Mounting, clamping and electric welding device for fireproof door production
By setting rotatable clamping components on both sides of the welding robot, the problems of manual operation difficulty and processing error during the welding process of steel fire doors are solved, and a more efficient and safer welding process is achieved, reducing labor intensity and improving Production quality.
Patent Information
- Application Number
- CN202411875814.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the welding process of steel fireproof doors, manual movement and flip the door frames are required, which makes welding time-consuming and labor-intensive, difficult to operate and easy to cause safety accidents. After one side is completed, it is necessary to install it twice to weld the other side, which has been added. Labor intensity and processing error.
A clamping welding device for fire door production was designed. Rotable clamping components were installed on both sides of the welding robot. The clamping components could rotate 360 degrees. The welding was carried with the positioned steel and the welding robot, which avoided artificial two-dimensional The installation reduces the labor intensity of the operator and avoids processing errors.
It reduces the labor intensity of the operator, avoids processing errors caused by secondary clamping, improves the production quality and operation safety of the door frame, simplifies the welding process, and improves production efficiency.
Smart Images

Figure CN119319347A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of equipment for producing fire doors, in particular to an installation, clamping and welding device for producing fire doors. Background Art
[0002] Fire doors are an important fire separation facility. They can meet the requirements of fire resistance stability, integrity and thermal insulation within a certain period of time. Fire doors can be divided into wooden fire doors, steel fire doors, steel-wood fire doors and other materials according to their materials. Fire door frames can also be made of a variety of materials, including wood, steel, steel-wood and other materials. In the process of making steel fire doors, the steel is first pressed into the shape of a door frame with one edge, and then the pressed steel is cut into a certain length, and the four steels cut into a fixed length are welded into a door frame. Since the size of the fire door frame is relatively large, during the welding process, the manual operation needs to be kept moving, and the steel needs to be fixed during the welding process, otherwise the door frame may be deformed due to uneven heating during the welding process. In addition, after welding one side of the door frame, the door frame needs to be turned over and the other side of the door frame needs to be welded. Therefore, the entire welding process is very time-consuming and labor-intensive and requires high technical skills from the welding master.
[0003] The door frame and door leaf panel of the steel fireproof door should be made of steel material with performance not lower than that of cold-rolled thin steel plate. The technical content disclosed in the Chinese patent document (publication number: CN106881547B, patent name: a door frame automatic rotation welding mobile car) is: this door frame automatic rotation welding mobile car, the wire feeder is vertically fixed on the mobile car, the rotation mechanism can rotate 360° back and forth, the wire feeding tube passes through the rotation mechanism and is connected to the electric welder. The wire feeding tube is supported by a supporting spring to avoid winding around the wire feeding machine. The wire feeding tube and the welding gun are connected to the welding car through the welding gun support, and the welding is rotated along the door frame. After welding for a full circle, the welding car is lifted and rotated for a circle to return the wire feeder to its original position. When the size of the door frame changes, the mobile car can be moved to adapt to various size changes and the operation is completed.
[0004] It can be seen from the above implementation scheme that the door frame automatic rotation welding mobile vehicle can move to multiple positions of the door frame to weld it, but it can only weld one side of the door frame. When the other side of the door frame needs to be welded, it is still necessary to manually turn the door frame over. Therefore, for the operator, the operation is still quite difficult. Moreover, since the door frame is heavy, it is quite laborious to move the door frame, which is also prone to cause safety accidents. Summary of the invention The invention overcomes the shortcomings of the prior art and provides a welding manipulator. Rotatable clamping components are provided on both sides of the welding manipulator. The operator only needs to install the steel on the clamping component, and the clamping component can rotate with the positioned steel to cooperate with the welding manipulator to weld the door frame. The welding manipulator mainly welds the connecting position of the steel, and the connecting position is the cross-section of the steel. Therefore, in addition to welding the connecting positions directly above and on the sides of the door frame on the clamping component, welding is also required for the connecting position on the back of the door frame. After the front door welding of the door frame is completed, the clamping component can turn the back of the door frame toward the direction of the welding manipulator. Therefore, there is no need to manually perform secondary installation of the door frame, which not only reduces the labor intensity of the operator, but also avoids the processing error caused by secondary clamping, thereby ensuring the production quality of the door frame. In order to solve the above technical problems, the invention is implemented through the following technical solutions: An installation clamping electric welding device for fire door production includes a welding manipulator, clamping components are arranged on both sides of the welding manipulator, and both ends of the clamping components are connected to the rotating power components; The clamping assembly can rotate 360 degrees under the drive of the rotating power assembly; One side of the clamping assembly clamps the welding steel, and the other side of the clamping assembly is provided with hollow holes and hollow slots; When the welding manipulator welds the door frame composed of welding steel materials, the clamping assembly rotates so that different welding positions of the welding steel materials are close to the welding manipulator in sequence.
