Novel thermal radiation catalytic reaction device and method with coordinated control of high temperature and radiation
Through the new thermal radiation catalytic reaction device with coordinated control of high temperature and radiation, the problems of limited reaction rate and energy efficiency in traditional thermal catalytic reactions are solved, and efficient catalytic reactions under mild conditions are achieved. It is suitable for gas-phase and gas-solid coupled reactions in multiple industrial fields.
Patent Information
- Application Number
- CN202411714106.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-11-27
AI Technical Summary
Traditional thermal catalytic reaction devices ignore thermal radiation energy in high-temperature environments, resulting in limited reaction rate and energy efficiency. The lack of effective reaction device design and energy control strategies makes it difficult to achieve mild and efficient thermal radiation catalytic reactions.
A new type of thermal radiation catalytic reaction device with coordinated control of high temperature and radiation is used. The reaction activation energy is reduced by coordinated regulation of reaction temperature and radiation energy. The device includes a combined design of reaction device shell, gas pipeline, electric heating rod, heat conductive layer, heat insulating layer, porous reaction layer and quartz glass, combined with an electric heating rod with selective coating to achieve control of radiation band and intensity.
It can achieve continuous and efficient catalytic reactions under mild reaction conditions, improve reaction rate and energy efficiency, provide independent control and dynamic regulation of reaction temperature and radiation energy, and is suitable for gas-phase and gas-solid coupling reactions in multiple industrial fields.
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Figure CN119368125B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a novel thermal radiation catalytic reaction device and method in which high temperature and radiation are synergistically controllable, and belongs to the field of chemical catalysis. Background Art
[0002] Thermal radiation is the phenomenon of an object emitting electromagnetic waves due to its own temperature, with distinct wavelength characteristics. For example, the sun can be considered a sphere with a surface temperature of approximately 5770K. The energy radiated to the Earth's surface can be divided into the ultraviolet band (<0.38μm), the visible light band (0.38-0.76μm), and the infrared band (>0.76μm), accounting for approximately 7%, 50%, and 43% of the total solar radiation energy, respectively. Any object with a temperature above absolute zero will continuously emit radiant energy.
[0003] Thermal catalysis is the most common catalytic technology and plays a vital role in fields such as petroleum processing, chemical industry, and pharmaceutical industry. In a thermal catalytic system, the energy required for the reactant molecules to transform from a normal state to an active state that is prone to chemical reactions is defined as activation energy. Breaking the activation energy usually requires relatively harsh reaction conditions such as high temperature and high pressure. Traditional thermal catalysis methods usually regard thermal energy as the primary driving force of the reaction, but often ignore the thermal radiation energy in high-temperature environments, which limits the reaction rate and overall energy efficiency.
[0004] According to Planck's law, a blackbody (an ideal object with both absorptivity and emissivity of 1) has a peak wavelength in the infrared region when its temperature is below 3600K. This means that the radiation energy of most thermal catalytic reactions is concentrated in the infrared band, where a large number of gas molecules also have characteristic infrared absorption peaks. Recent research has shown that when the peak radiation energy matches the characteristic infrared absorption peak of the gas reactant molecules, it can significantly enhance the gas molecules' absorption of radiation energy and excite their specific vibrational modes, thereby intensifying inelastic collisions between molecules and reducing the activation energy required for the reaction, thereby lowering reaction conditions and increasing reaction rates. This type of reaction is known as thermal radiation catalysis.
[0005] Currently, research on thermal radiation catalysis is just beginning, and there is a lack of effective reaction device design solutions and energy control strategies, making it difficult to achieve gentle and efficient thermal radiation catalytic reactions. In view of this, the present invention proposes for the first time a new thermal radiation catalytic reaction device and method that can synergistically control high temperature and radiation. By synergistically controlling the reaction temperature and radiation energy, the activation energy required for the reaction is reduced, thereby achieving continuous and efficient catalytic reactions and chemical production under relatively mild reaction conditions. This reaction device is suitable for most gas-phase reactions and gas-solid coupling reactions in multiple industrial fields such as energy, chemical industry, manufacturing, and environmental protection, and can serve as a better alternative to traditional thermal catalytic reaction devices. Summary of the Invention
[0006] This application proposes for the first time a new type of thermal radiation catalytic reaction device and method in which high temperature and radiation are synergistically controlled. The reaction activation energy is reduced by synergistic regulation of high temperature and thermal radiation, thereby overcoming the shortcomings of traditional thermal catalytic methods such as low reaction efficiency and harsh reaction conditions.
