Defoaming device and defoaming method for detergent production
By designing a detergent to produce a bubble device that contains a stirring mechanism and the gas treatment system, the problem of unable to effectively remove the internal bubbles inside the detergent in the existing technology, realize the rapid treatment of gas and decrease in environmental pollution, improve the washing washing, and improved the washing washing. Quality.
Patent Information
- Application Number
- CN202411702828.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the detergent production process, existing stirring leaves cannot effectively remove bubbles inside the tank, resulting in a decrease in the quality of the detergent and the gas diffuses into the air, causing environmental pollution.
Design a detergent to produce a foaming device, including a mixing mechanism in the inner side of the tank. The mixing mechanism is by a rotor shaft, motor, supporting rod, placing plate, connecting cover, adjustment parts, installation pipes, exhaust holes and thorns and thorns Composition of the needle. Through the setting of the adjustment part, install the tube to fit the wall of the tank. The stirring leaves can be adjusted according to the diameter of the tank to effectively stir the overall liquid; And pneumatic processing.
It achieves the effective removal of bubbles inside the detergent, avoids gas diffusion into the air, reduces environmental pollution, and ensures the improvement of detergent quality.
Smart Images

Figure CN119345756A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detergent production, and in particular to a defoaming device and a defoaming method for detergent production. Background Art
[0002] Detergents are specially formulated products for cleaning through the washing process. The main components are usually composed of surfactants, builders and additives. There are many types of detergents. According to the type of dirt removed, they can be divided into heavy-duty detergents and light-duty detergents. Existing detergents usually have functions such as deodorization and antibacterial.
[0003] In the process of producing detergents, the raw materials need to be stirred. Stirring is carried out through a stirring device so that the gas, liquid and even suspended particles in the solution can be fully mixed and evenly mixed. However, some foam will be generated inside the detergent during the stirring process. If these foams are not handled in time and are filled into the finished product packaging bottles, they will affect the quality of the product.
[0004] Therefore, bubbles will be eliminated during the detergent production process, and mechanical stirring is one way to eliminate bubbles. When using mechanical stirring to eliminate bubbles, the stirring blades continuously rotate and stir the inside of the detergent, causing the bubbles to continuously rise inside the detergent and escape from the inside of the detergent.
[0005] However, when using stirring blades to mechanically stir the inside of the detergent, most of the existing stirring blades are of fixed size, and there is a certain distance between the stirring blades and the inner wall of the tank. The stirring blades cannot contact the entire detergent during stirring, so that during the stirring process, the bubbles carried inside the detergent outside the range of the stirring blades cannot be effectively removed, which can easily lead to a large amount of residue inside the detergent. In addition, additives are added to the detergent during the production process, and the effective additives have chemical components. During production, irritating gases are carried inside the bubbles. When the bubbles are removed, the gases carried inside the bubbles will diffuse into the air, which can easily pollute the environment.
[0006] Therefore, it is necessary to provide a defoaming device and a defoaming method for detergent production to solve the above technical problems. Summary of the invention
[0007] The technical problem solved by the invention is to provide a defoaming device and a defoaming method for detergent production which are easy to use, simple to operate, and can effectively remove bubbles and quickly process gas.
[0008] In order to solve the above technical problems, the present invention provides a defoaming device and a defoaming method for detergent production, comprising a tank body, wherein a stirring mechanism is arranged inside the tank body; the stirring mechanism comprises a rotating shaft, wherein the rotating shaft is rotatably arranged in the middle of the inner side of the tank body, a motor is arranged on the top of the rotating shaft, support rods are fixedly installed around the rotating shaft on the top of the tank body, a placement plate is fixedly installed on the top of the support rod, the motor is fixedly installed on the placement plate, a connecting sleeve 1 is arranged outside the rotating shaft, adjusting members are arranged on both sides of the connecting sleeve 1, and a placement table is fixedly installed on one end of the adjusting member, Two groups of connecting shafts are fixedly installed on both sides of the upper and lower sides of the placement platform, and a placement plate is fixedly installed on one end of the two groups of connecting shafts. Three mounting tubes are rotatably arranged on the two placement plates respectively, and the mounting tubes are in contact with the inner wall of the tank body. The three mounting tubes are evenly arranged, and a plurality of guide holes are opened in the middle of the mounting tubes. A plurality of exhaust holes are opened on both ends of the mounting tubes, and the exhaust holes are inclined. The exhaust holes and the guide holes are connected, and a card plate is rotatably arranged on the two groups of mounting tubes, and a connecting block is fixedly installed above the two card plates, and the two card plates are fixedly connected through the connecting block.
[0009] A placing rod is fixedly installed at the bottom of the rotating shaft, a clamping ring is movably provided at the middle part of the outer side of the placing rod, support columns are fixedly installed on both sides of the clamping ring, the two support columns are inclinedly arranged, and a plurality of mixing plates are fixedly installed on the two support columns, a placing column is fixedly installed at the bottom of the placing rod, and a dispersion disk is fixedly installed at the middle part of the outer side of the placing column.
[0010] Preferably, a second connecting sleeve is provided on the outer side of the rotating shaft, and fixing rods are fixedly installed on both sides of the second connecting sleeve, and a plurality of puncture needles are fixedly installed on the fixing rods.
[0011] Preferably, a cleaning member is fixedly installed on one side of the tank body, the cleaning member includes an exhaust pipe, the exhaust pipe is fixedly installed above one side of the tank body, a placement tube is fixedly installed on one end of the exhaust pipe, a stabilizing member is arranged on the outside of the placement tube, a filter plate is fixedly installed on the inside of the placement tube, activated carbon is arranged at the bottom of the filter plate inside the placement tube, a connecting pipe is fixedly installed at the bottom of the placement tube, an exhaust fan is fixedly installed on the middle part of the outside of the connecting pipe, and an exhaust pipe is fixedly installed on one end of the connecting pipe;
[0012] The stabilizing member includes a fixing ring, which is fixedly sleeved on the middle part of the outer side of the placing tube, a mounting plate is fixedly installed on one side of the fixing ring, one end of the mounting plate is fixedly connected to the tank body, guide pillars are fixedly installed on both sides of the mounting plate near the center position, and support rings are fixedly installed on the two guide pillars, and the support rings are clamped on the bottom of the exhaust pipe.
