Lifting appliance tool structure for welding and feeding side wall plate
By designing the tool structure of the side panel welding top sling, using chain transmission and hydraulic cylinder automatic lifting and clamping functions, the problems of high manual installation difficulty and long loading and unloading time in sheet metal welding are solved, and the welding is improved Efficiency and safety.
Patent Information
- Application Number
- CN202411589769.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the assembly and welding of car body white, the welding processing of sheet metal parts has problems such as high difficulty in manual installation, low assembly efficiency, high labor intensity and safety hazards, and the loading and unloading time is long, resulting in a decrease in welding efficiency.
A side-encircling plate piece welding upper part spreader tool structure is designed, including bottom plate, support frame, limit plate, fixed block, pallet, sprocket, motor, hydraulic cylinder and sliding plate and other components, which are driven and hydraulic through chains. The cylinder adjusts the height of the pallet to realize automatic loading, unloading, clamping and fixing of sheet metal parts, and improves welding efficiency and safety.
Through automated lifting and clamping fixing functions, the device significantly improves the welding efficiency of sheet metal parts, reduces labor intensity and time consumption, enhances safety, and can adaptability adjustments according to different sheet metal parts.
Smart Images

Figure CN119320113A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hangers, and in particular relates to a hanger tooling structure for a side panel welding upper part. Background Art
[0002] Sheet metal is a comprehensive cold processing technology for thin metal plates, including shearing, punching, cutting, compounding, folding, welding, riveting, splicing, forming, etc. Sheet metal parts refer to products processed using sheet metal technology. Sheet metal parts have consistent thickness in all parts and are widely used in the mechanical field. At present, during the assembly and welding of automobile body-in-white, it is necessary to use a sling to transport the body sheet metal parts from one workstation to another for processing.
[0003] At present, sheet metal welding processing is usually completed by manually lifting the sheet metal onto the welding fixture. However, due to the large size of the sheet metal, manual installation is difficult, the assembly efficiency is low, the labor intensity is high, and there are certain safety hazards during the transportation process. Compared with welding, loading and unloading of sheet metal parts is more time-consuming, which leads to an overall decrease in the welding efficiency of sheet metal parts. Summary of the invention
[0004] The invention provides a side panel welding upper piece hanger tooling structure, aiming to solve the current problem of difficult loading and unloading and time-consuming sheet metal welding processing.
[0005] The present invention is achieved in this way: a side panel welding upper part hanger tooling structure comprises a bottom plate; a base is installed at the upper end of the bottom plate, a support frame is installed on the top of the base, and limit plates are installed on the left and right sides of the support frame, and a T-shaped slide groove is opened on the surface of the limit plate, and a fixed block is slidably embedded in the slide groove of the limit plate, and the fixed block is located in the slide groove of the limit plate and slides up and down, and a support plate is installed on the outside of the fixed block, and a bracket is installed at the top center of the support frame, and a sprocket is rotatably installed on the top of the bracket, and a chain is meshed on the surface of the sprocket, and two ends of the chain are engaged with each other. The ends are respectively connected with two groups of fixed blocks, and the two groups of fixed blocks are respectively located in the frontal slide grooves of the two groups of limit plates and are in an upper and lower position relationship. A first motor is installed on the rear side of the bracket, and the output shaft of the first motor passes through the bracket and is connected to the central axis of the sprocket. A cabin is opened inside the base, and a turntable is horizontally rotatably installed in the cabin. The support frame is installed at the upper end of the turntable, and a worm gear is fixedly sleeved on the outer side of the turntable. A worm gear meshing with the worm gear is rotatably installed in the cabin of the base, and a second motor is installed on the front side of the base, and the output shaft of the second motor is connected to the rod end of the worm gear.
[0006] Preferably, the support is configured in a rectangular shape, a slide groove matching the support is provided on the top of the support, a hydraulic cylinder is installed at the bottom of the slide groove of the support, and an output shaft of the hydraulic cylinder conflicts with the bottom of the support.
[0007] Preferably, an electric cylinder is installed at the bottom of the support plate, and two groups of connecting rods are symmetrically installed on the side of the output shaft of the electric cylinder. Two groups of notches are symmetrically opened on the surface of the support plate, and sliders are slidably embedded in the notches. A connecting plate is fixed through the surface of the slider, a positioning block is installed on the upper end of the connecting plate, and the lower end of the connecting plate is connected to the connecting rod, and both ends of the connecting rod are hinged.
