Automatic conveying and dewatering device for discharged cloth of dye vat

Abstract

The invention discloses a dye vat discharged cloth automatic conveying and dewatering device which comprises a dye vat, a conveying device and a dewatering machine, one end of the dye vat is provided with a guide mechanism, the guide mechanism is located above one end of the conveying device, and the guide mechanism is used for moving cloth in the dye vat to the conveying device; the conveying device is arranged between the dye vat and the dehydrator, the outlet end of the conveying device is located above the dehydrator, and the conveying device is used for conveying the cloth into the dehydrator, the structure is reasonable, the conveying device is arranged between the dye vat and the dehydrator, and the cloth in the dye vat is continuously conveyed into the dehydrator through the conveying device; the dehydrator can continuously dehydrate the fabric in the dehydrator, so that the step of manual carrying is omitted, and the efficiency is improved.

Description

Technical Field

[0001] The invention relates to the field of printing and dyeing, and in particular to an automatic conveying and dehydrating device for cloth out of a dye vat. Background Art

[0002] Printing and dyeing, also known as dyeing and finishing, is a processing method, and is also a general term for pre-treatment, dyeing, printing, finishing, washing, etc. The main production process of the printing and dyeing industry is that the cloth is placed in the dye vat for dyeing-after the cloth is dyed, it is transferred to the dehydrator for dehydration. At present, the intermediate transportation process relies on manual transportation of cloth. First, after the cloth is dyed in the dye vat, the cloth is taken out of the dye vat into the cloth cart, and the cloth cart is manually pulled to the dehydrator for dehydration. The cloth needs to be loaded twice in the dehydrator. This process is time-consuming and labor-intensive, and the timeliness cannot be guaranteed. In response to the above problems, a solution is proposed below. Summary of the invention

[0003] The purpose of the invention is to provide an automatic conveying and dehydrating device for cloth out of a dye vat, which solves the problem of conveying cloth from the dye vat to a dehydrator during dehydration.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A device for automatically conveying and dehydrating cloth out of a dye vat comprises a dye vat, a conveying device and a dehydrator. A guide mechanism is provided at one end of the dye vat, the guide mechanism is located above one end of the conveying device, the guide mechanism is used to move the cloth in the dye vat to the conveying device, the outlet end of the conveying device is located above the dehydrator, and the conveying device is used to convey the cloth into the dehydrator.

[0005] Preferably, there are two dye vats, which are arranged side by side. The two dye vats share a set of guide mechanisms, which include a power frame and four guide wheels. The four guide wheels are distributed in a 2*2 array, two guide wheels close to the dye vat constitute a rear guide wheel group, and two guide wheels far away from the dye vat constitute a front guide wheel group. One ends of the two guide wheels in the same group are fixedly connected, and there are two rotating rods on the power frame. The front guide wheel group and the rear guide wheel group are respectively rotatably connected to the two rotating rods. The two guide wheels in the same group are respectively located in the front and upper parts of the two dye vats.

[0006] Preferably, the conveying device includes a conveying frame, a conveying trough and two conveyor belts, the width of the conveying trough is greater than the total width of the two conveyor belts, the two conveyor belts are installed side by side in the conveying trough, the conveying trough includes a conveying bottom plate, two guide plates and a partition plate, the two guide plates are fixed on both sides of the bottom plate, the partition plate is located between the two guide plates, the two guide plates and the partition plate divide the conveying trough into two left and right trough bodies, the two conveyor belts are respectively located in the two trough bodies, conveying rods are provided at both ends of the conveying trough, the conveying rods pass through the partition plate and are rotatably connected with the two guide plates, the two ends of the conveyor belts are respectively sleeved on the two conveying rods, and a driving motor is provided at the end of the conveying trough away from the dyeing vat, the output shaft of the driving motor is connected to one of the conveying rods, and the driving motor drives the two conveyor belts to rotate synchronously through the conveying rod.

[0007] Preferably, the conveying frame includes a front frame and a rear frame, the rear frame is located on the side close to the dye vat, the rear frame is provided with a bottom rotating shaft, and the front frame is provided with an adjusting device, one end of the adjusting device is hinged to the bottom of the conveying trough, and the adjusting device is used to adjust the height of the conveying trough away from the end of the dye vat.

[0008] Preferably, the adjustment device includes an adjustment seat, an adjustment strut and two movable links, the adjustment seat is fixed to the upper end surface of the front frame body, the lower end of the adjustment strut is inserted into the adjustment seat, the upper end of the adjustment strut is hinged to the bottom plate, the adjustment seat is used to change the height of the adjustment strut, the two movable links are respectively located on both sides of the upper end surface of the front frame body, and the lower end of the movable link is hinged to the front frame body, and the upper end of the movable link is rotatably connected to the side walls of the two guide plates.

