Correcting device for steel structure net rack production
By designing a steel structure mesh production correction device including correction bottom plate, steel frame fixed device, eccentricity detection device, and steel beam correction mechanism, it solves the problem of time -consuming and laborious methods of traditional correction methods. Production efficiency and accuracy.
Patent Information
- Application Number
- CN202411919841.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of steel structure mesh, the main beam is prone to partial bending due to collisions during transportation and other reasons. The traditional correction method requires artificial search of the bends and using a lifting mechanism to correct them, which is time-consuming and labor-intensive.
A steel structure grid production correction device is designed, which includes correction bottom plates, steel frame fixed devices, eccentricity detection devices, and steel beam correction mechanisms. The main beam is fixed and moved through the steel frame fixing device. The eccentricity detection device automatically detects the bending area, and the curved place is sent to the steel beam correction mechanism for correction.
This device can automatically find and correct the bending of the main beam of the steel structure, which greatly reduces the consumption of manpower and material resources, and improves correction efficiency and accuracy.
Smart Images

Figure CN119368592A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel structure grid production and processing, in particular to a steel structure grid production correction device. Background Art
[0002] As a form of steel structure, steel structure grid plays an important role in the construction field. The following are the main functions of steel structure grid: Forming a large space: Steel structure grids can form an open, column-free large space to meet the space requirements of public buildings such as large gymnasiums, exhibition halls, conference halls, theaters, etc. This structural form provides more possibilities for architectural design and can adapt to the requirements of modern cities for diversified and personalized architecture.
[0003] Dispersed load: Steel structure grid can disperse the load on the building structure to each supporting point, so as to better bear the larger load. This ability to disperse the load makes the steel structure grid have a significant advantage in bearing weight and improves the safety of the building.
[0004] Improve structural rigidity: Steel structure grid can improve the overall rigidity of the building structure, making the building more stable. This stability is crucial for the long-term use and maintenance of the building, and can effectively prevent deformation and damage during long-term use.
[0005] Light weight and high strength: Steel structure grid is made of light steel, which has the characteristics of light weight, can reduce the weight of the building and reduce the cost of foundation engineering. At the same time, the strength and toughness of steel are very high, which makes the strength and stability of steel structure grid also very high, and it is not easy to deform and break.
[0006] In the actual production process of steel structure grids, there is usually a main beam. For the convenience of actual production, it is often processed into a cylindrical shape. However, during the transportation of production materials, local bending often occurs due to collisions and other reasons, so it needs to be corrected. The traditional correction method requires manual search for the bends on it, and the use of a lifting mechanism to align the bends with the existing correction equipment for correction, which is time-consuming and labor-intensive.
[0007] In view of this, the present invention proposes a steel structure grid production correction device to solve the above technical problems. Summary of the invention
[0008] In order to solve the deficiencies of the prior art, the present invention provides a steel structure grid production correction device, which can automatically find the bending part of the steel structure main beam and send the bending part to the correction position for correction.
[0009] The present invention provides a steel structure grid production correction device, comprising a correction base plate, the front and rear sides of the upper end of the correction base plate are fixedly connected with a steel frame fixing device, the steel frame fixing device comprises a support fixing plate, the support fixing plate is fixedly connected to the correction base plate, a correction guide fixing sleeve is rotatably connected to the middle position of the upper end of the support fixing plate, a centripetal sliding groove is provided on the correction guide fixing sleeve, the centripetal sliding groove is evenly distributed along the circumference of the correction guide fixing sleeve, a centripetal fixing rod is slidably connected in the centripetal sliding groove, a side of the centripetal fixing block facing the central axis of the correction guide fixing sleeve is rotatably connected with a propulsion wheel, the middle of the propulsion wheel is a wheel motor, and the opposite ends of the correction guide fixing sleeve are fixedly connected with a straight guide disk, The straight guide disk is provided with a radial moving groove along its radial direction, and there are multiple radial moving grooves evenly distributed along the circumference of the straight guide disk, and the number and position of the radial moving grooves correspond to the centripetal sliding grooves one by one. A radial sliding rod is slidably connected in the radial moving groove, and the radial sliding rod is fixedly connected to the centripetal fixed rod. A synchronous rotating plate is rotatably connected to the straight guide disk, and a synchronous groove with one end close to the central axis of the synchronous rotating plate and the other end away from the central axis of the synchronous rotating plate and inclined is provided on the corresponding radial sliding rod on the synchronous rotating plate. The radial sliding rod and the synchronous groove are slidably connected, an eccentricity detection device is arranged in the middle position of the two steel frame fixing devices, and a steel beam correction mechanism is arranged between the eccentricity detection device and the front steel frame fixing device.
