Automatic feeding and shaping device
Through the design of automatic material plastic surgery devices, the full -motivated mechanized plastic surgery of betel nut fruits is realized, and the problem of low artificial plastic surgery efficiency and difficulty in controlling quality is solved, the production efficiency and quality are improved, and the cost of labor is reduced.
Patent Information
- Application Number
- CN202411508406.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-01-24
AI Technical Summary
In the prior art, plastic surgery of betel nuts mainly relies on labor, resulting in low production efficiency and difficult product quality, and as labor costs increase, it affects the efficiency of the enterprise.
An automatic feeding and shaping device is designed, including a loading component, a feeding component, a handling component, an upper shaping module, a lower shaping module, a top material component and a finished product recycling component. It can automatically complete the shaping of areca nut fruits through a mechanized process.
The fully motivated mechanized plastic surgery of betel nut fruit has been achieved, the production efficiency and product quality are improved, the cost of employment is reduced, and the efficiency of corporate efficiency is enhanced.
Smart Images

Figure CN119349224A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material transfer and shaping equipment, in particular to an automatic material feeding and shaping device. Background Art
[0002] During the production process of betel nut, the quality of betel nut varies, so the shape of betel nut needs to be fine-tuned. The existing manual shaping method has low production efficiency and cannot meet production requirements. With the increase in labor costs, the price of finished products continues to rise, affecting the benefits of the enterprise. In addition, manual shaping depends entirely on the experience of production personnel, and product quality is difficult to control. Summary of the invention
[0003] The purpose of the present invention is to provide an automatic feeding and shaping device to realize mechanical automatic shaping and effectively improve production efficiency and production quality.
[0004] The technical solution adopted by the automatic feeding and shaping device disclosed in the present invention is:
[0005] An automatic feeding and shaping device, comprising:
[0006] A feeding component is used to arrange the betel nuts in a predetermined order for feeding;
[0007] A feeding component is used to transport the betel nuts delivered by the feeding component to the next process;
[0008] A handling component, used for clamping and conveying the betel nut conveyed by the feeding component;
[0009] An upper shaping module, used for shaping the upper part of the betel nut clamped by the transport assembly;
[0010] A lower shaping module, used for shaping the lower part of the betel nut clamped by the transport assembly;
[0011] A lifting component is used to unload the betel nuts delivered by the handling component;
[0012] The finished product recycling component is used to collect the finished products after shaping.
[0013] As a preferred solution, the feeding assembly includes a feeding motor, a feeding synchronous belt and a preparation bin, the feeding motor drives the feeding synchronous belt to rotate, the preparation bin is arranged on the feeding synchronous belt, and the preparation bin is used for feeding betel nuts.
[0014] As a preferred solution, the feeding assembly includes a feeding motor and a feeding conveyor belt, the feeding motor drives the feeding conveyor belt to rotate, and the feeding conveyor belt is used to transport the betel nuts of the loading assembly to the next process.
[0015] As a preferred embodiment, the transport assembly includes a slide rail, a guide rod, a clamp and a cylinder. The clamp is used to clamp the betel nut. The clamp can move along the slide rail. The guide rod is used to guide the movement of the clamp. The cylinder drives the clamp to move along the guide rod on the slide rail.
[0016] As a preferred solution, the upper shaping module includes an upper shaping motor and an upper shaping pressing block, and the upper shaping motor drives the upper shaping pressing block to move and press the upper part of the betel nut.
[0017] As a preferred solution, the lower shaping module includes a lower shaping motor and a lower shaping pressing block, and the lower shaping motor drives the lower shaping pressing block to move and press the lower part of the betel nut.
[0018] As a preferred embodiment, the pushing material assembly includes a pushing material cylinder, a returning material cylinder, a pushing material block and a returning material piece. The pushing material cylinder is connected to the pushing material block, and the returning material cylinder is connected to the returning material piece. The pushing material cylinder lifts the pushing material block to hold the betel nut, and the returning material cylinder drives the returning material piece to move to unload the betel nut.