[0005] Furthermore, the clamping assembly includes a clamping bottom frame, and the clamping bottom frame is provided with a first transverse clamping module, a second transverse clamping module and a third transverse clamping module in sequence in the X-axis direction; The first transverse clamping module is fixed to one side of the clamping assembly, and the second transverse clamping module and the third transverse clamping module can slide in the X-axis direction of the clamping bottom frame.
[0006] Furthermore, the first transverse clamping module includes two first pneumatic clamping tables, one of which is fixed to one end of the first transverse clamping module, and the other is slidably connected to the first transverse clamping module; The third transverse clamping module includes a second movable plate and two first pneumatic clamping tables, wherein one first pneumatic clamping table is fixed to one end of the second movable plate, and the other first pneumatic clamping table is slidably connected to the second movable plate; The second transverse clamping module includes a first movable plate and two second pneumatic clamping tables, wherein one second pneumatic clamping table is fixed to one end of the first movable plate, and the other second pneumatic clamping table is slidably connected to the first movable plate.
[0007] Furthermore, a fixing plate is provided at one end of the clamping bottom frame, a transverse slide rail is provided in the X-axis direction of the clamping bottom frame, and a plurality of first positioning holes are provided parallel to the transverse slide rail; The second transverse clamping module and the third transverse clamping module are connected to the slide block of the transverse slide rail; A first adjustment and positioning component is disposed on one side of the second transverse clamping module and the third transverse clamping module, and the first adjustment and positioning component is connected to one of the first positioning holes.
[0008] Furthermore, the hollow hole position includes a first hollow hole and a second hollow hole, and the hollow slot position includes a first hollow long slot and a second hollow long slot; The first hollow hole and the first hollow long groove are both located on the fixed plate; The second hollow hole and the second hollow long groove are both located on the third transverse clamping module; First slide rails are arranged on both sides of the first hollow long groove, and a plurality of second positioning holes are arranged on the fixing plate parallel to the first slide rails; One of the two first pneumatic clamping tables on the first transverse clamping module is connected to the slider of the first slide rail, and the first pneumatic clamping table is also connected to a second adjustment and positioning component, and the second adjustment and positioning component is connected to one of the second positioning holes; The second hollow long groove is provided with third slide rails on both sides, and the third transverse clamping module is provided with fourth positioning holes parallel to the third slide rails; One of the two first pneumatic clamping tables on the second movable plate is connected to the slider of the third slide rail, and the first pneumatic clamping table is also connected to a second adjustment and positioning assembly, and the second adjustment and positioning assembly is connected to one of the fourth positioning holes; A plurality of third positioning holes are arranged on the first movable plate, and second slide rails are arranged on both sides of the third positioning holes. One of the two second pneumatic clamping tables of the first movable plate is connected to the slider of the second slide rail, and the second pneumatic clamping table is also connected to a second adjustment positioning assembly, and the second adjustment positioning assembly is connected to one of the third positioning holes.
[0009] Furthermore, the first pneumatic clamping table includes a first bottom plate, a center hole is provided at the center of the first bottom plate, two pressing parts are provided around the center hole, and the two pressing parts are provided at an angle of degrees; The first bottom plate is also provided with two pushing and clamping parts, and the two pushing and clamping parts are arranged at an angle of 90 degrees; One of the pressing and holding components is arranged in parallel with one of the pushing and clamping components, and the other pressing and holding component is arranged in parallel with the other pushing and clamping component; The second pneumatic clamping table comprises a second bottom plate, the second bottom plate is provided with an adjustment long hole, and adjustment threaded holes are provided on both sides of the adjustment long hole; The second bottom plate is also provided with a pushing and clamping component and a pressing and holding component, and the pushing and clamping component and the pressing and holding component are arranged in parallel.
[0010] Furthermore, the pushing and clamping component comprises a pushing and clamping cylinder, the output end of the pushing and clamping cylinder is connected to the pushing block, one end of the pushing block is provided with a first top surface, a second top surface, a third top surface, and a fourth top surface, and the first top surface and the fourth top surface are at an equal distance from the output end of the pushing and clamping cylinder; The distance between the second top surface and the first top surface is different from the distance between the third top surface and the first top surface. Furthermore, the pressing component includes a positioning pressing seat, and the positioning pressing seat is provided with a positioning groove; A corner pressing cylinder is arranged on the positioning pressing seat.
[0011] Furthermore, the first adjustment and positioning assembly includes a first positioning seat, the first positioning seat includes two stepped connecting blocks, and the two connecting blocks are respectively provided with a first positioning threaded hole and a first positioning long hole; The first positioning threaded hole is connected to a first latch, and the first latch includes a first handle, a first threaded section, and a first plug block that are connected in sequence; the first threaded section is connected to the first positioning threaded hole, and the first threaded section is also connected to a first nut, and the first nut is located between the first handle and the first positioning threaded hole; a first nut handle is also provided on one side of the first nut; and a first positioning bolt is inserted into the first positioning long hole; The second adjustment positioning assembly includes a second positioning seat, a second positioning threaded hole is provided at the center of the second positioning seat, second positioning long holes are provided on both sides of the second positioning threaded hole, the second positioning threaded hole is connected to the second latch, the second latch is provided with a second handle, a second threaded section and a second plug block which are connected in sequence, the second threaded section is threadedly connected with a second nut, a second nut handle is provided on one side of the second nut, and the second nut is located between the second positioning seat and the second handle; the second positioning long hole is plugged with a second positioning bolt.