[0010] Preferably, the eccentricity detection device includes an eccentric control fixed disk, which is fixedly installed at the upper end of the middle position of the correction base plate, and the eccentric control fixed disk is in the shape of a circular ring as a whole. The middle position of the eccentric control fixed disk is rotatably connected with a circumferential rotating ring, and the middle position of the circumferential rotating ring is fixedly mounted with a detection fixed ring coaxial with it, and the detection fixed ring is fixedly connected with a detection fixed rod along its radial direction. The detection fixed rod is cylindrical as a whole and hollow in the middle. A rolling contact mechanism is slidably connected to the middle of the detection fixed rod along the radial direction of the detection fixed ring, a compression spring is arranged between the inside of the detection fixed rod and the rolling contact mechanism, and a distance measuring module for detecting the radial runout of the rolling contact mechanism along the detection fixed ring is also fixedly installed on the detection fixed rod.
[0011] Preferably, the rolling contact mechanism includes a jumping detection rod, to which a reflection rod for reflecting the distance measurement module signal is fixedly connected, the jumping detection rod is slidably connected to the detection fixed rod, a spring accommodating groove is provided in the middle position of the detection fixed rod, a compression spring is placed in the spring accommodating groove, two ends of the compression spring are respectively fixedly installed in the spring accommodating groove, one end away from the central axis of the detection fixed ring and the other end of the jumping detection rod away from the central axis of the detection fixed ring are fixedly connected, a rotation detection rod is arranged in the middle of the jumping detection rod, one end of the rotating detection rod close to the central axis of the detection fixed ring is fixedly connected to a rolling detection seat, a detection roller is rotatably connected to the middle position of the rolling detection seat, a linkage mechanism for driving the detection roller to rotate is arranged on the rotating detection rod, and a tensioning transmission mechanism for driving the linkage mechanism is arranged between the detection fixed ring and the jumping detection rod.
[0012] Preferably, the tensioning transmission mechanism comprises a first tensioning transmission roller, a second tensioning transmission roller, a tensioning transmission belt, a tensioning sliding block and a tensioning spring, the detection fixing ring is provided with a tensioning sliding groove at the front end located at the left and right sides of the detection fixing rod, and the tensioning sliding block is rotatably connected to the second tensioning transmission roller. The tensioning sliding groove is also fixedly provided with a spring mounting rod slidably connected to the tensioning sliding block, and the spring mounting rod is sleeved with a tensioning spring, and two ends of the tensioning spring are respectively fixedly connected to the tensioning sliding block and the tensioning sliding groove at one end away from the detection fixing rod, and the jumping detection rod is fixedly connected with a roller mounting rod, and the roller mounting rod is rotatably connected to the first tensioning transmission roller for driving the linkage mechanism, and all the first tensioning transmission rollers and the second tensioning transmission rollers are connected together by the tensioning transmission belt.
[0013] Preferably, the linkage mechanism includes an intermediate transmission bevel gear, a first transmission bevel gear and a second transmission bevel gear, the intermediate transmission bevel gear and the rotation detection rod are rotatably connected, the first tensioning transmission roller and the first transmission bevel gear are coaxially fixedly connected, the intermediate transmission bevel gear and the first transmission bevel gear are meshed, the intermediate transmission bevel gear is also meshed with the second transmission bevel gear, the second transmission bevel gear is rotatably mounted on the upper end of the rolling detection seat, the second transmission bevel gear is coaxially fixedly connected with the first linkage roller, the detection roller is coaxially fixedly connected with the second linkage roller, and the first linkage roller and the second linkage roller are driven by a linkage belt.
[0014] Preferably, the end of the detection fixing rod away from the detection fixing ring is fixedly connected to a rotating ring sleeve, and an inclined lifting groove is opened inside the rotating ring sleeve. The rotating detection rod rotates through the jumping detection rod and slides through the detection fixing rod, and the rotating detection rod passes through the middle of the compression spring, and the rotating detection rod and the lifting groove are slidably connected.
