Welding equipment for connecting the main plate and frame of electrolytic cell
By designing welding equipment for connecting the main pole plate and the board frame of the electrolytic cell, using components such as sliding base, electromagnetic adsorption seat, swing side plate, etc., the existing welding equipment has been solved in a single welding method, inconvenient face replacement operation, difficulty in loading and clamping positioning, and poor adjustability, and efficient and accurate welding operations are achieved.
Patent Information
- Application Number
- CN202411929996.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-26
AI Technical Summary
When welding the main electrode plate and the pole frame of the existing automatic welding machines, there is a single welding method, which is difficult to achieve welding processing of specific paths, inconvenient surface welding operation, inconvenient feeding and clamping positioning of the main electrode plate and pole frame, and poor welding adjustability, making it difficult to adapt to main electrode plates and pole frames of different sizes.
A welding equipment for connecting the main electrode plate and the board frame of the electrolytic cell is designed, including a welding workbench, which is equipped with a plate loading assembly, a frame clamping assembly and a combined welding assembly. Through components such as sliding base, electromagnetic adsorption seat, swing side plate, clamping clamping ring, hydraulic telescopic cylinder and welding steering arm, precise clamping, swing and welding steering of the main electrode plate and pole frame is achieved, and the welding needs of different sizes are met.
This welding equipment realizes efficient and precise welding of the main electrode plate and the pole frame, solves the problems of single welding method, inconvenient face replacement operation, difficulty in loading and clamping positioning, and poor adjustability, and improves the flexibility and quality of welding.
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Figure CN119368922B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal component welding, and in particular to welding equipment used for connecting a main pole plate and a plate frame of an electrolytic cell. Background Art
[0002] Hydrogen production by water electrolysis is a relatively convenient method for producing hydrogen. Direct current is passed into an electrolytic cell filled with electrolyte, and water molecules undergo electrochemical reactions on the electrodes, decomposing into hydrogen and oxygen.
[0003] There are three main technologies for producing hydrogen by electrolysis of water: alkaline electrolysis, proton membrane electrolysis, and high-temperature electrolysis. Among them, high-temperature electrolysis technology has high efficiency and low energy consumption, but high investment cost; proton membrane electrolysis technology has a fast start-up time, but relatively high efficiency and energy consumption; alkaline electrolysis technology has the lowest investment cost, but is not as good as the other two technologies in terms of efficiency and energy consumption. In the existing large-scale process of producing hydrogen by electrolysis of water, the low-cost alkaline electrolysis technology is mostly used.
[0004] The core component of alkaline electrolysis technology is the electrolyzer, which mainly includes plates, frames, diaphragms, electrodes and BOP auxiliary systems. Among them, plates and frames are supporting components in the electrolyzer, used to support electrodes and diaphragms, and conduct electricity; the main function of the diaphragm is to prevent hydrogen and oxygen from mixing; the electrode is the place where the electrochemical reaction occurs, and it is also the key to determining the efficiency of hydrogen production in the electrolyzer; the BOP auxiliary system includes power supply system, control system, gas-liquid separation system, purification system, alkali system, water replenishment system, cooling and drying system and other auxiliary systems.
[0005] The pole plate is a circular plate in appearance, generally made of cast iron metal plate, nickel plate or stainless steel metal plate, which is punched into a nipple structure through machining, and then welded to the pole frame and nickel-plated; the pole frame is an annular frame with airway holes and liquid channel holes. The part welded to the main pole plate is called the tongue plate of the pole frame. The outermost side of the pole frame is the sealing line area, and the rest is the overlapping area of the diaphragm and the sealing gasket. After the main pole plate and the pole frame are processed separately, the pole frame and the main pole plate are welded together through the tongue plate of the pole frame to form an integrated pole plate. The quality of welding will directly affect the overall performance of the pole plate.