[0012] Furthermore, the welding manipulator is arranged in the middle of the base, screens are arranged on both sides of the welding manipulator, and the clamping assembly is arranged on the side of the screen away from the welding manipulator; The screen includes a baffle, and both sides of the baffle are connected to lifting slide rails and lifting cylinders; The rotating power assembly includes a rotating bracket, and the two sides of the rotating bracket are respectively connected to a rotating drive motor and a rotating bearing component. The rotating bearing component includes a bearing seat, the bearing seat is connected to a rotating bearing, and the rotating bearing is connected to a rotating block, the rotating block and the rotating drive motor, and the side of the rotating block away from the rotating drive motor is connected to a rotating seat body.
[0013] Compared with the prior art, the invention has the following beneficial effects: 1. A welding manipulator is set up, and rotatable clamping components are set on both sides of the welding manipulator. The operator only needs to install the steel on the clamping component, and the clamping component can rotate with the positioned steel to cooperate with the welding manipulator to weld the door frame. The welding manipulator mainly welds the connecting position of the steel, and the connecting position is the cross-section of the steel. Therefore, in addition to welding the connecting positions directly above and on the sides of the door frame on the clamping component, the connecting position on the back of the door frame must also be welded. After the front door welding of the door frame is completed, the clamping component can turn the back of the door frame toward the direction of the welding manipulator. Therefore, there is no need to manually install the door frame for the second time, which not only reduces the labor intensity of the operator, but also avoids the processing error caused by the secondary clamping, and ensures the production quality of the door frame.
[0014] 2. The first pneumatic clamping table and the second pneumatic clamping table are set up. The operator only needs to place the steel on the first pneumatic clamping table and the second pneumatic clamping table, and the pushing and clamping parts and the pressing parts can clamp the steel. Even if the clamping components rotate 360 degrees, the steel will not fall, ensuring the stability of the steel during production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the invention and are used together with the embodiments of the invention to explain the invention, but do not constitute a limitation of the invention. In the accompanying drawings: Figure 1 is an overall schematic diagram of an electric welding device according to an embodiment of the present invention; Figure 2 is a schematic structural diagram of a clamping assembly according to an embodiment of the present invention when the bottom surface faces upward; Figure 3 is a side view of an electric welding device according to an embodiment of the present invention; Figure 4 is an exploded schematic diagram of an electric welding device according to an embodiment of the present invention; Figure 5 is a schematic diagram of a screen explosion according to an embodiment of the present invention; Figure 6 is an exploded schematic diagram of a clamping assembly according to an embodiment of the present invention; Figure 7 It is a schematic diagram of the partial structure of the first pneumatic clamping table clamping steel in an embodiment of the present invention; Figure 8 is a schematic diagram of the bottom structure of a clamping assembly according to an embodiment of the present invention; Fig. 9 is an exploded schematic diagram of a rotating power assembly according to an embodiment of the present invention; Fig.10 is an exploded schematic diagram of a rotating bearing component according to an embodiment of the present invention; Fig.11 is a schematic structural diagram of a first pneumatic clamping table according to an embodiment of the present invention; Fig.12 is a schematic diagram of the installation of a first adjustment and positioning assembly according to an embodiment of the present invention; Fig.13 is an exploded schematic diagram of a second pneumatic clamping table according to an embodiment of the present invention; Fig.14 It is a schematic diagram of the structure of the clamping component of the embodiment of the present invention supporting the inner groove of the steel material; Fig.15 is an exploded schematic diagram of a first adjustment and positioning assembly according to an embodiment of the present invention; Fig.16 It is an exploded schematic diagram of the second adjustment and positioning component of an embodiment of the present invention.
