Multi-aspect dust removal food processing device
By introducing a wind blow removal system into the food processing device, the problem of dust contamination during the embossing process is solved, effective cleaning of dust is achieved, and processing cleanliness is improved.
Patent Information
- Application Number
- CN202411390861.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-02-07
AI Technical Summary
During the food processing process, the dough is easily contaminated by dust during the embossing process, resulting in dust being pressed into the dough and difficult to clean.
A multi-faceted dust removal food processing device is designed, including a workbench, conveyor belt, support frame, support shaft, embossing roller and fan blade. The drive shaft is rotated by the conduction assembly, and the fan blades rotate to generate wind, blowing into the embossing tank to clean up the dust.
It effectively reduces the amount of dust being pressed into the dough, simplifies the cleaning process, and improves the cleanliness of food processing.
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Figure CN119385185A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of food processing, in particular to a multi-faceted dust removal food processing device. Background Art
[0002] At present, a Chinese patent with the authorization announcement number CN215013081U discloses a dough embossing machine, including a processing table for placing dough, a connecting shaft installed on a side frame, and an embossing roller for extruding and processing patterns. The processing table includes: a supporting column connected at the bottom; a side frame installed on the top, and a slide groove opened on the side frame. The utility model is provided with a side plate, and a slide groove is opened on the side plate. The connecting shaft slides along the slide groove and is fixed by a fastening nut, which is convenient for adjusting the height of the connecting shaft and the embossing roller according to the thickness of the dough, and is suitable for embossing various doughs.
[0003] The embossing roller sleeves with various patterns are easy to replace on the connecting shaft and are positioned by the shaft sleeves. The positioning pins on the left shaft sleeve are inserted into the positioning holes on the spokes to fix the embossing rollers. The embossing rollers are driven by the turning handle to rotate and emboss the dough.
[0004] However, during the production process, the dough is usually made of flour, so a large amount of dust in the air will fall onto the embossing roller. As the embossing roller rotates, the dust will be pressed into the dough, which makes it difficult for workers to clean. Summary of the invention
[0005] In view of this, an object of the present invention is to provide a multi-faceted dust removal food processing device to achieve the purpose of not causing a large amount of dust to be pressed into the dough.
[0006] In order to solve the above technical problems, the technical solution of the present invention is: a multi-faceted dust removal food processing device, comprising a workbench, a conveyor belt is rotatably connected to the workbench, a support frame is fixedly connected to the workbench, a support shaft is connected to the support frame, an embossing roller is sleeved on the support shaft, an embossing groove is provided on the embossing roller, a receiving groove is provided inside the embossing roller, a ventilation hole connected to the receiving groove is provided on the embossing groove, a driving ring is fixedly connected to the inner wall of the receiving groove, a driving shaft is rotatably connected to the support shaft, a fan blade is connected to the driving shaft, the fan blade corresponds to the ventilation hole, and the driving ring rotates with the embossing roller and rotates the driving shaft through a conduction component.
[0007] To implement the above technical solution, long strips of dough are placed on a conveyor belt, and the dough is transmitted as the conveyor belt rotates. Through the action of friction, the embossing roller rotates as the dough is transmitted. At the same time, the embossing groove presses the pattern on the side of the dough facing away from the workbench. The driving ring rotates with the embossing roller and rotates the driving shaft through the conduction component. During the rotation of the driving shaft, the fan blades rotate. The wind generated by the rotation of the fan blades passes through the ventilation holes and then blows into the embossing groove, so that the dust falling into the embossing groove can be blown away by the wind, thereby greatly reducing the amount of dust pressed into the dough and eliminating the need for workers to clean up later.
[0008] As a preferred solution of the present invention, the support frame is provided with an adjustment slot along the height direction of the workbench, the support shaft passes through the adjustment slot, a locking sleeve is threadedly connected to the support shaft, and the locking sleeve is tightly pressed against the outer wall of the support frame.
[0009] To implement the above technical solution, the support shaft is moved along the length direction of the adjustment groove to adjust the distance between the embossing roller and the conveyor belt. The locking sleeve is then rotated to press against the outer wall of the support frame to stably place the support shaft and allow the embossing roller to adapt to dough of different thicknesses, thereby improving practicality.
