly, and a box hook 48 .
[0040] like Figure 5 and 6 As shown, the base of the support rod 39 is fixed to the factory floor by screws. In this embodiment, there are four support rods 39 , which are distributed in a rectangular shape. The four support rods 39 are divided into groups of two and are respectively arranged on the outside of the three ultrasonic cleaning pools 1 .
[0041] like Figure 5 and 6 As shown, the top plate 40 is fixedly installed on the top of the four connecting rods. The top plate 40 is a rectangular plate body with chamfered corners. The length direction of the top plate 40 is consistent with the width direction of the tunnel oven. The top plate 40 spans the tunnel oven and the return conveyor. A top hole 41 is opened through the top surface of the top plate 40. The cross section of the top hole 41 is a long strip. The length direction of the top hole 41 is consistent with the length direction of the top plate 40.
[0042] like Figure 5 and 6 As shown, the driving assembly is used to drive the box hook 48 to do horizontal reciprocating linear motion and vertical reciprocating linear motion. The driving assembly includes a horizontal movement cylinder seat 42, which is slidably arranged above the top plate 40. A horizontal drive cylinder 43 is fixedly installed on the top surface of the top plate 40. The horizontal drive cylinder 43 is a rodless cylinder. The length direction of the horizontal drive cylinder 43 is consistent with the length direction of the top plate 40. The piston rod of the horizontal drive cylinder 43 is fixedly connected to the side wall of the horizontal movement cylinder seat 42. The horizontal drive cylinder 43 is used to drive the horizontal movement cylinder seat 42 to do horizontal reciprocating linear motion along the length direction of the top plate 40.
[0043] like Figure 5 and 6 As shown, two rod mounting seats 44 are symmetrically arranged on the top surface of the top plate 40, and the two rod mounting seats 44 are respectively located on both sides of the top hole 41, and two symmetrical stabilizing cross bars 45 are fixedly connected between the two rod mounting seats 44. The cross section of the stabilizing cross bar 45 is circular, and the length direction of the stabilizing cross bar 45 is the same as the length direction of the top plate 40.
[0044] like Figure 5 and 6 As shown, a stabilizing transverse hole 46 with a circular cross section is opened through the side wall of the transverse displacement cylinder seat 42. There are two stabilizing transverse holes 46, which are symmetrical to each other. The two stabilizing transverse holes 46 are respectively used for two stabilizing transverse rods 45 to pass through. The stabilizing transverse holes 46 and the stabilizing transverse rods 45 are slidably matched, so that the transverse displacement cylinder seat 42 can slide laterally above the top plate 40 more stably.
[0045] like Figure 5 and 6 As shown, the vertical drive cylinder 47 is fixedly installed on the top surface of the transverse cylinder base 42. The piston rod of the vertical drive cylinder 47 passes through the transverse cylinder base 42 and the top hole 41 in sequence and is connected to the hook box device 48. The vertical drive cylinder 47 is used to drive the hook box device 48 to perform up and down reciprocating linear motion.
[0046] When the box moving mechanism 382 is working, the horizontal drive cylinder 43 drives the horizontal drive cylinder seat 42 to move back and forth along the length direction of the top plate 40, and the vertical drive cylinder 47 can drive the box hook device 48 to move up and down, and the driving component can drive the box hook device 48 to move up and down and laterally.
[0047] like Figure 6 and 7 As shown, the box hook device 48 includes a box hook insertion column 49 and a box hook frame 59.
[0048] like Figure 6 and 7 As shown, the hook box plug post 49 is cylindrical, and the hook box plug post 49 is plugged into the handle hole 264 of the box handle 263. A hook box column groove 50 is provided on the top surface of the hook box plug post 49, and the cross section of the hook box column groove 50 is circular. There are four hook box guide holes 51 on the outer wall of the hook box plug post 49, and the four hook box guide holes 51 are equidistantly distributed around the circumference. The cross section of the hook box guide holes 51 is rectangular, and the hook box guide holes 51 are connected to the hook box column groove 50. A hook box clip 52 is slidably provided in each hook box guide hole 51, and the cross section of the hook box clip 52 is rectangular. like Figure 6 and 7 As shown, a clip push-pull assembly is provided in the hook box column slot 50 , and the clip push-pull assembly drives the hook box clip 52 to perform reciprocating linear motion along the hook box guide hole 51 by pushing and pulling. The clip push-pull assembly includes a vertical shaft 53 and a connecting rod 55 .
[0049] like Figure 6 and 7 As shown, the vertical shaft 53 is arranged at the center of the hook box column slot 50, and the vertical shaft 53 can move vertically. A hinge frame 54 is arranged on the side wall of the vertical shaft 53 corresponding to each hook box clip 52. One end of the connecting rod 55 is hinged to the hinge frame 54, and the other end is hinged to the hook box clip 52. The hinge point of the connecting rod 55 and the hinge frame 54 is higher than the hinge point of the connecting rod 55 and the hook box clip 52.
