Pipe end chamfering machine for steel pipe and chamfering method
By designing a pipe end chamfering machine for steel pipes, including a material control mechanism and a chamfering mechanism, the problem of the lack of loading and unloading functions of steel pipe chamfering machines in the existing technology is solved, and automatic loading and unloading and synchronous chamfering processing are realized, improving Improve processing efficiency and scope of application.
Patent Information
- Application Number
- CN202411961666.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel pipe chamfer machines lack the loading and unloading function during processing, which leads to manual handling or external equipment, which is time-consuming and labor-intensive and increases the difficulty of processing.
A pipe end chamfering machine for steel pipes is designed, including a material control mechanism and a chamfering mechanism. The material control mechanism realizes automatic loading and unloading of steel pipes through components such as conveyor belts and electric push rods, while the chamfering mechanism realizes synchronous chamfering of the ends of steel pipes through discs and chamfering knives.
Automatic loading and unloading in steel pipe chamfering processing is realized, saving manpower and time, improving processing efficiency, and improving processing efficiency and application scope through synchronous chamfering processing.
Smart Images

Figure CN119347515A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe chamfering, and in particular to a pipe end chamfering machine and a chamfering method for steel pipes. Background Art
[0002] In the process of steel pipe processing, there are often cut defects and burrs at the end of the pipe after cutting. This requires trimming the burrs and inner and outer edges of the pipe end. This requires the use of a chamfering machine to perform chamfering operations on the ends of the steel pipe. The chamfering operation can make the ends of the steel pipe round and smooth, so as to reduce the stress concentration at the ends of the spiral steel pipe, making the ends easy to be damaged, and prevent the sharp ends from scratching the assemblers.
[0003] Patent publication number CN115156933B discloses a steel pipe chamfering machine with a positioning function, including a fixed frame, a steel pipe is placed in the fixed frame, two chamfering machine bodies are slidably connected on the ground, the fixed frame is located between the two chamfering machine bodies, the chamfering machine body includes a frame body, a turntable is rotatably connected to the frame body, a plurality of chamfering knives are fixedly connected to the end face of the turntable close to the fixed frame, and the plurality of chamfering knives are arranged along the circumference of the steel pipe, the fixed frame is a height-adjustable fixed frame, a driving assembly is provided on the ground, a support rod is fixedly connected to the end face of one of the turntables close to the fixed frame, the support rod and the turntable are arranged coaxially, a plurality of groups of hydraulic cylinders are fixedly connected to the side wall of the support rod, the plurality of groups of hydraulic cylinders are arranged along the circumference of the support rod, the number of each group of hydraulic cylinders is multiple, and a matching plate is fixedly connected to the piston rods of the plurality of hydraulic cylinders in each group, and the length direction of the matching plate is arranged along the axial direction of the steel pipe. It has the effect of improving the processing accuracy of steel pipes.
[0004] When the above device performs chamfering operation on the steel pipe, a suction cup is set to adsorb the outside of the steel pipe to improve the stability of the steel pipe and further improve the processing accuracy. However, its structure is relatively simple and it does not have the function of loading and unloading when working. Therefore, it needs to be manually carried or the help of external equipment to perform loading and unloading operations during the processing, which is time-consuming and labor-intensive and also increases the processing difficulty. Therefore, a pipe end chamfering machine and chamfering method for steel pipes are proposed herein to solve the above problems. Summary of the invention
[0005] In order to solve the above-mentioned problems, the present invention provides a pipe end chamfering machine for steel pipes.
[0006] The present invention provides a pipe end chamfering machine for steel pipes, which adopts the following technical solution: A pipe end chamfering machine for steel pipes, comprising a bottom plate, a main frame is arranged on the top of the bottom plate, and a material control mechanism is arranged on the main frame; The material control mechanism includes two vertical plates, both of which are fixedly connected to the bottom of the main frame, and the bottoms of the two vertical plates are fixedly connected to the top of the bottom plate. A first two-way threaded rod is rotatably connected inside the main frame, and a first motor is fixedly connected to one side wall of the main frame. The first motor is fixedly connected to one end of the first two-way threaded rod through an output shaft. Two movable blocks are slidably connected inside the main frame, and a mounting plate is arranged on the top of the movable block. The mounting plate passes through the movable block, and a lower fixed plate is fixedly connected inside the mounting plate. An upper fixed plate is arranged on the top of the lower fixed plate, and the upper fixed plate is slidably connected to the inside of the mounting plate. A first electric push rod is fixedly connected to the top of the upper fixed plate, and the first electric push rod is fixedly connected to the inner side of the mounting plate. The material control mechanism includes a conveying assembly, which includes a frame. The frame is fixedly connected to the top of the bottom plate, a conveyor belt is arranged on the inner side of the frame, and a transmission roller is rotatably connected to the inner side of the frame. The transmission rollers are arranged at equal intervals on the inner side of the frame, and the transmission rollers penetrate the conveyor belt and contact the inner surface of the conveyor belt. A second motor is fixedly connected to one side of the frame, and the second motor is fixedly connected to one end of one of the transmission rollers through an output shaft. An isolation strip is fixedly connected to the outer side of the conveyor belt, and the isolation strips are arranged at equal intervals on the outside of the conveyor belt. A stabilizing groove is opened on the outer side of the conveyor belt, and the stabilizing groove and the isolation strip are staggered.