[0010] As a preferred solution of the present invention, a bending portion is provided on a side of the support frame away from the workbench, a pull rod is threadedly connected to the bending portion, and the pull rod is threadedly connected to the support shaft.
[0011] To implement the above technical solution, the pull rod is rotated so that it is threadedly connected to the bending part and also threadedly connected to the support shaft, so that the support shaft can be placed more stably and the embossing roller and the support shaft are not easy to move along the length direction of the adjustment groove during the embossing of the surface leather by the embossing roller.
[0012] As a preferred solution of the present invention, an auxiliary shaft is connected to the workbench, an auxiliary roller is rotatably connected to the auxiliary shaft, a guiding slope is provided on the outer wall of the auxiliary roller, one end of the guiding slope is in contact with the side of the dough skin facing away from the conveyor belt, and the other end is separated from the dough skin.
[0013] To implement the above technical solution, after the dough skin is embossed, the auxiliary roller contacts the dough skin, so that the embossed pattern on the dough skin presents a gradual shape, thereby improving the aesthetics.
[0014] As a preferred solution of the present invention, the auxiliary shaft is slidably connected to the workbench along its length direction, a locking bolt is threadedly connected to the workbench, and the locking bolt is tightly pressed against the outer wall of the auxiliary shaft.
[0015] To implement the above technical solution, the auxiliary shaft is moved along its own length direction, and then the auxiliary shaft is fixed by a locking bolt to adapt to the dough in different positions, thereby improving practicality.
[0016] As a preferred solution of the present invention, a scraper is fixedly connected to the workbench, and a convex portion is provided on the scraper, and the convex portion is placed between the dough skin and the conveyor belt.
[0017] By implementing the above technical solution, the dough skin is easily adhered to the conveyor belt after being squeezed by the auxiliary roller, and the dough skin is peeled off from the conveyor belt through the convex part to facilitate subsequent production and processing.
[0018] As a preferred embodiment of the present invention, the transmission component includes a connecting shaft, a first gear, a second gear, and a third gear. The connecting shaft is rotatably connected to the support shaft, the first gear and the second gear are both fixed on the connecting shaft and coaxially arranged with the connecting shaft, the third gear is fixed on the driving shaft, the first gear is meshed with the driving ring, and the third gear is meshed with the second gear.
[0019] To implement the above technical solution, when the embossing roller rotates, the driving ring rotates synchronously with the embossing roller, the driving ring drives the first gear to rotate, the first gear drives the connecting shaft and the second gear to rotate, and the second gear can drive the third gear to rotate, so that the driving shaft can drive the fan blades to rotate to achieve the blowing effect, and the speed of the fan blades can be adjusted by adjusting the gear ratio.
[0020] As a preferred solution of the present invention, a vibration plate is connected to the inner wall of the accommodating groove, a connecting ball is connected to the end of the vibration plate, and a knocking rod for contacting the connecting ball is fixedly connected to the support shaft.
[0021] To implement the above technical solution, during the rotation of the embossing roller, the connecting ball contacts the knocking rod, and the vibration generated by the connecting ball is transmitted to the embossing roller through the vibration sheet; the vibration generated by the knocking rod is transmitted to the embossing roller through the supporting shaft, so that the embossing roller generates a certain vibration, making it difficult for the dough to adhere to the embossing groove. As a preferred solution of the present invention, a placement groove is opened on the side of the ventilation hole facing the embossed groove, a cross bar is fixedly connected to the inner wall of the ventilation hole, a sliding rod is slidably connected to the cross bar, a placement plate placed in the placement groove is fixedly connected to the sliding rod, and a stopper for contacting with the cross bar is connected to the sliding rod.
[0022] To implement the above technical solution, the placement plate is blown up by the action of wind pressure, and the block is in conflict with the cross bar, so that the wind can pass through the ventilation holes and bypass the placement plate, and then blow onto the inner wall of the embossing groove, so as to greatly improve the cleaning effect of the embossing groove; at the same time, the dough enters the embossing groove and conflicts with the placement plate, so that it is not easy to form raised parts on the embossed dough due to the ventilation holes.
[0023] As a preferred solution of the present invention, a side of the placement plate facing the stopper is connected with an arc-shaped air guide plate, and a plurality of the arc-shaped air guide plates are evenly distributed along the axis of the placement plate.