[0015] Preferably, a first angle sensor is provided between the jumping detection rod and the rotation detection rod, and a second angle sensor is provided at the rotation connection between the rolling detection seat and the detection roller.
[0016] Preferably, the steel beam correction mechanism includes a hydraulic extrusion seat and a hydraulic clamp, the hydraulic extrusion seat is symmetrically arranged on the left and right sides of the correction base plate, the hydraulic extrusion seat is fixedly installed on the correction base plate, the opposite ends of the hydraulic extrusion seat are slidably connected with the hydraulic clamp, the middle position of the hydraulic clamp is set in a semicircular shape, and a plurality of hydraulic columns are arranged inside the hydraulic clamp and the hydraulic extrusion seat.
[0017] Beneficial effects of the present invention: (1) In the present invention, the steel structure main beam is fixed by a steel frame fixing device, and at the same time, the steel structure main beam is moved along a specified direction, and at the same time, the steel structure main beam is driven to rotate, and the bending part of the steel structure main beam is detected by an eccentricity detection device. At the same time, the steel frame fixing device sends the bending part of the steel frame main beam to the steel beam correction device for correction according to the detection result of the eccentricity detection device, thereby greatly reducing manpower and material resources.
[0018] (2) In the present invention, the rotation angle of the rotating detection rod can be measured by the first angle sensor, and the angular velocity of the detection roller during the rotation process can be measured by the second angle sensor. In combination with the diameter of the detection roller, the rotation speed of the detection roller can be measured. According to the rotation angle of the rotating detection rod and the rotation speed of the detection roller, the rotation speed of the wheel motor in the propulsion wheel is adjusted, so that the detection roller and the main beam of the steel structure are always in a state of rolling contact, which is conducive to more precise operation of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below by means of the accompanying drawings and examples.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 for Figure 1 The enlarged schematic diagram at A in the middle; Figure 3 It is a structural schematic diagram of the steel frame fixing device in the present invention; Figure 4 It is the steel beam correction mechanism in the present invention; Figure 5 It is a structural schematic diagram of the rolling contact mechanism in the present invention; Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle; Figure 7 For the present invention Figure 5 The enlarged structural diagram at C in the middle; Figure 8 For the present invention Figure 5 The enlarged structural diagram at D in the middle; Fig. 9 It is a structural schematic diagram of the rolling contact mechanism in the present invention from another perspective.
[0021] In the figure: 1. Correction base plate; 2. Steel frame fixing device; 21. Support fixing plate; 23. Correction guide fixing sleeve; 231. Centripetal sliding groove; 24. Centripetal fixing rod; 25. Push-in wheel; 26. Straight guide plate; 261. Radial moving groove; 27. Radial sliding rod; 28. Synchronous rotating plate; 281. Synchronous groove; 3. Eccentricity detection device; 31. Eccentric control fixing plate; 32. Circumferential rotating ring; 33. Detection fixing ring; 331. Tension sliding groove; 34. Detection fixing rod; 341. Spring receiving groove; 35. Compression spring; 36. Distance measurement module; 4. Steel beam correction mechanism; 41. Hydraulic extrusion seat; 42. Hydraulic clamp; 43. Hydraulic column; 5. Rolling contact mechanism; 51. Jump detection rod; 511. reflection rod; 512. roller mounting rod; 52. rotation detection rod; 521. first angle sensor; 53. rolling detection seat; 531. second angle sensor; 54. detection roller; 6. linkage mechanism; 61. intermediate transmission bevel gear; 62. first transmission bevel gear; 63. second transmission bevel gear; 64. first linkage roller; 65. second linkage roller; 66. linkage belt; 7. tensioning transmission mechanism; 71. first tensioning transmission roller; 72. second tensioning transmission roller; 73. tensioning transmission belt; 74. tensioning sliding block; 75. tensioning spring; 76. spring mounting rod; 8. rotating ring sleeve; 81. lifting slide; 101. rotating gear; 102. driving gear; 103. deflection motor. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below through specific implementation methods.