[0016] In the figure: 1, base; 2, welding manipulator; 3, screen; 301, lifting cylinder; 302, lifting slide rail; 303, baffle; 4, rotating power assembly; 401, rotating bracket; 402, rotating bearing component; 4021, bearing seat; 4022, rotating bearing; 4023, rotating block; 403, rotating seat body; 404, rotating drive motor; 5, clamping assembly; 501, clamping bottom frame; 50A, fixing plate; 5011, first positioning hole; 5012, first hollow hole; 5013, first hollow long groove; 5014, second positioning hole; 502, horizontal slide Rail; 503, first transverse clamping module; 5031, first slide rail; 504, second transverse clamping module; 5041, first moving plate; 50411, third positioning hole; 5042, second slide rail; 505, third transverse clamping module; 5051, second moving plate; 50511, fourth positioning hole; 5052, third slide rail; 50512, second hollow long groove; 50513, second hollow hole; 506, first pneumatic clamping table; 5061, first bottom plate; 50611, middle hole; 5062, push clamp component; 50621, push block; 5062A, first A top surface; 5062B, a second top surface; 5062C, a third top surface; 5062D, a fourth top surface; 50622, a push-and-clamp cylinder; 5063, a holding component; 50631, a positioning and holding seat; 5063A, a positioning groove; 50632, a corner pressing cylinder; 507, a second pneumatic clamping table; 5071, a second bottom plate; 50711, an adjusting long hole; 50712, an adjusting threaded hole; 508, a first adjusting and positioning component; 5081, a first positioning seat; 50811, a first positioning threaded hole; 50812, a first positioning long hole; 5082, a first latch; 50821, first threaded section; 50822, first plug block; 50823, first handle; 5083, first nut; 50831, first nut handle; 5084, first positioning bolt; 509, second adjustment positioning assembly; 5091, second positioning seat; 50911, second positioning threaded hole; 50912, second positioning long hole; 5092, second latch; 50921, second threaded section; 50922, second plug block; 50923, second handle; 5093, second nut; 50931, second nut handle; 5094, second positioning bolt. DETAILED DESCRIPTION The preferred embodiments of the invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the invention, and are not used to limit the invention.
[0017] like Figures 1 to 16The installation clamping electric welding device for fire door production shown in the figure comprises a welding manipulator 2, a clamping assembly 5 is arranged on both sides of the welding manipulator 2, and both ends of the clamping assembly 5 are connected to a rotating power assembly 4; the rotating power assembly 4 comprises a rotating bracket 401, and both sides of the rotating bracket 401 are respectively connected to a rotating drive motor 404 and a rotating bearing component 402, and the rotating bearing component 402 comprises a bearing seat 4021, and the bearing seat 4021 is connected to a rotating bearing 4022, and the rotating bearing 4022 is connected to a rotating block 4023, and the rotating block 4023 is connected to the rotating drive motor 404, and the side of the rotating block 4023 away from the rotating drive motor 404 is connected to a rotating seat body 403. The clamping assembly 5 can rotate 360 degrees under the drive of the rotating power assembly 4; one side of the clamping assembly 5 clamps the welding steel, and the other side of the clamping assembly 5 is provided with hollow holes and hollow slots; when the welding manipulator 2 welds the door frame composed of welding steel, the clamping assembly 5 rotates so that different welding positions of the welding steel are close to the welding manipulator 2 in sequence. The operator only needs to install the steel on the clamping assembly 5, and the clamping assembly 5 can rotate with the positioned steel to cooperate with the welding robot 2 to weld the door frame. During the production process of the steel fire door, the steel is first pressed into the shape of a door frame with one edge, and then the pressed steel is cut into a certain length, and the four steels cut to a fixed length are welded into a door frame. Therefore, the welding robot 2 mainly welds the connecting position of the steel, and the connecting position is the cross-section of the steel. Therefore, in addition to welding the connecting positions just above and on the sides of the door frame on the clamping assembly 5, the connecting positions on the back of the door frame must also be welded. After the front door welding of the door frame is completed, the clamping assembly 5 can turn the back of the door frame toward the direction of the welding robot. Therefore, there is no need to manually perform a secondary installation of the door frame, which not only reduces the labor intensity of the operator, but also avoids the processing errors caused by secondary clamping, thereby ensuring the production quality of the door frame.
[0018] The welding manipulator 2 is arranged in the middle of the base 1, and screens 3 are arranged on both sides of the welding manipulator 2. The clamping assembly 5 is arranged on the side of the screen 3 away from the welding manipulator 2; the screen 3 includes a baffle 303, and the two sides of the baffle 303 are connected to the lifting slide rail 302 and the lifting cylinder 301; when the steel is still in the clamping process, the baffle 303 of the screen 3 rises to block the welding manipulator 2, and the rise of the baffle 303 will also trigger the proximity switch located at the top of the screen 3, and the proximity switch is associated with the switch of the welding manipulator 2. When the proximity switch is triggered, the welding manipulator 2 is in a closed state, and the welding manipulator 2 will not move at this time, so as to avoid the operator being accidentally injured by the welding manipulator 2 when installing the steel, thereby ensuring the safety of the operator. When the steel is clamped, the baffle 303 drops, and the welding manipulator 2 can weld the door frame at this time.
[0019] The clamping assembly 5 includes a clamping bottom frame 501, and the first transverse clamping module 503, the second transverse clamping module 504 and the third transverse clamping module 505 are sequentially arranged in the X-axis direction of the clamping bottom frame 501; the first transverse clamping module 503 is fixed to one side of the clamping assembly 5, and the second transverse clamping module 504 and the third transverse clamping module 505 can slide in the X-axis direction of the clamping bottom frame 501. Therefore, according to door frames with different height directions, the steel materials composed of door frames with different height directions can be clamped by adjusting the positions of the second transverse clamping module 504 and the third transverse clamping module 505.