[0008] Preferably, a cabin is provided inside the positioning block, and two groups of sliding plates are slidably installed in the cabin, and limit blocks are installed on the tops of the two groups of sliding plates, and a strip-shaped sliding groove matched with the limit blocks is provided on the inner wall of the cabin of the positioning block, a splint is installed on the outer end of the sliding plate, and a gear is rotatably installed inside the positioning block, and the side surfaces of the two groups of sliding plates close to each other are provided with teeth and mesh with the gears.
[0009] Preferably, the clamping plate and the sliding plate are connected and fixed by fixing screws.
[0010] Preferably, a groove is provided on the contact surface between the fixing block and the limiting plate, and a pulley is rotatably installed in the groove.
[0011] Preferably, two groups of notches are symmetrically provided on the surface of the bottom plate, and the bottom plate is in an I-shape.
[0012] Preferably, a limiting roller is rotatably mounted on the top of the bracket, and the limiting roller is attached to the surface of the chain.
[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0014] 1. The device uses chain transmission to cooperate with two sets of pallets to alternately lift and load materials, and then the sheet metal parts can be loaded and unloaded while welding, which saves time and effort while effectively improving the welding efficiency of sheet metal parts. The height of the highest point of the pallet can be changed by setting a hydraulic cylinder to lift the bracket. This setting can adjust the lifting height of the hoist, thereby improving the practicality of the device. The sheet metal parts can be clamped and fixed by setting an electric cylinder and two sets of positioning blocks, thereby avoiding the displacement of the sheet metal parts during the lifting process and causing subsequent welding failure.
[0015] 2. By setting up sliding plates, the two groups of sliding plates can adaptively extend and retract under the action of gears, and the two groups of clamping plates fit the surface of the sheet metal to clamp and fix it. When clamping sheet metal with uneven surface, the two groups of clamping plates can be adaptively adjusted to effectively fix the sheet metal, thereby improving the applicability of the positioning block. The clamping plates and the sliding plates are detachably connected. Through this setting, it is convenient to replace the clamping plates that are compatible with different sheet metal parts. By setting the limiting roller, the chain can be limited to prevent the chain from being separated from the sprocket due to the excessive weight of the sheet metal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0017] Figure 2 It is a front cross-sectional structural schematic diagram of the present invention;
[0018] Figure 3 It is a side structural schematic diagram of the present invention;
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the base in a top view of the present invention;
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the support plate of the present invention;
[0021] Figure 6 It is a schematic diagram of the top cross-sectional structure of the positioning block of the present invention;
[0022] In the figure: 1. bottom plate; 2. base; 3. support frame; 4. limit plate; 5. fixed block; 6. support plate; 7. bracket; 8. sprocket; 9. chain; 10. first motor; 11. turntable; 12. worm gear; 13. worm; 14. second motor; 15. hydraulic cylinder; 16. electric cylinder; 17. connecting rod; 18. slider; 19. connecting plate; 20. positioning block; 21. sliding plate; 22. limit block; 23. clamping plate; 24. gear; 25. pulley; 26. limit roller. DETAILED DESCRIPTION
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0025] The embodiment of the present invention provides a side panel welding upper piece hanging tooling structure, such as Figure 1-6 As shown, it includes a bottom plate 1, a base 2 is installed on the upper end of the bottom plate 1, a support frame 3 is installed on the top of the base 2, and limit plates 4 are installed on the left and right sides of the support frame 3. The surface of the limit plate 4 is provided with a T-shaped slide groove, and a fixed block 5 is slidably embedded in the slide groove of the limit plate 4. The fixed block 5 is located in the slide groove of the limit plate 4 and slides up and down. A support plate 6 is installed on the outside of the fixed block 5, and a bracket 7 is installed at the top center of the support frame 3. A sprocket 8 is rotatably installed on the top of the bracket 7. A chain 9 is meshed on the surface of the sprocket 8, and both ends of the chain 9 are respectively engaged with two sets of fixed blocks. 5 is connected, the two groups of fixing blocks 5 are respectively located in the frontal slide grooves of the two groups of limiting plates 4 and are in an up-and-down position relationship, a first motor 10 is installed on the rear side of the bracket 7, the output shaft of the first motor 10 passes through the bracket 7 and is connected to the central axis of the sprocket 8, a cabin is opened inside the base 2, a turntable 11 is installed in the cabin for horizontal rotation, the support frame 3 is installed on the upper end of the turntable 11, a worm gear 12 is fixedly sleeved on the outer side of the turntable 11, a worm 13 meshing with the worm gear 12 is rotatably installed in the cabin of the base 2, a second motor 14 is installed on the front side of the base 2, and the first motor 15 is installed on the front side of the base 2. The output shaft of the second motor 14 is connected to the rod end of the worm 13. When the device is used, the workpiece to be welded is first placed above the lower support plate 6, and then the first motor 10 and the second motor 14 are started at the same time. The rotation of the first motor 10 drives the sprocket 8 to rotate, and the sprocket 8 drives the chain 9 to transmit. At this time, the lower support plate 6 is pulled upward, and the high support plate 6 is put down at the same time, so as to realize the lifting of the plate, and the second motor 14 drives the worm 13 to rotate when it rotates, and the worm wheel 12 rotates under the drive of the worm 13, so that the turntable 11 The support frame 3 is driven to rotate as a whole, and the single rotation angle of the support frame 3 is 180°. This operation can rotate the pallet 6 on the lower right side to the upper left side, and move the pallet 6 on the upper left side to the lower right side. At this time, the plate on the upper left side can be welded, and at the same time, the subsequent sheet metal parts can be placed on the pallet 6 on the lower right side, and the hoisting and welding are carried out in a cycle. The device cooperates with the two groups of pallets 6 for alternate hoisting and loading and unloading through the chain 9 transmission, and the sheet metal parts can be loaded and unloaded while welding, which saves time and effort while effectively improving the welding efficiency of the sheet metal parts.