[0013] Preferably, support legs are fixedly installed around the bottom of the tank body, a fixing plate is fixedly installed at the bottom of the support legs, a discharge pipe is fixedly installed at the bottom of the tank body, and a valve is fixedly installed on the outside of the discharge pipe.
[0014] Preferably, a material guide hopper is fixedly mounted on one side of the rotating shaft on the tank body, a sealing plug is provided on the inner side of the material guide hopper, and the outer side of the sealing plug is in close contact with the inner wall of the material guide hopper.
[0015] Preferably, a liquid inlet pipe 2 is fixedly installed on the end of the tank body opposite to the exhaust pipe, a flange 2 is fixedly installed on one end of the liquid inlet pipe 2, a flange 1 is arranged on one side of the flange 2, a sealing ring is arranged between the flange 1 and the flange 2, a plurality of mounting holes are opened on the flange 1 and the flange 2, locking bolts are arranged on the inner sides of the mounting holes, the flange 1 and the flange 2 are fixedly connected by the locking bolts, a liquid inlet pipe 1 is fixedly installed on one side of the flange 1, and a water pump is fixedly installed on the outer side of the liquid inlet pipe 1.
[0016] Preferably, a guide rail is provided on the outer side of the rotating shaft, and limit blocks are fixedly installed on the inner sides of the connecting sleeve 1 and the connecting sleeve 2, and the limit blocks are slidably set on the guide rail. A stabilizing hole is opened on the connecting sleeve 1 and the connecting sleeve 2, and a threaded rod is rotatably set on the inner side of the stabilizing hole. A fastening plate is rotatably set on one side of the threaded rod, and the fastening plate is tightly attached to the outer side of the rotating shaft.
[0017] Preferably, the adjusting member comprises a placing frame 1, the placing frame 1 is fixedly mounted on one side of a connecting sleeve 1, two gears 1 are rotatably arranged inside the placing frame 1, connecting plates 4 are fixedly mounted on the two gears 1, a placing groove 2 is provided at one end of the two connecting plates 4, a connecting plate 1 is movably arranged on the inner sides of the two placing grooves 2, a fixing block is provided on one side of the two connecting plates 1, a placing cavity is provided on the fixing block, two gears 4 are rotatably arranged on one side of the placing cavity, the two gears 4 are respectively meshed with each other, the two gears 4 are respectively fixedly connected to one end of the two connecting plates 1, a mounting seat 1 is fixedly mounted on the connecting plate 1 and the connecting plate 4, a connecting platform 1 is movably mounted on one side of the two mounting seats, a reset spring 1 is fixedly mounted between the two connecting platforms 1, two gears 3 are rotatably arranged inside the fixing block, and two The gear three is meshed with each other and with the gear four respectively. A connecting plate three is fixedly installed on the two gear threes. A placement groove one is opened at one end of the two connecting plates three. A connecting plate two is movably arranged on the inner side of the two placement grooves one. A placement frame two is arranged on one side of the two connecting plates two. The placement table is fixedly installed on one side of the placement frame two. Two gears two are rotatably arranged on one side of the placement frame two. The two gears two are meshed with each other respectively. The two gears two are fixedly connected to one end of the two connecting plates two respectively. A mounting seat two is fixedly installed on the connecting plate three and the connecting plate two. A connecting platform two is movably installed on one side of the two mounting seats two. A reset spring two is fixedly installed between the two connecting platforms two. A plug-in rod is fixedly installed on the connecting plate one, the connecting plate two, the connecting plate three and the connecting plate four, and a stirring blade is fixedly installed on the plug-in rod.
[0018] Preferably, a support plate is fixedly installed on the inner side of the discharge pipe, a through hole is opened in the middle of the support plate, the placement column is inserted into the inner side of the through hole, the outer side of the placement column is tightly attached to the inner wall of the through hole, three liquid guide holes 2 are opened on the support plate, the support plate is tightly attached to the bottom of the dispersion plate, a plurality of liquid guide holes 1 are opened on the dispersion plate, and the diameters of the liquid guide holes 2 and the liquid guide holes 1 are the same.
[0019] A defoaming method for producing a detergent according to any one of claims 1 to 9, comprising the following steps:
[0020] Step 1: The water pump works to inject liquid into the tank through the liquid inlet pipe 1 and the liquid inlet pipe 2, then open the sealing plug and put the auxiliary material into the tank through the guide hopper;
[0021] Step 2: Then the motor works, the output end rotates to drive the inner rotating shaft to rotate, thereby driving the stirring blades on both sides to stir the internal solution. During stirring, the mounting cylinder at one end will fit the inside of the tank and rotate to stir the entire detergent inside the tank. The gas will move to the top of the liquid through stirring, and the bubbles exposed on the surface of the liquid will be punctured by the rotating puncture needle;
[0022] Step three: The puncture of the bubbles will produce irritating gas, and then the vacuum pump located at one end will work to extract the irritating gas through the vacuum pipe. The gas enters the interior of the placement tube through the vacuum pipe, and the filter plate and activated carbon filter and adsorb the toxic substances carried by the gas. At the same time, the vacuum pump accelerates the elimination of bubbles. The vacuum pump can adjust the flow rate and pressure of the gas. When the harmful gas generated is extracted and filtered by the vacuum pump, the gas extraction flow rate and pressure are adjusted during the extraction process to make the gas inside the tank body flow rapidly. When the gas inside the tank body flows rapidly, the bubbles generated inside the liquid inside the tank body will be quickly moved upwards through the extraction of the gas. When the bubbles inside the liquid float to the surface of the liquid, the bubbles on the surface of the liquid will be squeezed, so that different bubbles merge, expand and break with each other, thereby accelerating the elimination of the generated bubbles;
[0023] Step 4: After the bubbles are eliminated, open the valve and the liquid is discharged through the discharge pipe. During discharge, the dispersion disk on the support disk rotates, so that the second liquid guide hole and the first liquid guide hole are constantly staggered and overlapped. When they overlap, the liquid flows out through the second liquid guide hole and the first liquid guide hole, and the liquid is quantitatively filled.