[0020] The first transverse clamping module 503 includes two first pneumatic clamping tables 506, one of which is fixed at one end of the first transverse clamping module 503, and the other first pneumatic clamping table 506 is slidably connected to the first transverse clamping module 503; the third transverse clamping module 505 includes a second movable plate 5051 and two first pneumatic clamping tables 506, one of which is fixed at one end of the second movable plate 5051, and the other first pneumatic clamping table 506 is slidably connected to the second movable plate 5051; the second transverse clamping module 504 includes a first movable plate 5041 and two second pneumatic clamping tables 507, one of which is fixed at one end of the first movable plate 5041, and the other second pneumatic clamping table 507 is slidably connected to the first movable plate 5041. Therefore, according to the door frames with different widths, the steel materials composed of the door frames with different widths can be clamped by adjusting the positions of the movable first pneumatic clamping platform 506 and the second pneumatic clamping platform 507.
[0021] A fixing plate 50A is provided at one end of the clamping bottom frame 501, a transverse slide rail 502 is provided in the X-axis direction of the clamping bottom frame 501, and a plurality of first positioning holes 5011 are provided parallel to the transverse slide rail 502; the second transverse clamping module 504 and the third transverse clamping module 505 are connected to the slider of the transverse slide rail 502; a first adjustment positioning component 508 is provided on one side of the second transverse clamping module 504 and the third transverse clamping module 505, and the first adjustment positioning component 508 is connected to one of the first positioning holes 5011.
[0022] The first adjustment and positioning assembly 508 includes a first positioning seat 5081, and the first positioning seat 5081 includes two stepped connecting blocks, and the two connecting blocks are respectively provided with a first positioning threaded hole 50811 and a first positioning long hole 50812; the first positioning threaded hole 50811 is connected to the first latch 5082, and the first latch 5082 includes a first handle 50823, a first threaded section 50821 and a first plug block 50822 connected in sequence; the first threaded section 50821 is connected to the first positioning threaded hole 50811, and the first threaded section 50821 is also connected to the first nut 5083, and the first nut 5083 is located between the first handle 50823 and the first positioning threaded hole 50811; a first nut handle 50831 is also provided on one side of the first nut 5083; the first nut 5083 plays a role of reverse pre-tightening the first threaded section 50821 to prevent the first threaded section 50821 from being tangled with the first threaded section 50821 due to vibration or movement of the equipment during the production process. The relative position of the positioning threaded hole 50811 changes, and the first positioning long hole 50812 is inserted with the first positioning bolt 5084; therefore, after determining the X-axial position of the second horizontal clamping module 504 and the third horizontal clamping module 505 in the clamping bottom frame 501, the first handle 50823 can be rotated so that the first plug block 50822 is inserted into one of the first positioning holes 5011. This step is coarse adjustment. After the coarse adjustment is completed, the position of the second horizontal clamping module 504 and the first adjustment positioning component 508, or the position of the third horizontal clamping module 505 and the first adjustment positioning component 508 is adjusted. This step is fine adjustment. After the fine adjustment is completed, the first positioning bolt 5084 is passed through the first positioning long hole 50812 and finally tightened with the threaded holes on the second horizontal clamping module 504 and the third horizontal clamping module 505. At this time, the X-axial position of the second horizontal clamping module 504 and the third horizontal clamping module 505 in the clamping bottom frame 501 is determined.
[0023] The hollow holes include a first hollow hole 5012 and a second hollow hole 50513, and the hollow slots include a first hollow long slot 5013 and a second hollow long slot 50512; the first hollow hole 5012 and the first hollow long slot 5013 are both located on the fixing plate 50A; the second hollow hole 50513 and the second hollow long slot 50512 are both located on the third horizontal clamping module 505; first slide rails 503 are provided on both sides of the first hollow long slot 5013 1, a plurality of second positioning holes 5014 are arranged on the fixed plate 50A parallel to the first slide rail 5031; the first pneumatic clamping platform 506 includes a first bottom plate 5061, and a center hole 50611 is arranged at the center of the first bottom plate 5061, so that the first pneumatic clamping platform 506 fixed to the fixed plate 50A and the first pneumatic clamping platform 506 fixed to the second movable plate 5051, the hollow holes are exactly opposite to the center hole 50611, and the hollow holes are ... A first pneumatic clamping table 506 that moves relatively to each other and a first pneumatic clamping table 506 that moves relatively to the second movable plate 5051, the middle hole 50611 is exactly opposite to the hollow slot, so for door frames of different sizes, no matter whether the clamping assembly 5 is facing the welding robot 2 from the front or the back, the docking positions of the four corners of the door frame can be exposed, so the welding robot 2 can weld the outer periphery of the docking positions of the four corners of the door frame, thus avoiding the operator from removing the door frame after welding one side of the door frame and then installing it on the other side, the secondary clamping will not only deform the door frame that is not very firm in welding, but also cause clamping misalignment, which will affect the final welding effect of the door frame, in addition, the time for secondary clamping of the door frame is reduced, which can not only improve production efficiency, but also reduce the risk of operation for operators, thereby ensuring safe and orderly production.