[0007] By adopting the above technical scheme, the steel pipe to be processed can be conveyed by the conveyor belt, and after the end of the steel pipe corresponds to the middle position of the mounting plate, the mounting plate can be controlled to move until the steel pipe passes through the upper fixed plate and the lower fixed plate. After the upper fixed plate and the lower fixed plate are controlled to clamp the steel pipe, the steel pipe can be lifted and chamfered. After the processing is completed, the steel pipe continues to be placed on the conveyor belt, the next steel pipe can be conveyed to the processing position, and the processed steel pipe can be conveyed to the other side at the same time. This properly solves the loading and unloading problems in the chamfering processing of steel pipes, saves time and effort, and ensures processing efficiency.
[0008] Preferably, the first bidirectional threaded rod passes through the two movable blocks in sequence, and is respectively connected to the two movable blocks by threads, a second electric push rod is fixedly connected to the top of the movable block, and the top of the second electric push rod is fixedly connected to the inner top of the mounting plate.
[0009] By adopting the above technical solution, the threads at both ends of the first bidirectional threaded rod have opposite directions, which can drive the two movable blocks to move towards or away from each other.
[0010] Preferably, the material control mechanism also includes a stabilizing component, which includes two support plates respectively arranged on the front and rear sides of the vertical plate, and the two ends of the support plates are respectively fixedly connected to the two vertical plates, a long plate is arranged on the inner side of the support plate, and two contact plates are fixedly connected to the long plate, and the two contact plates are respectively fitted with two mounting plates, a second two-way threaded rod is rotatably connected between the two support plates, the second two-way threaded rod passes through the two long plates in sequence, and the second two-way threaded rod is respectively connected to the two long plates by threads, an L-shaped plate is fixedly connected to the front side of the main frame, and an auxiliary plate is integrally formed at the bottom of the L-shaped plate.
[0011] By adopting the above technical solution, the threads at both ends of the second bidirectional threaded rod have opposite directions, which can drive the two long plates to move towards or away from each other.
[0012] Preferably, a control plate is provided inside the auxiliary plate, a rack is fixedly connected to the bottom of the control plate, a first gear is fixedly connected to the outside of the second bidirectional threaded rod, the rack is provided on the top of the first gear, and the rack is meshed with the first gear, a third electric push rod is fixedly connected to the control plate, and one end of the third electric push rod is fixedly connected to the inner side of the auxiliary plate.
[0013] By adopting the above technical solution, the third electric push rod pushes and pulls the control panel after working.
[0014] Preferably, a limiting plate is fixedly connected to the inner side of the auxiliary plate, and the limiting plate passes through the control plate.
[0015] By adopting the above technical solution, the limiting plate limits the control board.
[0016] Preferably, two guide rods are fixedly connected to the long plate, and both guide rods pass through the support plate.
[0017] By adopting the above technical solution, the guide rod limits the long board.
[0018] Preferably, a chamfering mechanism is provided on the top of the bottom plate, and the chamfering mechanism includes two discs, which are respectively arranged on one side of the two mounting plates tending to the vertical plate, and a frame plate is provided between the disc and the vertical plate, and a square rod is fixedly connected to one side of the disc, a first sleeve is rotatably connected to the frame plate, and a second sleeve is rotatably connected to the vertical plate, the square rod penetrates the first sleeve and the second sleeve in sequence, the square rod is fixedly connected to the first sleeve, and a first U-shaped plate and a second U-shaped plate are fixedly connected to one side of the vertical plate, the first U-shaped plate is arranged on the inner side of the second U-shaped plate, the second sleeve penetrates a side wall of the first U-shaped plate and is rotatably connected to the first U-shaped plate, and an adjusting plate is provided between the frame plate and the disc, and a limiting plate is fixedly connected to one side of the adjusting plate, and the limiting plate penetrates the frame plate and the vertical plate in sequence.
[0019] By adopting the above technical solution, the limiting plate can prevent the frame plate and the adjusting plate from rotating together with the first sleeve.