[0024] Compared with the related art, the defoaming device and defoaming method for detergent production provided by the present invention have the following beneficial effects:
[0025] 1. The present invention provides a defoaming device and a defoaming method for producing detergents. Through the setting of an adjusting part, when in use, two gears 1 rotate relatively to each other, and the rotation of the two gears 1 drives the two outer connecting plates 4 to move outward. When the two connecting plates 4 move outward, the two connecting plates 1 on one side are pushed up. When the two connecting plates 1 move upward, the gears 4 on one side are driven to rotate relatively, and then a reset spring 1 between the connecting plates 1 and 4 is contracted inward. When the gear 4 rotates, the two gears 3 on one side rotate. The rotation of the gear 3 drives the connecting plates 3 and 2 on one side to contract inward. The mounting cylinder on one side fits the inner wall of the tank body. Therefore, when the liquid in the tank body is stirred and defoamed, the stirring mechanism can be adjusted according to the diameter of the tank body, and the liquid can be stirred as a whole, avoiding the situation where a large amount of bubbles remain in the liquid due to the influence of the length of the stirring blade.
[0026] 2. The present invention provides a defoaming device and a defoaming method for producing detergents. During discharge, a dispersion disk located on a support disk rotates, so that the second liquid guide hole and the first liquid guide hole are continuously staggered and overlapped. When they overlap, the liquid flows out through the second liquid guide hole and the first liquid guide hole, and the liquid is quantitatively filled.
[0027] 3. The present invention provides a defoaming device and a defoaming method for detergent production. Through the setting of a cleaning part, the vacuum fan works and the irritating gas is extracted through the vacuum pipe. The gas enters the interior of the placement cylinder through the vacuum pipe and is filtered and adsorbed by the filter plate and activated carbon to filter and adsorb toxic substances carried by the gas, thereby assisting in the elimination of bubbles, thereby being able to process the irritating gas and reduce the harm of the gas to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 A schematic structural diagram of a first embodiment of a detergent production defoaming device provided by the present invention;
[0029] Figure 2 A schematic diagram of the main structure of the detergent production defoaming device provided by the present invention;
[0030] Figure 3 A schematic structural diagram of the detergent production and defoaming device provided by the present invention from another perspective;
[0031] Figure 4 A schematic diagram of the internal structure of a tank in a detergent production and defoaming device provided by the present invention;
[0032] Figure 5 A schematic diagram of a stirring mechanism in a detergent production and defoaming device provided by the present invention;
[0033] Figure 6 for Figure 5 A schematic diagram of the stirring mechanism from another perspective shown;
[0034] Figure 7 for Figure 5 A schematic diagram of an adjusting member in a stirring mechanism shown;
[0035] Figure 8 for Figure 6 A schematic diagram of the adjustment member from another perspective shown;
[0036] Fig. 9 for Figure 1 The schematic diagram of the internal structure of the cylinder is placed in the middle;
[0037] Fig.10 A schematic diagram of the installation structure of the support plate in the detergent production and defoaming device provided by the present invention;
[0038] Fig.11 for Figure 3 A schematic diagram of the partially enlarged structure at center A;
[0039] Fig.12 for Figure 6 A schematic diagram of the partially enlarged structure at B in the middle;
[0040] Fig.13 for Figure 7 Schematic diagram of the partial enlarged structure at point C in the middle.
[0041] Numbers in the figure: 1, tank body; 2, support leg; 3, fixing plate; 4, air outlet pipe; 5, connecting pipe; 6, vacuum pump; 7, placement cylinder; 8, fixing ring; 9, vacuum pipe; 10, motor; 11, water pump; 12, liquid inlet pipe 1; 13, liquid inlet pipe 2; 14, guide hopper; 15, support rod; 16, placement plate; 17, support ring; 18, guide column; 19, mounting plate; 20, valve; 21, discharge pipe; 22, sealing plug; 23, mounting cylinder; 24, connecting sleeve 1; 25, rotating shaft; 26, connecting sleeve 2; 27, puncture needle; 28, fixing rod; 29, supporting column; 30, clamping ring; 31, dispersion disk; 32, placement column; 33, placement rod; 34, mixing plate; 35, liquid guide hole 1; 36, stabilizing hole; 37, threaded rod; 38, fastening plate; 39, gear 1 ;40, connecting plate one;41, plug-in rod;42, placement slot one;43, connecting plate two;44, connecting plate three;45, connecting plate four;46, stirring blade;47, placement frame one;48, reset spring one;49, connecting platform one;50, mounting seat one;51, fixing block;52, placement frame two;53, gear two;55, mounting seat two;56, reset spring two;57, connecting platform two;58, gear three;59, gear four;60, placement slot two;61, filter plate;62, activated carbon;63, liquid guide hole two;64, support plate;65, flange one;66, sealing ring;67, flange two;68, mounting hole;69, guide rail;70, limit block;71, placement platform;72, placement plate;73, guide hole;74, exhaust hole;75, card plate;76, connecting block. DETAILED DESCRIPTION
[0042] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0043] First embodiment
[0044] Please refer to Figure 1-Figure 13In the first embodiment of the present invention, a defoaming device for producing detergent includes a tank body 1, and support legs 2 are fixedly installed on all sides of the bottom of the tank body 1. A fixing plate 3 is fixedly installed on the bottom of the support leg 2 to support and fix the tank body 1 as a whole. A discharge pipe 21 is fixedly installed on the bottom of the tank body 1, and a valve 20 is fixedly installed on the outside of the discharge pipe 21 to control liquid filling. A guide hopper 14 is fixedly installed on one side of the rotating shaft 25 of the tank body 1, and a sealing plug 22 is arranged on the inside of the guide hopper 14. The outside of the sealing plug 22 is tightly attached to the inner wall of the guide hopper 14, and then the sealing plug 22 is opened to place auxiliary materials into the tank body 1 through the guide hopper 14, so as to facilitate the placement of auxiliary materials. A valve 20 is fixedly installed on the end of the tank body 1 opposite to the exhaust pipe 9. There is a liquid inlet pipe 13, one end of which is fixedly installed with a flange 67, one side of which is provided with a flange 1 65, and a sealing ring 66 is provided between the flange 1 65 and the flange 2 67 to facilitate sealing between the flange 1 65 and the flange 2 67. A plurality of mounting holes 68 are provided on the flange 1 65 and the flange 2 67, and locking bolts are provided on the inner sides of the mounting holes 68. The flange 1 65 and the flange 2 67 are fixedly connected by the locking bolts, and a liquid inlet pipe 12 is fixedly installed on one side of the flange 1 65, and a water pump 11 is fixedly installed on the outer side of the liquid inlet pipe 12. When injecting liquid, the water pump 11 works to inject liquid into the tank body 1 through the liquid inlet pipe 12 and the liquid inlet pipe 2 13.
