Automatic fuse penetrating assembly welding system and method for self-healing capacitor element

Through digital sensing identification technology and automated welding system, the problem of welding relying on the welding of low -voltage self -healing capacitors components in the existing technology rely on manual operation, realize the high -precision and automated welding process, and improve the production efficiency and product consistency.

CN119368858APending Publication Date: 2025-01-28XIAN XD POWER CAPACITOR CO LTD +1
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Patent Information

Application Number
CN202411893767.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing welding process of low-voltage self-healing capacitor components relies on manual operation, resulting in low welding accuracy, poor product consistency, large land area and relatively chaotic production environment.

Method used

Using digital sensing identification technology to design a self -healing capacitor component automatic through the fuse component welding system, including automatic feeding system, grabbing fuse component module, funnel -type guidance mechanism, teleportation mechanism, flip system and tin welding system, Implement automated welding through the PLC control system.

Benefits of technology

The automatic welding of fuse components is realized, the welding accuracy and product consistency are improved, the manual operation is reduced, the time and space are saved, and the production efficiency is improved.

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Abstract

The invention discloses a welding system and method for automatically penetrating a fuse assembly into a self-healing capacitor element, and the system comprises an automatic feeding system, the automatic feeding system comprises a stock bin used for containing the fuse assembly, an outlet of the stock bin is provided with a circular vibration disc, and an outlet of the circular vibration disc is connected with a linear vibration feeder; the fuse assembly grabbing device comprises a rack, the upper side of the rack is slidably connected with a fuse assembly grabbing module, the fuse assembly grabbing module comprises a sliding block capable of sliding on the rack and a grabbing mechanism connected to the sliding block, and a conveying mechanism is arranged on the lower portion of the rack. A funnel-shaped guide mechanism, a pressing and bending mechanism and an overturning system are sequentially arranged on the conveying mechanism, and a tin soldering system is arranged on the upper side of the overturning system. By adopting the digital sensing identification technology, automatic welding of the element fuse assembly is achieved, manpower is saved, the production efficiency is greatly improved, and the welding level and the consistency and reliability of products are improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of fuse welding, and in particular relates to a self-healing capacitor element automatic fuse assembly welding system and method. Background Art

[0002] The low-voltage self-healing capacitor element and the fuse assembly are bent and welded. The self-healing capacitor element is a cylinder formed by winding two layers of metalized film, and metal particles are attached to the two end faces to form the plates. The existing low-voltage self-healing capacitor element welding process adopts manual picking of the fuse assembly, inserting it into the component, manually assisting in flipping it, and controlling the electric soldering iron for soldering by a foot switch. The solder joint size control deviation is large, and the soldering iron tip is manually cleaned and finally manually judged visually. The fuse assembly is manually inserted, bent and flipped, and then welded. The angle deviation between the lead wire A and the wire 1 after welding is large, and the consistency is also poor, which increases the difficulty of the back-end assembly and fixing bracket process. The manual circulation of components and parts adopts batch handling, which occupies a large area.

[0003] Patent application with publication number CN115740875A: A metallized capacitor element automatic welding machine, comprising a base, a fixed plate is arranged on the top of the base; a capacitor welding machine body is arranged on the top of the front side of the fixed plate; a support plate is arranged on the front side of the fixed plate, mounting blocks are arranged on both sides of the top of the support plate, electric telescopic rods are arranged on the opposite sides of the two groups of mounting blocks, and fixed blocks are arranged on the output ends of the two groups of electric telescopic rods; the top support net is attached to the support plate, and the bottom support net is attached to the baffle, so that when the slide plate pushes the welding slag on the collection net, it is not necessary to stop the continued welding of the capacitor element, because the welding slag generated during welding can still be sucked onto the support net by passing through the collection net and the support net in turn through the wind force, and when the slide plate is retracted to the bottom of the support plate, the welding slag falling on the support net can be pushed back to the collection net by the support plate and the baffle, so as to continue to be pushed away by the slide plate, but the prior art mainly discusses the automatic collection of welding slag by the welding station, and does not involve the welding process.

[0004] Our company currently uses manual disassembly of incoming materials, manual insertion, bending, and flipping of parts for assembly, hand-pressing switch control components to open and close the clamping module, ordinary electric soldering iron welding, manual cleaning of the soldering iron tip, and manual inspection. The disadvantages are manual assembly, manual circulation, manual inspection, large footprint, and a relatively messy on-site production environment.