[0019] The beneficial effects of the automatic feeding and shaping device disclosed in the present invention are as follows: betel nut fruits are arranged and fed through a feeding assembly, and then the betel nut fruits conveyed by the feeding assembly are conveyed to the next process through the feeding assembly, the conveying assembly clamps the betel nut fruits conveyed by the feeding assembly, the upper shaping module shapes the upper part of the betel nut fruits clamped by the conveying assembly, the lower shaping module shapes the lower part of the betel nut fruits clamped by the conveying assembly, the shaped betel nut fruits are conveyed to the next process through the conveying assembly, the top material assembly unloads the betel nut fruits conveyed by the conveying assembly, and the finished product recovery assembly is used to collect the finished products after shaping. The shaping of betel nut fruits is completed by full-automatic mechanization, which effectively improves production quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of an automatic feeding and shaping device of the present invention;
[0021] Figure 2 It is a schematic diagram of a feeding component of an automatic feeding and shaping device of the present invention;
[0022] Figure 3 It is a schematic diagram of a handling component of an automatic feeding and shaping device of the present invention;
[0023] Figure 4 It is a schematic diagram of an upper shaping module of an automatic feeding shaping device of the present invention;
[0024] Figure 5 It is a schematic diagram of a lower shaping module of an automatic feeding shaping device of the present invention;
[0025] Figure 6It is a schematic diagram of a material ejecting component of an automatic material feeding and shaping device of the present invention. DETAILED DESCRIPTION
[0026] The present invention will be further described and illustrated below in conjunction with specific embodiments and accompanying drawings:
[0027] Please refer to Figure 1-Figure 6 , an automatic feeding and shaping device, comprising:
[0028] An automatic feeding and shaping device, comprising:
[0029] A feeding assembly 10 is used to arrange the betel nuts in a predetermined order for feeding;
[0030] The feeding assembly 20 is used to transport the betel nuts delivered by the feeding assembly 10 to the next step;
[0031] The transport component 30 is used to clamp and transport the betel nut delivered by the feeding component 20;
[0032] The upper shaping module 40 is used to shape the upper part of the betel nut clamped by the transport assembly 30;
[0033] The lower shaping module 50 is used to shape the lower part of the betel nut clamped by the transport assembly 30;
[0034] The lifting assembly 60 is used to unload the betel nuts delivered by the transport assembly;
[0035] The finished product recovery component 70 is used to collect the finished products after shaping.
[0036] Betel nut fruits are arranged in order and loaded through the loading component 10, the feeding component 20 transports the betel nut fruits to the next process, the conveying component 30 clamps the transported betel nut fruits and conveys them to the next process, the upper shaping module 40 and the lower shaping module 50 shape the betel nut fruits, the lifting component 60 unloads the shaped betel nut fruits from the conveying component 30, and the finished product recovery component 70 collects the shaped finished products.
[0037] The feeding assembly 10 includes a feeding motor 11, a feeding synchronous belt 12 and a material preparation bin 13. The feeding motor 11 drives the feeding synchronous belt 12 to rotate. The material preparation bin 13 is arranged on the feeding synchronous belt 12, and the material preparation bin 13 is used for feeding betel nuts.
[0038] Betel nuts are placed in the preparation bin 13, which can be divided according to the shape of the betel nuts so that the betel nuts can be placed in order in the preparation bin 13. The feeding motor 11 drives the feeding synchronous belt 12 to rotate, thereby driving the preparation bin 13 set on the feeding synchronous belt 12 to rotate synchronously, so as to feed the betel nuts on the preparation bin 13 to the feeding assembly 20. At the same time, multiple feeding assemblies 10 can be set according to actual needs, and are arranged in order on both sides of the feeding assembly 20, which can speed up the feeding of the feeding assembly 20.
[0039] The feeding assembly 20 includes a feeding motor and a feeding conveyor belt. The feeding motor drives the feeding conveyor belt to rotate. The feeding conveyor belt is used to transport the betel nuts of the loading assembly to the next step.
[0040] The feeding motor of the feeding assembly 20 drives the feeding conveyor belt to rotate, and the betel nut loaded by the loading assembly 10 is transported.
[0041] The transport assembly 30 includes a slide rail, a guide rod 31, a clamp 32 and a cylinder. The clamp 32 is used to clamp the betel nut. The clamp 32 can move along the slide rail. The guide rod 31 is used to guide the movement of the clamp 32. The cylinder drives the clamp 32 to move along the guide rod 31 on the slide rail.
[0042] The clamping jaw 32 tightens and moves the betel nut delivered by the feeding assembly 20. The clamping jaw 32 can be clamped and released. The cylinder drives the clamping jaw 32 to move on the slide rail, and the guide rod 31 plays a guiding role to enhance stability.
[0043] The upper shaping module 40 includes an upper shaping motor 41 and an upper shaping pressing block 42. The upper shaping motor 41 drives the upper shaping pressing block 42 to move and press the upper part of the betel nut.
[0044] The shape of the betel nut fruit needs to be adjusted. The upper shaping motor 41 of the upper shaping module 40 drives the upper shaping pressing block 42 to move. The upper shaping module 40 and the upper shaping pressing block 42 can be transmitted through transmission parts such as connecting rods. The upper shaping pressing block 42 is against the upper part of the betel nut fruit, and the upper shaping pressing block 42 applies pressure to the upper part of the betel nut fruit.
[0045] The lower shaping module 50 includes a lower shaping motor 51 and a lower shaping pressing block 52. The lower shaping motor 51 drives the lower shaping pressing block 52 to move and press the lower part of the betel nut.