[0006] When the existing automatic welding machine is used to weld the main pole plate and the pole frame, the following problems often occur:
[0007] 1. The welding method is single, and it is difficult to achieve welding processing along a specific path. Specifically, since the main pole plate is a circular plate in appearance, and the pole frame is an annular frame in appearance, the joint between the main pole plate and the pole frame is an annular joint. During the welding process, circumferential ring welding is required along the joint, and the existing welding machine can usually only achieve mobile welding along a straight path, and when performing annular welding between the main pole plate and the pole frame, welding missing problems are prone to occur.
[0008] 2. The welding operation of the replacement side is inconvenient. Specifically, in order to increase the firmness of the connection, the main pole plate and the pole frame usually need to adopt a double-sided welding process, which requires the main pole plate and the pole frame to be disassembled and reinstalled after the single-sided welding is completed. The operation is cumbersome and easily leads to welding deviation.
[0009] 3. The feeding, conveying, clamping and positioning of the main pole plate and pole frame are inconvenient. Specifically, during the welding process, the main pole plate and pole frame need to be fed and clamped separately, and the setting of the feeding and clamping positioning mechanism cannot hinder the feeding of the welding mechanism. In addition, due to the special appearance of the main pole plate and pole frame, it is difficult to achieve accurate clamping of the main pole plate and pole frame using common fixtures or feeding methods.
[0010] 4. The adjustability of welding is poor, and it is difficult to achieve adaptive welding for main plates and pole frames of different sizes.
[0011] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Summary of the invention
[0012] In view of the defects in the prior art, the present invention provides a welding device for connecting the main pole plate and the plate frame of the electrolytic cell, so as to solve the problems that the automatic welding machine in the traditional technology is used for welding the main pole plate and the pole frame of the electrolytic cell, such as a single welding method, difficulty in realizing welding processing of a specific path, inconvenient operation of changing the surface welding, inconvenient feeding, conveying and clamping and positioning of the main pole plate and the pole frame, poor adjustability of welding, and difficulty in realizing adaptive welding for main pole plates and pole frames of different sizes.
[0013] To achieve the above object, the present invention provides the following technical solutions:
[0014] The welding equipment used for connecting the main plate and plate frame of the electrolytic cell comprises a welding workbench, which is a horizontally arranged T-shaped table, on which a plate feed assembly, a pole frame clamping assembly and a combined welding assembly are respectively arranged, and the pole frame clamping assembly and the combined welding assembly are laterally arranged on both sides of the plate feed assembly.
[0015] As an optimized solution, a longitudinally extending sliding limit opening is opened in the middle of the upper surface of the welding workbench, and the plate loading assembly includes a sliding base, which is a horizontally arranged square seat, and the sliding base is clamped in the sliding limit opening.
[0016] As an optimized solution, the upper surface of the sliding base is fixedly connected to a supporting base, and the supporting base is a U-shaped base with an open lower end. A rotating drive motor is fixedly connected to the inner top surface of the supporting base. The end of the output shaft of the rotating drive motor passes upward through the supporting base and is fixedly connected to a circular turntable. A vertical lifting and telescopic cylinder is fixedly connected to the center of the upper surface of the circular turntable, and the upper telescopic end of the lifting and telescopic cylinder is fixedly connected to a circular electromagnetic adsorption seat.
[0017] As an optimized solution, a horizontal positioning telescopic cylinder is fixedly connected to each longitudinal outer end face of the support base, and a vertical positioning side clamping plate is fixedly connected to the telescopic end of the positioning telescopic cylinder.
[0018] As an optimized solution, a swing mounting opening is opened on a lateral side end face of the welding workbench, and the pole frame clamping assembly includes a swing side plate, and the swing side plate is rotatably installed in the swing mounting opening. The pole frame clamping assembly also includes a clamping clamp ring rotatably installed on the swing side plate, and the clamping clamp ring is a circular ring.
[0019] As an optimized solution, four centrally symmetrical fixed connecting seats are fixedly connected to the outer peripheral wall of the clamping clamping ring, and three right-angle limit frames are respectively fixedly connected to the upper surfaces of the three fixed connecting seats close to the swinging side plates. A downward-pressing telescopic cylinder is respectively fixedly connected to the upper portion of each of the right-angle limit frames, and a downward-pressing clamp is respectively fixedly connected to the telescopic end of each of the downward-pressing telescopic cylinders.