[0045] A stirring mechanism is arranged inside the tank body 1; the stirring mechanism comprises a rotating shaft 25, a connecting sleeve 26 is arranged outside the rotating shaft 25, fixed rods 28 are fixedly installed on both sides of the connecting sleeve 26, the width of the fixed rod 28 is smaller than the inner diameter of the tank body 1, and a plurality of puncture needles 27 are fixedly installed on the fixed rod 28, and the gas will move to the top of the liquid through stirring and expose the surface of the liquid, and at the same time, the rotating shaft 25 rotates to drive the upper connecting sleeve 26 to rotate, the connecting sleeve 26 rotates to drive the fixed rods 28 on both sides to rotate, and the fixed rods 28 rotate to drive the puncture needles 27 at the bottom to rotate, so that the bubbles are punctured by the rotating puncture needles 27, and the rotating shaft 25 is rotatably arranged in the middle of the inner side of the tank body 1, and a motor 10 is arranged on the top of the rotating shaft 25. A support rod 15 is fixedly installed around the periphery, and a placement plate 16 is fixedly installed on the top of the support rod 15 for installing and fixing the motor 10. The motor 10 is fixedly installed on the placement plate 16. A connecting sleeve 24 is arranged on the outside of the rotating shaft 25, and a guide rail 69 is arranged on the outside of the rotating shaft 25. A limiting block 70 is fixedly installed on the inside of the connecting sleeve 24 and the connecting sleeve 26, which is convenient for limiting the connecting sleeve 24 and the connecting sleeve 26 and enhancing the stability of the connecting sleeve 24 and the connecting sleeve 26. The limiting block 70 is slidably arranged on the guide rail 69. A stabilizing hole 36 is opened on the connecting sleeve 1 24 and the connecting sleeve 26. A threaded rod 37 is rotatably arranged on the inside of the stabilizing hole 36, and a fastening plate 38 is rotatably arranged on one side of the threaded rod 37. The fastening plate 38 is close to the rotating shaft. On the outside of the moving shaft 25, the positions of the connecting sleeve 1 24 and the connecting sleeve 2 26 can be adjusted by the fastening plate 38, so the position of the puncture needle 27 and the position of the adjusting member can be adjusted according to actual needs. Adjusting members are provided on both sides of the connecting sleeve 1 24, and the adjusting member includes a placing frame 1 47. The placing frame 1 47 is fixedly installed on one side of the connecting sleeve 1 24. Two gears 1 39 are rotatably provided inside the placing frame 1 47. Connecting plates 45 are fixedly installed on the two gears 1 39. One end of the two connecting plates 45 is provided with a placing groove 2 60. The inner sides of the two placing grooves 2 60 are movably provided with connecting plates 1 40. A fixing block 51 is provided on one side of the two connecting plates 40. A placing cavity is provided on the fixing block 51. Two rotatable inner sides of the placing cavity are provided with A gear four 59, two gear fours 59 are meshed with each other, two gear fours 59 are fixedly connected to one end of two connecting plates one 40, a mounting seat one 50 is fixedly installed on the connecting plate one 40 and the connecting plate four 45, a connecting platform one 49 is movably installed on one side of the two mounting seats one 50, a return spring one 48 is fixedly installed between the two connecting platforms one 49, two gear threes 58 are rotatably arranged on the inner side of the fixed block 51, the two gear threes 58 are meshed with each other and meshed with the gear four 59, a connecting plate three 44 is fixedly installed on the two gear threes 58, one end of the two connecting plates three 44 is provided with a placement groove one 42, the inner side of the two placement grooves one 42 is movably provided with a connecting plate two 43, and a placement frame two 52 is arranged on one side of the two connecting plates two 43,The placing table 71 is fixedly installed on one side of the placing frame 52. Two gears 53 are rotatably arranged inside one side of the placing frame 52. The two gears 53 are meshed with each other. The two gears 53 are fixedly connected to one end of two connecting plates 43. The connecting plate 44 and the connecting plate 43 are both fixedly installed with mounting seats 55. One side of the two mounting seats 55 is movably installed with connecting tables 57. A reset spring 56 is fixedly installed between the two connecting tables 57. The connecting plates 1 40, 2 43, 3 44 and 45 are all fixedly installed with plug-in rods 41. The plug-in rods 41 are fixedly installed with stirring blades 46.
