Stable stamping system for motorcycle brake pad

Abstract

The invention provides a motorcycle brake pad stable stamping system and belongs to the technical field of brake pad machining, the motorcycle brake pad stable stamping system comprises a stamping mechanism, a clamping mechanism and a clamping mechanism, the stamping mechanism comprises a machining table, supporting columns are fixedly installed at the four corners of the top end of the machining table, and a top plate is fixedly installed at the top ends of the four supporting columns; a hydraulic assembly is arranged at the center of the top plate, the output end of the hydraulic assembly is in transmission connection with a lower pressing plate, a connecting disc is clamped in the lower pressing plate, the bottom end of the connecting disc is fixedly connected with a punch through a connecting column, a die is arranged under the punch, and the die is fixed to the upper surface of the machining table in a limited mode. The problems that in the motorcycle brake pad production process, a die and a punch are complex in replacement, inaccurate in positioning, inconvenient to operate and the like are solved, rapid replacement, accurate positioning and stable clamping are achieved, and therefore the production efficiency and the product quality are improved.

Description

Technical Field

[0001] The invention relates to the technical field of brake pad processing, in particular to a stable stamping system for a motorcycle brake pad. Background Art

[0002] As an important part of the motorcycle braking system, the quality and performance of motorcycle brake pads directly affect the braking effect and driving safety of motorcycles. In the production process of motorcycle brake pads, stamping is a key process.

[0003] For example, application number 202311829824.5 discloses a stamping die for a motorcycle brake pad, comprising a workbench, a die base is fixed above the workbench, two die bases are symmetrically arranged on the die base, a hydraulic push rod is arranged directly above the die, a fixed seat is installed at the output end of the hydraulic push rod, two punching heads are symmetrically fixed on the fixed seat, the two punching heads correspond to the positions of the two hydraulic push rods one by one, a placement groove is opened inside the die base, and top blocks are arranged inside the two die bases, the bottom of the top blocks extends into the placement groove and is connected with a lifting mechanism, the lifting mechanism comprises two threaded columns, a lifting plate and a load-bearing platform, the load-bearing platform is fixed inside the placement groove, and the top of the load-bearing platform is fixedly connected to the lifting plate. The present invention solves the problem that some materials inevitably fall into the mold during stamping of existing automobile brake pads, and the subsequent stamping effect will be greatly affected if they are not cleaned in time.

[0004] However, the patent adopts an integrated design for the mold and punch, which means that they cannot be replaced separately when worn, and the entire device needs to be disassembled and replaced and debugged. This design seriously affects production efficiency. Due to the high hardness of the brake pad material, the mold and punch are prone to wear after long-term use. Continued use will lead to reduced product precision and lower pass rate. In addition, the mold needs to be replaced frequently when producing different types of brake pads, but the existing design cannot be quickly disassembled and assembled, which increases the debugging time and the probability of error, affecting the stability and efficiency of the production line. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the above problems and / or the problems existing in the prior art, the present invention is proposed.

[0007] Therefore, the technical problem to be solved by the present invention is to provide a stable stamping system for motorcycle brake pads that can quickly replace molds and punches and ensure production efficiency and product accuracy.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a motorcycle brake pad stabilization stamping system, comprising:

[0009] The stamping mechanism comprises a processing table, support columns are fixedly installed at the four corners of the top of the processing table, top plates are fixedly installed at the tops of the four support columns, a hydraulic assembly is arranged at the center of the top plate, the output end of the hydraulic assembly is transmission-connected with a lower pressing plate, a connecting plate is clamped inside the lower pressing plate, the bottom end of the connecting plate is fixedly connected with a punch through a connecting column, a mold is arranged directly below the punch, and the mold is limitedly fixed on the upper surface of the processing table;

[0010] The clamping mechanism comprises a double-axis motor fixedly mounted inside the processing table, the left and right output ends of the double-axis motor are both connected to screw rods through coupling transmission, the outer surfaces of the two screw rods are both threadedly connected to movable plates, the tops of the two movable plates are both fixedly mounted with clamping plates, and the mold limit is fixed between the two clamping plates; and,

[0011] The clamping mechanism comprises four support blocks arranged inside the lower pressure plate, the outer sides of the four support blocks are fixedly connected with telescopic springs, the top ends of the four support blocks are fixedly connected with moving rods, and the top ends of the four moving rods are transmission-connected with turntables.