[0007] Technical solution 1 adopted in this application:
[0008] A novel thermal radiation catalytic reaction device with coordinated controllable high temperature and radiation, comprising a reaction device housing, a right plate of the reaction device, a left plate of the reaction device, a gas pipeline, a first electric heating rod, a second electric heating rod, a heat-conducting layer, a heat-insulating layer, a high-temperature porous reaction layer, quartz glass, and a reaction gas premixing chamber;
[0009] The reaction gas premixing chamber includes a column cavity and a disk cavity; the column cavity and the disk cavity of the reaction gas premixing chamber are coaxially connected; the outer wall of the column cavity of the reaction gas premixing chamber is laminated with quartz glass, and the high-temperature porous reaction layer is filled with multiple pieces of annular mesh porous material, and the high-temperature porous reaction layer is located between the quartz glass and the heat-conducting layer;
[0010] A gas product outlet is provided on the left disk of the reaction device; the gas product outlet is connected to the high-temperature porous reaction layer;
[0011] The heat-conducting layer is sleeved on the outer wall of the high-temperature porous reaction layer, and its right end is vertically arranged on the right plate of the reaction device. The heat-conducting layer is a low-emissivity metal heat-conducting layer;
[0012] A first electric heating rod is provided on the outer side wall of the heat conducting layer;
[0013] The heat insulation layer is filled in the shell of the reaction device and covers all components in the shell of the reaction device;
[0014] The second electric heating rod is arranged in the column cavity of the reaction gas premixing chamber;
[0015] The gas pipeline is arranged on the inner side of the reaction device shell and the left plate of the reaction device; the right end of the gas pipeline is connected to the raw gas inlet, the raw gas inlet is opened on the reaction device shell, and the left end of the gas pipeline is connected to the reaction gas premixing chamber.
[0016] Furthermore, the quartz glass is high-temperature resistant quartz glass with high infrared transmittance.
[0017] Furthermore, the thermal insulation layer is made of Al2O3 ceramics, polyurethane foam, and asbestos materials.
[0018] Furthermore, the heat conducting layer is made of stainless steel, nickel-aluminum alloy or graphene with a polished surface.
[0019] Furthermore, the substrate of the high-temperature porous reaction layer is a mesh-shaped porous material, and the catalyst required for the reaction is coated on its surface.
[0020] Furthermore, the first electric heating rod and the second electric heating rod are both made of copper, stainless steel, aluminum alloy, ceramic, or graphite.
[0021] Furthermore, the second electric heating rod is coated with a selective coating.