[0005] Therefore, there is an urgent need for a self-healing capacitor element automatic fuse assembly welding method. Summary of the invention

[0006] In view of the deficiencies in the above-mentioned prior art, the present invention provides a self-healing capacitor element automatic fuse assembly welding system and method. The present invention realizes automatic welding of component fuse assemblies by adopting digital sensing recognition technology, saves manpower, greatly improves production efficiency, and improves welding level as well as product consistency and reliability.

[0007] In order to achieve the above object, the present invention adopts the following technical scheme: A self-healing capacitor element automatic fuse assembly welding system includes an automatic feeding system, wherein the automatic feeding system includes a silo for accommodating fuse assemblies, a circular vibration plate is provided at the outlet of the silo, and a linear vibration feeder is connected to the outlet of the circular vibration plate; The machine also includes a frame, the upper side of which is slidably connected to a fuse assembly grabbing module, the fuse assembly grabbing module including a slider that can slide on the frame, and a grabbing mechanism connected to the slider, a conveying mechanism is provided at the lower part of the frame, a funnel-shaped guiding mechanism, a pressing and bending mechanism, and a turning system are sequentially provided on the conveying mechanism, and a soldering system is provided on the upper side of the turning system; The circular vibration plate, linear vibration feeder, fuse assembly grabbing module, transmission mechanism, funnel-shaped guide mechanism, pressing and bending mechanism, flipping system and soldering system are all controlled by a PLC control system; When in use, the grabbing mechanism grabs the fuse assembly arranged at the front end of the linear vibration feeder, and accurately inserts the fuse assembly into the center of the self-healing capacitor element through the funnel-shaped guiding mechanism. The fuse assembly includes a fuse, a fixing plug connected to the upper part of the fuse, and a wire A connected to the side of the fixing plug. The self-healing capacitor element with the fuse inserted is pressed by the pressing and bending mechanism to complete the pressing of the fixing plug and the bending of the end of the fuse, and then flipped by the flipping system, and the soldering system is used to complete the welding of the fuse.

[0008] Furthermore, the conveying mechanism is provided with a plurality of component carriers for clamping or releasing the self-healing capacitor components.

[0009] Furthermore, the funnel-shaped guiding mechanism comprises a split left clamp block and a split right clamp block which can be opened and closed. When the split left clamp block and the split right clamp block are closed, a funnel-shaped hole is formed in the middle for the fuse to pass through.

[0010] Furthermore, the pressing and bending mechanism includes a fuse pressing mechanism and a bending mechanism. The fuse pressing mechanism is used to press the lower part of the fixing plug into the self-healing capacitor element after the fuse passes through the self-healing capacitor element, and the bending mechanism is used to bend the end of the fuse passing through the self-healing capacitor element.

[0011] Furthermore, the flipping system comprises a fixed end and a rotating end, the fixed end can move up and down along the frame, and the rotating end is connected with a clamping claw for clamping the self-healing capacitor element.

[0012] Furthermore, the soldering system includes an eddy current soldering iron, an automatic soldering machine for providing tin material to the eddy current soldering iron, and a tin blowing mechanism for blowing air to the soldering position.

[0013] Furthermore, it also includes a quality detection control system for performing image detection and analysis on the self-healing capacitor elements after welding to determine whether the quality of the welding points meets the requirements.

[0014] A self-healing capacitor element automatic fuse assembly welding method, comprising: Put the fuse assembly into the silo, control the material dropping speed and amount of the silo, so that the fuse assembly falls onto the circular vibration plate, and the circular vibration plate sends the fuse assembly into the linear vibration feeder for arrangement; The grabbing mechanism grabs the fuse assembly arranged at the front end of the linear vibration feeder, and accurately inserts the fuse assembly into the center of the self-healing capacitor element through the funnel-shaped guiding mechanism. The self-healing capacitor element with the fuse inserted is pressed by the pressing and bending mechanism to complete the pressing of the fixing plug and the bending of the end of the fuse, and then flipped by the flipping system, and finally the soldering system is used to complete the welding of the fuse.