[0020] As an optimized solution, the combined welding assembly includes an electric control box, which is a vertically arranged square box. A control module is fixed on the lateral inner wall of the electric control box, and a steering drive motor is fixed on the inner top surface of the electric control box.
[0021] As an optimized solution, the output shaft end of the steering drive motor passes upward through the electric control box and is fixedly connected to the steering base. A vertical hydraulic telescopic cylinder is fixedly connected to the center of the upper surface of the steering base, and a horizontal welded steering arm is fixedly connected to the upper telescopic end of the hydraulic telescopic cylinder.
[0022] As an optimized solution, a limiting slot is provided on the lateral side end face of the welding steering arm, a movable slide is slidably mounted in the limiting slot, the movable slide is an L-shaped seat arranged close to the welding steering arm, and a laser welding gun is fixedly connected to the lower end face of the movable slide.
[0023] As an optimized solution, a motor mounting opening is opened on the longitudinal outer end face of the welding workbench, a sliding drive motor is fixedly connected to the longitudinal side wall of the motor mounting opening, the output shaft of the sliding drive motor passes through the welding workbench and extends into the sliding limit opening, and the end of the output shaft of the sliding drive motor is fixedly connected to a main drive wheel.
[0024] As an optimized solution, two parallel driving threaded rods are rotatably installed in the sliding limit opening, and both ends of each driving threaded rod are rotatably supported on the longitudinal inner wall of the sliding limit opening, and the two driving threaded rods pass through and are threadedly connected to the sliding base respectively.
[0025] As an optimized solution, an auxiliary transmission wheel is fixedly connected to the outer peripheral wall of each driving threaded rod near the end, and the two auxiliary transmission wheels are respectively engaged with the main transmission wheel for transmission.
[0026] As an optimized solution, a swing drive motor is fixedly connected to the longitudinal outer end face of the welding workbench, and the swing drive motor is arranged corresponding to the swing side plate. The output shaft end of the swing drive motor extends into the swing mounting port and is fixedly connected to the side end face of the swing side plate.
[0027] As an optimized solution, a motor mounting groove is opened at the back side edge of the swing side plate, and a stepper motor is fixed in the motor mounting groove. The output shaft end of the stepper motor passes through the swing side plate and is fixed to the outer end face of one of the fixed connecting seats. When the swing side plate is swung to a vertical position, the clamping ring is in a horizontal state.
[0028] As an optimized solution, a displacement drive motor is fixedly connected to the lateral outer end face of the welding steering arm, and the output shaft of the displacement drive motor passes through the welding steering arm and extends into the limit slot. A threaded screw is fixedly connected to the end of the output shaft of the displacement drive motor, and the threaded screw passes through and is threadedly connected to the movable slide, and the end of the threaded screw is rotatably supported on the lateral inner wall of the limit slot.
[0029] As an optimized solution, a horizontal positioning slot is provided on the lateral outer end face of a fixed connecting seat close to the electric control box, an electric telescopic cylinder is telescopically provided in the positioning slot, and the end of the electric telescopic cylinder is fixedly connected to the lateral side wall of the electric control box.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] The pole plate loading assembly provided in the present invention can realize the clamping and positioning of the main pole plate and the sliding loading. Specifically, the pole plate loading assembly includes a sliding base, which can slide laterally along the sliding limit opening under the drive of the sliding drive motor, so as to realize the transfer and transportation of the main pole plate; further, a supporting base is fixedly connected to the upper surface of the sliding base, a circular turntable is rotatably arranged on the supporting base, a lifting and telescopic cylinder is fixedly connected to the circular turntable, and an electromagnetic adsorption seat is fixedly connected to the upper telescopic end of the lifting and telescopic cylinder, and the electromagnetic adsorption seat can realize the adsorption and clamping of the main pole plate, and a positioning side clamp is respectively telescopically provided on each longitudinal side end surface of the supporting base, and the main pole plate can be limited to the middle of the electromagnetic adsorption seat by the telescopic movement of the positioning side clamp; in addition, the main pole plate can be driven to move up by controlling the telescopic movement of the lifting and telescopic cylinder, so as to complete the docking with the pole frame, and the electromagnetic adsorption seat and the main pole plate can be driven to rotate as a whole by starting the rotating drive motor to realize the welding steering.