[0022] Technical solution 2 adopted in this application:
[0023] A novel thermal radiation catalytic reaction method with coordinated control of high temperature and radiation is implemented using the novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation described in Technical Solution 1, comprising the following steps:
[0024] Step 1: Determine the basic parameters; according to different reactions, determine the corresponding reaction equation and clarify the activation energy E required for the reaction under common thermal catalytic systems. a , reaction temperature T r , and the infrared characteristic absorption peak λ of the main reactant gas molecules g ;
[0025] Step 2: Determine the target temperature T of the thermal radiation source e2 According to Wien's displacement law, a black body has a wavelength of λ m =b / T, where the peak of the monochromatic radiation force is located. b is a constant, b = 2897.8K·μm. Based on this, the target temperature T that the second electric heating rod coated with the selective coating needs to reach is calculated. e2 =b / λ g , to achieve the matching between the thermal radiation source and the infrared characteristic absorption peaks of the reactant gas molecules;
[0026] Step 3: Estimate the target radiation intensity I required for the thermal radiation catalytic reaction r ' and the reaction temperature target value T r The ground state energies of reactants and products were calculated using first principles, and the transition state energies of reactant molecules at different reaction temperatures and different radiation intensities were calculated using molecular dynamics simulations, i.e., the activation energy E required for thermal radiation catalysis. a ';With the minimum activation energy E a ' is the optimal value, and its corresponding radiation intensity I r ' and reaction temperature T r ' is the target value to be solved;
[0027] Step 4: According to the target temperature T of the thermal radiation source e2 And the radiation intensity target value I in the reaction area r', calculate the diameter D of the second electric heating rod coated with the selective coating; assume the length of the second electric heating rod is l, the distance from the reaction area to the central axis of the second electric heating rod is r, the emissivity of the selective coating is ε, and the transmittance of the quartz glass is τ; according to the Stefan-Boltzmann law, through integration calculation in the range of spatial 0 < θ < 2 and length 0 < z < l, the target value I of the radiation intensity is derived r ' The relational expression with the axial distance r:
[0028]
[0029] where σ is the Stefan-Boltzmann constant, with a value of 5.67×10 -8 W / (m 2 ·K), substitute all known quantities into the above formula, calculate and determine the diameter D of the second electric heating rod coated with the selective coating, θ is the direction angle, and z is the distance in the direction of length l;
[0030] Step Five: Debug the reaction device according to the solved control parameters; for the second electric heating rod coated with the selective coating, determine the model of the second electric heating rod according to the calculated diameter D, and set the optimal temperature it needs to reach according to the target temperature T e2 of the heat radiation source, so as to realize the regulation of the heat radiation energy; for the first electric heating rod, set its electric power according to the target value T r ' of the reaction temperature, and make dynamic adjustments according to the actual reaction rate.
[0031] The present application has the following beneficial effects:
[0032] The present application introduces heat radiation energy in the thermal catalytic reaction, thus forming a new reaction route mainly based on heat radiation catalysis. Compared with the traditional thermal catalytic method, it requires less energy and milder reaction conditions, so it can achieve a reaction method with a higher reaction rate and more mild and controllable under the same energy consumption.
[0033] Through the reaction device and method of the present application, independent control and parameter optimization of the reaction temperature and radiation energy (including radiation band and radiation intensity) can be achieved, and then dynamic regulation and efficient coordination of the reaction temperature and radiation energy can be realized according to different reaction types and scenario requirements, improving the versatility, flexibility and efficiency of technical applications. Brief Description of the Drawings
[0034] Figure 1 It is the structure of the new type of heat radiation catalytic reaction device;
[0035] Figure 2 It is the schematic diagram of the new type of heat radiation catalytic reaction device.
[0036] In the figure: 1. Raw gas inlet, 2. Gas pipeline, 3. Reactor shell, 4. Thermal insulation layer, 5. First electric heating rod, 6. Low-emissivity metal thermal conductive layer, 7. High-temperature porous reaction layer, 8. Quartz glass, 9. Reaction gas premixing chamber, 10. Second electric heating rod, 11. Gas product outlet, 12. Reactor right plate, 13. Reactor left plate. DETAILED DESCRIPTION
[0037] The present application will be described in detail below with reference to the accompanying drawings. However, it should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present application. In addition, in the following description, descriptions of common structural and technical knowledge are omitted to avoid unnecessary confusion in the concepts of the present application.