[0023] like Figure 1 , Figure 2 and Figure 3As shown, the present invention provides a steel structure grid production correction device, comprising a correction base plate 1, wherein the front and rear sides of the upper end of the correction base plate 1 are fixedly connected with a steel frame fixing device 2, wherein the steel frame fixing device 2 comprises a support fixing plate 21, wherein the support fixing plate 21 is fixedly connected to the correction base plate 1, wherein a correction guide fixing sleeve 23 is rotatably connected to the middle position of the upper end of the support fixing plate 21, wherein a centripetal sliding groove 231 is provided on the correction guide fixing sleeve 23, wherein the centripetal sliding groove 231 is evenly distributed along the circumference of the correction guide fixing sleeve 23, wherein a centripetal fixing rod 24 is slidably connected in the centripetal sliding groove 231, wherein a side of the centripetal fixing block facing the central axis of the correction guide fixing sleeve 23 is rotatably connected with a plurality of push-forward wheels 25 evenly distributed along the front and rear directions, wherein the middle of the push-forward wheels 25 is a wheel motor, and the opposite ends of the correction guide fixing sleeve 23 are fixedly connected with a straight guide disk 26 The straight guide disk 26 is provided with a radial moving groove 261 along its radial direction. There are multiple radial moving grooves 261 evenly distributed along the circumference of the straight guide disk 26, and the number and position of the radial moving grooves 261 correspond to the centripetal sliding grooves 231 one by one. A radial sliding rod 27 is slidably connected in the radial moving groove 261. The radial sliding rod 27 is fixedly connected to the centripetal fixed rod 24. A synchronous rotating plate 28 is rotatably connected to the straight guide disk 26. The synchronous rotating plate 28 is provided with a synchronous groove 281 corresponding to the radial sliding rod 27, which has one end close to the central axis of the synchronous rotating plate 28 and the other end away from the central axis of the synchronous rotating plate 28 and is inclined. The radial sliding rod 27 and the synchronous groove 281 are slidably connected. An eccentricity detection device 3 is provided in the middle position of the two steel frame fixing devices 2, and a steel beam correction mechanism 4 is provided between the eccentricity detection device 3 and the front steel frame fixing device 2.
[0024] It should be noted that in the process of correcting the steel structure main beam, the steel structure main beam is passed through the front and rear steel frame fixing devices 2, the eccentricity detection device 3 and the steel beam correction mechanism 4, and the steel structure main beam is fixed by the steel frame fixing device 2. In this process, the wheel motor in the middle position of the advancing wheel 25 drives the advancing wheel 25 to rotate, and the advancing wheel 25 drives the steel structure main beam to move along the front and rear directions. In this process, the eccentricity detection device 3 will detect the bending degree of the steel structure main beam. After detecting that the steel structure main beam is bent at a certain point, a rotating gear 101 is provided on the outer fixing sleeve of the correction guide fixing sleeve 23, and a driving gear 102 is also rotatably connected to the support fixing plate 21, and the driving gear 102 is meshed with the rotating gear 101. A deflection motor 103 is also fixedly mounted on the support fixing plate 21, and the deflection motor 103 is coaxially fixedly connected to the driving gear 102 and rotates, driving the gear 102 and the rotating gear The wheels 101 mesh with each other and rotate the correction guide fixing sleeve 23, thereby causing the steel frame fixing device 2 to drive the steel structure main beam to rotate as a whole, so that the steel structure main beam rotates until its bending part is horizontal. When the bending part on the steel structure main beam moves into the steel beam correction mechanism 4, the steel structure main beam is corrected by the steel beam correction mechanism 4. In the process of fixing the steel structure main beam by the steel frame fixing device 2, a relative rotation is generated between the synchronous rotating plate 28 and the straight guide plate 26 by providing a pushing hydraulic rod. During this process, the synchronous groove 281 and the radial sliding rod 27 slide relative to each other, so that the radial sliding rod 27 drives the centripetal fixing rod 24 to approach the steel structure main beam. Finally, the steel structure main beam is clamped by pushing the advancing wheel 25. Through the above-mentioned technical scheme, the bending part of the steel structure main beam can be automatically checked, and the bending part can be sent to the steel beam correction mechanism 4 for correction, which greatly reduces manpower and material resources.