[0032] The pole frame clamping assembly provided in the present invention can realize the clamping positioning, swinging feeding and flipping change of the pole frame. Specifically, the pole frame clamping assembly includes a swinging side plate, and by controlling the swinging side plate to swing, the pole frame clamping assembly can switch between two working states: vertical clamping feeding and horizontal welding positioning. A clamping clamp ring is rotatably provided on the swinging side plate, and the clamping clamp ring can realize the positioning support for the pole frame. A fixed connecting seat is fixedly connected to the outer peripheral wall of the clamping clamp ring, and a right-angle limit frame is fixed on the fixed connecting seat. The downward clamping plate telescopically arranged on the right-angle limit frame can clamp the pole frame during the clamping and feeding process; further, after the single-sided welding is completed, the clamping clamp ring can be driven to rotate 180° by starting the stepping motor to realize the welding face change. During the face change process, the sliding base can be driven to slide longitudinally to avoid the clamping clamp ring.
[0033] The combined welding assembly provided in the present invention can realize adaptive welding for main pole plates and pole frames of different sizes, and avoid the main pole plates and pole frames by steering during the process of clamping and loading, thereby increasing the compatibility between the components. Specifically, the combined welding assembly includes a steering base, which can rotate around an axis under the drive of a steering drive motor, thereby changing the working welding position of the combined welding assembly, a hydraulic telescopic cylinder is fixedly connected to the upper surface of the steering base, and a welding steering arm is fixedly connected to the upper telescopic end of the hydraulic telescopic cylinder, and the working height of the welding steering arm can be adjusted by controlling the extension of the hydraulic telescopic cylinder, a movable slide is mounted on the sliding card on the welding steering arm, and a laser welding gun is fixedly connected to the lower end of the movable slide, and the movable slide can be moved under the control of the displacement drive motor to adjust the welding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the specific embodiments or the description of the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0035] Figure 1 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the main viewing direction;
[0036] Figure 2 It is a schematic cross-sectional view of the internal structure of each component in the present invention in a top view direction;
[0037] Figure 3 It is a schematic cross-sectional view of the internal structure of each component in the present invention in the side view direction;
[0038] Figure 4 It is a schematic diagram of the external overall structure of the present invention in the main viewing direction;
[0039] Figure 5 It is a schematic diagram of the external overall structure of the present invention in a top view;
[0040] Figure 6 It is a schematic diagram of the external overall structure of the present invention in a side view direction;
[0041] Figure 7 It is a schematic diagram of the welding state of the pole plate and the pole frame in the present invention.
[0042] In the figure: 1-welding workbench, 2-sliding limit opening, 3-sliding base, 4-motor installation opening, 5-sliding drive motor, 6-main transmission wheel, 7-driving threaded rod, 8-secondary transmission wheel, 9-support base, 10-rotation drive motor, 11-circular turntable, 12-lifting and telescopic cylinder, 13-electromagnetic adsorption seat, 14-positioning telescopic cylinder, 15-positioning side clamp, 16-swing installation opening, 17-swing side plate, 18-swing drive motor, 19-clamping clamp ring, 20-fixed connection Seat, 21-motor mounting slot, 22-stepping motor, 23-right angle limit frame, 24-downward pressure telescopic cylinder, 25-downward pressure splint, 26-electric control box, 27-control module, 28-steering drive motor, 29-steering base, 30-hydraulic telescopic cylinder, 31-welding steering arm, 32-limiting card slot, 33-moving slide, 34-laser welding gun, 35-displacement drive motor, 36-threaded screw, 37-positioning slot, 38-electrically controlled telescopic cylinder, 39-main pole plate, 40-pole frame. DETAILED DESCRIPTION
[0043] The following embodiments of the technical solution of the present invention are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and are therefore only used as examples, and cannot be used to limit the protection scope of the present invention.