[0015] Furthermore, the funnel-shaped guide mechanism comprises a split left clamp block and a split right clamp block which can be opened and closed, and when the split left clamp block and the split right clamp block are closed, a funnel-shaped hole is formed in the middle for the fuse to pass through; When the fuse assembly module is fed into the fuse assembly, the split left clamp block and the split right clamp block are in a closed state, and a funnel-shaped hole is formed in the middle. When the fuse assembly module moves downward and reaches a preset position, the split left clamp block and the split right clamp block are opened to ensure that the fuse assembly can be accurately inserted into the center of the self-healing capacitor element to form a first semi-finished assembly; The conveying mechanism has a plurality of component carriers on the upper part, which clamp or release the self-healing capacitor components, and automatically step to the next self-healing capacitor component after inserting one self-healing capacitor component.

[0016] Further, the pressing and bending mechanism includes a fuse pressing mechanism and a bending mechanism, wherein the fuse pressing mechanism is used to press the lower part of the fixing plug into the self-healing capacitor element after the fuse passes through the self-healing capacitor element, and the bending mechanism is used to bend the end of the fuse passing through the self-healing capacitor element; The flipping system includes a fixed end and a rotating end, wherein the fixed end can move up and down along the frame, and the rotating end is connected with a clamp for clamping the self-healing capacitor element; The first semi-finished component and the component carrier integrally step and slide to the pressing and bending mechanism, the fuse pressing mechanism moves from top to bottom, pressing the fixing plug in the first semi-finished component, then the cylinder in the bending mechanism drives the pressing block to move upward to the side of the fuse, and then the pressing block moves to the right to complete the bending of the end of the fuse, forming a second semi-finished component; The second semi-finished component and the component carrier step and slide as a whole to the flipping system. The fixed end of the flipping system can move up and down, and the rotating end is connected to a clamp. When in use, the clamp clamps the second semi-finished component, the fixed end moves up, and the rotating end drives the clamp to rotate, so that the second semi-finished component is flipped 180°, and then welded through the soldering system.

[0017] Compared with the prior art, the present invention has at least the following beneficial effects: The present invention realizes automatic feeding of fuse components through circular vibration disk and other mechanisms, and completes the insertion of fuse components into self-healing capacitor elements by grabbing the fuse component module and opening and closing the funnel-shaped guide mechanism. It is then transported to the pressing and bending mechanism through the transmission mechanism to complete the bending of the fuse, and then the self-healing capacitor element is flipped 180° through the flipping mechanism, and then soldered through the soldering system, with high heating efficiency, real-time monitoring of temperature and welding time, and data analysis through databases and MES and other information systems to achieve process control, and finally the welding quality is detected through images, with excellent processing quality. The entire welding process realizes the flexible and automated production of self-healing capacitor elements passing through fuse components through the coordination of various units, without the need for manual processing, saving time and effort, and greatly improving welding efficiency.

[0018] Furthermore, the raw material fuse components can be loaded in batches, and then a vibration plate or the like can be used to automatically move the fuse components to a designated position.

[0019] Furthermore, the fuse assembly can realize front-to-back and up-and-down transfer actions by grabbing the fuse assembly module.

[0020] Furthermore, a funnel-shaped guiding mechanism is used to realize automatic insertion of the fuse assembly through the opening and closing matching of the left clamp and the right clamp, which can effectively reduce the difficulty of perforation caused by the tilting and deformation of the fuse and reduce the tolerance standard of the automatic welding for the incoming materials.

[0021] Furthermore, a fuse pressing mechanism and a bending mechanism are used to achieve fuse bending, and then a 180° flip of the self-healing capacitor element is achieved through a flipping system, and then soldering is performed through a soldering system.

[0022] In the welding method of the present invention, each processing unit works in coordination to ensure the relative position of the direction of the fuse assembly after welding and the center of the component. The welding deviation is small, which reduces the difficulty of installing subsequent parts. The entire welding process is coordinated by each unit to achieve flexible and automated production of self-healing capacitor components passing through fuse assemblies. Manual processing is not required, time and labor are saved, and welding efficiency is greatly improved.

[0023] Furthermore, the quality inspection and control system is used to detect welding quality through images, and the information system is used to perform data analysis to improve processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings in the specification are used to provide further understanding of the present invention and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0025] Figure 1 It is a schematic diagram of the overall structure of a self-healing capacitor element automatic fuse assembly welding system of the present invention; Figure 2 It is a schematic diagram of the overall top view of a self-healing capacitor element automatic fuse assembly welding method of the present invention; Figure 3.1 A schematic diagram of the closed state structure of the funnel-shaped guide mechanism for automatically welding a self-healing capacitor element through a fuse assembly according to the present invention; Figure 3.2 It is a structural schematic diagram of the separated state of the funnel-shaped guide mechanism described in the welding of the self-healing capacitor element automatically threading the fuse assembly of the present invention; Figure 4 is a schematic diagram of a fuse assembly; Figure 5 Schematic diagram of inserting components into a fuse assembly and bending it (second semi-finished assembly); Figure 6 It is a schematic diagram of the structure of the fuse pressing mechanism and bending mechanism; Figure 7 This is a schematic diagram of the fuse assembly after bending and welding.