[0024] To implement the above technical solution, the wind blows onto the arc-shaped wind guide plate, and through the guiding effect of the arc-shaped wind guide plate, spirally rotating wind can be formed in the embossing groove to further improve the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the external structure in the embodiment; Figure 2 To show the structural diagram of the support frame; Figure 3 A schematic diagram showing the structure of the receiving tank; Figure 4 This is a schematic diagram showing the connection structure between the support shaft and the embossing roller; Figure 5 To reflect the structural schematic diagram of the placement plate; Figure 6 It is a cross-sectional schematic diagram showing the embossed groove.
[0026] : Illustration symbols: 1. workbench; 11. conveyor belt; 2. support frame; 21. adjustment groove; 22. locking sleeve; 23. bending part; 24. pull rod; 3. support shaft; 4. embossing roller; 41. embossing groove; 42. ventilation hole; 5. accommodating groove; 61. driving ring; 62. driving shaft; 63. fan blade; 7. conduction component; 71. connecting shaft; 72. first gear; 73. second gear; 74. third gear; 75. support; 81. placement groove; 82. cross bar; 83. sliding bar; 84. placement plate; 85. block; 86. arc-shaped air guide plate; 91. vibration plate; 92. connecting ball; 93. knocking rod; 100. fixed seat; 101. auxiliary shaft; 102. locking bolt; 103. auxiliary roller; 104. guiding slope; 105. scraper; 106. convex part. DETAILED DESCRIPTION
[0027] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.
[0028] A multi-faceted dust removal food processing device comprises a workbench 1. Horizontally placed conveying rollers are rotatably connected to both ends of the workbench 1, and a conveying belt 11 is rotatably connected to the workbench 1. The conveying belt 11 is tensioned by conveying rollers. The conveying rollers are driven by servo motors.
[0029] A vertical support frame 2 is fixedly connected to the side wall of the workbench 1. The support frame 2 is provided with an adjustment slot 21 along the height direction of the workbench 1. Both ends of the support shaft 3 pass through the adjustment slot 21, and the support shaft 3 is placed horizontally. A locking sleeve 22 is threadedly connected to the end of the support shaft 3. The locking sleeve 22 is tightly pressed against the outer wall of the support frame 2, and the support shaft 3 is positioned by the action of friction.
[0030] A bending portion 23 is provided on one side of the support frame 2 away from the workbench 1, and the bending portion 23 is vertically arranged with the support frame 2. A pull rod 24 is threadedly connected to the bending portion 23, and the pull rod 24 is threadedly connected to the support shaft 3 to make the support shaft 3 more stably placed.
[0031] An embossing roller 4 is coaxially sleeved on the support shaft 3, and the support shaft 3 and the embossing roller 4 are connected via a bearing. An embossing groove 41 is provided on the surface of the embossing roller 4. An accommodating groove 5 is provided inside the embossing roller 4, and the accommodating groove 5 extends from one end to the other end of the embossing roller 4. A ventilation hole 42 is provided on the bottom wall of the embossing groove 41 and is connected to the accommodating groove 5. The ventilation hole 42 is arranged in a circular shape.
[0032] A driving ring 61 is fixedly connected to the inner wall of the receiving groove 5, and the driving ring 61 is coaxially arranged with the embossing roller 4. A driving shaft 62 is rotatably connected to the support shaft 3, and the driving shaft 62 is arranged perpendicular to the axis of the support shaft 3. A fan blade 63 is connected to the driving shaft 62, and the fan blade 63 corresponds to the ventilation hole 42, that is, the driving shaft 62 is arranged vertically.
[0033] The long strip of dough is placed on the conveyor belt 11. As the conveyor roller rotates, the dough passes between the embossing roller 4 and the conveyor roller. The embossing roller 4 rotates due to the friction force, and the embossing grooves 41 extrude a pattern on the surface of the dough.
[0034] The driving ring 61 rotates with the embossing roller 4 and rotates the driving shaft 62 through the conducting component 7. The driving shaft 62 drives the fan blades 63 to rotate. The generated wind passes through the ventilation holes 42 and blows into the embossing groove 41, so that the dust in the embossing groove 41 is blown out.