[0044] like Figures 1 to 7 As shown, the welding equipment for connecting the main plate and plate frame of the electrolytic cell includes a welding workbench 1, which is a horizontally arranged T-shaped table. The welding workbench 1 is respectively provided with a plate feeding assembly, a pole frame clamping assembly and a combined welding assembly, and the pole frame clamping assembly and the combined welding assembly are horizontally arranged on both sides of the plate feeding assembly.
[0045] A longitudinally extending sliding limit opening 2 is provided in the middle of the upper surface of the welding workbench 1 . The plate loading assembly comprises a sliding base 3 which is a horizontally arranged square base. The sliding base 3 is clamped in the sliding limit opening 2 .
[0046] A motor mounting opening 4 is provided on the longitudinal outer end surface of the welding workbench 1, and a sliding drive motor 5 is fixedly connected to the longitudinal side wall of the motor mounting opening 4. The output shaft of the sliding drive motor 5 passes through the welding workbench 1 and extends into the sliding limit opening 2, and the end of the output shaft of the sliding drive motor 5 is fixedly connected to a main drive wheel 6.
[0047] Two parallel driving threaded rods 7 are rotatably installed in the sliding limit opening 2 , and both ends of each driving threaded rod 7 are rotatably supported on the longitudinal inner side wall of the sliding limit opening 2 . The two driving threaded rods 7 pass through and are threadedly connected to the sliding base 3 .
[0048] An auxiliary transmission wheel 8 is fixedly connected to the outer peripheral wall of each driving threaded rod 7 near the end, and the two auxiliary transmission wheels 8 are respectively engaged with the main transmission wheel 6 for transmission.
[0049] A supporting base 9 is fixedly connected to the upper surface of the sliding base 3. The supporting base 9 is a U-shaped base with an open lower end. A rotating drive motor 10 is fixedly connected to the inner top surface of the supporting base 9. The end of the output shaft of the rotating drive motor 10 passes upward through the supporting base 9 and is fixedly connected to a circular turntable 11. A vertical lifting and telescopic cylinder 12 is fixedly connected to the center of the upper surface of the circular turntable 11. A circular electromagnetic adsorption seat 13 is fixedly connected to the upper telescopic end of the lifting and telescopic cylinder 12. The diameter of the electromagnetic adsorption seat 13 is smaller than the diameter of the main pole plate 39.
[0050] A horizontal positioning telescopic cylinder 14 is fixedly connected to each longitudinal outer end surface of the support base 9 , and a vertical positioning side clamping plate 15 is fixedly connected to the telescopic end of the positioning telescopic cylinder 14 .
[0051] A swing mounting opening 16 is opened on a lateral side end face of the welding workbench 1, and the pole frame clamping assembly includes a swing side plate 17, which is rotatably installed in the swing mounting opening 16. A swing drive motor 18 is fixedly connected to the longitudinal outer end face of the welding workbench 1, and the swing drive motor 18 is arranged corresponding to the swing side plate 17. The output shaft end of the swing drive motor 18 extends into the swing mounting opening 16 and is fixedly connected to the side end face of the swing side plate 17.
[0052] The pole frame clamping assembly also includes a clamping ring 19, which is a circular ring. The inner diameter of the clamping ring 19 is larger than the inner diameter of the pole frame 40 and smaller than the outer diameter of the pole frame 40. The outer diameter of the clamping ring 19 is larger than the outer diameter of the pole frame 40. Four centrally symmetrical fixed connecting seats 20 are fixedly connected to the outer peripheral wall of the clamping ring 19.
[0053] A motor mounting groove 21 is provided at the back side edge of the swing side plate 17, and a stepper motor 22 is fixedly connected in the motor mounting groove 21. The output shaft end of the stepper motor 22 passes through the swing side plate 17 and is fixedly connected to the outer end surface of one of the fixed connecting seats 20. When the swing side plate 17 is swung to a vertical position, the clamping ring 19 is in a horizontal state.