[0009] Preferably, a rotating block is provided at the upper end of the adjustment seat, and the rotating block is rotatably connected to the upper end surface of the adjustment seat. A threaded hole is provided on the rotating block, and an adjustment hole is provided on the adjustment seat. The adjustment hole and the threaded hole are on the same straight line. The lower end of the adjustment strut passes through the threaded hole and the adjustment hole, and the adjustment strut is provided with threads, and the adjustment strut is threadedly connected to the threaded hole through the threads.

[0010] Preferably, a guide bucket is fixedly provided at the lower end of the front side of the conveying trough, and two guide openings are provided on the guide bucket, and the two guide openings respectively correspond to the positions of the conveyor belts on both sides of the partition plate.

[0011] Preferably, the dehydrator is a double-layer dehydrator, and the outlets of the two guide ports are respectively located on two dehydration cylinders of the double-layer dehydrator.

[0012] Preferably, the dye vats and the conveying devices are provided in two groups, and the two groups of the dye vats and the conveying devices are respectively located on both sides of the dehydrator.

[0013] The beneficial effects of the present invention are as follows: the cloth in the dye vat is pulled out of the dye vat by the guide mechanism arranged at the front side of the dye vat, the guide mechanism is located above the conveying slot, the cloth falling from the guide mechanism falls onto the two conveyor belts, the cloth on the two conveyor belts is separated by the partition plate to prevent the two cloths from affecting each other. After that, the two conveyor belts will respectively transport the two cloths to the dehydrator for dehydration. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an embodiment; Figure 2 for Figure 1 Enlarged view of area A in the middle; Figure 3 This is a schematic diagram of the structure of the guide mechanism used to illustrate the embodiment; Figure 4 It is a side structural schematic diagram of the conveying device of the embodiment; Figure 5 for Figure 4 Enlarged view of area B in the middle; Figure 6 This is a cross-sectional view of an embodiment used to show the structure on the rear frame.

[0015] Figure numerals: 1. dye vat; 2. conveying device; 3. dehydrator; 4. guide mechanism; 5. power frame; 51. guide wheel; 52. rotating rod; 6. conveying frame; 61. front frame body; 62. rear frame body; 63. bottom rotating shaft; 64. adjustment seat; 65. adjustment support rod; 66. movable connecting rod; 67. rotating block; 7. conveying trough; 71. bottom plate; 72. guide plate; 73. partition plate; 74. conveying rod; 75. driving motor; 8. conveyor belt; 9. guide bucket; 91. guide port. DETAILED DESCRIPTION

[0016] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "bottom" and "top", "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0017] like Figures 1 to 6 As shown, an automatic conveying and dehydrating device for dye vat 1 cloth, comprising dye vat 1, conveying device 2 and dehydrator 3. In this design, conveying device 2 and dye vat 1 are provided in two groups, which are respectively located on both sides of dehydrator 3. The side close to dehydrator 3 is set as the front side, and the side away from dehydrator 3 is set as the rear side. Conveying device 2 is located between dye paste and dehydrator 3.

[0018] A guide mechanism 4 is provided at the front end of the dye vat 1. The guide mechanism 4 includes a power frame 5 and four guide wheels 51. The lower end of the power frame 5 is fixed on the dye vat 1, and the front side of the guide mechanism 4 is located above the rear side of the conveyor 2. The four guide wheels 51 are installed on the guide mechanism 4, and the four guide wheels 51 are all located above the rear side of the conveyor 2. The four guide wheels 51 are distributed in a 2*2 array, that is, there are two guide wheels 51 in the horizontal and vertical directions of the same plane. There are two rotating rods 52 on the power frame 5, two of which are sleeved on the rotating rod 52 on the front side to form a front guide wheel 51 group; the other two guide wheels 51 are sleeved on the rotating rod 52 on the rear side to form a rear guide wheel 51 group.

[0019] Since the dye vats 1 in this design are two J-shaped dye vats 1 arranged in parallel, each dye vat 1 has an independent cloth outlet, and the two dye vats 1 are arranged side by side. The cloth in the two dye vats 1 passes over the front guide wheel 51 group and the rear guide wheel 51 group, and is respectively placed on two guide wheels 51 in different rows, so that the two groups of cloth do not interfere with each other when moving. In this design, the guide wheel 51 itself has no power source and only guides the cloth. The power source comes from the transmission of the cloth by the conveying device 2.

[0020] The conveying device 2 includes a conveying frame 6, a conveying trough 7 and two conveyor belts 8. The conveying trough 7 includes a conveying bottom plate 71, two guide plates 72 and a partition plate 73. The two guide plates 72 are fixed on both sides of the bottom plate 71. The partition plate 73 is located between the two guide plates 72. The two guide plates 72 and the partition plate 73 divide the conveying trough 7 into two left and right trough bodies. The two conveyor belts 8 are respectively located in the two trough bodies.