[0020] Preferably, a sliding plate is rotatably connected inside the adjusting plate, and the sliding plate is slidably connected to the outside of the first sleeve, and two adjusting blocks are slidably connected on the disc, and the adjusting block is fixedly connected to a chamfering knife on one side of the adjusting block tending to the mounting plate, and a first pull rod is provided on the other side of the adjusting block, and two extension plates are fixedly connected to the sliding plate, and two ends of the first pull rod extend to the extension plate and the adjusting block respectively, and the first pull rod is connected to the extension plate and the adjusting block respectively through a rotating shaft, and two moving blocks are slidably connected inside the frame plate, and a third bidirectional threaded rod is rotatably connected inside the frame plate, and the third bidirectional threaded rod passes through the two moving blocks in sequence, and the third bidirectional threaded rod is respectively connected to the two moving blocks through threads, and a third motor is fixedly connected to the top of the frame plate, and the third motor is fixedly connected to the top of the third bidirectional threaded rod through an output shaft, and a second pull rod is provided between the moving block and the adjusting plate, and two ends of the second pull rod are respectively movably connected to the moving block and the adjusting plate through a movable hinge seat.
[0021] By adopting the above technical solution, the threads at both ends of the third bidirectional threaded rod have opposite directions, which can drive the two moving blocks to move towards or away from each other.
[0022] Preferably, a movable plate is slidably connected to the inner side of the second U-shaped plate, a fourth electric push rod is fixedly connected to one side wall of the second U-shaped plate, one end of the fourth electric push rod is fixedly connected to one side of the movable plate, and the other side of the movable plate is rotatably connected to one end of the square rod, a fourth motor is fixedly connected to the inner side of the first U-shaped plate, the fourth motor is fixedly connected to the second gear through the output shaft, a third gear is fixedly connected to the outside of the second sleeve, the third gear is arranged on the top of the second gear, and the third gear is meshed with the second gear.
[0023] By adopting the above technical solution, the second gear rotates to drive the third gear to rotate.
[0024] Another technical problem to be solved by the present invention is to provide a chamfering method for a pipe end chamfering machine for a steel pipe, comprising the following steps: Steel pipe feeding The steel pipe to be chamfered is placed on the conveyor belt, and then transported by the conveyor belt to the middle position corresponding to the mounting plate. The mounting plate is controlled to move, and the upper and lower fixing plates clamp the steel pipe, and the loading operation is completed. Chamfering After the steel pipe is clamped, the disc is controlled to move toward the two ends of the steel pipe, and after the chamfering cutter is further controlled to contact the end of the steel pipe, the rotary chamfering operation is performed as the disc rotates. At this time, the two discs synchronously chamfer the two ends of the steel pipe. Steel pipe cutting After the chamfering of a single steel pipe is completed, the processed steel pipe is placed back on the conveyor belt. As the conveyor belt continues to transport, the next steel pipe can be transported to the processing position, and at the same time, the processed steel pipe can be transported to the other side for unloading.
[0025] In summary, the present invention includes the following beneficial technical effects: 1. The present invention adopts the design of the material control mechanism, so that the steel pipe to be processed can be conveyed by the conveyor belt, and after the end of the steel pipe corresponds to the middle position of the mounting plate, the mounting plate can be controlled to move until the steel pipe passes through the upper fixing plate and the lower fixing plate, and after the upper fixing plate and the lower fixing plate are controlled to clamp the steel pipe, the steel pipe can be lifted and subjected to chamfering processing. After the processing is completed, the steel pipe continues to be placed on the conveyor belt, the next steel pipe can be conveyed to the processing position, and the processed steel pipe can be conveyed to the other side for unloading at the same time, thereby properly solving the loading and unloading problems in the chamfering processing of steel pipes, saving time and labor, and ensuring processing efficiency.
[0026] 2. The present invention adopts the design of a stabilizing component. After the steel pipe is clamped, in order to improve the stability of the mounting plate, the third motor works and pushes the control plate. At this time, the second bidirectional threaded rod drives the two long plates to move toward each other. After the long plates move, they drive the contact plates to move and fit tightly against the mounting plate, forming a clamping effect, thereby further improving the stability of the mounting plate. Accordingly, it can ensure that the steel pipe can be processed in a stable environment.
[0027] 3. The present invention controls the two turntables to move toward the two ends of the steel pipe through the design of the chamfering mechanism, so as to perform the operation of synchronously processing the two ends of the steel pipe. Compared with the method of processing only one end of the steel pipe at a time, the efficiency is higher. Secondly, the spacing between the two chamfering knives can be flexibly adjusted to meet the chamfering requirements of steel pipes of different sizes, and the scope of application is wider. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a cross-sectional structural diagram of the conveyor belt in the present invention; Figure 3 for Figure 2 A in the enlarged view; Figure 4 It is a structural cross-sectional view of the main frame in the present invention; Figure 5 for Figure 4 The enlarged view of point B in the figure; Figure 6 A bottom view of the main frame of the present invention; Figure 7 It is a structural schematic diagram of the mounting plate in the present invention; Figure 8 is a schematic structural diagram of the second U-shaped plate in the present invention; Fig. 9 It is a cross-sectional structural diagram of the turntable in the present invention.