[0038] Example 1: Combining Figure 1 The present application discloses a novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation, comprising a reaction device housing 3, a reaction device right disk 12, a reaction device left disk 13, a gas pipeline 2, a first electric heating rod 5, a second electric heating rod 10, a heat conducting layer 6, a heat insulating layer 4, a high-temperature porous reaction layer 7, quartz glass 8, and a reaction gas premixing chamber 9;
[0039] The reaction gas premixing chamber 9 includes a column cavity and a disk cavity; the column cavity and the disk cavity of the reaction gas premixing chamber 9 are coaxially connected; the outer wall of the column cavity of the reaction gas premixing chamber 9 is bonded with a quartz glass 8, and the outer wall of the quartz glass 8 is provided with a high-temperature porous reaction layer 7;
[0040] A gas product outlet 11 is provided on the left disk 13 of the reaction device; the gas product outlet 11 is connected to the high-temperature porous reaction layer 7;
[0041] The heat-conducting layer 6 is sleeved on the outer wall of the high-temperature porous reaction layer 7, and its right end is vertically arranged on the right plate 12 of the reaction device. The heat-conducting layer 6 is a low-emissivity metal heat-conducting layer;
[0042] A first electric heating rod 5 is provided on the outer side wall of the heat conducting layer 6;
[0043] The heat insulation layer 4 is filled in the reaction device shell 3 and covers all components in the reaction device shell 3;
[0044] The second electric heating rod 10 is arranged in the column cavity of the reaction gas premixing chamber 9;
[0045] The gas pipeline 2 is arranged on the inner side of the reaction device shell 3 and the left plate 13 of the reaction device; the right end of the gas pipeline 2 is connected to the raw gas inlet 1, and the raw gas inlet 1 is opened on the reaction device shell 3, and the left end of the gas pipeline 2 is connected to the reaction gas premixing chamber 9.
[0046] Furthermore, the quartz glass 8 is high-temperature resistant quartz glass with high infrared transmittance.
[0047] Furthermore, the heat insulation layer 4 is made of high temperature resistant materials with low thermal conductivity, such as Al2O3 ceramics, polyurethane foam, and asbestos.
[0048] Furthermore, the heat conducting layer 6 is made of stainless steel, nickel-aluminum alloy or graphene with a polished surface.
[0049] Furthermore, the substrate of the high-temperature porous reaction layer 7 is a mesh-shaped porous material, and the catalyst required for the reaction is coated on its surface.
[0050] Furthermore, the first electric heating rod 5 and the second electric heating rod 10 are both made of copper, stainless steel, aluminum alloy, ceramic, or graphite, and can be combined with elements such as thermocouples to form a negative feedback control function of temperature.
[0051] Furthermore, the second electric heating rod 10 is coated with a selective coating.
[0052] Furthermore, the reaction device housing 3 is made of a temperature-resistant supporting material, preferably stainless steel.
[0053] Example 2: Combining Figure 2 The present application also discloses a novel thermal radiation catalytic reaction method in which high temperature and radiation are synergistically controlled, which is implemented using the novel thermal radiation catalytic reaction device in which high temperature and radiation are synergistically controlled as described in Example 1, and comprises the following steps:
[0054] Step 1: Determine the basic parameters; according to the given reaction equation, determine the activation energy E required for the reaction under common thermal catalytic systems a , reaction temperature T r , and the infrared characteristic absorption peak λ of the main reactant gas molecules g Here, a gas molecule may have multiple infrared characteristic absorption peaks, and a main peak in the range of 1.5 to 9.0 μm can be selected as its infrared characteristic absorption peak λ g Generally speaking, the smaller the value, the higher the target temperature value required to be achieved by the second electric heating rod coated with the selective coating, which can be combined with the reaction temperature T r Make further reasonable choices;
[0055] Step 2: Determine the target temperature T of the thermal radiation source e2 According to Wien's displacement law, a black body has a wavelength of λ m =b / T, where the peak of the monochromatic radiation force is located. b is a constant, b = 2897.8K·μm. Based on this, the target temperature T that the second electric heating rod 10 coated with the selective coating needs to reach is calculated. e2 =b / λ g, to achieve the matching between the thermal radiation source and the infrared characteristic absorption peaks of reactant gas molecules;