[0050] like Figure 6 and 7 As shown, the top of the vertical shaft 53 is integrally connected with a shaft top guide plate 56, and the bottom of the vertical shaft 53 is integrally connected with a shaft bottom guide plate 57. The shaft top guide plate 56 and the shaft bottom guide plate 57 are both disc-shaped, and the shaft top guide plate 56 and the shaft bottom guide plate 57 are both slidably matched with the hook box column groove 50. By providing the shaft top guide plate 56 and the shaft bottom guide plate 57, the vertical shaft 53 can perform reciprocating linear motion up and down more stably.
[0051] like Figure 6 and 7As shown, there is a return spring 58 between the bottom guide plate 57 and the bottom of the hook box column slot 50, and the return spring 58 is used to push the bottom guide plate 57, the vertical shaft 53, and the top guide plate 56 to move upward. When the external force pushes the top guide plate 56, the vertical shaft 53, and the bottom guide plate 57 to move downward, the return spring 58 is stressed and then changes to a compressed state. Since the hinge point of the linkage rod 55 and the hinge frame 54 is higher than the hinge point of the linkage rod 55 and the hook box clip 52, the linkage rod 55 will push the hook box clip 52 to slide out of the hook box guide hole 51. When the external force is withdrawn, the return spring 58 resets to push the bottom guide plate 57, the vertical shaft 53, and the top guide plate 56 to move upward, and the linkage rod 55 will pull the hook box clip 52 to slide into the hook box guide hole 51.
[0052] like Figure 6 and 7 As shown, the cross section of the hook box frame 59 is a "U" shape with a notch, and the two ends of the hook box frame 59 are fixedly connected to the outer wall of the hook box plug column 49. The hook box cylinder 60 is fixedly installed on the inner wall of the hook box frame 59 facing the hook box plug column 49, and the hook box cylinder 60 is located directly above the shaft top guide plate 56. When the piston rod of the hook box cylinder 60 is extended, the piston rod of the hook box cylinder 60 will push the shaft top guide plate 56, the vertical shaft 53 and the shaft bottom guide plate 57 to move downward. Since the hinge point of the connecting rod 55 and the articulated frame 54 is higher than the hinge point of the connecting rod 55 and the hook box clip 52, the connecting rod 55 will push the hook box clip 52 to slide out of the hook box guide hole 51.
[0053] This multi-stage steel ball cleaning production line can automatically perform three-stage ultrasonic cleaning on steel balls, with good oil removal effect.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. A multi-stage steel ball cleaning production line, characterized in that: The invention comprises a plurality of ultrasonic cleaning pools (1), a steel ball box (26), and a box shifting mechanism (38) (2) arranged in sequence, wherein a cleaning chamber (3) is provided on the top surface of the ultrasonic cleaning pool (1), the steel ball box (26) is plugged into and matched with the cleaning chamber (3), a steel ball groove (261) is provided on the top surface of the steel ball box (26), a box handle (263) having a handle hole (264) provided on the top surface of the steel ball box (26), and the box shifting mechanism (38) (2) comprises connecting rods provided on both sides of the ultrasonic cleaning pool (1), a top plate (40) provided on the top of the connecting rod, a sliding A hook box device (48) and a driving assembly are arranged below the top plate (40), the hook box device (48) comprising a hook box plug post (49) plugged into the handle hole (264), a hook box frame (59) arranged on the outer side wall of the hook box plug post (49) and the bottom surface of which is against the top surface of the box handle (263), a hook box column groove (50) is provided on the top surface of the hook box plug post (49), a hook box guide hole (51) is provided on the outer side wall of the hook box plug post (49), a hook box clip (52) is slidably provided in each of the hook box guide holes (51), and a clip push-pull assembly is provided in the hook box column groove (50).
2. A multi-stage steel ball cleaning production line according to claim 1, characterized in that: The clip push-pull assembly comprises a vertical shaft (53) and a connecting rod (55) movably arranged in a hook box column groove (50); an articulated frame (54) is arranged on the outer side wall of the vertical shaft (53) corresponding to each hook box clip (52); one end of the connecting rod (55) is articulated with the articulated frame (54), and the other end is articulated with the hook box clip (52); the hinge point between the connecting rod (55) and the articulated frame (54) is higher than the hinge point between the connecting rod (55) and the hook box clip (52); and a hook box cylinder (60) is fixedly installed on the inner wall of the hook box frame (59) facing the hook box plug column (49).
3. A multi-stage steel ball cleaning production line according to claim 2, characterized in that: A top hole (41) is provided on the top surface of the top plate (40), and the driving assembly includes a transverse cylinder seat (42) slidably arranged above the top plate (40), and a transverse drive cylinder (43) arranged on the top surface of the top plate (40) and driving the transverse cylinder seat (42) to move transversely, and a piston rod is provided on the top surface of the transverse cylinder seat (42) and passes through the transverse cylinder seat (42), the top hole (41) in sequence, and is connected to a vertical drive cylinder (47) on the top surface of the hook box frame (59).