[0046] Specifically, after the placement is completed, the raw materials are stirred and defoamed. When defoaming, the motor 10 works, and the output end rotates to drive the inner rotating shaft 25 to rotate, thereby driving the stirring blades 46 on both sides to stir the internal solution. During stirring, the mounting tube 23 at one end will fit the inside of the tank body 1 and rotate to stir the entire detergent inside the tank body 1. When the stirring blade 46 is used to stir the liquid, the two gears 1 39 rotate relative to each other. The rotation of the two gears 1 39 will drive the two outer connecting plates 4 45 to move outward. When the two connecting plates 4 45 move outward, the two connecting plates 1 40 on one side will be pushed up. When the two connecting plates 1 40 move upward, the gears 4 59 on one side will be driven to rotate relative to each other, and then the reset spring 1 48 between the connecting plates 1 40 and the connecting plates 4 45 will shrink inward. When the gear 4 59 rotates, the two gears 3 58 on one side rotate. The rotation of the gear 3 58 will drive the connecting plates 3 44 and 2 43 on one side to shrink inward, so that the adjusting member can adjust it according to the diameter of the tank body 1.
[0047] A placing platform 71 is fixedly installed at one end of the adjusting member, and two sets of connecting shafts are fixedly installed on the upper and lower sides of the placing platform 71. A placing plate 72 is fixedly installed at one end of the two sets of connecting shafts. Three mounting cylinders 23 are rotatably arranged on the two placing plates 72 respectively. The mounting cylinders 23 are fitted with the inner wall of the tank body 1. The three mounting cylinders 23 are evenly arranged. A plurality of guide holes 73 are opened in the middle of the mounting cylinder 23. A plurality of exhaust holes 74 are opened at both ends of the mounting cylinder 23. The exhaust holes 74 are inclinedly arranged, and the exhaust holes 74 are connected with the guide holes 73. A clamping plate 75 is rotatably provided on both sets of mounting cylinders 23, and a connecting block 76 is fixedly installed above the two clamping plates 75. The two clamping plates 75 are fixedly connected by the connecting block 76. The rotation of the rotating shaft 25 will drive the adjusting parts and the stirring blades 46 on both sides to stir the liquid, so that the bubbles move upward, and the mounting cylinder 23 will rotate on the inner wall of the tank body 1. The bubbles located at the edge of the tank body 1 will be trapped by the mounting cylinder 23, and the bubbles will enter the interior of the mounting cylinder 23 through the guide hole 73 and be discharged upward through the exhaust hole 74.
[0048] A placing rod 33 is fixedly installed at the bottom of the rotating shaft 25, and a clamping ring 30 is movably installed in the middle of the outer side of the placing rod 33. Support columns 29 are fixedly installed on both sides of the clamping ring 30. The two support columns 29 are tilted. A number of mixing plates 34 are fixedly installed on the two support columns 29. The rotation of the rotating shaft 25 will drive the placing rod 33 at the bottom to rotate, thereby driving the clamping ring 30 on the outer side of the placing rod 33 to move back and forth. The movement of the clamping ring 30 drives the supporting columns 29 on both sides to move back and forth, thereby driving the mixing plates 34 on both sides of the supporting columns 29 to defoam the liquid at the bottom of the tank body 1. A placing column 32 is fixedly installed at the bottom of the placing rod 33, and a dispersion disk 31 is fixedly installed in the middle of the outer side of the placing column 32. A support plate 64 is fixedly installed on the inner side of the tube 21, a through hole is provided in the middle of the support plate 64, a placement column 32 is inserted into the inner side of the through hole, the outer side of the placement column 32 is closely attached to the inner wall of the through hole, three liquid guide holes 2 63 are provided on the support plate 64, the support plate 64 is closely attached to the bottom of the dispersion plate 31, a plurality of liquid guide holes 1 35 are provided on the dispersion plate 31, and the diameters of the liquid guide holes 2 63 and the liquid guide holes 1 35 are the same. After the bubbles are eliminated, the valve 20 is opened, and the liquid is discharged through the discharge pipe 21. During the discharge, the dispersion plate 31 located on the support plate 64 rotates, so that the liquid guide holes 2 63 and the liquid guide holes 1 35 are constantly staggered and overlapped. When overlapping, the liquid flows out through the liquid guide holes 2 63 and the liquid guide holes 1 35, and the liquid is quantitatively filled.
[0049] The working principle of the detergent production defoaming device and defoaming method provided by the present invention is as follows:
[0050] The first step: injecting liquid into the tank body 1. During the injection, the water pump 11 works to inject liquid into the tank body 1 through the liquid inlet pipe 12 and the liquid inlet pipe 2 13, and then the sealing plug 22 is opened to place auxiliary materials into the tank body 1 through the guide hopper 14;
[0051] After the placement is completed, the raw materials are stirred and defoamed. When defoaming, the motor 10 works, and the output end rotates to drive the inner rotating shaft 25 to rotate, thereby driving the stirring blades 46 on both sides to stir the internal solution. During stirring, the mounting tube 23 at one end will fit the inside of the tank body 1 and rotate to stir the entire detergent inside the tank body 1. When the stirring blade 46 is used to stir the liquid, the two gears 1 39 rotate relative to each other. The rotation of the two gears 1 39 will drive the two outer connecting plates 4 45 to move outward. When the two connecting plates 4 45 move outward, the two connecting plates 1 40 on one side will be pushed up. When the two connecting plates 1 40 move upward, the gears 4 59 on one side will be driven to rotate relative to each other, and then the reset spring 1 48 between the connecting plates 1 40 and the connecting plates 4 45 will shrink inward. When the gear 4 59 rotates, the two gears 3 58 on one side rotate. The rotation of the gear 3 58 will drive the connecting plates 3 44 and 2 43 on one side to shrink inward, so that the adjusting member can adjust it according to the diameter of the tank body 1.
[0052] During adjustment, the mounting tube 23 on one side will be in close contact with the inner wall of the tank body 1 .
[0053] When defoaming the liquid, the rotation of the rotating shaft 25 will drive the adjusting parts and the stirring blades 46 on both sides to stir the liquid, so that the bubbles move upward, and the mounting tube 23 will rotate on the inner wall of the tank body 1. The bubbles located at the edge of the tank body 1 will be trapped by the mounting tube 23, and the bubbles will enter the interior of the mounting tube 23 through the guide hole 73 and be discharged upward through the exhaust hole 74. Then, the gas will move to the top of the liquid through stirring and expose the surface of the liquid. At the same time, the rotation of the rotating shaft 25 will drive the upper connecting sleeve 26 to rotate, and the rotation of the connecting sleeve 26 will drive the fixed rods 28 on both sides to rotate. The rotation of the fixed rod 28 drives the puncture needle 27 at the bottom to rotate, so that the bubbles are punctured by the rotating puncture needle 27.