[0021] Both ends of the conveying trough 7 are provided with conveying rods 74, which penetrate the partition plate 73 and are rotatably connected to the two guide plates 72. The two ends of the two conveyor belts 8 are respectively sleeved on the two conveying rods 74, that is, the two conveyor belts 8 share two conveying rods 74. A driving motor 75 is provided on one side of the front end of the conveying trough 7. The body of the driving motor 75 is fixed on the partition plate 73, and the output shaft of the driving motor 75 is fixedly connected to the conveying rod 74 located at the front side of the conveying trough 7. When the driving motor 75 rotates, it will drive a conveying rod 74 to rotate, so that the conveying rod 74 drives the conveyor belt 8 to start rotating. After one end of the cloth is placed on the conveyor belt 8, the conveyor belt 8 will convey the cloth to the front side into the dehydrator 3.

[0022] The conveying frame 6 includes a front frame body 61 and a rear frame body 62, wherein the front frame body 61 is located on a side close to the dehydrator 3, and the rear frame body 62 is located on a side close to the dye vat 1. A bottom rotating shaft 63 is provided on the rear frame body 62, and an adjusting device is provided on the front frame body 61. The adjusting device is used to adjust the height of the conveying trough 7 away from the end of the dye vat 1, so that the front end of the conveying trough 7 can be higher than the height of the dehydrator 3, so that the cloth can fall into the dehydrator 3 from the front end of the conveying trough 7. The bottom rotating shaft 63 on the rear frame body 62 is a commonly used design structure, wherein a bearing seat is provided on the rear frame body 62, and a cylindrical rod is provided on the lower end surface of the rear side of the conveying trough 7, and the cylindrical rod is connected to the bearing seat. Other structures that can realize the rotation connection between the rear frame body 62 and the rear side of the conveying trough 7 are also feasible.

[0023] The adjusting device includes an adjusting seat 64, an adjusting strut 65 and two movable connecting rods 66. The adjusting seat 64 is fixed to the upper end surface of the front frame body 61, and a rotating block 67 is provided at the upper end of the adjusting seat 64, and the rotating block 67 is rotatably connected to the upper end surface of the adjusting seat 64. The connection structure between the rotating block 67 and the upper end of the adjusting seat 64 is an existing connection method, such as the lower end of the rotating hole is inserted into the annular groove on the adjusting seat 64, and then clamped in the groove of the side wall of the annular groove or directly connected through a bearing, so that the rotating connection between the rotating block 67 and the adjusting seat 64 can be realized.

[0024] A threaded hole is provided on the rotating block 67, and an adjustment hole is provided on the adjustment seat 64. The adjustment hole and the threaded hole are in the same straight line. The lower end of the adjustment support rod 65 passes through the threaded hole and the adjustment hole. The adjustment support rod 65 is provided with a thread, and the adjustment support rod 65 is threadedly connected with the threaded hole through the thread. When the rotating block 67 is rotated, the rotating block 67 drives the adjustment support rod 65 to move in the vertical direction. At this time, the angle between the bottom plate 71 of the conveying trough 7 and the adjustment support rod 65 will change, so the upper end of the adjustment support rod 65 is hingedly connected to the bottom plate 71, which does not affect the lifting and lowering of one end of the conveying trough 7.

[0025] The two movable connecting rods 66 are respectively located on both sides of the upper end surface of the front frame body 61, and the lower ends of the movable connecting rods 66 are hinged to the front frame body 61. The two movable connecting rods 66 are protected on both sides of the conveying trough 7 to maintain the stability of the conveying trough 7.

[0026] The upper ends of the movable connecting rod 66 are rotatably connected to the side walls of the two guide plates 72 respectively. The specific structure of the connection is that a fixed column is fixedly provided on the guide plate 72, and the fixed column protrudes outward. A long sliding groove is provided on the movable connecting rod 66, and the end of the fixed column protruding outward is clamped in the long sliding groove, which can be rotated and moved along the long sliding groove.

[0027] The dehydrator 3 is a double-layer dehydrator 3. The double-layer dehydrator 3 in this design is a prior art, which specifically adopts two concentric cylinders with different diameters to dehydrate the cloth therein. A guide bucket 9 is fixedly provided at the lower end of the front side of the conveying trough 7. The guide bucket 9 has two guide openings 91. The cloths transmitted by the two conveyor belts 8 will fall into the two guide openings 91 respectively. The two guide openings 91 respectively convey the two cloths to different cylinders of the dehydrator 3 to achieve dehydration of the cloth.