[0012] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, a circular mounting groove is opened at the center of the lower pressure plate, a supporting groove is set at the bottom end of the circular mounting groove, and openings are set at the front end and bottom end of the supporting groove. Four expansion grooves are evenly distributed inside the lower pressure plate and around the periphery of the circular mounting groove, and the four expansion grooves are arranged in the form of a circular array, and a limiting straight groove is opened directly above the four expansion grooves, and the top ends of the four limiting straight grooves are connected to a rotating cavity.

[0013] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, the outer sides of the four telescopic springs are respectively fixedly connected to the inner walls of the four telescopic grooves, the inner sides of the four support blocks penetrate the inner walls of the four telescopic grooves and extend into the circular mounting groove, and the connecting plate is arranged in the circular mounting groove and mounted on the upper surfaces of the four support blocks.

[0014] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, the bottom surfaces of the four support blocks located inside the circular mounting groove are all set to be inclined surfaces, there is a certain space between the upper surface of the connecting plate and the inner top wall of the circular mounting groove, and the bottom end of the connecting column passes through the circular mounting groove and the support groove, and extends to the bottom end of the lower pressure plate and is fixedly connected to the punch.

[0015] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, the turntable is rotatably connected in the rotating chamber, an arc-shaped through groove is opened inside the turntable, and there are four arc-shaped through grooves in total, the four arc-shaped through grooves are distributed in a circular array on the turntable, and one end of the four arc-shaped through grooves close to the center of the circle is arranged directly above the four limiting straight grooves, and the four moving rods penetrate the four limiting straight grooves and extend into the four arc-shaped through grooves.

[0016] As a preferred solution of the motorcycle brake pad stabilization stamping system of the present invention, a hand lever is fixedly installed at the front end of the turntable, and the front end of the hand lever passes through the rotating cavity and extends to the outside of the lower pressure plate.

[0017] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, the two movable plates are respectively provided with movable grooves at the front and rear ends of the connection with the processing table, and the top ends of the four movable grooves are connected to the outside world, the front and rear sides of the top ends of the two movable plates pass through the movable grooves and extend to the outside of the processing table to be connected to the clamping plates, and the two clamping plates are slidably connected to the upper surface of the processing table.

[0018] As a preferred solution of the motorcycle brake pad stabilization stamping system described in the present invention, the outer sides of the top ends of the four movable grooves are provided with storage grooves, and the interiors of the four storage grooves are slidably connected to limit blocks, the inner sides of the four limit blocks are fixedly connected to baffles, the inner ends of the four baffles respectively penetrate the four storage grooves and extend into the four movable grooves, and are respectively fixedly connected to the outer side surfaces of the four movable plates.

[0019] As a preferred solution of the motorcycle brake pad stabilization stamping system of the present invention, the hydraulic assembly includes a hydraulic cylinder fixedly installed at the center of the top plate, the output end of the hydraulic cylinder is movably connected to a piston rod, and the lower pressure plate is fixedly installed at the bottom end of the piston rod.

[0020] Beneficial effects of the present invention:

[0021] 1. The present invention designs an efficient clamping mechanism, which drives the screw rod through a dual-axis motor, so that the two clamps can quickly and accurately limit and fix the mold. When replacing the mold, the clamps can be opened and closed with simple operations. The staff can easily remove the old mold and install the new mold, which greatly improves the efficiency and convenience of mold replacement. At the same time, the system can adapt to the replacement needs of molds of different sizes, ensuring the flexibility of production.