[0054] The rotation of the rotating shaft 25 will drive the placement rod 33 at the bottom to rotate, thereby driving the clamping ring 30 outside the placement rod 33 to move back and forth. The movement of the clamping ring 30 drives the support columns 29 on both sides to move back and forth, thereby driving the mixing plates 34 on both sides of the support columns 29 to defoam the liquid at the bottom of the tank body 1.
[0055] Step 2: After the bubbles are eliminated, the valve 20 is opened and the liquid is discharged through the discharge pipe 21. During the discharge, the dispersion plate 31 located on the support plate 64 rotates, so that the second liquid guide hole 63 and the first liquid guide hole 35 are constantly staggered and overlapped. When they overlap, the liquid flows out through the second liquid guide hole 63 and the first liquid guide hole 35, and the liquid is quantitatively filled.
[0056] Compared with the related art, the defoaming device and defoaming method for detergent production provided by the present invention have the following beneficial effects:
[0057] Through the setting of the adjusting part, when in use, the two gears 39 rotate relative to each other, and the rotation of the two gears 39 will drive the two outer connecting plates 45 to move outward. When the two connecting plates 45 move outward, they will push up the two connecting plates 40 on one side. When the two connecting plates 40 move upward, they will drive the gear 459 on one side to rotate relative to each other, and then the return spring 48 located between the connecting plates 1 40 and 45 will shrink inward. When the gear 459 rotates, the two gears 3 58 on one side rotate. The rotation of the gear 3 58 will drive the connecting plates 3 44 and 2 43 on one side to shrink inward, and the mounting tube 23 on one side fits the inner wall of the tank body 1. Therefore, when the liquid inside the tank body 1 is stirred and defoamed, the stirring mechanism can be adjusted according to the diameter of the tank body 1, and can stir the liquid as a whole, avoiding the situation where a large number of bubbles remain in the liquid due to the influence of the length of the stirring blade 46.
[0058] During discharge, the dispersion disk 31 on the support disk 64 rotates, so that the second liquid guide hole 63 and the first liquid guide hole 35 are constantly staggered and overlapped. When overlapping, the liquid flows out through the second liquid guide hole 63 and the first liquid guide hole 35, and the liquid is quantitatively filled.
[0059] Through the setting of the cleaning part, the vacuum fan 6 works, and the irritating gas generated is extracted through the vacuum pipe 9. The gas enters the interior of the placement tube 7 through the vacuum pipe 9, and the toxic substances carried by the gas are filtered and adsorbed by the filter plate 61 and the activated carbon 62, which assists in the elimination of bubbles, thereby processing the irritating gas and reducing the harm of the gas to the environment.
[0060] Second embodiment:
[0061] Based on the detergent production defoaming device and defoaming method provided in the first embodiment of the present application, the second embodiment of the present application proposes another detergent production defoaming device and defoaming method. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0062] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.
[0063] Please refer to Figure 1 , Figure 2 , Figure 3 and Fig. 9 The detergent production and defoaming device also includes a cleaning piece fixedly installed on one side of the tank body 1, and the cleaning piece includes an exhaust pipe 9, which is fixedly installed on the upper side of the tank body 1, and a placement tube 7 is fixedly installed on one end of the exhaust pipe 9, and a stabilizing piece is arranged on the outside of the placement tube 7, and a filter plate 61 is fixedly installed on the inside of the placement tube 7, and an activated carbon 62 is arranged at the bottom of the filter plate 61 inside the placement tube 7, and a connecting pipe 5 is fixedly installed at the bottom of the placement tube 7, and an exhaust fan 6 is fixedly installed on the middle part of the outside of the connecting pipe 5, and an exhaust pipe 4 is fixedly installed at one end of the connecting pipe 5. When the bubbles are punctured, irritating gas will be generated, and then the exhaust fan 6 located at one end works to extract the irritating gas generated through the exhaust pipe 9, and the gas enters the interior of the placement tube 7 through the exhaust pipe 9. , and the toxic substances carried by the gas are filtered and adsorbed by the filter plate 61 and the activated carbon 62, and at the same time, the vacuum pump 6 accelerates the elimination of bubbles. When the harmful gas generated is extracted and filtered by the vacuum pump 6, during the extraction process, the gas extraction flow rate and pressure are adjusted to make the gas inside the tank body 1 flow quickly. When the gas inside the tank body 1 flows quickly, the bubbles generated inside the liquid inside the tank body 1 will be extracted by the gas, so as to move upward quickly. When the bubbles inside the liquid float to the surface of the liquid, the bubbles on the surface of the liquid will be squeezed, so that different bubbles merge, expand and break each other, thereby reducing the time for bubble elimination, thereby being able to process the irritating gas and reduce the harm of the gas to the environment;
[0064] The stabilizing member includes a fixing ring 8, which is fixedly sleeved on the middle part of the outer side of the placing tube 7, a mounting plate 19 is fixedly installed on one side of the fixing ring 8, one end of the mounting plate 19 is fixedly connected to the tank body 1, guide columns 18 are fixedly installed on both sides of the mounting plate 19 near the center, and support rings 17 are fixedly installed on the two guide columns 18, and the support ring 17 is clamped on the bottom of the exhaust pipe 9. When in use, the support ring 17 fixes the exhaust pipe 9, and the cleaning member as a whole can be fixed by the mounting plate 19 and the guide column 18, thereby improving the overall stability of the cleaning member.