[0056] Step 3. Estimate the target value I r ' of the radiation intensity required for the thermal radiation catalysis reaction and the target value T r ' of the reaction temperature; Calculate the ground state energies of reactants and products using the first principles, and obtain the transition state energies of reactant molecules at different reaction temperatures and different radiation intensities through molecular dynamics simulation, that is, the activation energy E a ' required for the thermal radiation catalysis reaction; Take the minimum activation energy E a ' as the optimal value, and the corresponding radiation intensity I r ' and reaction temperature T r ' are the target values to be solved;
[0057] Step 4. According to the solved target temperature T e2 of the thermal radiation source and the target value I r ' of the radiation intensity in the reaction region,推算 the diameter D of the second electric heating rod 10 coated with the selective coating; Assume the length of the second electric heating rod 10 is l, the distance from the reaction region to the central axis of the second electric heating rod 10 is r, the emissivity of the selective coating is ε, and the transmittance of the quartz glass 8 is τ; According to the Stefan-Boltzmann law, through integral calculation in the range of space 0 < θ < 2 and length 0 < z < l, derive the correlation formula between the target value I r ' of the radiation intensity and the axial distance r:
[0058]
[0059] where σ is the Stefan-Boltzmann constant, with a value of 5.67×10 -8 [[ID=3!]]W / (m 2 ·K), Substitute all known quantities into the above formula to推算 and determine the diameter D of the second electric heating rod 10 coated with the selective coating, θ is the direction angle, and z is the distance in the length l direction;
[0060] Step 5. Debug the reaction device according to the solved control parameters; For the second electric heating rod 10 coated with the selective coating, determine the model of the second electric heating rod 10 according to the calculated diameter D, and set the optimal temperature it needs to reach according to the target temperature T e2 of the thermal radiation source, so as to achieve the regulation of thermal radiation energy; For the first electric heating rod 5, set its electric power according to the target value T r ' of the reaction temperature, and make dynamic adjustments according to the actual reaction rate.
[0061] Working principle and process:
[0062] Unlike traditional thermal catalysis, which relies primarily on thermal power as a control condition, the activation of thermal radiation catalysis requires two specific energy conditions: thermal energy, expressed as the reaction temperature, which is primarily controlled by the first electric heater; and thermal radiation energy, expressed as the radiation wavelength and intensity, which is primarily controlled by the second electric heater coated with a selective coating. These control parameters can all be calculated using the method provided by this invention.
[0063] Raw gas inlet 1, multiple inlets can be added according to reaction requirements.
[0064] Gas pipeline 2 is used for heat recovery and preheating the raw gas within the pipeline. It can be made of a metal with high thermal conductivity (such as copper). This gas pipeline paved the entire interior of the reactor shell to absorb excess heat and reduce external heat loss from the shell. Furthermore, this gas pipeline passes through the gas outlet channel (without affecting the outflow of product gas) to recover high-temperature gas at the outlet and preheat the raw gas within the pipeline.
[0065] The reaction device housing 3 plays a supporting and protective role and can be made of materials such as stainless steel.
[0066] The heat insulation layer 4 plays the role of heat preservation and heat insulation, and can be made of materials such as Al2O3 ceramics, polyurethane foam, and asbestos.
[0067] The first electric heating rod 5 is used to provide a heat source and control the reaction temperature in real time. Its target value is determined by the optimal temperature required for different reaction types. The specific calculation steps are provided in the subsequent method. Metals (such as copper, stainless steel, aluminum alloy, etc.) and non-metallic materials (such as ceramics, graphite, etc.) can be selected. It can also be combined with components such as thermocouples to form a negative feedback control function for temperature.
[0068] The thermal conductive layer 6 is a low-emissivity metal thermal conductive layer, which needs to have both low emissivity and high thermal conductivity. A high-thermal conductivity metal with a polished surface (such as stainless steel, nickel-aluminum alloy, etc.) or a graphite material (such as graphene) can be selected. Its function is to transfer the heat energy generated by the first electric heating rod 5 to the reaction area below through heat conduction, while isolating the thermal radiation generated by the first electric heating rod 5 due to high temperature and reducing the thermal radiation generated by itself.