[0022] 2. The present invention has designed a convenient punch replacement process. By manually operating the hand lever, the turntable and the moving rod are driven to realize the contraction and release of the support block. This design makes the punch replacement operation simple and fast. When the punch is worn or needs to be replaced with a punch of a different size, the staff can quickly complete the disassembly and installation, which greatly reduces the downtime. The whole process does not require complicated tools or skills, which significantly improves the maintainability of the equipment and the stability of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0024] Figure 1 It is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 It is a front cross-sectional view of the present invention;

[0026] Figure 3 It is an enlarged view of the three-dimensional structure of the lower pressing plate of the present invention;

[0027] Figure 4 It is a side sectional view of the connection between the lower pressing plate and the clamping mechanism of the present invention;

[0028] Figure 5 It is a three-dimensional diagram of the clamping mechanism of the present invention;

[0029] Figure 6 It is a bottom sectional view of the connection between the four support blocks and the lower pressing plate of the present invention;

[0030] Figure 7 It is a top sectional view of the connection between the rotating disk and the lower pressing plate of the present invention;

[0031] Figure 8 is a side sectional view of the processing table of the present invention;

[0032] Fig. 9 It is a top sectional view of the connection between the clamping plate and the processing table of the present invention. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0036] Example 1

[0037] Reference Figure 1 to Figure 3 This is the first embodiment of the present invention. This embodiment mainly introduces the structure of the stamping mechanism 100 and the stamping process of the motorcycle brake pad.

[0038] Specifically, the stamping mechanism 100 is the core component in the motorcycle brake pad forming process. The processing table 101 serves as the basic platform of the entire mechanism and provides stable support. Support columns 102 are fixedly installed at the four corners of the processing table 101. The support columns 102 provide vertical support for the entire structure to ensure the stability and reliability of the system. The top of the support column 102 is connected to a top plate 103. The top plate 103 not only serves to fix the support column, but also provides an installation basis for the hydraulic component 104. The hydraulic component 104 is the driving force of the stamping mechanism and is responsible for converting mechanical energy into hydraulic energy, thereby driving the lower pressure plate 105 to move vertically. The main function of the lower pressure plate 105 is to transfer the power of the hydraulic component 104 to the connecting plate 106, and further transfer the power to the punch 108 through the connecting plate 106.

[0039] In this structure, the connecting disk 106 is clamped with the lower pressure plate 105 to ensure that the connecting disk 106 remains stable during the vertical movement of the lower pressure plate 105. The connecting disk 106 is fixedly connected to the punch 108 through the connecting column 107. The function of the connecting column 107 is to firmly connect the connecting disk 106 and the punch 108 so that the punch 108 can move synchronously with the lower pressure plate 105. The function of the punch 108 is to directly act on the brake pad material on the mold 109 to complete the production of the brake pad by stamping. The mold 109 is limited and fixed on the upper surface of the processing table 101 to ensure that the brake pad material maintains a stable position during the stamping process and provides a precise molding environment. The entire stamping mechanism completes the efficient and precise molding of the brake pad through the mutual cooperation of these components.

[0040] Furthermore, the hydraulic assembly 104 is the core driving force of the entire stamping system. Its main components include a hydraulic cylinder 104a and a piston rod 104b. The hydraulic cylinder 104a is fixedly installed at the center of the top plate 103. As a key component of the hydraulic system (the specific structure of the hydraulic cylinder 104a is a prior art and will not be repeated), its main function is to push the piston rod 104b to perform linear reciprocating motion through the pressure of the hydraulic oil. The pressure change inside the hydraulic cylinder 104a directly controls the expansion and contraction of the piston rod 104b, thereby achieving precise driving of the lower pressing plate 105. In this way, the hydraulic assembly 104 can convert hydraulic energy into mechanical energy and provide sufficient power to complete the stamping task.

[0041] The piston rod 104b is the output end of the hydraulic cylinder 104a. Its main function is to transmit the power generated by the hydraulic cylinder 104a to the lower pressure plate 105. One end of the piston rod 104b is connected to the piston inside the hydraulic cylinder 104a, and the other end is movably connected to the bottom end of the lower pressure plate 105. The lower pressure plate 105 is fixedly installed on the bottom end of the piston rod 104b to form a stable connection structure with the piston rod 104b. This connection relationship ensures that the lower pressure plate 105 can move vertically smoothly and accurately under the drive of the piston rod 104b, thereby realizing effective stamping of the material in the mold. Through the coordinated work of various components in the hydraulic assembly 104, the lower pressure plate 105 can achieve precise control of the material and ensure the smooth progress of the stamping process.