[0024] One of the two first pneumatic clamping tables 506 on the first transverse clamping module 503 is connected to the slider of the first slide rail 5031, and the first pneumatic clamping table 506 is also connected to the second adjustment and positioning component 509, and the second adjustment and positioning component 509 is connected to one of the second positioning holes 5014; third slide rails 5052 are arranged on both sides of the second hollow long groove 50512, and fourth positioning holes 50511 are arranged on the third transverse clamping module 505 parallel to the third slide rail 5052; one of the two first pneumatic clamping tables 506 on the second movable plate 5051 is connected to the slider of the third slide rail 5052, The first pneumatic clamping table 506 is also connected to a second adjusting positioning component 509, which is connected to one of the fourth positioning holes 50511; a plurality of third positioning holes 50411 are provided on the first movable plate 5041, and second slide rails 5042 are provided on both sides of the third positioning holes 50411; one of the two second pneumatic clamping tables 507 on the first movable plate 5041 is connected to the slider of the second slide rail 5042, and the second pneumatic clamping table 507 is also connected to the second adjusting positioning component 509, which is connected to one of the third positioning holes 50411.
[0025] The second pneumatic clamping table 507 includes a second bottom plate 5071, on which an adjustment long hole 50711 is provided, and adjustment threaded holes 50712 are provided on both sides of the adjustment long hole 50711; the second adjustment positioning assembly 509 includes a second positioning seat 5091, at the center of the second positioning seat 5091, a second positioning long hole 50911 is provided, on both sides of the second positioning threaded hole 50911, the second positioning threaded hole 50911 is connected to a second latch 5092, and the second latch 5092 is provided with a second handle 50923 and a second threaded section 50923 connected in sequence. 21 and a second plug block 50922, the second threaded segment 50921 is threadedly connected with a second nut 5093, a second nut handle 50931 is provided on one side of the second nut 5093, and the second nut 5093 is located between the second positioning seat 5091 and the second handle 50923; the second nut 5093 serves to pre-tighten the second threaded segment 50921 in reverse to prevent the relative position of the second threaded segment 50921 and the second positioning threaded hole 50911 from changing due to vibration or movement of the equipment during the production process, and the second positioning long hole 50912 is plugged with a second positioning bolt 5094. Therefore, after determining the Y-axis position of the first pneumatic clamping table 506 on the clamping base frame 501 and the second movable plate 5051, and determining the position of the second pneumatic clamping table 507 on the first movable plate 5041, the second handle 50923 can be rotated so that the second plug block 50922 is inserted into one of the second positioning holes 5014 or one of the third positioning holes 50411 or one of the fourth positioning holes 50511. This step is coarse adjustment. After the coarse adjustment is completed, the position of the second adjustment positioning component 509 on the first pneumatic clamping table 506 and the second pneumatic clamping table 507 is adjusted. This step is fine adjustment. After the fine adjustment is completed, the second positioning bolt 5094 is passed through the second positioning long hole 50912 and finally tightened with the threaded holes on the first pneumatic clamping table 506 and the second pneumatic clamping table 507. At this time, the Y-axis position of the first pneumatic clamping table 506 and the second pneumatic clamping table 507 on the clamping base frame 501 is determined.
[0026] Two pressing components 5063 are arranged around the middle hole 50611 of the first pneumatic clamping platform 506, and the two pressing components 5063 are arranged at an angle of 90 degrees; two pushing and clamping components 5062 are also arranged on the first bottom plate 5061, and the two pushing and clamping components 5062 are arranged at an angle of 90 degrees; one of the pressing components 5063 is arranged parallel to one of the pushing and clamping components 5062, and the other pressing component 5063 is arranged parallel to the other pushing and clamping component 5062; therefore, the pressing components 5063 and the pushing and clamping components 5062 on the four first pneumatic clamping platforms 506 can clamp the steel at the four corners of the door frame, ensuring that the steel does not move during electric welding.
[0027] The second bottom plate 5071 is also provided with a pushing and clamping component 5062 and a pressing component 5063, which are arranged in parallel. The second pneumatic clamping platform 507 can clamp the middle section of the steel material with the reverse height of the door frame, further ensuring the stability of the steel material clamping.
[0028] The pushing and clamping component 5062 includes a pushing and clamping cylinder 50622, the output end of which is connected to a pushing block 50621, and one end of the pushing block 50621 is provided with a first top surface 5062A, a second top surface 5062B, a third top surface 5062C, and a fourth top surface 5062D, the first top surface 5062A and the fourth top surface 5062D are at the same distance from the output end of the pushing and clamping cylinder 50622; the distance between the second top surface 5062B and the first top surface 5062A is different from the distance between the third top surface 5062C and the first top surface 5062A. When steel materials are spliced to form a door frame, the concave side of the steel materials faces the outside of the door frame, so the pushing block 50621 can be inserted into the concave surface of the steel materials, so that the steel materials can be clamped stably, and the hollow part of the steel materials will not be deformed due to force during the clamping process. The first top surface 5062A, the second top surface 5062B, the third top surface 5062C, and the fourth top surface 5062D respectively support several surfaces of the concave side of the steel material, so that the several surfaces of the concave part of the steel material can be supported. The pressing component 5063 includes a positioning pressing seat 50631, and the positioning pressing seat 50631 is provided with a positioning groove 5063A; the cross section of the steel is reversely inserted into the positioning groove 5063A, which can not only position the front and rear doors of the steel, but also position the upper and lower sides of the steel, so that the operator can easily find the placement position of the steel when placing the steel on the clamping assembly 5, thereby making the production line more efficient.