[0069] The high-temperature porous reaction layer 7 is the primary site for the thermal radiation catalytic reaction, receiving both the high temperature from the first electric heating rod 5 and the thermal radiation energy from the second electric heating rod 10 coated with a selective coating. The substrate is a reticular porous material, which can be made of porous metal or foam ceramic with a through-hole structure, and its surface is coated with the catalyst material required for the reaction. It should be noted that the long length of the entire reaction zone is used to ensure uniformity of the temperature field; the small thickness is used to ensure that the radiation energy can be distributed throughout the entire area (thermal radiation energy decays rapidly in porous media).
[0070] The quartz glass 8 is a high-temperature resistant quartz glass with high infrared transmittance. It needs to have high transmittance and high-temperature resistance to radiation energy in the infrared band (>0.76μm). Its main function is to divide the high-temperature porous reaction layer 7 and the reaction gas premixing chamber 9, and to transmit the thermal radiation energy emitted by the second electric heating rod 10 coated with the selective coating to the high-temperature porous reaction layer 7.
[0071] The reaction gas premixing chamber 9 is where the various raw material gases transported by the gas pipeline 2 are mixed and, after being preliminarily heated by the second electric heating rod 10 coated with a selective coating, are transported to the high-temperature porous reaction layer 7 to participate in the reaction.
[0072] The second electric heating rod 10 coated with a selective coating has the main function of providing thermal radiation energy. The radiation band is controlled by selective coating (directly changing the emissivity of each band) or adjusting the electric power (adjusting its own temperature to change the peak wavelength); the radiation intensity (energy density) is controlled by changing the diameter of the second electric heating rod 10. The above control parameters will be given by the calculation method proposed in the present invention according to the reaction type. The selective coating material adopts a ceramic-based material with high emissivity in the infrared band (such as cordierite, zircon sand, silica, etc.) or a high-temperature resistant metal or metal oxide coating material (such as cerium oxide, zirconium oxide, yttrium oxide, etc.). The material selection of the second electric heating rod 10 refers to the first electric heating rod 5.
[0073] A water cooling pipeline can be added to the gas product outlet 11 to cool it to room temperature for easy collection; a heat recovery pipeline can also be further added to improve energy efficiency.
[0074] The above embodiments are merely illustrative of the principles and effects of the present application and are not intended to limit the present application. Any changes or substitutions within the technical concepts disclosed in the present application and any changes or substitutions based on the technical solutions of the present application shall fall within the scope of protection of the present application.
Claims
1. A novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation, characterized by: It includes a reaction device housing (3), a reaction device right disk (12), a reaction device left disk (13), a gas pipeline (2), a first electric heating rod (5), a second electric heating rod (10), a heat-conducting layer (6), a heat-insulating layer (4), a high-temperature porous reaction layer (7), quartz glass (8), and a reaction gas premixing chamber (9); The reaction gas premixing chamber (9) includes a column cavity and a disk cavity; the column cavity and the disk cavity of the reaction gas premixing chamber (9) are coaxially connected; the outer wall of the column cavity of the reaction gas premixing chamber (9) is bonded with quartz glass (8), the high-temperature porous reaction layer (7) is filled with multiple pieces of annular mesh porous materials, and the high-temperature porous reaction layer (7) is located between the quartz glass (8) and the heat-conducting layer (6); A gas product outlet (11) is provided on the left disk (13) of the reaction device; the gas product outlet (11) is communicated with the high-temperature porous reaction layer (7); The heat-conducting layer (6) is sleeved on the outer wall of the high-temperature porous reaction layer (7), and its right end is vertically arranged on the right disk (12) of the reaction device. The heat-conducting layer (6) is a low-emissivity metal heat-conducting layer; A first electric heating rod (5) is provided on the outer side wall of the heat-conducting layer (6); The heat insulation layer (4) is filled in the reaction device shell (3) and covers all components in the reaction device shell (3); The second electric heating rod (10) is arranged in the column cavity of the reaction gas premixing cavity (9); The gas pipeline (2) is arranged on the inner side of the reaction device housing (3) and the left plate (13) of the reaction device; the right end of the gas pipeline (2) is connected to the raw gas inlet (1), and the raw gas inlet (1) is provided on the reaction device housing (3); the left end of the gas pipeline (2) is connected to the reaction gas premixing chamber (9).
2. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 1 is characterized in that: The quartz glass (8) is high-temperature resistant quartz glass with high infrared transmittance.
3. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 2 is characterized in that: The thermal insulation layer (4) is made of any one of Al2O3 ceramics, polyurethane foam, and asbestos materials.
4. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 3 is characterized by: The heat conducting layer (6) is made of metal or non-metal, wherein the metal is surface-polished stainless steel or surface-polished nickel-aluminum alloy, and the non-metal is graphene.
5. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 4 is characterized in that: The substrate of the high-temperature porous reaction layer (7) is a mesh-shaped porous material, and the catalyst required for the reaction is coated on its surface.
6. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 5 is characterized in that: The first electric heating rod (5) and the second electric heating rod (10) are both made of any one of copper, stainless steel, aluminum alloy, ceramic, and graphite.
7. The novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claim 6 is characterized in that: The second electric heating rod (10) is coated with a selective coating.
8. A novel thermal radiation catalytic reaction method with coordinated control of high temperature and radiation, implemented using the novel thermal radiation catalytic reaction device with coordinated control of high temperature and radiation according to claims 1-7, comprising the following steps: Step 1: Determine the basic parameters; according to the given reaction equation, determine the activation energy E required for the reaction under common thermal catalytic systems a , reaction temperature T r , and the infrared characteristic absorption peak λ of the main reactant gas molecules g ; Step 2: Determine the target temperature T of the thermal radiation source e2 According to Wien's displacement law, a black body has a wavelength of λ m = b / T has a peak value of monochromatic radiation force, b is a constant, b = 2897.8 K·μm; Thus, the target temperature T that the second electric heating rod (10) coated with the selective coating needs to reach is calculated. e2 = b / λ g , to achieve the matching between the thermal radiation source and the infrared characteristic absorption peaks of the reactant gas molecules; Step 3: Estimate the target radiation intensity I required for the thermal radiation catalytic reaction r ' and the reaction temperature target value T r The ground state energies of reactants and products were calculated using first principles, and the transition state energies of reactant molecules at different reaction temperatures and different radiation intensities were calculated using molecular dynamics simulations, i.e., the activation energy E required for thermal radiation catalysis. a ';With the minimum activation energy E a ' is the optimal value, and its corresponding radiation intensity I r ' and reaction temperature T r ' is the target value to be solved; Step 4: According to the target temperature T of the thermal radiation source e2 And the radiation intensity target value I in the reaction area r ', calculate the diameter D of the second electric heating rod (10) coated with the selective coating; assume that the length of the second electric heating rod (10) is l, the distance from the reaction area to the central axis of the second electric heating rod (10) is r, the emissivity of the selective coating is ε, and the transmittance of the quartz glass (8) is τ; according to the Stefan-Boltzmann law, the radiation intensity target value I is derived by integral calculation in the range of space 0 < θ < 2π and length 0 < z < l. r 'The correlation formula with the axial distance r: ; Where σ is the Stefan-Boltzmann constant, which is 5.67×10 -8 W / (m 2 ·K), substitute all known quantities into the above formula to calculate and determine the diameter D of the second electric heating rod (10) coated with the selective coating, θ is the direction angle, and z is the distance in the direction of the length l; Step 5: debug the reaction device according to the solved control parameters; for the second electric heating rod (10) coated with the selective coating, determine the model of the second electric heating rod (10) according to the calculated diameter D, and adjust the target temperature T of the heat radiation source according to the target temperature T of the heat radiation source. e2 The optimal temperature to be reached is set to achieve the regulation of the thermal radiation energy; for the first electric heating rod (5), the target temperature T r 'Set its electrical power and adjust it dynamically according to the actual reaction rate.
Citation Information
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