[0029] Explanation of the reference numerals: 1. bottom plate; 2. main frame; 3. material control mechanism; 31. vertical plate; 32. first bidirectional threaded rod; 33. first motor; 34. movable block; 35. mounting plate; 36. lower fixed plate; 37. upper fixed plate; 38. first electric push rod; 39. frame; 391. conveyor belt; 392. transmission roller; 393. second motor; 394. isolation strip; 395. stabilizing groove; 396. second electric push rod; 397. support plate; 398. long plate; 399. contact plate; 381. second bidirectional threaded rod; 382. auxiliary plate; 383. control plate; 384. rack; 385. first gear; 386. first three electric push rods; 387, limit plate; 388, guide rod; 4, chamfering mechanism; 41, disc; 42, frame plate; 43, square rod; 44, first sleeve; 45, second sleeve; 46, first U-shaped plate; 47, second U-shaped plate; 48, adjustment plate; 49, limit plate; 491, sliding plate; 492, adjustment block; 493, chamfering knife; 494, first pull rod; 495, extension plate; 496, moving block; 497, third bidirectional threaded rod; 498, third motor; 499, second pull rod; 481, movable plate; 482, fourth electric push rod; 483, fourth motor; 484, second gear; 485, third gear. DETAILED DESCRIPTION
[0030] The following is combined with Figure 1 -Attached Fig. 9 The present invention is described in further detail.
[0031] The present invention discloses a pipe end chamfering machine for steel pipes, comprising a bottom plate 1, a main frame 2 is arranged on the top of the bottom plate 1, and a material control mechanism 3 is arranged on the main frame 2; The material control mechanism 3 includes two vertical plates 31, the two vertical plates 31 are fixedly connected to the bottom of the main frame 2, the bottoms of the two vertical plates 31 are fixedly connected to the top of the bottom plate 1, a first bidirectional threaded rod 32 is rotatably connected inside the main frame 2, a first motor 33 is fixedly connected to one side wall of the main frame 2, the first motor 33 is fixedly connected to one end of the first bidirectional threaded rod 32 through an output shaft, two movable blocks 34 are slidably connected inside the main frame 2, a mounting plate 35 is arranged on the top of the movable block 34, the mounting plate 35 passes through the movable block 34, a lower fixed plate 36 is fixedly connected inside the mounting plate 35, an upper fixed plate 37 is arranged on the top of the lower fixed plate 36, the upper fixed plate 37 is slidably connected to the inside of the mounting plate 35, a first electric push rod 38 is fixedly connected to the top of the upper fixed plate 37, and the first electric push rod 38 is fixedly connected to the inner side of the mounting plate 35; The material control mechanism 3 includes a conveying assembly, which includes a frame 39, the frame 39 is fixedly connected to the top of the bottom plate 1, a conveyor belt 391 is arranged inside the frame 39, and a transmission roller 392 is rotatably connected inside the frame 39. The transmission rollers 392 are arranged and distributed at equal intervals inside the frame 39, and the transmission rollers 392 penetrate the conveyor belt 391 and contact the inner surface of the conveyor belt 391. A second motor 393 is fixedly connected to one side of the frame 39, and the second motor 393 is fixedly connected to one end of one of the transmission rollers 392 through an output shaft, and an isolation strip 394 is fixedly connected to the outer side of the conveyor belt 391; The isolation strips 394 are arranged at equal intervals outside the conveyor belt 391, and a stabilizing groove 395 is opened on the outside of the conveyor belt 391. The stabilizing groove 395 and the isolation strips 394 are staggered. The steel pipe to be processed can be conveyed by the conveyor belt 391, and after the end of the steel pipe corresponds to the middle position of the mounting plate 35, the mounting plate 35 can be controlled to move until the steel pipe passes through the upper fixed plate 37 and the lower fixed plate 36. After the upper fixed plate 37 and the lower fixed plate 36 are controlled to clamp the steel pipe, the steel pipe can be lifted and chamfered. After the processing is completed, the steel pipe continues to be placed on the conveyor belt 391, the next steel pipe can be conveyed to the processing position, and the processed steel pipe can be conveyed to the other side at the same time. This properly solves the loading and unloading problems in the chamfering of steel pipes, saves time and effort, and ensures processing efficiency.
[0032] The first bidirectional threaded rod 32 passes through the two movable blocks 34 in sequence, and the first bidirectional threaded rod 32 is respectively connected to the two movable blocks 34 by threads. The top of the movable block 34 is fixedly connected to the second electric push rod 396, and the top of the second electric push rod 396 is fixedly connected to the top of the inner side of the mounting plate 35. The threads at both ends of the first bidirectional threaded rod 32 are in opposite directions, which can drive the two movable blocks 34 to move toward or away from each other.