[0042] It should be noted that the upper surface of the mold 109 is specially provided with a brake pad placement groove, the main function of which is to accurately position the motorcycle brake pad, ensuring that the brake pad remains stable during the stamping process and will not affect the molding accuracy due to movement or deviation. The motorcycle brake pad is firmly placed in this placement groove to ensure accurate positioning during the stamping process. The punch 108 is set just above the placement groove. Its function is to press the brake pad material into the mold 109 to form the final shape through downward punching force. The positional relationship between the punch 108 and the placement groove directly affects the molding effect of the brake pad. Through this arrangement, it is ensured that each stamping can accurately act on the brake pad, ensuring the consistency and high quality of the product.

[0043] Working principle: The brake pad material is precisely placed in the placement groove of the mold 109. The hydraulic assembly 104 drives the piston rod 104b through the hydraulic cylinder 104a, so that the lower pressing plate 105 drives the punch 108 to move vertically. Under the strong downward pressure, the punch 108 presses the brake pad material into the mold 109 to form the final shape. The mold 109 is fixed on the processing table 101 to ensure the stability and precise positioning of the brake pad during the stamping process, and ultimately ensure the consistency and high quality of the product.

[0044] Example 2

[0045] Reference Figure 2 , Figure 8 and Fig. 9 , which is the second embodiment of the present invention, this embodiment mainly introduces the structure of the clamping mechanism 200 and its role in the mold 109 replacement process.

[0046] Specifically, the clamping mechanism 200 is a key component for fixing and releasing the mold 109. The core of the clamping mechanism 200 is the dual-axis motor 201 and its drive system. The dual-axis motor 201 is fixedly installed inside the processing table 101. Its main function is to provide power for the entire clamping mechanism. Through the coupling, the rotational power of the dual-axis motor 201 can be smoothly transmitted to the two screw rods 202 to ensure the synchronous operation of the screw rods 202. The role of the coupling in this structure is crucial. It can not only effectively transmit power, but also absorb some possible mechanical errors, thereby ensuring the stability and accuracy of the system.

[0047] The screw rod 202 is a key transmission component in the clamping mechanism, and its outer surface is provided with a thread. The movable plate 203 is fixed on the outer surface of the screw rod 202 by a threaded connection. The thread rotation direction of the screw rod 202 is specially designed to be in opposite directions. This design enables when the dual-axis motor 201 drives the screw rod 202 to rotate in the forward direction, the two movable plates 203 can move toward or away from each other. This opposite rotation design enables the movable plate 203 to accurately control the movement direction of the clamping plate 204. When the dual-axis motor 201 starts and drives the screw rod 202 to rotate, the movable plate 203 moves horizontally along the screw rod 202, thereby driving the clamping plate 204 to achieve the clamping or release action of the mold 109.

[0048] In specific operation, when the dual-axis motor 201 rotates forward, the two movable plates 203 threadedly connected to the screw rod 202 will move in the opposite direction. This movement drives the clamping plate 204 away from the mold 109, gradually releasing the limit fixation of the mold 109. When the clamping plate 204 is completely loosened, the staff can easily remove the old mold from the processing table 101 and replace it. Whether it is replacing a new mold or adjusting a mold of different sizes, this process is extremely simple. Similarly, when the dual-axis motor 201 drives the two screw rods 202 to rotate in the opposite direction, the two movable plates 203 move toward the center. This relative movement drives the clamping plate 204 to gradually approach the mold 109. When the opposite surface of the clamping plate 204 is against the left and right side walls of the mold 109, the mold 109 is firmly clamped and fixed on the processing table 101.

[0049] To ensure that the new mold 109 can be accurately positioned, a positioning hole is specially designed at the center of the upper surface of the processing table 101, and a positioning block matching the positioning hole is installed at the bottom of the mold 109. This design ensures that the new mold 109 can be accurately positioned in the center of the table when placed on the processing table 101, ensuring that the mold 109 is accurately located directly below the punch 108.

