Gearbox mechanism of cleaning equipment
By designing the gear box mechanism of motor and gear box shells in the cleaning equipment, the use of shock -reducing cotton and dual bearing technology is used to solve the problem of poor sealing, low transmission efficiency and resonance abnormality of the gear box mechanism, and achieve efficient and stable cleaning Experience and low noise experience.
Patent Information
- Application Number
- CN202310926188.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-26
- Publication Date
- 2025-01-28
AI Technical Summary
In the existing cleaning equipment, the gear box mechanism has lax sealing, low transmission efficiency, friction between the same belt and the gear box body, resulting in resonance and abnormal noise, resulting in poor cleaning effect, prone to failure, high noise, and poor user experience.
A clean equipment gear box mechanism is designed. The motor and gear box shell are used to set the second shock -reducing cotton to reduce the noise and noise. The connection of the driver's fastener realizes the stability of the axis operation of the dual bearing, and eliminates resonance, jitter, noise, and abnormal noise through the second vibration reducing cotton.
The efficient and stable operation of the cleaning equipment gear box mechanism has eliminated resonance, jitter, noise, abnormal noise, improved the cleaning effect, reduced the failure rate and noise, and enhanced the use experience.
Smart Images

Figure CN119373853A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of cleaning equipment, and in particular to a gear box mechanism of cleaning equipment. Background Art
[0002] At present, the degree of social intelligence is getting higher and higher, and more and more smart devices are used in all walks of life. Smart devices bring more convenience to users and solve various inconveniences in life. In the smart cleaning equipment industry, the smart cleaning equipment used in dust removal and cleaning work provides great convenience for people and replaces many cleaning manual work.
[0003] However, the gear box mechanism used as the main working transmission in some existing cleaning equipment may encounter problems such as poor sealing, low transmission efficiency, and resonance and abnormal noise caused by the friction between the cloth belt and the gear box body. As a result, these cleaning equipment have poor cleaning effect during use, are prone to failure, have high noise during operation, and have a poor user experience. In response to this, we have invented a cleaning equipment gear box mechanism to fill the above-mentioned missing problems and enrich more intelligent cleaning equipment products. The present invention is stable to use, has high working efficiency, low maintenance, and low noise, so that more cleaning equipment products can work stably and efficiently. Summary of the invention
[0004] The purpose of the present disclosure is to provide a gear box mechanism for cleaning equipment to solve the technical problems in the prior art that the gear box mechanism as the main working transmission in the cleaning equipment will encounter poor sealing, low transmission efficiency, and resonance and abnormal noise caused by the friction between the cloth belt and the gear box body, resulting in poor cleaning effect, easy failure, loud noise during operation, and poor user experience during use of these cleaning equipment.
[0005] To achieve the above objectives, the present disclosure adopts the following technical solutions:
[0006] The present invention provides a gearbox mechanism for cleaning equipment, comprising a motor and a gearbox shell, wherein a second vibration-damping cotton for reducing vibration and noise of the motor is arranged on the gearbox shell, a fixed bearing is arranged on the side surface of the second vibration-damping cotton, a follower bearing is arranged on the gearbox upper cover, one end of the driven shaft is sleeved with the fixed bearing and then connected to the follower bearing, the other end of the driven shaft is sleeved with a driving fastener, a driven synchronous wheel is arranged on the gearbox shell, the driven synchronous wheel is meshed and sleeved with one end of a synchronous belt, the gearbox shell is connected to the gearbox upper cover, a main driving synchronous wheel is arranged on the gearbox upper cover, the other end of the synchronous belt is meshed and sleeved with the main driving synchronous wheel, and the output shaft of the motor movably passes through the gearbox shell and is fixedly sleeved with the main driving synchronous wheel.
[0007] Optionally, the movable sleeve on the driven synchronous wheel can prevent the belt retaining ring from falling off during the movement of the synchronous belt.
[0008] Optionally, a first vibration-damping cotton for reducing vibration and noise is provided at one end of the motor output shaft.
[0009] Optionally, a protrusion is provided on the outer wall of the gear box shell, and an arc-shaped groove capable of clamping the protrusion is provided at one end of the second vibration-damping cotton.
[0010] Optionally, the outer wall of the gear box housing is fixedly connected to a plurality of arc-shaped connecting blocks.
[0011] Optionally, the arc-shaped connecting blocks are provided with through holes for easy installation and connection.
[0012] Optionally, a through hole is provided on the upper cover of the gear box to be rotatably connected to the main driving synchronous wheel.