[0033] The material control mechanism 3 also includes a stabilizing component, which includes two support plates 397 respectively arranged on the front and rear sides of the vertical plate 31, and the two ends of the support plate 397 are respectively fixedly connected to the two vertical plates 31, a long plate 398 is arranged on the inner side of the support plate 397, and two contact plates 399 are fixedly connected to the long plate 398, and the two contact plates 399 are respectively fitted with the two mounting plates 35, a second two-way threaded rod 381 is rotatably connected between the two support plates 397, the second two-way threaded rod 381 passes through the two long plates 398 in sequence, and the second two-way threaded rod 381 is respectively connected to the two long plates 398 by threads, an L-shaped plate is fixedly connected to the front side of the main frame 2, and an auxiliary plate 382 is integrally formed at the bottom of the L-shaped plate, and the threads at the two ends of the second two-way threaded rod 381 are in opposite directions, which can drive the two long plates 398 to move toward or away from each other; A control plate 383 is provided inside the auxiliary plate 382, and a rack 384 is fixedly connected to the bottom of the control plate 383, and a first gear 385 is fixedly connected to the outside of the second bidirectional threaded rod 381, and the rack 384 is provided on the top of the first gear 385, and the rack 384 is meshed with the first gear 385. A third electric push rod 386 is fixedly connected to the control plate 383, and one end of the third electric push rod 386 is fixedly connected to the inner side of the auxiliary plate 382. After the third electric push rod 386 works, it pushes and pulls the control plate 383, and a limiting plate 387 is fixedly connected to the inner side of the auxiliary plate 382. The limiting plate 387 penetrates the control plate 383, and the limiting plate 387 limits the control plate 383. Two guide rods 388 are fixedly connected to the long plate 398, and the two guide rods 388 both penetrate the support plate 397, and the guide rods 388 limit the long plate 398.
[0034] A chamfering mechanism 4 is provided on the top of the bottom plate 1. The chamfering mechanism 4 includes two discs 41. The two discs 41 are respectively provided on one side of the two mounting plates 35 tending to the vertical plate 31. A frame plate 42 is provided between the discs 41 and the vertical plate 31. A square rod 43 is fixedly connected to one side of the disc 41. A first sleeve 44 is rotatably connected to the frame plate 42. A second sleeve 45 is rotatably connected to the vertical plate 31. The square rod 43 passes through the first sleeve 44 and the second sleeve 45 in sequence. The square rod 43 is fixedly connected to the first sleeve 44. A first U-shaped plate 46 and a second U-shaped plate 47 are fixedly connected to one side of the vertical plate 31. The first U-shaped plate 46 is arranged inside the second U-shaped plate 47. The second sleeve 45 passes through a side wall of the first U-shaped plate 46 and is rotatably connected to the first U-shaped plate 46. An adjustment plate 48 is arranged between the frame plate 42 and the disc 41. A limiting plate 49 is fixedly connected to one side of the adjustment plate 48. The limiting plate 49 passes through the frame plate 42 and the vertical plate 31 in sequence. The limiting plate 49 can prevent the frame plate 42 and the adjustment plate 48 from rotating together with the first sleeve 44. The adjusting plate 48 is internally rotatably connected with a sliding plate 491, and the sliding plate 491 is slidably connected to the outside of the first sleeve 44. Two adjusting blocks 492 are slidably connected to the disc 41. The adjusting block 492 is fixedly connected with a chamfering knife 493 on one side tending to the mounting plate 35. A first pull rod 494 is provided on the other side of the adjusting block 492. Two extension plates 495 are fixedly connected to the sliding plate 491. The two ends of the first pull rod 494 extend to the inside of the extension plate 495 and the adjusting block 492 respectively, and the first pull rod 494 is respectively connected to the extension plate 495 and the adjusting block 492 through a rotating shaft. Two moving blocks 496 are slidably connected to the inside of the frame plate 42. The frame plate 42 rotates internally. A third bidirectional threaded rod 497 is movably connected, and the third bidirectional threaded rod 497 passes through the two moving blocks 496 in sequence, and the third bidirectional threaded rod 497 is respectively connected to the two moving blocks 496 by threads, and a third motor 498 is fixedly connected to the top of the frame plate 42, and the third motor 498 is fixedly connected to the top of the third bidirectional threaded rod 497 through an output shaft, and a second pull rod 499 is arranged between the moving block 496 and the adjusting plate 48, and the two ends of the second pull rod 499 are respectively movably connected to the moving block 496 and the adjusting plate 48 through a movable hinge seat, and the threads at the two ends of the third bidirectional threaded rod 497 are in opposite directions, which can drive the two moving blocks 496 to move toward or away from each other; A movable plate 481 is slidably connected to the inner side of the second U-shaped plate 47, a fourth electric push rod 482 is fixedly connected to one side wall of the second U-shaped plate 47, one end of the fourth electric push rod 482 is fixedly connected to one side of the movable plate 481, and the other side of the movable plate 481 is rotatably connected to one end of the square rod 43, a fourth motor 483 is fixedly connected to the inner side of the first U-shaped plate 46, the fourth motor 483 is fixedly connected to the second gear 484 through the output shaft, the third gear 485 is fixedly connected to the outside of the second sleeve 45, the third gear 485 is arranged on the top of the second gear 484, and the third gear 485 is meshed with the second gear 484, and the second gear 484 rotates to drive the third gear 485 to rotate.