[0026] In the figure: 1. silo; 2. circular vibration plate; 3. linear vibration feeder; 4. grab fuse assembly module; 5. funnel-shaped guide mechanism; 5a. split left clamp block; 5b. split right clamp block; 6. fuse assembly; 7. self-healing capacitor element; 8. element carrier; 9. fuse pressing mechanism; 10. bending mechanism; 11. soldering system; 11a. eddy current soldering iron; 11b. automatic soldering machine; 11c. tin blowing mechanism; 12. conveying mechanism; 13. flipping system; 14. cleaning tank; 15. light source; 16. quality inspection and control system; 17. wire A; 18. fixing plug; 19. fuse; 20. solder joint; 21. rack. DETAILED DESCRIPTION

[0027] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.

[0028] Embodiment 1 A self-healing capacitor element automatic fuse assembly welding system includes an automatic feeding system, a fuse assembly grabbing module 4, a funnel-shaped guiding mechanism 5, a component carrier 8, a conveying mechanism 12, a fuse pressing mechanism 9, a turning system 13, a soldering system 11, a quality inspection control system 16 and a PLC control system (for controlling other components).

[0029] Wherein: the automatic feeding system puts the fuse assembly 6 into the silo 1, controls the dropping speed and the dropping amount of the silo 1, so that the fuse assembly 6 falls onto the circular vibration plate 2, and the circular vibration plate 2 sends the fuse assembly 6 into the linear vibration feeder 3 for arrangement.

[0030] A fuse assembly grabbing module 4 is arranged at the front top of the linear vibration feeder 3 . The fuse assembly grabbing module 4 has a sliding grabbing mechanism. The grabbing mechanism grabs the fuse assembly 6 arranged at the front end of the linear vibration feeder 3 .

[0031] A funnel-shaped guide mechanism 5 is provided at the bottom of the fuse assembly grabbing module 4. When the fuse assembly module 4 is fed into the fuse assembly 6, the split left clamp block 5a and the split right clamp block 5b are in a closed state, and a funnel-shaped hole is formed in the middle. When the fuse assembly module 4 moves downward and reaches a preset position, the split left clamp block 5a and the split right clamp block 5b are opened to ensure that the fuse assembly 6 can be accurately inserted into the center of the self-healing capacitor element 7, which is called process 1. A conveying mechanism 12 is provided at the bottom of the funnel-shaped guide mechanism 5. A plurality of component carriers 8 are provided on the upper part of the conveying mechanism 12 to clamp or release the self-healing capacitor element 7, fix the self-healing capacitor element 7, and automatically step to the next self-healing capacitor element 7 after one is inserted. The fuse assembly 6 is inserted into the internal hole of the self-healing capacitor element 7, which is called the first semi-finished component.

[0032] The rear end process of the funnel-shaped guiding mechanism 5 is provided with a fuse pressing mechanism 9 and a bending mechanism 10. The first semi-finished component and the component carrier 8 integrally slide in steps to the rear end process. The fuse pressing mechanism 9 moves from top to bottom to press the fixing plug 18 in the first semi-finished component. Then, the cylinder in the bending mechanism 10 drives the pressing block to move upward to the side of the component fuse first, and then the pressing block moves to the right to complete the bending of the end of the fuse, which is called process 2. The fuse pressing mechanism 9 is located at the upper end of the component carrier 8, and the bending mechanism 10 is located at the lower end of the component carrier 8; the first semi-finished component and the component carrier 8 integrally slide to the process 2 through the conveying mechanism 12, complete the pressing of the fixing plug 18 and the bending of the end of the fuse 19, and form a second semi-finished component.