[0029] The positioning and pressing seat 50631 is provided with an angle pressing cylinder 50632, which presses the top of the steel material so that the steel material is clamped by the pressing component 5063 in all directions. In this way, the steel material will not fall even if the clamping assembly 5 rotates.
[0030] Finally, it should be noted that the above are only preferred embodiments of the invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. However, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the invention should be included in the protection scope of the invention.
Claims
1. A clamping welding device for fire door production, characterized in that: It comprises a welding robot (2), with clamping assemblies (5) being arranged on both sides of the welding robot (2), and both ends of the clamping assemblies (5) being connected to a rotating power assembly (4); The clamping assembly (5) can rotate 360 degrees under the drive of the rotating power assembly (4); One side of the clamping assembly (5) clamps the welding steel, and the other side of the clamping assembly (5) is provided with hollow holes and hollow slots; When the welding manipulator (2) is welding the door frame composed of welding steel materials, the clamping assembly (5) rotates so that different welding positions of the welding steel materials are successively close to the welding manipulator (2).
2. The installation clamping welding device for fire door production according to claim 1 is characterized in that: The clamping assembly (5) comprises a clamping bottom frame (501), and a first transverse clamping module (503), a second transverse clamping module (504) and a third transverse clamping module (505) are sequentially arranged in the X-axis direction of the clamping bottom frame (501); The first transverse clamping module (503) is fixed to one side of the clamping assembly (5), and the second transverse clamping module (504) and the third transverse clamping module (505) are capable of sliding in the X-axis direction of the clamping bottom frame (501).
3. The installation clamping welding device for fire door production according to claim 2 is characterized in that: The first transverse clamping module (503) comprises two first pneumatic clamping platforms (506), wherein one of the first pneumatic clamping platforms (506) is fixed to one end of the first transverse clamping module (503), and the other first pneumatic clamping platform (506) is slidably connected to the first transverse clamping module (503); The third transverse clamping module (505) comprises a second movable plate (5051) and two first pneumatic clamping tables (506), wherein one of the first pneumatic clamping tables (506) is fixed to one end of the second movable plate (5051), and the other first pneumatic clamping table (506) is slidably connected to the second movable plate (5051); The second transverse clamping module (504) comprises a first movable plate (5041) and two second pneumatic clamping tables (507), wherein one of the second pneumatic clamping tables (507) is fixed to one end of the first movable plate (5041), and the other second pneumatic clamping table (507) is slidably connected to the first movable plate (5041).
4. The installation clamping welding device for fire door production according to claim 3 is characterized in that: A fixing plate (50A) is provided at one end of the clamping bottom frame (501), a transverse slide rail (502) is provided in the X-axis direction of the clamping bottom frame (501), and a plurality of first positioning holes (5011) are provided parallel to the transverse slide rail (502); The second transverse clamping module (504) and the third transverse clamping module (505) are connected to the slider of the transverse slide rail (502); A first adjustment and positioning component (508) is provided on one side of the second transverse clamping module (504) and the third transverse clamping module (505), and the first adjustment and positioning component (508) is connected to one of the first positioning holes (5011).
5. The installation clamping welding device for fire door production according to claim 4 is characterized in that: The hollow hole positions include a first hollow hole (5012) and a second hollow hole (50513), and the hollow slot positions include a first hollow long slot (5013) and a second hollow long slot (50512); The first hollow hole (5012) and the first hollow long groove (5013) are both located on the fixing plate (50A); The second hollow hole (50513) and the second hollow long groove (50512) are both located on the third transverse clamping module (505); First slide rails (5031) are provided on both sides of the first hollow long groove (5013), and a plurality of second positioning holes (5014) are provided on the fixed plate (50A) parallel to the first slide rails (5031); One of the two first pneumatic clamping tables (506) on the first transverse clamping module (503) is connected to the slider of the first slide rail (5031), and the first pneumatic clamping table (506) is also connected to a second adjustment positioning component (509), and the second adjustment positioning component (509) is connected to one of the second positioning holes (5014); Third slide rails (5052) are provided on both sides of the second hollow long groove (50512), and fourth positioning holes (50511) are provided on the third transverse clamping module (505) parallel to the third slide rails (5052); One of the two first pneumatic clamping tables (506) on the second movable plate (5051) is connected to the slider of the third slide rail (5052), the first pneumatic clamping table (506) is also connected to a second adjustment positioning component (509), and the second adjustment positioning component (509) is connected to one of the fourth positioning holes (50511); A plurality of third positioning holes (50411) are provided on the first movable plate (5041), and second slide rails (5042) are provided on both sides of the third positioning holes (50411). One of the two second pneumatic clamping tables (507) of the first movable plate (5041) is connected to the slider of the second slide rail (5042), and the second pneumatic clamping table (507) is also connected to a second adjustment positioning component (509), and the second adjustment positioning component (509) is connected to one of the third positioning holes (50411).