[0065] The third embodiment: a defoaming method for detergent production, comprising the following steps:
[0066] Step 1: The water pump 11 works to inject liquid into the tank body 1 through the liquid inlet pipe 1 12 and the liquid inlet pipe 2 13, and then the sealing plug 22 is opened to put auxiliary materials into the tank body 1 through the guide hopper 14;
[0067] Step 2: Then the motor 10 works, the output end rotates to drive the inner rotating shaft 25 to rotate, thereby driving the stirring blades 46 on both sides to stir the internal solution. During stirring, the mounting cylinder 23 at one end will fit the inside of the tank body 1 and rotate to stir the entire detergent inside the tank body 1. The gas will move to the top of the liquid through stirring, and the bubbles exposed on the surface of the liquid will be punctured by the rotating puncture needle 27;
[0068] Step 3: The puncture of the bubbles will produce irritating gas, and then the vacuum pump 6 at one end will work to extract the irritating gas through the vacuum pipe 9. The gas enters the interior of the placement tube 7 through the vacuum pipe 9, and is filtered and adsorbed by the filter plate 61 and the activated carbon 62 for the toxic substances carried by the gas. At the same time, the vacuum pump 6 accelerates the elimination of bubbles. The vacuum pump 6 can adjust the flow rate and pressure of the gas. When the vacuum pump 6 extracts and filters the harmful gas generated inside the tank body 1 through the vacuum pipe 9, during the extraction process, the flow rate and pressure of the gas extracted by the vacuum pump 6 are first adjusted according to the internal situation of the tank body 1, and then the flow rate and pressure of the gas extracted by the vacuum pump 6 are adjusted according to the internal situation of the tank body 1. When the internal gas is extracted, the gas inside the tank body 1 will accelerate to flow upward and be extracted to the outside of the tank body 1. When the gas inside the tank body 1 flows upward rapidly, the bubbles generated inside the liquid inside the tank body 1 will move upward rapidly through the extraction of the gas, and push the bubbles at other positions inside the liquid to move upward. During the movement, the bubbles will gradually merge and grow larger. When the bubbles inside the liquid float to the surface of the liquid, they will squeeze the bubbles remaining on the surface of the liquid, so that different bubbles merge and expand with each other. After the bubbles expand to a certain extent, they will break, thereby accelerating the elimination of the generated bubbles.
[0069] Step 4: After the bubbles are eliminated, open the valve 20 and the liquid is discharged through the discharge pipe 21. During the discharge, the dispersion plate 31 located on the support plate 64 rotates, so that the second liquid guide hole 63 and the first liquid guide hole 35 are constantly staggered and overlapped. When they overlap, the liquid flows out through the second liquid guide hole 63 and the first liquid guide hole 35, and the liquid is quantitatively filled.
[0070] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A defoaming device for detergent production, comprising a tank, characterized in that: A stirring mechanism is provided inside the tank body; The agitator mechanism comprises a rotating shaft, the rotating shaft is rotatably arranged in the middle of the inner side of the tank body, the top of the rotating shaft is provided with a motor, the rotating shaft top of the tank body is fixedly installed with support rods around the rotating shaft at the top of the tank body, the top of the support rod is fixedly installed with a placing plate, the motor is fixedly installed on the placing plate, a connecting sleeve is provided on the outer side of the rotating shaft, and adjusting members are provided on both sides of the connecting sleeve, one end of the adjusting member is fixedly installed with a placing table, two groups of connecting shafts are fixedly installed on the upper and lower sides of the placing table, and a placing plate is fixedly installed at one end of the two groups of connecting shafts, and three mounting cylinders are respectively rotatably arranged on the two placing plates, the mounting cylinders are fitted with the inner wall of the tank body, and the three mounting cylinders are evenly arranged, a plurality of guide holes are opened in the middle part of the mounting cylinder, and a plurality of exhaust holes are opened at both ends of the mounting cylinder, the exhaust holes are inclined, and the exhaust holes and the guide holes are connected, and a clamping plate is rotatably arranged on the two groups of mounting cylinders, and a connecting block is fixedly installed above the two clamping plates, and the two clamping plates are fixedly connected by the connecting block; A placing rod is fixedly installed at the bottom of the rotating shaft, a clamping ring is movably provided at the middle part of the outer side of the placing rod, support columns are fixedly installed on both sides of the clamping ring, the two support columns are inclinedly arranged, and a plurality of mixing plates are fixedly installed on the two support columns, a placing column is fixedly installed at the bottom of the placing rod, and a dispersion disk is fixedly installed at the middle part of the outer side of the placing column.
2. The defoaming device for detergent production according to claim 1, characterized in that: A second connecting sleeve is arranged on the outer side of the rotating shaft, and fixing rods are fixedly installed on both sides of the second connecting sleeve, and a plurality of puncture needles are fixedly installed on the fixing rods.
3. The defoaming device for detergent production according to claim 1, characterized in that: A cleaning member is fixedly installed on one side of the tank body, and the cleaning member includes an exhaust pipe, which is fixedly installed above one side of the tank body, a placement tube is fixedly installed on one end of the exhaust pipe, a stabilizing member is arranged on the outside of the placement tube, a filter plate is fixedly installed on the inside of the placement tube, activated carbon is arranged at the bottom of the filter plate inside the placement tube, a connecting pipe is fixedly installed at the bottom of the placement tube, an exhaust fan is fixedly installed at the middle part of the outside of the connecting pipe, and an air outlet pipe is fixedly installed at one end of the connecting pipe; The stabilizing member includes a fixing ring, which is fixedly sleeved on the middle part of the outer side of the placing tube, a mounting plate is fixedly installed on one side of the fixing ring, one end of the mounting plate is fixedly connected to the tank body, guide pillars are fixedly installed on both sides of the mounting plate near the center position, and support rings are fixedly installed on the two guide pillars, and the support rings are clamped on the bottom of the exhaust pipe.
4. The defoaming device for detergent production according to claim 1, characterized in that: Support legs are fixedly installed around the bottom of the tank body, a fixing plate is fixedly installed at the bottom of the support legs, a discharge pipe is fixedly installed at the bottom of the tank body, and a valve is fixedly installed on the outside of the discharge pipe.