[0054] Three right-angle limit frames 23 are fixedly connected to the upper surfaces of the three fixed connection seats 20 close to the swing side plate 17, and a downward pressing telescopic cylinder 24 is fixedly connected to the upper side of each right-angle limit frame 23, and a downward pressing clamping plate 25 is fixedly connected to the telescopic end of each downward pressing telescopic cylinder 24.
[0055] The combined welding assembly includes an electric control box 26 , which is a vertically arranged square box. A control module 27 is fixed on the lateral inner wall of the electric control box 26 , and a steering drive motor 28 is fixed on the inner top surface of the electric control box 26 .
[0056] The output shaft end of the steering drive motor 28 passes upward through the electric control box 26 and is fixedly connected to a steering base 29. The steering base 29 is arranged close to the upper surface of the electric control box 26. A vertical hydraulic telescopic cylinder 30 is fixedly connected to the center of the upper surface of the steering base 29. The upper telescopic end of the hydraulic telescopic cylinder 30 is fixedly connected to a horizontal welded steering arm 31.
[0057] A limit slot 32 is provided on the lateral side end face of the welding steering arm 31 , in which a movable slide 33 is mounted. The movable slide 33 is an L-shaped seat arranged close to the welding steering arm 31 , and a laser welding gun 34 is fixedly connected to the lower end face of the movable slide 33 .
[0058] A displacement drive motor 35 is fixedly connected to the lateral outer end surface of the welding steering arm 31. The output shaft of the displacement drive motor 35 passes through the welding steering arm 31 and extends into the limit slot 32. A threaded screw 36 is fixedly connected to the end of the output shaft of the displacement drive motor 35. The threaded screw 36 passes through and is threadedly connected to the movable slide 33. The end of the threaded screw 36 is rotatably supported on the lateral inner wall of the limit slot 32.
[0059] A horizontal positioning slot 37 is provided on the lateral outer end surface of a fixed connection seat 20 near the electric control box 26 , and an electric control telescopic cylinder 38 is telescopically provided in the positioning slot 37 , and the end of the electric control telescopic cylinder 38 is fixedly connected to the lateral side wall of the electric control box 26 .
[0060] When the present invention is used: first, the main pole plate 39 and the pole frame 40 to be welded are welded and clamped; specifically, the swing drive motor 18 is started, and the swing drive motor 18 drives the swing side plate 17 to swing to a horizontal state, and the pole frame 40 is vertically installed on the three right-angle limit frames 23, and the downward pressing telescopic cylinder 24 is controlled to extend, and the pole frame 40 is pressed and fixed on the clamping clamp ring 19 by using the downward pressing clamp plate 25; the swing drive motor 18 is started again, and the swing side plate 17 is driven to swing to a vertical state, and the electric control telescopic cylinder 38 is controlled to extend until its telescopic end is against the inner groove surface of the positioning slot 37, so as to support and position the clamping clamp ring 19; the main pole plate 39 is placed flat on the electromagnetic adsorption seat 13, and the lifting and telescopic cylinder 12 is controlled to shorten, and the electromagnetic The adsorption seat 13 descends to between the two positioning side clamps 15, and at the same time controls the two positioning telescopic cylinders 14 to shorten, driving the two positioning side clamps 15 to move synchronously in opposite directions, and pushing and positioning the main pole plate 39; starting the rotating drive motor 10, the rotating drive motor 10 drives the circular turntable 11 to rotate 90°, and the two positioning side clamps 15 are used again to repeat the above-mentioned pushing and positioning, so that the main pole plate 39 is limited in the middle of the electromagnetic adsorption seat 13; starting the sliding drive motor 5, the sliding drive motor 5 drives the main transmission wheel 6 to rotate, and through the transmission of the auxiliary transmission wheel 8 and the driving threaded rod 7, drives the sliding base 3 to slide longitudinally along the sliding limit opening 2, so that the main pole plate 39 is transferred to the bottom of the pole frame 40; controlling the lifting and telescopic cylinder 12 to extend, The main pole plate 39 is driven to rise and dock with the pole frame 40; the steering drive motor 28 is started, and the steering drive motor 28 drives the steering base 29 to rotate, so that