[0033] The bending mechanism 10 is provided with the flipping system 13 and the soldering system 11 at the rear end. The second semi-finished component and the component carrier 8 are integrally stepped and slid to the rear process. The flipping system 13 includes a fixed end and a rotating end. The fixed end can move up and down. The rotating end is connected with a clamp. When in use, the clamp clamps the component, the fixed end moves up, and the rotating end drives the clamp to rotate, so that the component flips 180°, and then solders it through the soldering system 11. The soldering system 11 includes an eddy current soldering iron 11a, an automatic soldering machine 11b and a tin blowing mechanism 11c. After the soldering is completed, the self-healing capacitor component 7 is put back in reverse, which is called process 3. The second semi-finished component and the component carrier 8 are integrally slid to the process 3 through the conveying mechanism 12, and flipped and soldered. After completion, the third semi-finished component is formed. The back-end process of the flipping system 13 and the soldering system 11 is provided with a quality inspection and control system 16, which is called process 4. The third semi-finished product assembly and the component carrier 8 are slid as a whole to the process 4 through the conveying mechanism 12 to perform image inspection and analysis to determine whether the quality of the solder joint 20 meets the requirements. When performing impact inspection and analysis, the light source 15 provided on the frame 21 is used for illumination to cooperate with the inspection.

[0034] The present invention divides the welding of low-voltage self-healing capacitor element fuses with automatic welding requirements into 8 parts, namely, the first part is a feeding system, the second part is a fuse module grabbing part, the third part is a funnel-shaped guiding mechanism, the fourth part is a component carrier, the fifth part is a transmission mechanism, the sixth part is a fuse pressing and bending mechanism, the seventh part is a turning system, and the eighth part is a soldering and quality inspection control system, so as to complete the automatic welding and quality inspection process of the fuse assembly. The feeding part adopts the method of vibrating disk feeding bin. This method has sufficient fuse discharge quantity, stable discharge and reduces the frequency of feeding. A special module mechanism is used to grab the fuse component, which has accurate positioning. The funnel-shaped guide mechanism can effectively reduce the difficulty of perforation caused by the tilt and deformation of the fuse. The component carrier that penetrates the fuse component slides to the fuse pressing and bending mechanism through the transmission mechanism. The fuse component is first pressed with a fixed plug and then bent, which can improve the assembly accuracy of welded parts. The eddy current soldering iron is used for soldering, which has high heating efficiency, fast speed, low consumption and environmental protection, real-time monitoring of temperature and welding time, and data analysis through database and MES and other information systems to achieve process control. Finally, the quality inspection system and image inspection of welding quality are used to ensure excellent processing quality and greatly improve welding efficiency.

[0035] Embodiment 2 Reference Figure 1 To Figure 3, Figure 6 A self-healing capacitor element automatic fuse assembly welding system includes an automatic feeding system: a material bin 1, a circular vibration plate 2, a linear vibration feeder 3; a fuse assembly grabbing module 4, a funnel-shaped guide mechanism 5, a fuse assembly 6, a self-healing capacitor element 7, a component carrier 8, a fuse pressing mechanism 9, a bending mechanism 10, a conveying mechanism 12, a flipping system 13, a soldering system 11 and a quality inspection and control system 16, a rack 21, etc.