[0028] The specific embodiments described above further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for automatically conveying and dehydrating cloth out of a dye vat, comprising a dye vat (1), a conveying device (2) and a dehydrator (3), characterized in that: A guide mechanism (4) is provided at one end of the dye vat (1), and the guide mechanism (4) is located above one end of the conveying device (2). The guide mechanism (4) is used to move the cloth in the dye vat (1) onto the conveying device (2). The outlet end of the conveying device (2) is located above the dehydrator (3), and the conveying device (2) is used to deliver the cloth into the dehydrator (3).

2. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 1 is characterized in that: The dye vats (1) are provided with two, the two dye vats (1) are arranged side by side, the two dye vats (1) share a group of guide mechanisms (4), the guide mechanism (4) comprises a power frame (5) and four guide wheels (51), the four guide wheels (51) are distributed in a 2*2 array, two guide wheels (51) close to the dye vats (1) form a rear guide wheel (51) group, two guide wheels (51) far from the dye vats (1) form a front guide wheel (51) group, one end of the two guide wheels (51) located in the same group are fixedly connected, two rotating rods (52) are provided on the power frame (5), the front guide wheel (51) group and the rear guide wheel (51) group are respectively rotatably connected to the two rotating rods (52), and the two guide wheels (51) located in the same group are respectively located in front of and above the two dye vats (1).

3. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 2 is characterized in that: The conveying device (2) comprises a conveying frame (6), a conveying trough (7) and two conveyor belts (8); the width of the conveying trough (7) is greater than the total width of the two conveyor belts (8); the two conveyor belts (8) are installed side by side in the conveying trough (7); the conveying trough (7) comprises a conveying bottom plate (71), two guide plates (72) and a partition plate (73); the two guide plates (72) are fixed on both sides of the bottom plate (71); the partition plate (73) is located between the two guide plates (72); the two guide plates (72) and the partition plate (73) divide the conveying trough (7) into two left and right trough bodies. The two conveyor belts (8) are respectively located in two trough bodies, and conveyor rods (74) are provided at both ends of the conveyor trough (7). The conveyor rods (74) penetrate the partition plate (73) and are rotatably connected to the two guide plates (72). The two ends of the conveyor belt (8) are respectively sleeved on the two conveyor rods (74). A driving motor (75) is provided at one end of the conveyor trough (7) away from the dye vat (1). The output shaft of the driving motor (75) is connected to one of the conveyor rods (74). The driving motor (75) drives the two conveyor belts (8) to rotate synchronously through the conveyor rods (74).

4. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 3 is characterized in that: The conveying frame (6) comprises a front frame body (61) and a rear frame body (62), wherein the rear frame body (62) is located on a side close to the dye vat (1), and a bottom rotating shaft (63) is provided on the rear frame body (62). An adjusting device is provided on the front frame body (61), and one end of the adjusting device is hingedly connected to the bottom of the conveying trough (7), and the adjusting device is used to adjust the height of the end of the conveying trough (7) away from the dye vat (1).

5. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 4 is characterized in that: The adjusting device comprises an adjusting seat (64), an adjusting support rod (65) and two movable connecting rods (66); the adjusting seat (64) is fixed on the upper end surface of the front frame body (61); the lower end of the adjusting support rod (65) is plugged into the adjusting seat (64); the upper end of the adjusting support rod (65) is hingedly connected to the bottom plate (71); the adjusting seat (64) is used to change the height of the adjusting support rod (65); the two movable connecting rods (66) are respectively located on both sides of the upper end surface of the front frame body (61); the lower end of the movable connecting rod (66) is hingedly connected to the front frame body (61); and the upper end of the movable connecting rod (66) is rotatably connected to the side walls of the two guide plates (72).

6. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 5, characterized in that: The upper end of the adjustment seat (64) is provided with a rotating block (67), the rotating block (67) is rotatably connected to the upper end surface of the adjustment seat (64), the rotating block (67) is provided with a threaded hole, the adjustment seat (64) is provided with an adjustment hole, the adjustment hole and the threaded hole are on the same straight line, the lower end of the adjustment support rod (65) passes through the threaded hole and the adjustment hole, the adjustment support rod (65) is provided with a thread, and the adjustment support rod (65) is threadedly connected to the threaded hole through the thread.

7. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 3 is characterized in that: A guide bucket (9) is fixedly provided at the lower end of the front side of the conveying trough (7), and two guide openings (91) are provided on the guide bucket (9), and the two guide openings (91) respectively correspond to the positions of the conveyor belts (8) on both sides of the partition plate (73).

8. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 7 is characterized in that: The dehydrator (3) is a double-layer dehydrator (3), and the outlets of the two guide ports (91) are respectively located on the two dehydration cylinders of the double-layer dehydrator (3).

9. The automatic conveying and dehydrating device for cloth out of dye vat according to claim 8, characterized in that: The dye vat (1) and the conveying device (2) are each provided with two groups, and the two groups of the dye vat (1) and the conveying device (2) are respectively located on both sides of the dehydrator (3).

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