[0050] It should be noted that in order to ensure that the movable plate 203 can move horizontally smoothly, the processing table 101 has movable grooves 101a at the front and rear ends where the movable plate 203 is connected to it. The main function of the movable groove 101a is to provide guidance and space for the movement of the movable plate 203 so that it can move freely along the direction of the screw rod 202. In addition, the top of the movable groove 101a is connected to the outside world. This design ensures that the movable plate 203 is not restricted by the outside during its movement, and can move horizontally smoothly, thereby realizing precise control of the splint 204.

[0051] Furthermore, in order to further optimize the structural design, a receiving groove 101b is also provided on the outer side of the top of the moving groove 101a. The internal sliding connection of the receiving groove 101b is a limit block 205, which is used to provide additional guidance and restriction when the moving plate 203 moves, so as to ensure the stability of the moving plate 203. In addition, the limit block 205 also protects the moving plate 203 through a fixedly connected baffle plate 206, which is connected to the inner side end of the limit block 205 and extends into the moving groove 101a through the receiving groove 101b, and is fixedly connected to the outer side surface of the moving plate 203, thereby playing a role of limiting and protecting the moving plate 203 during its movement.

[0052] Furthermore, in order to prevent the debris during processing from entering the groove through the opening at the top of the movable groove 101a and affecting the normal operation of the internal mechanical components, a baffle 206 is specially provided. The baffle 206 not only covers the opening of the movable groove 101a to prevent the debris generated during the processing from entering the interior, but also enhances the protection capability of the entire movable system by cooperating with the limit block 205. This design effectively protects the mechanical components inside the movable groove 101a, prolongs the service life of the equipment, and ensures the long-term stable operation of the clamping mechanism. The close connection between the baffle 206, the limit block 205 and the movable plate 203 constitutes a complete protection system, which not only ensures the smooth movement of the movable plate 203, but also prevents the external environment from damaging the internal mechanical structure.

[0053] In summary, this embodiment realizes the rapid replacement, precise positioning and stable clamping of the mold 109 by designing and optimizing the clamping mechanism 200, and can adapt to the needs of molds of different sizes, thereby greatly improving production efficiency and reducing downtime. The dual-axis motor 201 drives the screw 202 to accurately control the movement of the clamping plate 204, so that the mold can be firmly clamped and accurately positioned regardless of how the size changes. The design of the moving groove 101a ensures smooth movement of the moving plate 203, and the protection system of the storage groove 101b, the limit block 205 and the baffle 206 protects the internal mechanical components from the external environment, prolongs the service life of the equipment, and ensures efficient and stable operation of the production process.

[0054] Example 3

[0055] Reference Figure 3 to Figure 7 , which is the third embodiment of the present invention, this embodiment mainly introduces the structure of the clamping mechanism 300 and its application in the process of rapid disassembly of the punch 108.

[0056] The clamping mechanism 300 is arranged inside the lower pressing plate 105, and its main function is to realize the quick disassembly and installation of the punch 108 through the support and release of the support block 301. The clamping mechanism 300 is composed of multiple key components, including four support blocks 301, a telescopic spring 302, a moving rod 303 and a rotating disk 304. The interaction of these components constitutes a complete mechanical system, which ensures that the punch 108 is firmly fixed during use and can be easily disassembled when replaced.

[0057] Specifically, the support blocks 301 are the core components of the clamping mechanism 300, which are responsible for providing support for the connecting plate 106 during installation to prevent it from falling. The outer side of the support block 301 is fixedly connected with a telescopic spring 302. The main function of the telescopic spring 302 is to provide a rebound force to ensure that when the support block 301 is released, the clamping mechanism 300 can quickly return to its initial position. The top of the support block 301 is connected to the turntable 304 through a moving rod 303, and the turntable 304 is installed in the rotating chamber 105f inside the lower pressure plate 105, and is manually controlled by a hand lever 305.