[0025] like Figures 5 to 9 As shown, the eccentricity detection device 3 includes an eccentric control fixed disk 31, and the eccentric control fixed disk 31 is fixedly installed at the upper end of the middle position of the correction base plate 1. The eccentric control fixed disk 31 is in a circular ring shape as a whole. The middle position of the eccentric control fixed disk 31 is rotatably connected with a circumferential rotating ring 32, and the middle position of the circumferential rotating ring 32 is fixedly mounted with a detection fixed ring 33 coaxial with it. The detection fixed ring 33 is fixedly connected with a detection fixed rod 34 along its radial direction. The detection fixed rod 34 is in a cylindrical shape as a whole and is hollow in the middle. The middle of the detection fixed rod 34 is slidably connected with a rolling contact mechanism 5 along the radial direction of the detection fixed ring 33. A compression spring 35 is arranged between the inside of the detection fixed rod 34 and the rolling contact mechanism 5. A distance measuring module 36 for detecting the radial runout of the rolling contact mechanism 5 along the detection fixed ring 33 is also fixedly installed on the detection fixed rod 34.
[0026] It should be noted that, in the process of detecting the degree of bending of the steel structure main beam through the eccentricity detection device 3, when the rolling contact mechanism 5 is in contact with the steel structure main beam, and when the steel structure main beam moves along the front and rear directions, when the bending part of the steel structure main beam contacts the rolling contact mechanism 5, the rolling contact mechanism 5 will move along the radial direction of the detection fixing ring 33, and the distance measurement module 36 is a laser ranging module, which will detect the moving distance of the rolling contact mechanism 5.
[0027] like Figures 5 to 9 As shown, the rolling contact mechanism 5 includes a beating detection rod 51, a reflection rod 511 for reflecting the signal of the distance measurement module 36 is fixedly connected to the beating detection rod 51, the beating detection rod 51 is slidably connected to the detection fixing rod 34, a spring receiving groove 341 is provided in the middle position of the detection fixing rod 34, a compression spring 35 is placed in the spring receiving groove 341, and the two ends of the compression spring 35 are respectively fixedly installed at one end of the spring receiving groove 341 away from the central axis of the detection fixing ring 33 and the beating detection rod 51. One end away from the central axis of the detection fixing ring 33 is fixedly connected, and a rotation detection rod 52 is arranged in the middle of the jumping detection rod 51, and one end of the rotation detection rod 52 close to the central axis of the detection fixing ring 33 is fixedly connected to a rolling detection seat 53, and a detection roller 54 is rotatably connected to the middle position of the rolling detection seat 53, and a linkage mechanism 6 for driving the detection roller 54 to rotate is arranged on the rotation detection rod 52, and a tensioning transmission mechanism 7 for driving the linkage mechanism 6 is arranged between the detection fixing ring 33 and the jumping detection rod 51.
[0028] It should be noted that, in the process of the rolling contact mechanism 5 contacting the steel structure main beam, the detection roller 54 contacts the outer surface of the steel structure main beam. During this process, the compression spring 35 will apply pressure to the jump detection rod 51, so that the detection roller 54 is pressed against the surface of the steel structure main beam and rotates autonomously as the steel structure main beam moves forward and backward. In this process, the rotation of the detection roller 54 is driven by the tensioning transmission mechanism 7.
[0029] like Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, the tensioning transmission mechanism 7 includes a first tensioning transmission roller 71, a second tensioning transmission roller 72, a tensioning transmission belt 73, a tensioning sliding block 74 and a tensioning spring 75. The detection fixing ring 33 is provided with a tensioning sliding groove 331 at the front end located on the left and right sides of the detection fixing rod 34. The tensioning sliding groove 331 is slidably connected with the tensioning sliding block 74. The second tensioning transmission roller 72 is rotatably connected to the tensioning sliding block 74. The tensioning sliding groove 331 is also fixed with a tensioning sliding block 74 that is slidably connected with the tensioning sliding block 74. The spring mounting rod 76 is connected, and a tensioning spring 75 is sleeved on the spring mounting rod 76. The two ends of the tensioning spring 75 are respectively fixedly connected to the tensioning sliding block 74 and the tensioning sliding groove 331 at one end away from the detection fixed rod 34. The jumping detection rod 51 is fixedly connected to the roller mounting rod 512, and the roller mounting rod 512 is rotatably connected to the first tensioning transmission roller 71 for driving the linkage mechanism 6. All the first tensioning transmission rollers 71 and the second tensioning transmission rollers 72 are connected together by a tensioning transmission belt 73.