[0035] The transmission component 7 includes a connecting shaft 71, a first gear 72, a second gear 73, and a third gear 74. A support 75 is integrally connected to the support shaft 3, and the connecting shaft 71 is rotatably connected to the support 75. The connecting shaft 71 is parallel to the axis of the driving shaft 62. The first gear 72 and the second gear 73 are both fixed to the connecting shaft 71 and are coaxially arranged with the supporting shaft 3, and the third gear 74 is fixed to the driving shaft 62. The first gear 72 is a spur gear, and the second gear 73 and the third gear 74 are bevel gears. The first gear 72 meshes with the driving ring 61, and the third gear 74 meshes with the second gear 73. A plurality of third gears 74 and second gears 73 can be provided so that a plurality of driving shafts 62 rotate simultaneously.
[0036] During the rotation of the driving ring 61, the first gear 72 rotates with the driving ring 61, the first gear 72 drives the connecting shaft 71 to rotate, the connecting shaft 71 drives the second gear 73 to rotate, the second gear 73 drives the third gear 74 to rotate, and the third gear 74 drives the driving shaft 62 to rotate, so that the fan blades 63 rotate to generate wind. In addition, by adjusting the gear ratio, the rotation speed of the fan blades 63, that is, the size of the wind force, can be adjusted.
[0037] A placement groove 81 is provided on the side of the ventilation hole 42 facing the embossing groove 41, and the inner diameter of the placement groove 81 is larger than the inner diameter of the ventilation hole 42. A cross bar 82 is fixedly connected to the inner wall of the ventilation hole 42, and a slide bar 83 is slidably connected to the cross bar 82. The slide bar 83 is located in the middle of the cross bar 82. A placement plate 84 placed in the placement groove 81 is fixedly connected to the end of the slide bar 83, and the placement plate 84 is in the shape of a disc. A stopper 85 for contacting with the cross bar 82 is fixedly connected to the end of the slide bar 83 away from the placement plate 84 to prevent the slide bar 83 from detaching from the cross bar 82.
[0038] An arc-shaped air guide plate 86 is connected to one side of the placement plate 84 facing the stopper 85 , and a plurality of arc-shaped air guide plates 86 are evenly distributed along the axis of the placement plate 84 .
[0039] As described above, the wind passes through the ventilation holes 42 and blows onto the arc-shaped wind guide plate 86 . Through the guiding effect of the arc-shaped wind guide plate 86 , spiral wind is formed in the embossed groove 41 to improve the efficiency of cleaning the dust in the embossed groove 41 .
[0040] As the embossing roller 4 continues to rotate, the dough is pressed into the embossing groove 41 and contacts the placement plate 84. The placement plate 84 contacts the dough and is placed in the placement groove 81, so that the pattern on the dough is smoother.
[0041] A vibrating plate 91 made of copper sheet is connected to the inner wall of the receiving groove 5, and a connecting ball 92 is connected to the end of the vibrating plate 91. A knocking rod 93 for contacting with the connecting ball 92 is fixedly connected to the support shaft 3.
[0042] As the embossing roller 4 rotates, the connecting ball 92 contacts the knocking rod 93, generating vibration, and the knocking rod 93 transmits the vibration from the support shaft 3 to the embossing roller 4; the connecting ball 92 transmits the vibration from the vibration plate 91 to the embossing roller 4, thereby reducing the adhesion of dough and dust on the embossing roller 4.
[0043] A fixing seat 100 is integrally connected to the side wall of the workbench 1 , an auxiliary shaft 101 is slidably connected inside the fixing seat 100 , a locking bolt 102 is threadedly connected to the fixing seat 100 , and the locking bolt 102 is pressed against the outer wall of the auxiliary shaft 101 to fix the auxiliary shaft 101 .
[0044] An auxiliary roller 103 is rotatably connected to the auxiliary shaft 101 . A guiding slope 104 is provided on the outer wall of the auxiliary roller 103 . One end of the guiding slope 104 contacts the side of the dough skin facing away from the conveyor belt 11 , and the other end is separated from the dough skin.
[0045] A scraper 105 is fixedly connected to the workbench 1 . A convex portion 106 is provided on the scraper 105 . The convex portion 106 is placed between the dough and the conveyor belt 11 to peel the embossed dough from the conveyor belt 11 .