[0013] Optionally, a block capable of clamping the perforation is provided at one end of the main drive synchronous wheel.
[0014] Optionally, the outer wall of the gear box upper cover is fixedly connected to a snap-in mechanism that facilitates connection with the gear box shell.
[0015] Optionally, the clamping mechanism includes a connecting plate connected to the gear box upper cover, and a clamping slot connected to the gear box shell is formed on the connecting plate.
[0016] Optionally, the outer wall of the gear box housing is fixedly connected to a protrusion corresponding to the connecting plate.
[0017] Optionally, an elliptical protrusion is provided on the upper cover of the gear box to support the rotating mechanism to make it more stable.
[0018] Optionally, a rectangular protrusion is provided on the upper cover of the gear box to support the rotating mechanism to make it more stable.
[0019] Optionally, a slot is provided on the first vibration-damping cotton for convenient insertion of one end of the motor.
[0020] Optionally, a round hole is formed at the other end of the second vibration-damping cotton so as to fit into a protrusion on the gear box housing.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: when the cleaning equipment needs to use a gear box mechanism, one side of the head is fixed to the motor through the first vibration-damping cotton to prevent resonance, jitter, noise, and abnormal sound during the operation of the motor, the motor shaft end is pressed into the main drive synchronous wheel by interference, and a fixed bearing is arranged at the tail of the same side of the gear box shell, and a driving fastener is connected to the top of the driven shaft 7 passing through the fixed bearing, and a driven synchronous wheel is fixed to the middle part of the other side of the driven shaft, a synchronous belt is connected between the main drive synchronous wheel and the driven synchronous wheel, and a belt retaining ring is fixed on the driven synchronous wheel to prevent the synchronous belt from falling off during movement, and the tail of the driven shaft is assembled with the follower bearing fixed on the gear box cover through the gear box cover and the gear box shell, and is inserted into the driven shaft at the same time as the fixed bearing on the gear box shell, thereby achieving a double bearing. The smooth operation of the shaft is brought about, and the problem of radial load and axial load is solved. When the gear box mechanism of this cleaning equipment is in operation, the main driving synchronous wheel is driven by the motor to connect and rotate with the driven synchronous wheel through a synchronous belt. The driven shaft fixed on the driven synchronous wheel and the driving fastener pass through the double bearings of the fixed bearing and the follower bearing to rotate efficiently and stably. The second vibration-damping cotton on the gear box shell plays a role in eliminating resonance, jitter, noise and abnormal sound when the gear box mechanism of this cleaning equipment is fixed with other mechanisms. The gear box mechanism of this cleaning equipment can eliminate resonance, jitter, noise and abnormal sound, and can bring smooth operation of the shaft of the double bearings, solve the problem of radial load and axial load, thereby achieving efficient and stable operation, so that more cleaning equipment products can work stably, efficiently, with low maintenance and low noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the specific embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] In the attached figure:
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of a gear box mechanism of a cleaning device in an embodiment of the present disclosure;
[0025] Figure 2 In the embodiments of the present disclosure Figure 1 A top view of
[0026] Figure 3 In the embodiments of the present disclosure Figure 1 Right view of;
[0027] Figure 4 In the embodiments of the present disclosure Figure 1 Left view of
[0028] Figure 5 In the embodiments of the present disclosure Figure 1 Schematic diagram of the split structure;
[0029] Figure 6 In the embodiments of the present disclosure Figure 1 sectional view of .
[0030] In the figure:
[0031] 1. Motor; 2. First vibration damping cotton; 3. Gearbox housing; 4. Main drive synchronous wheel; 5. Synchronous belt; 6. Fixed bearing; 7. Driven shaft; 8. Driving fastener; 9. Driven synchronous wheel; 10. Belt retaining ring; 11. Follower bearing; 12. Gearbox upper cover; 13. Second vibration damping cotton. DETAILED DESCRIPTION
[0032] The technical solution of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments.
[0033] The components of the embodiments of the present disclosure generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present disclosure provided in the drawings is not intended to limit the scope of the present disclosure claimed, but merely represents selected embodiments of the present disclosure.
[0034] Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present disclosure.
[0035] In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0036] In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
[0037] See also Figures 1 to 6 The present disclosure provides a cleaning equipment gearbox mechanism, including a motor 1 and a gearbox housing 3. The motor 1 refers to an electric motor used to drive the cleaning equipment gearbox mechanism. Its function is to drive the movement of the gearbox mechanism by converting electrical energy into mechanical energy, thereby realizing the cleaning function of the cleaning equipment. Specifically, the motor of the cleaning equipment gearbox mechanism drives the movement of cleaning components such as brushes, scrapers, and vacuum cleaners by rotating the gears in the gearbox mechanism, thereby realizing the cleaning of surfaces such as the ground, walls, and windows.