[0030] By fixing a driving motor on one of the rolling mounting rods, and coaxially fixing the driving motor with the first tensioning transmission roller 71 thereon through the output shaft of the driving motor, and driving the first tensioning transmission roller 71 to rotate, the first tensioning transmission roller 71 drives the remaining first tensioning transmission roller 71 and the second tensioning transmission roller 72 to rotate through the tensioning transmission belt 73, and the second transmission roller drives the linkage mechanism 6, thereby rotating the detection roller 54. During this process, under the top pressure of the tensioning spring 75, the tensioning transmission belt 73 and the first tensioning transmission roller 71 and the second tensioning transmission roller 72 can always be in a close contact state, thereby ensuring a good transmission state, and by adjusting the rotation speed of the driving motor and the wheel motor in the advancing wheel 25, the detection roller 54 and the outer surface of the steel structure main beam are in a rolling contact state.
[0031] like Figure 5 , Figure 6 , Figure 7 , Figure 8 and Fig. 9As shown, the linkage mechanism 6 includes an intermediate transmission bevel gear 61, a first transmission bevel gear 62 and a second transmission bevel gear 63. The intermediate transmission bevel gear 61 is rotationally connected to the rotation detection rod 52. The first tensioning transmission roller 71 is coaxially fixedly connected to the first transmission bevel gear 62. The intermediate transmission bevel gear 61 is meshed with the first transmission bevel gear 62. The intermediate transmission bevel gear 61 is also meshed with the second transmission bevel gear 63. The second transmission bevel gear 63 is rotatably mounted on the upper end of the rolling detection seat 53. The second transmission bevel gear 63 is coaxially fixedly connected to the first linkage roller 64. The detection roller 54 is coaxially fixedly connected to the second linkage roller 65. The first linkage roller 64 and the second linkage roller 65 are driven by a linkage belt 66.
[0032] like Figure 5 and Figure 7 As shown, one end of the detection fixing rod 34 away from the detection fixing ring 33 is fixedly connected to a rotating ring sleeve 8, and an inclined lifting groove 81 is opened inside the rotating ring sleeve 8. The rotating detection rod 52 rotates through the jumping detection rod 51 and slides through the detection fixing rod 34, and the rotating detection rod 52 passes through the middle of the clamping spring 35, and the rotating detection rod 52 and the lifting groove 81 are slidably connected.
[0033] The first tensioning transmission roller 71 drives the rotation of the first transmission bevel gear 62, the first transmission bevel gear 62 drives the rotation of the intermediate transmission bevel gear 61, the intermediate transmission bevel gear 61 drives the rotation of the second transmission bevel gear 63, the second transmission bevel gear 63 drives the rotation of the first linkage roller 64, the first linkage roller 64 drives the rotation of the second linkage roller 65 through the linkage belt 66, and the second linkage roller 65 drives the rotation of the detection roller 54. At the same time, in the process of the jumping detection rod 51 and the rotation detection rod 52 moving along the detection fixing rod 34, the rotation detection rod 52 and the lifting slide groove 81 are slidably connected and rotated, and the rotation detection rod 52 will drive the rolling detection seat 53 and the detection roller 54 to rotate, so that the detection roller 54 makes a spiral movement along the steel structure main beam, so that the bending degree of each part of the steel structure main beam can be detected, thereby improving the accuracy of the detection of the steel structure main beam.
[0034] like Figure 6 and Figure 7 As shown, a first angle sensor 521 is provided between the jumping detection rod 51 and the rotation detection rod 52 , and a second angle sensor 531 is provided at the rotation connection between the rolling detection seat 53 and the detection roller 54 .
[0035] The rotation angle of the rotating detection rod 52 can be measured by the first angle sensor 521, and the angular velocity of the detection roller 54 during the rotation process can be measured by the second angle sensor 531. The rotation speed of the detection roller 54 can be measured in combination with the diameter of the detection roller 54. According to the rotation angle of the rotating detection rod 52 and the rotation speed of the detection roller 54, the rotation speed of the wheel motor in the advancing wheel 25 is adjusted, so that the detection roller 54 and the main beam of the steel structure are always in a state of rolling contact.
[0036] like Figure 4 As shown, the steel beam correction mechanism 4 includes a hydraulic extrusion seat 41 and a hydraulic clamp 42. The hydraulic extrusion seat 41 is symmetrically arranged on the left and right sides of the correction base plate 1. The hydraulic extrusion seat 41 is fixedly installed on the correction base plate 1. The opposite ends of the hydraulic extrusion seat 41 are slidably connected with the hydraulic clamp 42. The middle position of the hydraulic clamp 42 is set in a semicircular shape. A plurality of hydraulic columns 43 are arranged inside the hydraulic clamp 42 and the hydraulic extrusion seat 41.