[0036] The silo 1 is used for batch storage of fuse components 6; The circular vibration plate 2 is used to vibrate the fuse assembly 6 in the silo 1 so that it rises along the spiral track, and the fuse assembly 6 is conveyed out through the linear vibration feeder 3 in the required posture for processing; The fuse assembly 6 includes: a wire A 17, a fixing plug 18 and a fuse 19; The clamping claws in the fuse assembly module 4 have the function of moving forward and backward and up and down; The fuse assembly 6 is grasped by the clamping claws in the fuse assembly module 4, and is slid back and forth to the top of the funnel-shaped guide mechanism 5; The funnel-shaped guide mechanism 5 is composed of two parts: a left-side clamping block 5a and a right-side clamping block 5b; The self-healing capacitor element 7 and the element carrier 8 are opened and closed to fix the self-healing capacitor element 7; When the split left clamp block 5a and the split right clamp block 5b of the funnel-shaped guide mechanism 5 are in a closed state, a funnel-shaped hole is formed in the middle, and the clamping claws in the fuse assembly module 4 grab the fuse assembly 6 and vertically descend. When reaching the preset position, the split left clamp block 5a and the split right clamp block 5b of the funnel-shaped guide mechanism 5 are separated, and the fuse assembly 6 continues to vertically descend until the large circle lower end surface of the fixing plug 18 coincides with the upper end surface of the self-healing capacitor element 7, and the fuse assembly 6 is accurately inserted into the center of the self-healing capacitor element 7 to form a first semi-finished assembly; The first semi-finished assembly and the component carrier 8 are transported as a whole to the fuse pressing mechanism 9 through the conveying mechanism 12. The fuse pressing mechanism 9 descends vertically to complete the pressing of the fixing plug 18. Then, the pressing block (the gap arc with the fuse) in the bending mechanism 10 moves left and right to complete the bending of the fuse 19, thereby forming a second semi-finished assembly. The second semi-finished component (such as Figure 5 ) and the component carrier 8 are transported to the flipping mechanism 13 as a whole through the conveying mechanism 12. Through the flipping action, the second semi-finished component of the self-healing capacitor component 7 and the fuse component 6 is flipped 180 degrees. At this time, the end of the fuse component 6 faces upward, and the eddy current soldering iron 11a in the soldering system 11 tilted at an appropriate angle vertically descends to the end of the fuse component 6 of the self-healing capacitor component 7. The side of the eddy current soldering iron 11a is equipped with an automatic tin feeding machine 11b to complete the synchronous feeding of the solder wire, complete the welding of the fuse component 6, and form a third semi-finished component; The eddy current soldering iron 11a places the soldering iron tip into the cleaning tank 14 to complete automatic cleaning within a fixed time; The third semi-finished component (such as Figure 7 ) and the component carrier 8 are transported to the quality inspection control system 16 through the transmission mechanism 12, and the end face of the fuse end of the self-healing capacitor element 7 with the welding point 20 is photographed. Through data analysis, the welding quality is judged and the inspection is completed.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit its protection scope. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the field should understand that after reading the present invention, those skilled in the art can still make various changes, modifications or equivalent substitutions to the specific implementation methods of the invention, but these changes, modifications or equivalent substitutions are all within the protection scope of the pending claims of the invention.

Claims

1. A self-healing capacitor element automatic fuse assembly welding system, characterized in that: The automatic feeding system comprises a silo (1) for accommodating fuse assemblies (6), a circular vibration plate (2) being arranged at the outlet of the silo (1), and a linear vibration feeder (3) being connected to the outlet of the circular vibration plate (2); It also comprises a frame (21), the upper side of which is slidably connected to a fuse assembly grabbing module (4), the fuse assembly grabbing module (4) comprising a slider capable of sliding on the frame, and a grabbing mechanism connected to the slider, a conveying mechanism (12) being arranged at the lower part of the frame (21), a funnel-shaped guiding mechanism (5), a pressing and bending mechanism, and a turning system (13) being arranged on the conveying mechanism (12) in sequence, and a soldering system (11) being arranged on the upper side of the turning system (13); The circular vibration plate (2), the linear vibration feeder (3), the fuse assembly grabbing module (4), the conveying mechanism (12), the funnel-shaped guiding mechanism (5), the pressing and bending mechanism, the turning system (13), and the soldering system (11) are all controlled by a PLC control system; When in use, the gripping mechanism grips the fuse assembly (6) arranged at the front end of the linear vibration feeder (3), and accurately inserts the fuse assembly (6) into the center of the self-healing capacitor element (7) through the funnel-shaped guide mechanism (5), wherein the fuse assembly (6) comprises a fuse (19), a fixing plug (18) connected to the upper part of the fuse (19), and a wire A (17) connected to the side of the fixing plug (18). The self-healing capacitor element (7) through which the fuse (19) is inserted is pressed by the pressing and bending mechanism to complete the pressing of the fixing plug (18) and the bending of the end of the fuse (19), and then turned over by the turning system (13), and then the soldering system (11) is used to complete the welding of the fuse (19).

2. A self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: The conveying mechanism (12) is provided with a plurality of component carriers (8) for clamping or releasing the self-healing capacitor components (7).

3. A self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: The funnel-shaped guide mechanism (5) comprises a split left clamp block (5a) and a split right clamp block (5b) that can be opened and closed. When the split left clamp block (5a) and the split right clamp block (5b) are closed, a funnel-shaped hole is formed in the middle for the fuse (19) to pass through.

4. The self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: The pressing and bending mechanism comprises a fuse pressing mechanism (9) and a bending mechanism (10); the fuse pressing mechanism (9) is used to press the lower part of the fixing plug (18) into the self-healing capacitor element (7) after the fuse (19) passes through the self-healing capacitor element (7); and the bending mechanism (10) is used to bend the end of the fuse (19) that passes through the self-healing capacitor element (7).