[0038] One end of the output shaft of the motor 1 is provided with a first vibration-damping cotton 2 for reducing vibration and noise. The vibration-damping cotton is a material used to reduce vibration and noise of a gear box mechanism of a cleaning device.
[0039] The main function of vibration damping cotton is to reduce the vibration and noise generated by the gearbox mechanism during operation, protect the normal operation of the mechanism and extend its service life. It can absorb and disperse the impact force and vibration transmitted by the gear, effectively reduce the noise level and provide a smoother operating environment.
[0040] The material of vibration damping cotton can be various materials, such as polyurethane, silicone, rubber, etc. Different materials have different characteristics, and the appropriate vibration damping cotton material can be selected according to the specific application requirements.
[0041] The first vibration-damping cotton 2 is provided with a slot for convenient insertion into one end of the motor 1, and the gear box housing 3 is provided with a second vibration-damping cotton 13 for reducing vibration and noise of the motor 1. The other end of the second vibration-damping cotton 13 is provided with a round hole that can just fit into the protrusion on the gear box housing 3, and the side surface of the second vibration-damping cotton 13 is provided with a fixed bearing 6, which is usually a rolling bearing, such as a ball bearing or a roller bearing.
[0042] The function of fixed bearings is to support and position rotating parts so that they can run smoothly and bear the axial and radial loads from the gear transmission. They improve the efficiency of the gearbox by reducing friction and rotational resistance and reduce energy consumption. Fixed bearings can also improve the operating stability and comfort of the equipment by reducing vibration and noise. In addition, fixed bearings can prevent relative movement of the internal parts of the gearbox and ensure accurate matching between gears, thereby ensuring the accuracy and reliability of the transmission.
[0043] A follower bearing 11 is arranged on the upper cover 12 of the gearbox, and one end of the driven shaft 7 is connected to the follower bearing 11 after being sleeved with the fixed bearing 6. The follower bearing 11 is a special bearing, usually called a follower bearing or an adaptive bearing. Its function is to support and rotate the gear shaft in the gearbox mechanism.
[0044] The follower bearing can withstand the high-speed rotation and large torque generated in the gearbox, and can adapt to the deviation and deformation between bearings. Its design and working principle enable the gear shaft to maintain stable operation under high-speed rotation and large load, and reduce the wear and friction between the gear shaft and the bearing.
[0045] The main function of the follower bearing is to reduce the contact pressure and friction between the gear shaft and the bearing, reduce energy loss and heat generation, and improve the working efficiency and life of the gearbox mechanism. At the same time, the follower bearing can also reduce vibration and noise, and improve the running smoothness and stability of the gearbox mechanism.
[0046] The other end of the driven shaft 7 is sleeved with a driving fastener 8, which is a part used to connect and fix the gearbox with a drive motor or other power source. It is commonly in the form of bolts, screws or pins. The driven shaft 7 is a shaft in the gearbox, and its function is to transmit power and torque, and convert the input speed and torque of the gearbox into output speed and torque. The driven shaft is usually connected to the output shaft of the gearbox, and transmits the output rotational force of the gearbox to the working parts of the cleaning equipment, such as brushes, scrapers or nozzles, so as to achieve normal operation of the cleaning equipment.
[0047] The function of the drive fastener is to firmly connect the gearbox and the drive source to ensure the transmission efficiency and operation stability between them. It bears the torque and force transmitted by the gearbox, so that the drive source can effectively transmit power to the gearbox, thereby promoting the normal operation of the cleaning equipment.
[0048] Drive fasteners are generally made of high-strength metal materials, such as carbon steel, stainless steel, etc. These materials have good strength and corrosion resistance, can withstand high torque and force, and ensure a firm and reliable connection.
[0049] The driven synchronous wheel 9 is provided on the gear box housing 3. The driven synchronous wheel 9 is movably sleeved with a belt retaining ring 10 which can prevent the synchronous belt 5 from falling off during movement. The driven synchronous wheel 9 is meshed and sleeved with one end of the synchronous belt 5. The synchronous belt 5 is a special transmission belt which transmits the transmission force through the engagement of teeth. Its function is to transmit the power of the driving wheel to the driven wheel to realize the normal operation of the gear box.