[0037] In the process of correcting the main beam of the steel structure by the steel beam correction device, the hydraulic clamp 42 is pushed by the hydraulic column 43, and the hydraulic clamps 42 on the left and right sides extrude and shape the main beam of the steel structure, and extrude the bent part into a cylindrical state.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A steel structure grid production correction device, comprising a correction base plate (1), wherein the front and rear sides of the upper end of the correction base plate (1) are fixedly connected to a steel frame fixing device (2), characterized in that: The steel frame fixing device (2) comprises a supporting fixing plate (21), the supporting fixing plate (21) is fixedly connected to the correction base plate (1), a correction guide fixing sleeve (23) is rotatably connected to the middle position of the upper end of the supporting fixing plate (21), a centripetal sliding groove (231) is provided on the correction guide fixing sleeve (23), the centripetal sliding groove (231) is evenly distributed along the circumference of the correction guide fixing sleeve (23), a centripetal fixing rod (24) is slidably connected in the centripetal sliding groove (231), a side of the centripetal fixing block facing the central axis of the correction guide fixing sleeve (23) is rotatably connected to a propulsion wheel (25), the middle of the propulsion wheel (25) is a wheel motor, and the opposite end of the correction guide fixing sleeve (23) is fixedly connected to a straight guide disk (26); The straight guide disk (26) is provided with a radial moving groove (261) along its radial direction. A plurality of radial moving grooves (261) are evenly distributed along the circumference of the straight guide disk (26). The number and position of the radial moving grooves (261) correspond to the centripetal sliding grooves (231) one by one. A radial sliding rod (27) is slidably connected in the radial moving groove (261). The radial sliding rod (27) is fixedly connected to the centripetal fixed rod (24). A synchronous rotating plate (24) is rotatably connected to the straight guide disk (26). 28), a synchronous groove (281) having one end close to the central axis of the synchronous rotating plate (28) and one end away from the central axis of the synchronous rotating plate (28) and being inclined is provided on the corresponding radial sliding rod (27) on the synchronous rotating plate (28), the radial sliding rod (27) and the synchronous groove (281) are slidably connected, an eccentricity detection device (3) is provided in the middle position of the two steel frame fixing devices (2), and a steel beam correction mechanism (4) is provided between the eccentricity detection device (3) and the front steel frame fixing device (2).
2. A steel structure grid production correction device according to claim 1, characterized in that: The eccentricity detection device (3) comprises an eccentricity control fixed disk (31), the eccentricity control fixed disk (31) is fixedly mounted at the upper end of the middle position of the correction base plate (1), the eccentricity control fixed disk (31) is in the shape of a circular ring as a whole, the middle position of the eccentricity control fixed disk (31) is rotatably connected to a circumferential rotating ring (32), the middle position of the circumferential rotating ring (32) is fixedly mounted with a detection fixed ring (33) coaxial with the circumferential rotating ring (32), and the detection fixed ring (33) is fixedly connected with a detection fixed ring along its radial direction. The detection fixing rod (34) is cylindrical in shape and hollow in the middle. The middle of the detection fixing rod (34) is connected to a rolling contact mechanism (5) in a radially sliding manner along the detection fixing ring (33). A compression spring (35) is provided between the inside of the detection fixing rod (34) and the rolling contact mechanism (5). A distance measuring module (36) for detecting radial runout of the rolling contact mechanism (5) along the detection fixing ring (33) is also fixedly mounted on the detection fixing rod (34).
3. A steel structure grid production correction device according to claim 2, characterized in that: The rolling contact mechanism (5) comprises a beating detection rod (51), a reflection rod (511) for reflecting the signal of the distance measurement module (36) is fixedly connected to the beating detection rod (51), the beating detection rod (51) is slidably connected to the detection fixing rod (34), a spring receiving groove (341) is provided in the middle position of the detection fixing rod (34), a compression spring (35) is placed in the spring receiving groove (341), and two ends of the compression spring (35) are respectively fixedly mounted on one end of the spring receiving groove (341) away from the central axis of the detection fixing ring (33) and the other end of the spring receiving groove (341) away from the central axis of the detection fixing ring (33). The end of the detection rod (51) is fixedly connected to the central axis of the detection fixed ring (33); a rotation detection rod (52) is arranged in the middle of the jumping detection rod (51); the end of the rotation detection rod (52) close to the central axis of the detection fixed ring (33) is fixedly connected to a rolling detection seat (53); the middle position of the rolling detection seat (53) is rotatably connected to a detection roller (54); a linkage mechanism (6) for driving the detection roller (54) to rotate is arranged on the rotation detection rod (52); and a tensioning transmission mechanism (7) for driving the linkage mechanism (6) is arranged between the detection fixed ring (33) and the jumping detection rod (51).