[0058] The internal structure of the lower pressure plate 105 is exquisitely designed, with a circular mounting groove 105a in the center for accommodating the connecting disk 106. A supporting groove 105b is provided at the bottom end of the circular mounting groove 105a. Openings 105c are provided at the front end and the bottom end of the supporting groove 105b to facilitate the sliding in and out of the connecting disk 106 and the connecting column 107. In addition, four telescopic grooves 105d are evenly distributed around the periphery of the circular mounting groove 105a inside the lower pressure plate 105. These telescopic grooves 105d are arranged in a circular array and are connected to the limiting straight groove 105e. The top of the limiting straight groove 105e is connected to the rotating cavity 105f to ensure that the moving rod 303 can slide smoothly therein.

[0059] Furthermore, the turntable 304 is rotatably connected to the rotating cavity 105f inside the lower pressure plate 105. The main function of the turntable 304 is to control the moving rod 303 through manual operation, thereby driving the movement of the support block 301. For this purpose, four arc grooves 304a are specially designed inside the turntable 304. These arc grooves 304a are distributed on the turntable 304 in the form of a circular array, evenly surrounding the center point of the turntable.

[0060] The design of the arc groove 304a has an important function. When the turntable 304 rotates in the rotating chamber 105f, due to the arc path of the arc groove 304a, the moving rod 303 passing through it will slide along this arc trajectory. However, the bottom end of the moving rod 303 is also limited in the limiting straight groove 105e, and the limiting straight groove 105e is arranged along a straight direction. Therefore, when the turntable 304 rotates, although the top end of the moving rod 303 makes an arc motion along the arc groove 304a, due to the limitation of the limiting straight groove 105e, the bottom end of the moving rod 303 can only move in a straight horizontal direction.

[0061] The cleverness of this design lies in that the rotational motion of the rotating disk 304 can be converted into linear motion through the interaction between the arc groove 304a and the limiting straight groove 105e. As the rotating disk 304 rotates, the four moving rods 303 will simultaneously move horizontally along the limiting straight groove 105e, and this horizontal movement drives the supporting block 301 connected thereto to move into the telescopic groove 105d, thereby gradually releasing the support for the connecting disk 106.

[0062] When the support block 301 is completely moved out of the circular installation groove 105a, the connecting plate 106 loses support and falls into the support groove 105b. With this design, the simple rotation of the rotating disk 304 can achieve accurate movement of the support block 301, thereby completing the removal operation of the punch 108. Similarly, when the rotating disk 304 rotates in the reverse direction, the moving rod 303 and the support block 301 will return to the initial position, and the clamping mechanism 300 will return to the supporting state, ready for the installation of the punch.

[0063] It should be noted that there is a certain space between the upper surface of the connecting plate 106 and the inner top wall of the circular mounting groove 105a. The function of this space is to ensure that when the lower pressing plate 105 is driven downward by the piston rod 104b, when the punch 108 contacts the mold 109 and is subjected to the reaction force of the mold, the connecting column 107 and the connecting plate 106 will be slightly lifted upward. This upward movement makes the upper surface of the connecting plate 106 finally contact the inner top wall of the circular mounting groove 105a. When these two surfaces are against each other, the downward pressure of the entire lower pressing plate 105 will be evenly transmitted to the punch 108 through the connecting plate 106, ensuring that the punch can stably apply pressure for stamping operations. At the same time, the bottom surface of the connecting plate 106 will be separated from the four support blocks 301 during this process. The purpose of this design is to avoid the pressure of the lower pressing plate 105 directly acting on the support block 301 during the stamping process, so as to prevent the support block 301 from being damaged or broken due to excessive pressure. This ingenious design not only ensures the effective operation of the punch 108 , but also protects the structural integrity and durability of the support block 301 .