the welding steering arm 31 is rotated to the top of the main pole plate 39 and the pole frame 40, and the displacement drive motor 35 is started, and the displacement drive motor 35 drives the threaded screw 36 to rotate, and drives the movable slide 33 to slide horizontally along the limit slot 32, and adjusts the welding position of the laser welding gun 34; the hydraulic telescopic cylinder 30 is controlled to shorten, so that the welding steering arm 31 is lowered as a whole, and the laser welding gun 34 is used to perform single-point laser welding on the docking position of the main pole plate 39 and the pole frame 40, and the main pole plate 39 and the pole frame 40 are fixedly connected, and then the downward telescopic cylinder 24 is controlled to shorten, so that the downward clamping plate 25 releases the pressure on the pole frame 40 Tightly clamp, and at the same time start the rotation drive motor 10 again, the rotation drive motor 10 drives the electromagnetic adsorption seat 13 to rotate circumferentially, so as to use the laser welding gun 34 to perform combined welding of circumferential welds; after the single-sided weld is completed, the main pole plate 39 and the pole frame 40 are clamped again by pressing the clamping plate 25, and at the same time, the swing side plate 17 is controlled to swing to a horizontal position, and the stepper motor 22 is started. The stepper motor 22 drives the clamping ring 19 to rotate 180° to perform welding and change the surface, and then the swing side plate 17 is controlled to swing up to a vertical position, and the above welding operation is repeated to perform circumferential welding on the welds on the other side of the main pole plate 39 and the pole frame 40; after welding is completed, the swing side plate 17 is controlled to swing to a horizontal position again, and the welded main pole plate 39 and the pole frame 40 are removed.
[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.
Claims
1. Welding equipment for connecting the main plate and plate frame of an electrolytic cell, characterized in that: Comprising a welding workbench (1), the welding workbench (1) being a horizontally arranged T-shaped table, the welding workbench (1) being respectively provided with a pole plate feed assembly, a pole frame clamping assembly and a combined welding assembly, the pole frame clamping assembly and the combined welding assembly being laterally arranged on both sides of the pole plate feed assembly; A longitudinally extending sliding stop opening (2) is provided in the middle of the upper surface of the welding workbench (1); the plate loading assembly comprises a sliding base (3); the sliding base (3) is a horizontally arranged square base; the sliding base (3) is clamped in the sliding stop opening (2); The upper surface of the sliding base (3) is fixedly connected to a support base (9), the support base (9) is a U-shaped base with an opening at the lower end, a rotation drive motor (10) is fixedly connected to the inner top surface of the support base (9), the output shaft end of the rotation drive motor (10) passes through the support base (9) upward and is fixedly connected to a circular turntable (11), a vertical lifting and telescopic cylinder (12) is fixedly connected to the center of the upper surface of the circular turntable (11), and the upper telescopic end of the lifting and telescopic cylinder (12) is fixedly connected to a circular electromagnetic adsorption seat (13); A horizontal positioning telescopic cylinder (14) is fixedly connected to each longitudinal outer end surface of the support base (9), and a vertical positioning side clamping plate (15) is fixedly connected to the telescopic end of the positioning telescopic cylinder (14); A swing mounting opening (16) is provided on a lateral side end surface of the welding workbench (1); the pole frame clamping assembly comprises a swing side plate (17); the swing side plate (17) is rotatably mounted in the swing mounting opening (16); the pole frame clamping assembly further comprises a clamping clamp ring (19) rotatably mounted on the swing side plate (17); the clamping clamp ring (19) is a circular ring; Four centrally symmetrical fixed connection seats (20) are fixedly connected to the outer peripheral wall of the clamping clamp ring (19); three right-angle limit frames (23) are respectively fixedly connected to the upper surfaces of the three fixed connection seats (20) close to the swing side plate (17); a downward-pressing telescopic cylinder (24) is respectively fixedly connected to the upper surface of each right-angle limit frame (23); and a downward-pressing clamping plate (25) is respectively fixedly connected to the telescopic end of each downward-pressing telescopic cylinder (24); The combined welding assembly comprises an electric control box (26), the electric control box (26) being a vertically arranged square box, a control module (27) being fixed on a transverse inner side wall of the electric control box (26), and a steering drive motor (28) being fixed on an inner top surface of the electric control box (26); The output shaft end of the steering drive motor (28) passes through the electric control box (26) upward and is fixedly connected to a steering base (29); a vertical hydraulic telescopic cylinder (30) is fixedly connected to the center of the upper surface of the steering base (29); and a horizontal welded steering arm (31) is fixedly connected to the upper telescopic end of the hydraulic telescopic cylinder (30); A limit slot (32) is provided on the lateral side end surface of the welding steering arm (31), a movable slide seat (33) is slidably mounted in the limit slot (32), the movable slide seat (33) is an L-shaped seat arranged closely against the welding steering arm (31), and a laser welding gun (34) is fixedly connected to the lower end surface of the movable slide seat (33); A motor mounting groove (21) is provided at the back side edge of the swing side plate (17), a stepper motor (22) is fixedly connected in the motor mounting groove (21), an output shaft end of the stepper motor (22) passes through the swing side plate (17) and is fixedly connected to the outer end surface of one of the fixed connection seats (20), and when the swing side plate (17) is swung to a vertical position, the clamping ring (19) is in a horizontal state.
2. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 1, characterized in that: A motor mounting opening (4) is provided on the longitudinal outer end surface of the welding workbench (1), a sliding drive motor (5) is fixedly connected to the longitudinal side wall of the motor mounting opening (4), an output shaft of the sliding drive motor (5) passes through the welding workbench (1) and extends into the sliding limit opening (2), and a main drive wheel (6) is fixedly connected to the end of the output shaft of the sliding drive motor (5).
3. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 2 is characterized in that: Two parallel driving threaded rods (7) are rotatably mounted in the sliding limit opening (2), and both ends of each driving threaded rod (7) are rotatably supported on the longitudinal inner side wall of the sliding limit opening (2), and the two driving threaded rods (7) respectively pass through and are threadedly connected to the sliding base (3).
4. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 3 is characterized in that: An auxiliary transmission wheel (8) is fixedly connected to the outer peripheral wall of each driving threaded rod (7) near the end, and the two auxiliary transmission wheels (8) are respectively engaged with the main transmission wheel (6) for transmission.
5. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 1, characterized in that: A swing drive motor (18) is fixedly connected to the longitudinal outer end surface of the welding workbench (1), the swing drive motor (18) being arranged corresponding to the swing side plate (17), and the output shaft end of the swing drive motor (18) extends into the swing mounting opening (16) and is fixedly connected to the side end surface of the swing side plate (17).
6. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 1, characterized in that: A displacement drive motor (35) is fixedly connected to the transverse outer end surface of the welding steering arm (31); an output shaft of the displacement drive motor (35) passes through the welding steering arm (31) and extends into the limit slot (32); a threaded screw (36) is fixedly connected to the end of the output shaft of the displacement drive motor (35); the threaded screw (36) passes through and is threadedly connected to the movable slide seat (33); and the end of the threaded screw (36) is rotatably supported on the transverse inner wall of the limit slot (32).
7. The welding equipment for connecting the main plate and the plate frame of the electrolytic cell according to claim 6, characterized in that: A horizontal positioning slot (37) is provided on a transverse outer end surface of a fixed connection seat (20) close to the electric control box (26), an electric control telescopic cylinder (38) is telescopically arranged in the positioning slot (37), and a distal end of the electric control telescopic cylinder (38) is fixedly connected to a transverse side wall of the electric control box (26).
Citation Information
Patent Citations
Parallel welding equipment applied to semiconductor laser preparation
CN113695725A
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CN118926788A