4. A steel structure grid production correction device according to claim 3, characterized in that: The tensioning transmission mechanism (7) comprises a first tensioning transmission roller (71), a second tensioning transmission roller (72), a tensioning transmission belt (73), a tensioning sliding block (74) and a tensioning spring (75); the detection fixing ring (33) is provided with a tensioning sliding groove (331) at the front end located on the left and right sides of the detection fixing rod (34); a tensioning sliding block (74) is slidably connected in the tensioning sliding groove (331); the second tensioning transmission roller (72) is rotatably connected to the tensioning sliding block (74); a spring (75) slidably connected to the tensioning sliding block (74) is fixedly mounted in the tensioning sliding groove (331); A spring mounting rod (76), wherein a tensioning spring (75) is sleeved on the spring mounting rod (76), and the two ends of the tensioning spring (75) are respectively fixedly connected to the tensioning sliding block (74) and one end of the tensioning sliding groove (331) away from the detection fixed rod (34); the jumping detection rod (51) is fixedly connected to a roller mounting rod (512), and the roller mounting rod (512) is rotatably connected to a first tensioning transmission roller (71) for driving the linkage mechanism (6); all the first tensioning transmission rollers (71) and the second tensioning transmission rollers (72) are connected together via a tensioning transmission belt (73).
5. A steel structure grid production correction device according to claim 4, characterized in that: The linkage mechanism (6) comprises an intermediate transmission bevel gear (61), a first transmission bevel gear (62) and a second transmission bevel gear (63); the intermediate transmission bevel gear (61) is rotationally connected to the rotation detection rod (52); the first tension transmission roller (71) and the first transmission bevel gear (62) are coaxially fixedly connected; the intermediate transmission bevel gear (61) and the first transmission bevel gear (62) are meshed with each other; the intermediate transmission bevel gear (61) is also meshed with the second transmission bevel gear (63); the second transmission bevel gear (63) is rotationally mounted on the upper end of the rolling detection seat (53); the second transmission bevel gear (63) is coaxially fixedly connected to the first linkage roller (64); the detection roller (54) is coaxially fixedly connected to the second linkage roller (65); the first linkage roller (64) and the second linkage roller (65) are driven by a linkage belt (66).
6. A steel structure grid production correction device according to claim 5, characterized in that: The detection fixing rod (34) is fixedly connected to a rotating ring sleeve (8) at one end away from the detection fixing ring (33), and an inclined lifting slot (81) is provided inside the rotating ring sleeve (8). The rotating detection rod (52) rotates through the jumping detection rod (51) and slides through the detection fixing rod (34), and the rotating detection rod (52) passes through the middle of the compression spring (35), and the rotating detection rod (52) and the lifting slot (81) are slidably connected.
7. A steel structure grid production correction device according to claim 6, characterized in that: A first angle sensor (521) is provided between the jumping detection rod (51) and the rotation detection rod (52), and a second angle sensor (531) is provided at the rotation connection between the rolling detection seat (53) and the detection roller (54).
8. A steel structure grid production and correction device according to claim 7, characterized in that: The steel beam correction mechanism (4) comprises a hydraulic extrusion seat (41) and a hydraulic clamping plate (42), wherein the hydraulic extrusion seat (41) is symmetrically arranged on the left and right sides of the correction base plate (1), and the hydraulic extrusion seat (41) is fixedly mounted on the correction base plate (1), and the hydraulic clamping plate (42) is slidably connected to the opposite end of the hydraulic extrusion seat (41), and the middle position of the hydraulic clamping plate (42) is arranged in a semicircular shape, and a plurality of hydraulic columns (43) are arranged inside the hydraulic clamping plate (42) and the hydraulic extrusion seat (41).