[0035] Another technical problem to be solved by the present invention is to provide a chamfering method for a pipe end chamfering machine for a steel pipe, comprising the following steps: Steel pipe feeding The steel pipe to be chamfered is placed on the conveyor belt 391, and after being placed, it is transported by the conveyor belt 391 to the middle position corresponding to the mounting plate 35, and the mounting plate 35 is controlled to move, so that the upper fixing plate 37 and the lower fixing plate 36 clamp the steel pipe, and the loading operation is completed; Chamfering After the steel pipe is clamped, the disc 41 is controlled to move toward the two ends of the steel pipe, and the chamfering knife 493 is further controlled to contact the end of the steel pipe, and the rotary chamfering operation is performed as the disc 41 rotates. At this time, the two discs 41 synchronously chamfer the two ends of the steel pipe; Steel pipe cutting After the chamfering of a single steel pipe is completed, the processed steel pipe is placed on the conveyor belt 391 again. As the conveyor belt 391 continues to convey, the next steel pipe can be conveyed to the processing position, and at the same time, the processed steel pipe can be conveyed to the other side for unloading.
[0036] In the actual operation process, the device is first connected to the power supply, and the steel pipes to be chamfered can be arranged and placed on the conveyor belt 391. The second motor 393 works and drives the connected transmission roller 392 to rotate, and the transmission roller 392 drives the conveyor belt 391 to rotate, thereby conveying the steel pipes. The stabilizing groove 395 and the isolation strip 394 on the conveyor belt 391 can prevent the steel pipes from rolling on the conveyor belt 391, thereby improving the stability during the conveying process. When the steel pipes to be processed are conveyed to the middle part of the mounting plate 35 at the two ends, the first motor 33 works and drives the first bidirectional threaded rod 32 to rotate. The first two-way threaded rod 32 drives the two movable blocks 34 to move toward each other, so that the two ends of the steel pipe pass through the mounting plate 35. After the second electric push rod 396 works, it pushes the mounting plate 35 to control its lifting. At this time, the mounting plate 35 rises. When the steel pipe contacts the lower fixed plate 36 inside the mounting plate 35, the first electric push rod 38 works and pushes the upper fixed plate 37, so that the upper fixed plate 37 squeezes the steel pipe on the lower fixed plate 36 to form a clamping effect. Then, the above operation is repeated to control the movement of the mounting plate 35 until the axis of the steel pipe and the axis of the disc 41 are at the same height position. After the steel pipe is clamped, in order to improve the stability of the mounting plate 35, the third motor 498 works and pushes the control plate 383, the control plate 383 drives the rack 384 to move, the rack 384 drives the first gear 385 to rotate, the first gear 385 drives the second bidirectional threaded rod 381 to rotate, the second bidirectional threaded rod 381 drives the two long plates 398 to move towards each other, and after the long plate 398 moves, it drives the contact plate 399 to move and fit tightly to the mounting plate 35, forming a clamping effect, thereby further improving the stability of the mounting plate 35, and correspondingly ensuring that the steel pipe can be processed in a stable environment; After the fourth electric push rod 482 works, it pushes the movable plate 481, and the movable plate 481 drives the square rod 43 to move, and the square rod 43 drives the first sleeve 44 and the turntable to move synchronously, and the first sleeve 44 drives the frame plate 42 to move, and the distance between the frame plate 42 and the turntable remains unchanged, then the third motor 498 works and drives the third bidirectional threaded rod 497 to rotate, and the third bidirectional threaded rod 497 drives the two moving blocks 496 to move towards or away from each other, and after the moving block 496 moves, it drives the second pull rod 499 to flip, and after the second pull rod 499 flips, it pushes the adjusting plate 48, prompting the adjusting plate 48 to move horizontally, and after the adjusting plate 48 moves, it drives the extension plate 495 to move, and after the extension plate 495 moves, it also drives the first pull rod 494 to flip, and after the first pull rod 494 flips, it pushes the adjusting block 492 The second gear 484 drives the third gear 485 to rotate, and the third gear 485 drives the second sleeve 45 to rotate, and the second sleeve 45 drives the square rod 43 to rotate, and the square rod 43 drives the turntable to rotate. It can be seen from the above connection relationship that the chamfering knife 493 revolves around the square rod 43 at this time, so as to perform synchronous chamfering processing on the two ends of the steel pipe, which is more efficient than the method of processing only one end of the steel pipe at a time. Finally, after the chamfering process is completed, repeat the above similar steps and place the processed steel pipe on the conveyor belt 391, so that the processed steel pipe can continue to be conveyed for unloading, and the next steel pipe to be processed can be conveyed to the processing position for processing. Compared with manual loading and unloading, it saves more manpower.