[0050] The main function of the synchronous belt is to accurately transmit the power of the driving wheel to the driven wheel, ensuring that the various components of the gearbox mechanism work together. In addition, the teeth on the synchronous belt are tightly engaged, which can ensure that the speeds of the driving wheel and the driven wheel are completely consistent, ensuring the stable operation of the gearbox mechanism. Then the synchronous belt has a certain elasticity and buffering performance, which can reduce the impact and vibration during gear transmission and protect the components of the gearbox mechanism. Finally, by replacing different specifications of the synchronous belt, the transmission ratio of the gearbox mechanism can be adjusted to meet different work requirements.
[0051] The gearbox housing 3 is connected to the gearbox cover 12, which is a protective cover covering the top of the gearbox. Its functions mainly include the following aspects: the gearbox cover can prevent external debris, dust, water, etc. from entering the interior of the gearbox, thereby protecting gears, bearings and other components from contamination and damage. The gearbox cover usually adopts a sealing structure to ensure that the lubricating oil inside the gearbox does not leak out and prevent external impurities from entering the interior of the gearbox, thereby maintaining the stability and normal operation of the gearbox. Some gearbox covers are designed with heat dissipation holes or cooling fans. By increasing the heat dissipation area or using the wind power of the fan, the temperature inside the gearbox can be effectively reduced to prevent gears, bearings and other components from being damaged due to overheating.
[0052] The upper cover 12 of the gearbox is provided with a through hole that can be rotatably connected to the main drive synchronous wheel 4. The upper cover 12 of the gearbox is provided with the main drive synchronous wheel 4, which is an important component of the gearbox. Its function is to transmit the power of the driving shaft to the driven shaft to realize the drive of the gearbox. The main drive synchronous wheel is usually made of a large gear and can realize power transmission by meshing with other gears. Its function is to provide power output of the gearbox and ensure the synchronous operation between different gears so that the gearbox can work stably.
[0053] One end of the main drive synchronous wheel 4 is provided with a block that can clamp the perforation, and the other end of the synchronous belt 5 is meshed and sleeved with the main drive synchronous wheel 4. The output shaft of the motor 1 movably penetrates the gear box shell 3 and is fixedly sleeved with the main drive synchronous wheel 4.
[0054] like Figure 1 and Figure 5 As shown, a protrusion is provided on the outer wall of the gear box shell 3, an arc-shaped groove that can clamp the protrusion is provided at one end of the second vibration-damping cotton 13, the outer wall of the gear box shell 3 is fixedly connected to the protrusion corresponding to the connecting plate, and the outer wall of the gear box shell 3 is fixedly connected to a plurality of arc-shaped connecting blocks, and the arc-shaped connecting blocks are all provided with through holes for convenient installation and connection.
[0055] like Figure 2 and Figure 5 As shown, the outer wall of the gear box upper cover 12 is fixedly connected to a clamping mechanism that is convenient for connecting to the gear box shell 3. The clamping mechanism includes a connecting plate connected to the gear box upper cover 12. The connecting plate is provided with a clamping groove connected to the gear box shell 3. The gear box upper cover 12 is provided with an elliptical protrusion that can resist the rotating mechanism to make it more stable. The gear box upper cover 12 is provided with a rectangular protrusion that can resist the rotating mechanism to make it more stable.
[0056] Working principle: When the cleaning equipment needs to use the gear box mechanism, one side of the head is fixed to the motor 1 through the first vibration-damping cotton 2 to prevent resonance, vibration, noise and abnormal sound during the operation of the motor 1. The output shaft end of the motor 1 is pressed into the main driving synchronous wheel 4 by interference fit. The tail of the gear box shell 3 on the same side is provided with a fixed bearing 6. The top of the driven shaft 7 passing through the fixed bearing 6 is connected with a driving fastener 8. A driven synchronous wheel 9 is fixed to the middle of the other side of the driven shaft 7. A synchronous belt 5 is connected between the main driving synchronous wheel 4 and the driven synchronous wheel 9. A belt retaining ring 10 is fixed on the driven synchronous wheel 9 to prevent the synchronous belt 5 from falling off during movement. The tail of the driven shaft 7 is assembled with the gear box upper cover 12 and the gear box shell 3, and is fitted into the follower bearing 11 fixed on the gear box upper cover 12, and is inserted into the driven shaft 7 at the same time as the fixed bearing 6 on the gear box shell 3, thereby achieving double The smooth operation of the shaft brought by the bearing solves the problem of radial load and axial load. When the gear box mechanism of this cleaning equipment is in operation, the motor 1 drives the main driving synchronous wheel 4 to connect and rotate with the driven synchronous wheel 9 through the synchronous belt 5. The driven shaft 7 fixed on the driven synchronous wheel 9 and the driving fastener 8 pass through the double bearings of the fixed bearing 6 and the follower bearing 11 to rotate efficiently and stably. The second vibration-damping cotton on the gear box shell 3 plays a role in eliminating resonance, jitter, noise and abnormal sound when the gear box mechanism of this cleaning equipment is fixed with other mechanisms. The gear box mechanism of this cleaning equipment eliminates resonance, jitter, noise and abnormal sound, and can bring smooth operation of the shaft of the double bearings, solves the problem of radial load and axial load, thereby achieving efficient and stable operation, so that more cleaning equipment products can work stably, efficiently, with low maintenance and low noise.