[0046] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims
1. A multi-faceted dust removal food processing device, comprising a workbench (1), a conveyor belt (11) rotatably connected to the workbench (1), a support frame (2) fixedly connected to the workbench (1), a support shaft (3) connected to the support frame (2), an embossing roller (4) sleeved on the support shaft (3), and an embossing groove (41) formed on the embossing roller (4), wherein: The embossing roller (4) is provided with a receiving groove (5) inside, the embossing groove (41) is provided with a ventilation hole (42) connected to the receiving groove (5), a driving ring (61) is fixedly connected to the inner wall of the receiving groove (5), the support shaft (3) is rotatably connected to a driving shaft (62), the driving shaft (62) is connected to a fan blade (63), the fan blade (63) corresponds to the ventilation hole (42), the driving ring (61) rotates with the embossing roller (4) and rotates the driving shaft (62) through a conducting component (7).
2. A multi-faceted dust removal food processing device according to claim 1, characterized in that: The support frame (2) is provided with an adjustment groove (21) along the height direction of the workbench (1), the support shaft (3) passes through the adjustment groove (21), a locking sleeve (22) is threadedly connected to the support shaft (3), and the locking sleeve (22) is tightly pressed against the outer wall of the support frame (2).
3. A multi-faceted dust removal food processing device according to claim 2, characterized in that: A bending portion (23) is provided on the side of the support frame (2) away from the workbench (1), a pull rod (24) is threadedly connected to the bending portion (23), and the pull rod (24) is threadedly connected to the support shaft (3).
4. A multi-faceted dust removal food processing device according to claim 1, characterized in that: The workbench (1) is connected to an auxiliary shaft (101), and an auxiliary roller (103) is rotatably connected to the auxiliary shaft (101). A guiding slope (104) is provided on the outer wall of the auxiliary roller (103), and one end of the guiding slope (104) contacts the side of the dough skin facing away from the conveyor belt (11), and the other end is separated from the dough skin.
5. A multi-faceted dust removal food processing device according to claim 4, characterized in that: The auxiliary shaft (101) is slidably connected to the workbench (1) along its length direction. A locking bolt (102) is threadedly connected to the workbench (1), and the locking bolt (102) is tightly pressed against the outer wall of the auxiliary shaft (101).
6. A multi-faceted dust removal food processing device according to claim 5, characterized in that: A scraper (105) is fixedly connected to the workbench (1), and a convex portion (106) is provided on the scraper (105). The convex portion (106) is placed between the dough and the conveyor belt (11).
7. The multi-faceted dust removal food processing device according to claim 1, characterized in that: The transmission component (7) comprises a connecting shaft (71), a first gear (72), a second gear (73), and a third gear (74); the connecting shaft (71) is rotatably connected to the support shaft (3); the first gear (72) and the second gear (73) are both fixed to the connecting shaft (71) and are coaxially arranged with the connecting shaft (71); the third gear (74) is fixed to the driving shaft (62); the first gear (72) is meshed with the driving ring (61); and the third gear (74) is meshed with the second gear (73).
8. A multi-faceted dust removal food processing device according to claim 7, characterized in that: A vibration plate (91) is connected to the inner wall of the accommodating groove (5), a connecting ball (92) is connected to the end of the vibration plate (91), and a knocking rod (93) for contacting the connecting ball (92) is fixedly connected to the support shaft (3).
9. A multi-faceted dust removal food processing device according to claim 8, characterized in that: The ventilation hole (42) is provided with a placement groove (81) on one side facing the embossing groove (41); a cross bar (82) is fixedly connected to the inner wall of the ventilation hole (42); a slide bar (83) is slidably connected to the cross bar (82); a placement plate (84) placed in the placement groove (81) is fixedly connected to the slide bar (83); and a stopper (85) for contacting the cross bar (82) is connected to the slide bar (83).
10. A multi-faceted dust removal food processing device according to claim 9, characterized in that: A curved air guide plate (86) is connected to one side of the placement plate (84) facing the stopper (85), and a plurality of the curved air guide plates (86) are evenly distributed along the axis of the placement plate (84).
Citation Information
Patent Citations
Wrapper embossing machine
CN215013081U