[0064] In actual operation, when the staff needs to remove the punch 108, they first rotate the hand lever 305, and the hand lever 305 drives the turntable 304 to rotate in the rotating chamber 105f. Since the turntable 304 is provided with an arc groove 304a, the four moving rods 303 will make an arc motion along the arc groove 304a when rotating. Since the bottom end of the moving rod 303 is limited in the limiting straight groove 105e, when the turntable 304 rotates, the moving rod 303 will move horizontally along the limiting straight groove 105e. With the horizontal movement of the moving rod 303, the four support blocks 301 will move toward the inside of the telescopic groove 105d, gradually The support for the connection disk 106 is withdrawn. At the same time, the support block 301 will squeeze the telescopic spring 302 during the movement. When the support end of the support block 301 is completely moved out of the circular installation groove 105a, the connection disk 106 that has lost its support will fall into the support groove 105b below. At this time, the staff releases the hand lever 305. Under the rebound force of the telescopic spring 302, the clamping mechanism 300 automatically returns to its initial position. Subsequently, the staff only needs to pull the connecting column 107 to make the connection disk 106 and the connecting column 107 slide out from the opening 105c at the front end of the support groove 105b, thereby easily completing the removal operation of the punch 108.

[0065] During the installation of the punch 108, the staff first slides the connecting plate 106 into the opening 105c at the front end of the support groove 105b, and guides it into the support groove 105b through the connecting column 107. When the connecting plate 106 moves to the innermost part of the support groove 105b, the staff drags the punch 108 at the bottom and pushes the connecting plate 106 upward into the circular installation groove 105a. As the connecting plate 106 gradually moves upward, its side wall will first contact the support block 301. Since the bottom of the support block 301 is designed as an inclined surface, the purpose of this design is to smoothly guide the support block 301 to move outward when the connecting plate 106 moves upward. Specifically, when the outer side wall of the connecting plate 106 is pushed upward to the support block 301, the inclined surface of the support block 301 will be squeezed. This force will push the support block 301 is pushed into the telescopic slot 105d. At this time, the support block 301 will compress the telescopic spring 302 to store elastic force in preparation for the next action. Then, the connecting disk 106 continues to move upward and gradually exceeds the height of the support block 301. When the bottom surface of the connecting disk 106 is higher than the upper surface of the support block 301, the support block 301 is no longer squeezed by the outer wall of the connecting disk 106, and under the action of the rebound force of the telescopic spring 302, the support block 301 will automatically rebound to the initial position in the circular mounting groove 105a. At this time, the support block 301 re-extends to the bottom of the connecting disk 106 to provide it with stable support. Finally, the staff releases the connecting column 107, allowing the connecting disk 106 to fall naturally and land steadily on the top of the support block 301. At this time, the punch 108 is successfully installed.

[0066] In summary, this embodiment realizes the rapid disassembly and installation of the punch 108 through the cleverly designed clamping mechanism, which greatly simplifies the operation process, improves the production efficiency and the convenience of equipment use. The various components of the clamping mechanism 300 cooperate closely to ensure that the punch is stable and reliable during use, while ensuring the simplicity and safety of the replacement operation.

[0067] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0068] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0069] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0070] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A motorcycle brake pad stabilization stamping system, characterized in that: include, The punching mechanism (100) comprises a processing table (101), support columns (102) are fixedly installed at the four corners of the top of the processing table (101), top plates (103) are fixedly installed at the tops of the four support columns (102), a hydraulic component (104) is arranged at the center of the top plate (103), the output end of the hydraulic component (104) is connected to a lower pressing plate (105) in a transmission manner, a connecting plate (106) is clamped inside the lower pressing plate (105), the bottom end of the connecting plate (106) is fixedly connected to a punch (108) through a connecting column (107), a mold (109) is arranged directly below the punch (108), and the mold (109) is fixedly fixed on the upper surface of the processing table (101); The clamping mechanism (200) comprises a double-axis motor (201) fixedly mounted inside the processing table (101), the output ends on both sides of the double-axis motor (201) are both connected to screw rods (202) through coupling transmission, the outer surfaces of the two screw rods (202) are both threadedly connected to movable plates (203), the top ends of the two movable plates (203) are both fixedly mounted with clamping plates (204), and the mold (109) is limitedly fixed between the two clamping plates (204); and, The clamping mechanism (300) comprises four support blocks (301) arranged inside the lower pressure plate (105), the outer sides of the four support blocks (301) are fixedly connected with telescopic springs (302), the top ends of the four support blocks (301) are fixedly connected with moving rods (303), and the top ends of the four moving rods (303) are drivingly connected with rotating disks (304).