[0037] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipe end chamfering machine for a steel pipe, comprising a base plate (1), characterized in that: A main frame (2) is arranged on the top of the bottom plate (1), and a material control mechanism (3) is arranged on the main frame (2); The material control mechanism (3) comprises two vertical plates (31), the two vertical plates (31) are fixedly connected to the bottom of the main frame (2), the bottoms of the two vertical plates (31) are fixedly connected to the top of the bottom plate (1), a first bidirectional threaded rod (32) is rotatably connected inside the main frame (2), a first motor (33) is fixedly connected to a side wall of the main frame (2), the first motor (33) is fixedly connected to one end of the first bidirectional threaded rod (32) via an output shaft, and two movable blocks are slidably connected inside the main frame (2) (34), a mounting plate (35) is arranged on the top of the movable block (34), the mounting plate (35) passes through the movable block (34), a lower fixing plate (36) is fixedly connected inside the mounting plate (35), an upper fixing plate (37) is arranged on the top of the lower fixing plate (36), the upper fixing plate (37) is slidably connected to the inside of the mounting plate (35), a first electric push rod (38) is fixedly connected to the top of the upper fixing plate (37), and the first electric push rod (38) is fixedly connected to the inner side of the mounting plate (35); The material control mechanism (3) comprises a conveying assembly, which comprises a frame (39), the frame (39) being fixedly connected to the top of the bottom plate (1), a conveying belt (391) being arranged inside the frame (39), a driving roller (392) being rotatably connected inside the frame (39), the driving rollers (392) being arranged and distributed at equal intervals inside the frame (39), the driving rollers (392) passing through the conveying belt (391) and contacting the inner surface of the conveying belt (391), a second motor (393) being fixedly connected to one side of the frame (39), the second motor (393) being fixedly connected to one end of one of the driving rollers (392) via an output shaft, an isolation strip (394) being fixedly connected to the outer side of the conveying belt (391), the isolation strips (394) being arranged and distributed at equal intervals outside the conveying belt (391), a stabilizing groove (395) being provided on the outer side of the conveying belt (391), the stabilizing groove (395) and the isolation strip (394) being staggered.
2. A pipe end chamfering machine for steel pipes according to claim 1, characterized in that: The first bidirectional threaded rod (32) passes through the two movable blocks (34) in sequence, and the first bidirectional threaded rod (32) is respectively connected to the two movable blocks (34) by threads, the top of the movable block (34) is fixedly connected to a second electric push rod (396), and the top of the second electric push rod (396) is fixedly connected to the top of the inner side of the mounting plate (35).
3. The pipe end chamfering machine for steel pipes according to claim 1, characterized in that: The material control mechanism (3) further comprises a stabilizing component, which comprises two support plates (397) respectively arranged at the front and rear sides of the vertical plate (31), and the two ends of the support plate (397) are respectively fixedly connected to the two vertical plates (31); a long plate (398) is arranged on the inner side of the support plate (397); two contact plates (399) are fixedly connected to the long plate (398); the two contact plates (399) are respectively fitted with the two mounting plates (35); a second bidirectional threaded rod (381) is rotatably connected between the two support plates (397); the second bidirectional threaded rod (381) passes through the two long plates (398) in sequence, and the second bidirectional threaded rod (381) is respectively connected to the two long plates (398) by threads; an L-shaped plate is fixedly connected to the front side of the main frame (2), and an auxiliary plate (382) is integrally formed at the bottom of the L-shaped plate.
4. A pipe end chamfering machine for steel pipes according to claim 3, characterized in that: A control plate (383) is arranged inside the auxiliary plate (382); a rack (384) is fixedly connected to the bottom of the control plate (383); a first gear (385) is fixedly connected to the outside of the second bidirectional threaded rod (381); the rack (384) is arranged on the top of the first gear (385), and the rack (384) is meshed with the first gear (385); a third electric push rod (386) is fixedly connected to the control plate (383); one end of the third electric push rod (386) is fixedly connected to the inner side of the auxiliary plate (382).
5. A pipe end chamfering machine for steel pipes according to claim 4, characterized in that: A limiting plate (387) is fixedly connected to the inner side of the auxiliary plate (382), and the limiting plate (387) passes through the control plate (383).