4. A multi-stage steel ball cleaning production line according to claim 3, characterized in that: A shaft top guide plate (56) is arranged at the top of the vertical shaft (53), a shaft bottom guide plate (57) is arranged at the bottom of the vertical shaft (53), and a return spring (58) is arranged between the shaft bottom guide plate (57) and the bottom of the hook box column slot (50).
5. The multi-stage steel ball cleaning production line according to claim 1 is characterized in that: An upper groove (4) and a lower through hole (5) are sequentially provided downwardly on the bottom wall of the cleaning chamber (3); a liquid discharge controller (6) is provided in the lower through hole (5); the liquid discharge controller (6) comprises a housing (7) inserted into the lower through hole (5) and a bottom cover (8) provided on the bottom surface of the housing (7); a liquid passage chamber (10) is provided on the bottom surface of the housing (7); a liquid inlet hole (11) communicating with the liquid passage chamber (10) is provided on the top surface of the housing (7); and the bottom cover (8) is provided on the bottom surface of the housing (7). ) is provided on the bottom surface of the bottom cover (8) with a liquid outlet hole (12) connected to the liquid passage chamber (10), a closed-cell ball (16) is movably arranged in the liquid passage chamber (10) and its spherical surface abuts against the lower hole edge of the liquid inlet hole (11), a lower guide hole (15) is provided on the bottom surface of the bottom cover (8), a ball-stabilizing rod (17) slidably matched with the lower guide hole (15) is provided at the bottom of the closed-cell ball (16), and a driving electric cylinder (25) connected to the bottom surface of the ball-stabilizing rod (17) is provided below the bottom cover (8).
6. A multi-stage steel ball cleaning production line according to claim 5, characterized in that: An upper boss (13) is arranged on the end surface of the bottom cover (8) facing the shell (7), and an upper guide groove (14) is provided on the end surface of the upper boss (13) facing away from the bottom cover (8). A liquid-isolating sealing plate (18) which is slidably matched with the upper guide groove (14) is arranged on the outer wall of the ball-stabilizing upright rod (17). A return spring (21) is arranged between the closed-cell ball (16) and the bottom cover (8), and the return spring (21) is sleeved on the ball-stabilizing upright rod (17). One end of the return spring (21) abuts against the bottom surface of the liquid-isolating sealing plate (18), and the other end abuts against the top surface of the bottom cover (8).
7. A multi-stage steel ball cleaning production line according to claim 6, characterized in that: A lower boss (22) is arranged on the bottom surface of the bottom cover (8), an electric cylinder groove (23) is opened on the bottom surface of the lower boss (22), a lower boss cover (24) is arranged on the bottom surface of the lower boss (22) to close the electric cylinder groove (23), the driving electric cylinder (25) is arranged in the electric cylinder groove (23), and the piston rod of the driving electric cylinder (25) is connected to the bottom surface of the ball stabilizing rod (17).
8. The multi-stage steel ball cleaning production line according to claim 1, characterized in that: An oil-liquid separation tank (27) having a separation chamber (271) therein is provided below each of the ultrasonic cleaning tanks (1); a liquid inlet pipe (28) communicating with the separation chamber (271) is provided on the top surface of the oil-liquid separation tank (27); the liquid inlet pipe (28) is plugged into and matched with the lower through hole (5).
9. A multi-stage steel ball cleaning production line according to claim 8, characterized in that: The invention also comprises a recovery device, the recovery device comprising a liquid return mechanism and an oil recovery mechanism, the liquid return mechanism comprising a liquid extraction pipe (29), a liquid return pump (30), a liquid outlet pipe (31), a filter tank (32), and a liquid return pipe (33), the liquid extraction pipe (29) being in communication with the separation chamber (271), the inlet of the liquid return pump (30) being in communication with the liquid extraction pipe (29), the outlet of the liquid return pump (30) being in communication with the liquid outlet pipe (31), the inlet of the filter tank (32) being in communication with the liquid outlet pipe (31), the outlet of the filter tank (32) being in communication with the liquid return pipe (33), and the end of the liquid return pipe (33) away from the filter tank (32) being in communication with the cleaning chamber (3).
10. The multi-stage steel ball cleaning production line according to claim 9, characterized in that: The oil recovery mechanism comprises an oil extraction pipe (34), an oil extraction pump (35), an oil outlet pipe (36), and an oil tank (37); the oil extraction pipe (34) is connected to the separation chamber (271); the inlet of the oil extraction pump (35) is connected to the oil extraction pipe (34); the outlet of the oil extraction pump (35) is connected to the oil outlet pipe (36); and the end of the oil outlet pipe (36) away from the oil extraction pump is connected to the oil tank (37).
Citation Information
Patent Citations
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