[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present disclosure.
Claims
1. A cleaning equipment gearbox mechanism, comprising a motor (1) and a gearbox housing (3), characterized in that: The gearbox shell (3) is provided with a second vibration-damping cotton (13) capable of reducing vibration and noise of the motor (1); a fixed bearing (6) is provided on the side surface of the second vibration-damping cotton (13); a follower bearing (11) is provided on the gearbox upper cover (12); one end of the driven shaft (7) is sleeved with the fixed bearing (6) and then connected to the follower bearing (11); the other end of the driven shaft (7) is sleeved with a driving fastener (8); a driven synchronous wheel (9) is provided on the gearbox shell (3); the driven synchronous wheel (9) is meshed and sleeved with one end of a synchronous belt (5); the gearbox shell (3) is connected to the gearbox upper cover (12); a main driving synchronous wheel (4) is provided on the gearbox upper cover (12); the other end of the synchronous belt (5) is meshed and sleeved with the main driving synchronous wheel (4); the output shaft of the motor (1) movably passes through the gearbox shell (3) and is fixedly sleeved with the main driving synchronous wheel (4).
2. A cleaning equipment gearbox mechanism according to claim 1, characterized in that: The driven synchronous wheel (9) is movably sleeved with a belt retaining ring (10) which can prevent the synchronous belt (5) from falling off during movement.
3. A cleaning equipment gearbox mechanism according to claim 1, characterized in that: One end of the output shaft of the motor (1) is provided with a first vibration-damping cotton (2) capable of reducing vibration and noise.
4. A cleaning equipment gearbox mechanism according to claim 1, characterized in that: The outer wall of the gear box housing (3) is provided with a protrusion, and one end of the second vibration-damping cotton (13) is provided with an arc-shaped groove capable of clamping the protrusion.
5. A cleaning equipment gear box mechanism according to claim 1, characterized in that: A plurality of arc-shaped connecting blocks are fixedly connected to the outer wall of the gear box housing (3).
6. A cleaning equipment gearbox mechanism according to claim 5, characterized in that: The arc-shaped connecting blocks are all provided with through holes for easy installation and connection.
7. A cleaning equipment gear box mechanism according to claim 1, characterized in that: The gear box upper cover (12) is provided with a through hole which can be rotatably connected to the main driving synchronous wheel (4).
8. A cleaning equipment gear box mechanism according to claim 1, characterized in that: One end of the main driving synchronous wheel (4) is provided with a clamping block capable of clamping the perforation.
9. A cleaning equipment gearbox mechanism according to claim 1, characterized in that: The outer wall of the gear box upper cover (12) is fixedly connected with a clamping mechanism for convenient connection with the gear box housing (3).
10. A cleaning equipment gear box mechanism according to claim 9, characterized in that: The clamping mechanism comprises a connecting plate connected to the gear box upper cover (12), and a clamping groove connected to the gear box housing (3) is provided on the connecting plate.
11. A cleaning equipment gear box mechanism according to claim 1, characterized in that: The outer wall of the gear box housing (3) is fixedly connected with a protrusion corresponding to the connecting plate.
12. A cleaning equipment gear box mechanism according to claim 1, characterized in that: The gear box upper cover (12) is provided with an elliptical protrusion which can abut against the rotating mechanism to make it more stable.
13. A cleaning equipment gear box mechanism according to claim 1, characterized in that: The gear box upper cover (12) is provided with a rectangular convex block which can abut against the rotating mechanism to make it more stable.
14. A cleaning equipment gear box mechanism according to claim 3, characterized in that: The first vibration-damping cotton (2) is provided with a slot for convenient insertion into one end of the motor (1).
15. The cleaning equipment gear box mechanism according to claim 1, characterized in that: The other end of the second vibration-damping cotton (13) is provided with a round hole which can just fit into the protrusion on the gear box housing (3).