6. The pipe end chamfering machine for steel pipes according to claim 3, characterized in that: Two guide rods (388) are fixedly connected to the long plate (398), and the two guide rods (388) both pass through the support plate (397).
7. The pipe end chamfering machine for steel pipes according to claim 1, characterized in that: A chamfering mechanism (4) is provided at the top of the bottom plate (1), the chamfering mechanism (4) comprising two discs (41), the two discs (41) being respectively provided on one side of the two mounting plates (35) tending towards the vertical plate (31), a frame plate (42) being provided between the discs (41) and the vertical plate (31), a square rod (43) being fixedly connected to one side of the disc (41), a first sleeve (44) being rotatably connected to the frame plate (42), a second sleeve (45) being rotatably connected to the vertical plate (31), the square rod (43) passing through the first sleeve (44) and the second sleeve (45) in sequence, The square rod (43) is fixedly connected to the first sleeve (44); a first U-shaped plate (46) and a second U-shaped plate (47) are fixedly connected to one side of the vertical plate (31); the first U-shaped plate (46) is arranged inside the second U-shaped plate (47); the second sleeve (45) passes through a side wall of the first U-shaped plate (46) and is rotatably connected to the first U-shaped plate (46); an adjustment plate (48) is arranged between the frame plate (42) and the disc (41); a limiting plate (49) is fixedly connected to one side of the adjustment plate (48); the limiting plate (49) passes through the frame plate (42) and the vertical plate (31) in sequence.
8. The pipe end chamfering machine for steel pipes according to claim 7, characterized in that: The adjusting plate (48) is rotatably connected to a sliding plate (491) inside, and the sliding plate (491) is slidably connected to the outside of the first sleeve (44). Two adjusting blocks (492) are slidably connected to the disc (41), and a chamfering knife (493) is fixedly connected to one side of the adjusting block (492) tending to the mounting plate (35). A first pull rod (494) is provided on the other side of the adjusting block (492). Two extension plates (495) are fixedly connected to the sliding plate (491), and two ends of the first pull rod (494) extend into the extension plate (495) and the adjusting block (492) respectively, and the first pull rod (494) is respectively connected to the extension plate (495) and the adjusting block (492) via a rotating shaft. The frame plate ( 42) has two moving blocks (496) internally slidably connected, the frame plate (42) is internally rotatably connected with a third bidirectional threaded rod (497), the third bidirectional threaded rod (497) passes through the two moving blocks (496) in sequence, and the third bidirectional threaded rod (497) is respectively connected to the two moving blocks (496) by threads, the top of the frame plate (42) is fixedly connected with a third motor (498), the third motor (498) is fixedly connected to the top of the third bidirectional threaded rod (497) through an output shaft, a second pull rod (499) is arranged between the moving block (496) and the adjusting plate (48), and the two ends of the second pull rod (499) are respectively connected to the moving block (496) and the adjusting plate (48) by movable hinges.
9. The pipe end chamfering machine for steel pipes according to claim 7, characterized in that: A movable plate (481) is slidably connected to the inner side of the second U-shaped plate (47); a fourth electric push rod (482) is fixedly connected to a side wall of the second U-shaped plate (47); one end of the fourth electric push rod (482) is fixedly connected to one side of the movable plate (481); the other side of the movable plate (481) is rotatably connected to one end of the square rod (43); a fourth motor (483) is fixedly connected to the inner side of the first U-shaped plate (46); the fourth motor (483) is fixedly connected to a second gear (484) via an output shaft; a third gear (485) is fixedly connected to the outer side of the second sleeve (45); the third gear (485) is arranged on the top of the second gear (484), and the third gear (485) is meshed with the second gear (484).
10. A chamfering method for a pipe end chamfering machine for a steel pipe according to any one of claims 1 to 9, characterized in that: The following steps are involved: Steel pipe feeding The steel pipe to be chamfered is placed on the conveyor belt (391), and after being placed, it is transported by the conveyor belt (391). After being transported to the middle position corresponding to the mounting plate (35), the mounting plate (35) is controlled to move, so that the upper fixing plate (37) and the lower fixing plate (36) clamp the steel pipe, and the loading operation is completed; Chamfering After the steel pipe is clamped, the disc (41) is controlled to move toward the two ends of the steel pipe, and the chamfering cutter (493) is further controlled to contact the end of the steel pipe, and then the rotary chamfering operation is performed as the disc (41) rotates, and at this time, the two discs (41) synchronously chamfer the two ends of the steel pipe; Steel pipe cutting After the chamfering of a single steel pipe is completed, the processed steel pipe is placed on the conveyor belt (391) again, and as the conveyor belt (391) continues to convey, the next steel pipe can be conveyed to the processing position, and the processed steel pipe can be conveyed to the other side for unloading at the same time.
Citation Information
Patent Citations
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