5. The self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: The turning system (13) comprises a fixed end and a rotating end, the fixed end being capable of moving up and down along the frame (21), and the rotating end being connected to a clamping claw for clamping the self-healing capacitor element (7).

6. A self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: The soldering system (11) comprises an eddy current soldering iron (11a), an automatic soldering machine (11b) for providing tin material to the eddy current soldering iron (11a), and a tin blowing mechanism (11c) for blowing air to the soldering position.

7. The self-healing capacitor element automatic fuse assembly welding system according to claim 1, characterized in that: It also includes a quality detection control system (16) for performing image detection and analysis on the welded self-healing capacitor element (7) to determine whether the quality of the weld point (20) meets the requirements.

8. A self-healing capacitor element automatic fuse assembly welding method, based on a self-healing capacitor element automatic fuse assembly welding system according to any one of claims 1 to 7, characterized in that: include: Putting the fuse assembly (6) into the hopper (1), controlling the material dropping speed and the material dropping amount of the hopper (1), so that the fuse assembly (6) falls onto the circular vibration plate (2), and the circular vibration plate (2) feeds the fuse assembly (6) into the linear vibration feeder (3) for arrangement; The grabbing mechanism grabs the fuse assembly (6) arranged at the front end of the linear vibration feeder (3), and accurately inserts the fuse assembly (6) into the center of the self-healing capacitor element (7) through the funnel-shaped guide mechanism (5). The self-healing capacitor element (7) through which the fuse (19) is inserted is pressed by the fixing plug (18) and the end of the fuse (19) is bent by the pressing and bending mechanism, and then turned over by the turning system (13). Finally, the fuse (19) is welded by the soldering system (11).

9. A self-healing capacitor element automatic fuse assembly welding method according to claim 8, characterized in that: The funnel-shaped guide mechanism (5) comprises a split left clamp block (5a) and a split right clamp block (5b) that can be opened and closed, and when the split left clamp block (5a) and the split right clamp block (5b) are closed, a funnel-shaped hole is formed in the middle for the fuse (19) to pass through; When the fuse assembly module (4) is fed into the fuse assembly (6), the split left clamp block (5a) and the split right clamp block (5b) are in a closed state, with a funnel-shaped hole formed in the middle; when the fuse assembly module (4) moves downward and reaches a preset position, the split left clamp block (5a) and the split right clamp block (5b) are opened, ensuring that the fuse assembly (6) can be accurately inserted into the center of the self-healing capacitor element (7), thereby forming a first semi-finished assembly; The upper part of the conveying mechanism (12) is provided with a plurality of component carriers (8) for clamping or releasing the self-healing capacitor component (7), and automatically stepping into the next self-healing capacitor component (7) after inserting one self-healing capacitor component (7).

10. A self-healing capacitor element automatic fuse assembly welding method according to claim 9, characterized in that: The pressing and bending mechanism comprises a fuse pressing mechanism (9) and a bending mechanism (10), wherein the fuse pressing mechanism (9) is used to press the lower part of the fixing plug (18) into the self-healing capacitor element (7) after the fuse (19) passes through the self-healing capacitor element (7), and the bending mechanism (10) is used to bend the end of the fuse (19) passing through the self-healing capacitor element (7); The flipping system (13) comprises a fixed end and a rotating end, the fixed end being capable of moving up and down along the frame (21), and the rotating end being connected to a clamping claw for clamping the self-healing capacitor element (7); The first semi-finished component and the component carrier (8) are integrally stepped and slid to the pressing and bending mechanism, and the fuse pressing mechanism (9) moves from top to bottom to press the fixing plug (18) in the first semi-finished component. Subsequently, the cylinder in the bending mechanism (10) drives the pressing block to move upward to the side of the fuse (19), and then the pressing block moves to the right to complete the bending of the end of the fuse (19), thereby forming a second semi-finished component; The second semi-finished component and the component carrier (8) integrally step and slide to the flipping system (13); the fixed end of the flipping system (13) can move up and down, and the rotating end is connected to a clamping claw. When in use, the clamping claw clamps the second semi-finished component, the fixed end moves upward, and the rotating end drives the clamping claw to rotate, so that the second semi-finished component is flipped 180 degrees, and then welded by the soldering system (11).

Citation Information

Patent Citations

  • Automatic welding machine for metalized capacitor element

    CN115740875A