2. The motorcycle brake pad stabilization stamping system according to claim 1, characterized in that: A circular mounting groove (105a) is provided at the center of the lower pressure plate (105), a supporting groove (105b) is provided at the bottom end of the circular mounting groove (105a), and openings (105c) are provided at the front end and the bottom end of the supporting groove (105b). Four telescopic grooves (105d) are evenly distributed inside the lower pressure plate (105) and around the periphery of the circular mounting groove (105a), and the four telescopic grooves (105d) are arranged in a circular array. Limiting straight grooves (105e) are provided directly above the four telescopic grooves (105d), and the top ends of the four limiting straight grooves (105e) are connected to a rotating cavity (105f).

3. The motorcycle brake pad stabilization stamping system according to claim 2, characterized in that: The outer sides of the four telescopic springs (302) are respectively fixedly connected to the inner walls of the four telescopic slots (105d), the inner sides of the four support blocks (301) penetrate the inner walls of the four telescopic slots (105d) and extend into the circular mounting slot (105a), and the connecting plate (106) is arranged in the circular mounting slot (105a) and mounted on the upper surfaces of the four support blocks (301).

4. The motorcycle brake pad stabilization stamping system according to claim 3, characterized in that: The bottom surfaces of the four support blocks (301) located inside the circular mounting groove (105a) are all set as inclined surfaces, and there is a certain space between the upper surface of the connecting plate (106) and the inner top wall of the circular mounting groove (105a). The bottom end of the connecting column (107) passes through the circular mounting groove (105a) and the supporting groove (105b), and extends to the bottom end of the lower pressure plate (105) and is fixedly connected to the punch (108).

5. The motorcycle brake pad stabilization stamping system according to claim 4, characterized in that: The rotating disk (304) is rotatably connected in the rotating cavity (105f), and an arc through groove (304a) is opened inside the rotating disk (304), and there are four arc through grooves (304a) in total. The four arc through grooves (304a) are distributed in a circular array on the rotating disk (304), and one end of the four arc through grooves (304a) close to the center of the circle is arranged directly above the four limiting straight grooves (105e), and the four moving rods (303) pass through the four limiting straight grooves (105e) and extend into the four arc through grooves (304a).

6. The motorcycle brake pad stabilization stamping system according to claim 5, characterized in that: A hand lever (305) is fixedly mounted on the front end of the rotating disk (304), and the front end of the hand lever (305) passes through the rotating cavity (105f) and extends to the outside of the lower pressing plate (105).

7. The motorcycle brake pad stabilization stamping system according to claim 6, characterized in that: The two movable plates (203) are respectively provided with movable grooves (101a) at the front and rear ends of the connection with the processing table (101), and the top ends of the four movable grooves (101a) are connected to the outside. The front and rear sides of the top ends of the two movable plates (203) pass through the movable grooves (101a) and extend to the outside of the processing table (101) to be connected to the clamping plate (204). The two clamping plates (204) are slidably connected to the upper surface of the processing table (101).

8. The motorcycle brake pad stabilization stamping system according to claim 7, characterized in that: The outer sides of the top ends of the four movable grooves (101a) are each provided with a receiving groove (101b), and the insides of the four receiving grooves (101b) are each slidably connected to a limiting block (205), and the inner sides of the four limiting blocks (205) are each fixedly connected to a baffle plate (206), and the inner ends of the four baffle plates (206) respectively penetrate the four receiving grooves (101b) and extend into the four movable grooves (101a), and are respectively fixedly connected to the outer side surfaces of the four movable plates (203).

9. The motorcycle brake pad stabilization stamping system according to claim 8, characterized in that: The hydraulic assembly (104) comprises a hydraulic cylinder (104a) fixedly mounted at the center of the top plate (103), the output end of the hydraulic cylinder (104a) being movably connected to a piston rod (104b), and the lower pressure plate (105) being fixedly mounted at the bottom end of the piston rod (104b).

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