6. The installation clamping welding device for fire door production according to any one of claims 3 to 5, characterized in that: The first pneumatic clamping table (506) comprises a first bottom plate (5061), a center hole (50611) is arranged at the center of the first bottom plate (5061), two pressing components (5063) are arranged around the center hole, and the two pressing components (5063) are arranged at an angle of 90 degrees; The first bottom plate (5061) is further provided with two pushing and clamping components (5062), and the two pushing and clamping components (5062) are arranged at an angle of 90 degrees; One of the pressing components (5063) is arranged in parallel with one of the pushing and clamping components (5062), and the other pressing component (5063) is arranged in parallel with the other pushing and clamping component (5062); The second pneumatic clamping table (507) comprises a second bottom plate (5071), the second bottom plate (5071) is provided with an adjustment long hole (50711), and adjustment threaded holes (50712) are provided on both sides of the adjustment long hole (50711); The second bottom plate (5071) is also provided with a pushing and clamping component (5062) and a pressing and holding component (5063), and the pushing and clamping component (5062) and the pressing and holding component (5063) are arranged in parallel.
7. The installation clamping welding device for fire door production according to claim 6, characterized in that: The pushing and clamping component (5062) comprises a pushing and clamping cylinder (50622), the output end of the pushing and clamping cylinder (50622) is connected to a pushing block (50621), one end of the pushing block (50621) is provided with a first top surface (5062A), a second top surface (5062B), a third top surface (5062C), and a fourth top surface (5062D), and the first top surface (5062A) and the fourth top surface (5062D) are at equal distances from the output end of the pushing and clamping cylinder (50622); The distance between the second top surface (5062B) and the first top surface (5062A) is different from the distance between the third top surface (5062C) and the first top surface (5062A).
8. The installation clamping welding device for fire door production according to claim 7, characterized in that: The pressing component (5063) comprises a positioning pressing seat (50631), and the positioning pressing seat (50631) is provided with a positioning groove (5063A); A corner pressing cylinder (50632) is provided on the positioning pressing seat (50631).
9. The installation clamping welding device for fire door production according to claim 5, characterized in that: The first adjustment and positioning assembly (508) comprises a first positioning seat (5081), the first positioning seat (5081) comprises two stepped connecting blocks, and the two connecting blocks are respectively provided with a first positioning threaded hole (50811) and a first positioning long hole (50812); The first positioning threaded hole (50811) is connected to the first latch (5082), and the first latch (5082) comprises a first handle (50823), a first threaded section (50821) and a first plug block (50822) which are connected in sequence; the first threaded section (50821) is connected to the first positioning threaded hole (50811), and the first threaded section (50821) is also connected to a first nut (5083), and the first nut (5083) is located between the first handle (50823) and the first positioning threaded hole (50811); a first nut handle (50831) is also provided on one side of the first nut (5083); and a first positioning bolt (5084) is inserted into the first positioning long hole (50812); The second adjustment and positioning assembly (509) comprises a second positioning seat (5091), a second positioning threaded hole (50911) is arranged at the center of the second positioning seat (5091), second positioning long holes (50912) are arranged on both sides of the second positioning threaded hole (50911), the second positioning threaded hole (50911) is connected to the second latch (5092), the second latch (5092) is provided with a second handle (50923), a second threaded section (50921) and a second plug block (50922) which are connected in sequence, the second threaded section (50921) is threadedly connected with a second nut (5093), a second nut handle (50931) is arranged on one side of the second nut (5093), and the second nut (5093) is located between the second positioning seat (5091) and the second handle (50923); and the second positioning long hole (50912) is plugged with a second positioning bolt (5094).
10. The installation clamping welding device for fire door production according to any one of claims 1 to 5 and 7 to 9, characterized in that: The welding manipulator (2) is arranged in the middle of the base (1), screens (3) are arranged on both sides of the welding manipulator (2), and the clamping assembly (5) is arranged on a side of the screen (3) away from the welding manipulator (2); The screen (3) comprises a baffle (303), and both sides of the baffle (303) are connected to lifting slide rails (302) and lifting cylinders (301); The rotary power assembly (4) comprises a rotary bracket (401), the two sides of the rotary bracket (401) are respectively connected to a rotary drive motor (404) and a rotary bearing component (402), the rotary bearing component (402) comprises a bearing seat (4021), the bearing seat (4021) is connected to a rotary bearing (4022), the rotary bearing (4022) is connected to a rotary block (4023), the rotary block (4023) is connected to the rotary drive motor (404), and the side of the rotary block (4023) away from the rotary drive motor (404) is connected to a rotating seat body (403).
Citation Information
Patent Citations
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