[0046] The lower shaping motor 51 of the lower shaping module 50 drives the lower shaping pressing block 52 to move. The lower shaping module 50 and the lower shaping pressing block 52 can be transmitted through transmission components such as connecting rods. The lower shaping pressing block 52 presses against the lower part of the betel nut and applies pressure to the lower part of the betel nut.
[0047] The betel nut clamped by the transport assembly 30 is shaped by the upper shaping module 40 and the lower shaping module 50 so that the shape of the betel nut meets the qualified standard of the pre-order.
[0048] The material pushing assembly 60 includes a material pushing cylinder 61, a material returning cylinder 62, a material pushing block 63 and a material returning piece 64. The material pushing cylinder 61 is connected to the material pushing block 63, and the material returning cylinder 62 is connected to the material returning piece 64. The material pushing cylinder 612 lifts the material pushing block 63 to hold the betel nut, and the material returning cylinder 62 drives the material returning piece 64 to move to unload the betel nut.
[0049] The betel nut clamped by the conveying component 30 is easily adhered to the clamping claw 32 due to deformation during the shaping process of the betel nut. At this time, the conveying component 30 moves to the top of the lifting component 60, and the lifting cylinder 61 of the lifting component 60 lifts the lifting block 63, and the lifting block 63 supports the betel nut to make the betel nut separate from the clamping claw 32. The returning cylinder 62 drives the returning part 64 to move the betel nut, so that the betel nut falls to the finished product recovery component 70.
[0050] The finished product recovery component 70 can transport and recover the betel nut fruits that fall onto the belt through the belt transmission structure.
[0051] The beneficial effects of the automatic feeding and shaping device disclosed in the present invention are as follows: betel nut fruits are arranged and fed through the feeding assembly 10, and then the betel nut fruits delivered by the feeding assembly 10 are delivered to the next process through the feeding assembly 20, the conveying assembly 30 clamps the betel nut fruits delivered by the feeding assembly 20, the upper shaping module 40 shapes the upper part of the betel nut fruits clamped by the conveying assembly 30, the lower shaping module 50 shapes the lower part of the betel nut fruits clamped by the conveying assembly 30, the shaped betel nut fruits are delivered to the next process through the conveying assembly 30, the top material assembly 60 unloads the betel nut fruits delivered by the conveying assembly 30, and the finished product recovery assembly 70 is used to collect the finished products after shaping. The shaping of betel nut fruits is completed by full-automatic mechanization, which effectively improves production quality and production efficiency.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. An automatic feeding and shaping device, characterized in that: include: A feeding component is used to arrange the betel nuts in a predetermined order for feeding; A feeding component is used to transport the betel nuts delivered by the feeding component to the next process; A handling component, used for clamping and conveying the betel nut conveyed by the feeding component; An upper shaping module, used for shaping the upper part of the betel nut clamped by the transport assembly; A lower shaping module, used for shaping the lower part of the betel nut clamped by the transport assembly; A lifting component is used to unload the betel nuts delivered by the handling component; The finished product recycling component is used to collect the finished products after shaping.
2. The automatic feeding and shaping device according to claim 1, characterized in that: The feeding component includes a feeding motor, a feeding synchronous belt and a feeding preparation bin. The feeding motor drives the feeding synchronous belt to rotate. The feeding preparation bin is arranged on the feeding synchronous belt. The feeding preparation bin is used for feeding betel nuts.
3. The automatic feeding and shaping device according to claim 2, characterized in that: The feeding assembly includes a feeding motor and a feeding conveyor belt. The feeding motor drives the feeding conveyor belt to rotate. The feeding conveyor belt is used to transport the betel nuts of the loading assembly to the next process.
4. The automatic feeding and shaping device according to claim 3, characterized in that: The transport assembly includes a slide rail, a guide rod, a clamp and a cylinder. The clamp is used to clamp the betel nut and can move along the slide rail. The guide rod is used to guide the movement of the clamp. The cylinder drives the clamp to move along the guide rod on the slide rail.
5. The automatic feeding and shaping device according to any one of claims 1 to 4, characterized in that: The upper shaping module comprises an upper shaping motor and an upper shaping pressing block, and the upper shaping motor drives the upper shaping pressing block to move and press the upper part of the betel nut.
6. The automatic feeding and shaping device according to any one of claims 1 to 4, characterized in that: The lower shaping module comprises a lower shaping motor and a lower shaping pressing block, and the lower shaping motor drives the lower shaping pressing block to move and press the lower part of the betel nut.
7. The automatic feeding and shaping device according to any one of claims 1 to 4, characterized in that: The material pushing assembly includes a material pushing cylinder, a material returning cylinder, a material pushing block and a material returning piece. The material pushing cylinder is connected to the material pushing block, and the material returning cylinder is connected to the material returning piece. The material pushing cylinder lifts the material pushing block to hold the betel nut, and the material returning cylinder drives the material returning piece to move to unload the betel nut.