5. The defoaming device for detergent production according to claim 1, characterized in that: A material guide hopper is fixedly mounted on one side of the rotating shaft on the tank body, a sealing plug is arranged on the inner side of the material guide hopper, and the outer side of the sealing plug is in close contact with the inner wall of the material guide hopper.
6. The defoaming device for detergent production according to claim 3, characterized in that: A liquid inlet pipe 2 is fixedly installed on the end of the tank body opposite to the exhaust pipe, and a flange 2 is fixedly installed on one end of the liquid inlet pipe 2. A flange 1 is arranged on one side of the flange 2, and a sealing ring is arranged between the flange 1 and the flange 2. A plurality of mounting holes are opened on the flange 1 and the flange 2, and locking bolts are arranged on the inner sides of the mounting holes. The flange 1 and the flange 2 are fixedly connected by locking bolts, and a liquid inlet pipe 1 is fixedly installed on one side of the flange 1, and a water pump is fixedly installed on the outer side of the liquid inlet pipe 1.
7. The defoaming device for detergent production according to claim 2, characterized in that: A guide rail is arranged on the outer side of the rotating shaft, and a limit block is fixedly installed on the inner side of the connecting sleeve 1 and the connecting sleeve 2, and the limit block is slidably arranged on the guide rail. A stabilizing hole is opened on the connecting sleeve 1 and the connecting sleeve 2, and a threaded rod is rotatably arranged on the inner side of the stabilizing hole. A fastening plate is rotatably arranged on one side of the threaded rod, and the fastening plate is tightly attached to the outer side of the rotating shaft.
8. The defoaming device for detergent production according to claim 1, characterized in that: The adjusting member includes a placing frame 1, the placing frame 1 is fixedly mounted on one side of a connecting sleeve 1, two gears 1 are rotatably arranged inside the placing frame 1, connecting plates 4 are fixedly mounted on the two gears 1, one end of the two connecting plates 4 is provided with a placing groove 2, a connecting plate 1 is movably arranged on the inner side of the two placing grooves 2, a fixing block is arranged on one side of the two connecting plates 1, a placing cavity is provided on the fixing block, two gears 4 are rotatably arranged on one side of the placing cavity, the two gears 4 are respectively meshed with each other, the two gears 4 are respectively fixedly connected to one end of the two connecting plates 1, the connecting plate 1 and the connecting plate 4 are fixedly mounted with a mounting seat 1, a connecting platform 1 is movably mounted on one side of the two mounting seats, a reset spring 1 is fixedly mounted between the two connecting platforms 1, two gears 3 are rotatably arranged inside the fixing block, the two The gears three are meshed with each other and with the gear four respectively. A connecting plate three is fixedly installed on the two gears three. A placement groove one is opened at one end of the two connecting plates three. A connecting plate two is movably arranged on the inner side of the two placement grooves one. A placement frame two is arranged on one side of the two connecting plates two. The placement table is fixedly installed on one side of the placement frame two. Two gears two are rotatably arranged on one side of the placement frame two. The two gears two are meshed with each other respectively. The two gears two are fixedly connected to one end of the two connecting plates two respectively. A mounting seat two is fixedly installed on the connecting plate three and the connecting plate two. A connecting table two is movably arranged on one side of the two mounting seats two. A reset spring two is fixedly installed between the two connecting tables two. A plug-in rod is fixedly installed on the connecting plate one, the connecting plate two, the connecting plate three and the connecting plate four, and a stirring blade is fixedly installed on the plug-in rod.
9. The defoaming device for detergent production according to claim 4, characterized in that: A support plate is fixedly installed on the inner side of the discharge pipe, a through hole is opened in the middle of the support plate, the placement column is inserted into the inner side of the through hole, the outer side of the placement column is tightly attached to the inner wall of the through hole, three liquid guide holes 2 are opened on the support plate, the support plate is tightly attached to the bottom of the dispersion plate, a plurality of liquid guide holes 1 are opened on the dispersion plate, and the diameters of the liquid guide holes 2 and the liquid guide holes 1 are the same.
10. A defoaming method using the detergent production defoaming device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: The water pump works to inject liquid into the tank through the liquid inlet pipe 1 and the liquid inlet pipe 2, then open the sealing plug and put the auxiliary material into the tank through the guide hopper; Step 2: Then the motor works, the output end rotates to drive the inner rotating shaft to rotate, thereby driving the stirring blades on both sides to stir the internal solution. During stirring, the mounting cylinder at one end will fit the inside of the tank and rotate to stir the entire detergent inside the tank. The gas will move to the top of the liquid through stirring, and the bubbles exposed on the surface of the liquid will be punctured by the rotating puncture needle; Step 3: The puncture of the bubbles will produce irritating gas, and then the vacuum pump at one end will work to extract the irritating gas through the vacuum pipe. The gas enters the interior of the placement tube through the vacuum pipe, and the filter plate and activated carbon filter and adsorb the toxic substances carried by the gas. At the same time, the vacuum pump accelerates the elimination of bubbles. The vacuum pump can adjust the flow rate and pressure of the gas. When the harmful gas generated is extracted and filtered by the vacuum pump, the gas extraction flow rate and pressure are adjusted during the extraction process to make the gas inside the tank flow quickly. When the gas inside the tank flows quickly, the bubbles generated inside the liquid inside the tank will be quickly moved upward through the extraction of the gas. When the bubbles inside the liquid float to the surface of the liquid, they will squeeze the bubbles on the surface of the liquid, so that different bubbles merge, expand and break each other, thereby accelerating the elimination of the generated bubbles; Step 4: After the bubbles are eliminated, open the valve and the liquid is discharged through the discharge pipe. During discharge, the dispersion disk on the support disk rotates, so that the second liquid guide hole and the first liquid guide hole are constantly staggered and overlapped. When they overlap, the liquid flows out through the second liquid guide hole and the first liquid guide hole, and the liquid is quantitatively filled.
Citation Information
Cited By
Fermentation device and method for seasoning production
CN120424749A