[0026] The bracket 7 is arranged in a rectangular shape, and a slide groove matched with the bracket 7 is provided on the top of the support frame 3. A hydraulic cylinder 15 is installed at the bottom of the slide groove of the support frame 3. The output shaft of the hydraulic cylinder 15 is in conflict with the bottom of the bracket 7. By providing the hydraulic cylinder 15, the bracket 7 is slidably installed on the top of the support frame 3. The hydraulic cylinder 15 can be started to adjust the height of the bracket 7. The height of the highest point of the support plate 6 can be changed by lifting the bracket 7. This arrangement can adjust the lifting height of the sling, thereby improving the practicability of the device.
[0027] An electric cylinder 16 is installed at the bottom of the support plate 6, and two groups of connecting rods 17 are symmetrically installed on the side of the output shaft of the electric cylinder 16. Two groups of notches are symmetrically opened on the surface of the support plate 6, and a slider 18 is slidably embedded in the notch. A connecting plate 19 is fixed through the surface of the slider 18, and a positioning block 20 is installed on the upper end of the connecting plate 19. The lower end of the connecting plate 19 is connected to the connecting rod 17, and both ends of the connecting rod 17 are hinged. By setting the electric cylinder 16, the electric cylinder 16 can be started when the sheet metal is placed on the top of the support plate 6. The electric cylinder 16 pushes the two groups of connecting rods 17 downward, and the connecting rods 17 will pull the two groups of connecting plates 19 inward. Through this setting, the positioning block 20 can clamp and fix the sheet metal, thereby avoiding the displacement of the sheet metal during the lifting process and causing subsequent welding failure.
[0028] A cabin is provided inside the positioning block 20, and two groups of sliding plates 21 are slidably installed in the cabin. Limit blocks 22 are installed on the tops of the two groups of sliding plates 21. A strip-shaped slide groove matched with the limit blocks 22 is provided on the inner wall of the cabin of the positioning block 20. A clamping plate 23 is installed on the outer end of the sliding plate 21. A gear 24 is rotatably installed inside the positioning block 20. The surfaces of the two groups of sliding plates 21 on one side close to each other are provided with teeth and mesh with the gear 24. By providing the sliding plates 21, the two groups of sliding plates 21 can be adaptively extended and retracted under the action of the gear 24, and the two groups of clamping plates 23 are attached to the surface of the sheet metal to clamp and fix it. When clamping a sheet metal with an uneven surface, the two groups of clamping plates 23 can be adaptively adjusted to effectively fix the sheet metal, thereby improving the applicability of the positioning block 20.
[0029] The clamping plate 23 and the sliding plate 21 are connected and fixed by fixing screws, and the clamping plate 23 and the sliding plate 21 are detachably connected. This arrangement makes it easy to replace the clamping plate 23 that matches different sheet metal parts.
[0030] A groove is provided on the contact surface between the fixed block 5 and the limit plate 4, and a pulley 25 is rotatably installed in the groove. By providing the pulley 25, the pulley 25 can convert the sliding friction between the fixed block 5 and the limit plate 4 into a rolling friction. This setting can avoid excessive friction causing greater wear between parts.
[0031] Two groups of notches are symmetrically provided on the surface of the bottom plate 1. The bottom plate 1 is in an I-shape. By providing the notches on the surface of the bottom plate 1, the support frame 3 is effectively supported while the floor space of the device is reduced, making it easier to place the device.
[0032] A limiting roller 26 is rotatably installed on the top of the bracket 7, and the limiting roller 26 is attached to the surface of the chain 9. By setting the limiting roller 26, the chain 9 can be limited to prevent the chain 9 from being separated from the sprocket 8 due to the excessive weight of the sheet metal.
[0033] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0034] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0035] The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. The above embodiments are only used to illustrate the technical scheme of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation without conflict, without making creative work, so as to obtain different other technical solutions that are essentially not separated from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A side panel welding upper piece hanger tooling structure, characterized in that: The invention comprises a bottom plate (1): a base (2) is installed at the upper end of the bottom plate (1), a support frame (3) is installed at the top of the base (2), and limit plates (4) are installed on the left and right sides of the support frame (3), and a T-shaped sliding groove is provided on the surface of the limit plate (4), and a fixed block (5) is slidably embedded in the sliding groove of the limit plate (4), and the fixed block (5) is located in the sliding groove of the limit plate (4) and slides up and down, and a support plate (6) is installed on the outer side of the fixed block (5), and a bracket (7) is installed at the top center of the support frame (3), and a sprocket (8) is rotatably installed on the top of the bracket (7), and a chain (9) is meshed on the surface of the sprocket (8), and the two ends of the chain (9) are respectively connected to two groups of fixed blocks (5), and the two groups of The fixed blocks (5) are respectively located in the frontal slide grooves of the two groups of limit plates (4) and are in an upper and lower position relationship. A first motor (10) is installed on the rear side of the bracket (7). The output shaft of the first motor (10) passes through the bracket (7) and is connected to the central axis of the sprocket (8). A cabin is opened inside the base (2). A turntable (11) is installed in the cabin for horizontal rotation. The support frame (3) is installed at the upper end of the turntable (11). A worm gear (12) is fixedly sleeved on the outer side of the turntable (11). A worm (13) meshing with the worm gear (12) is rotatably installed in the cabin of the base (2). A second motor (14) is installed on the front side of the base (2). The output shaft of the second motor (14) is connected to the rod end of the worm gear (13).
2. A side panel welding upper piece hanger tooling structure as claimed in claim 1, characterized in that: The support (7) is arranged in a rectangular shape, a slide groove matching the support (7) is provided on the top of the support frame (3), a hydraulic cylinder (15) is installed at the bottom of the slide groove of the support frame (3), and an output shaft of the hydraulic cylinder (15) is in conflict with the bottom of the support (7).
3. A side panel welding upper piece hanger tooling structure as claimed in claim 1, characterized in that: An electric cylinder (16) is installed at the bottom of the support plate (6), and two groups of connecting rods (17) are symmetrically installed on the side of the output shaft of the electric cylinder (16). Two groups of notches are symmetrically opened on the surface of the support plate (6), and sliders (18) are slidably embedded in the notches. A connecting plate (19) is fixed through the surface of the slider (18), and a positioning block (20) is installed at the upper end of the connecting plate (19). The lower end of the connecting plate (19) is connected to the connecting rod (17), and both ends of the connecting rod (17) are hinged.
4. A side panel welding upper piece hanger tooling structure as claimed in claim 3, characterized in that: The interior of the positioning block (20) is provided with a cabin, and two groups of sliding plates (21) are slidably installed in the cabin, and the tops of the two groups of sliding plates (21) are both installed with limit blocks (22), and the inner wall of the cabin of the positioning block (20) is provided with a strip-shaped sliding groove matched with the limit block (22), and the outer end of the sliding plate (21) is installed with a clamping plate (23), and a gear (24) is rotatably installed inside the positioning block (20), and the surfaces of the two groups of sliding plates (21) on one side close to each other are both provided with teeth and mesh with the gear (24).
5. A side panel welding upper piece hanger tooling structure as claimed in claim 4, characterized in that: The clamping plate (23) and the sliding plate (21) are connected and fixed by fixing screws.
6. A side panel welding upper piece hanger tooling structure as claimed in claim 1, characterized in that: A groove is provided on the contact surface between the fixed block (5) and the limiting plate (4), and a pulley (25) is rotatably installed in the groove.
7. A side panel welding upper piece hanger tooling structure as claimed in claim 1, characterized in that: Two groups of notches are symmetrically provided on the surface of the bottom plate (1), and the bottom plate (1) is in an I-shape.
8. The side panel welding upper piece hanger tooling structure according to claim 1, characterized in that: A limiting roller (26) is rotatably mounted on the top of the bracket (7), and the limiting roller (26) is in contact with the surface of the chain (9).