Efficient mixing device for disinfectant production

Abstract

The invention discloses an efficient mixing device for disinfectant production, and relates to the technical field of disinfectant production, the efficient mixing device comprises a mixing barrel and a motor, and also comprises a rotating sheet which is located at the top end in the mixing barrel, is connected with an output shaft of the motor, is divided into a plurality of supporting rods and extends in the radial direction; the threaded columns are fixedly connected to the bottom face of the rotating piece and correspond to the supporting rods in number. The rollers correspond to the threaded columns in number and are arranged around the outer walls of the threaded columns in a sleeving mode; according to the device, the motor drives the inner stud to rotate so as to drive the transmission shaft and the rotating piece to rotate, meanwhile, the roller rotates in the radial direction under the action of the tooth pieces and the inner teeth, and the mixing disc ascends and descends vertically due to the threaded connection relation with the threaded stud, so that a disinfectant can be stirred and mixed at different heights and different angles; all-directional mixing in a three-dimensional space is realized, and the mixing position and mode can be continuously changed, so that the disinfectant is always in a dynamic mixing state.

Description

Technical Field

[0001] The invention relates to the technical field of disinfectant production, in particular to a high-efficiency mixing device for disinfectant production. Background Art

[0002] In the current disinfectant production process, mixing devices play a vital role. With the increasing demand for disinfectants in society, higher requirements are also placed on the quality and production efficiency of disinfectants. In the field of disinfectant production, efficient mixing devices are crucial to ensuring the quality of disinfectants.

[0003] Traditional disinfectant mixing devices often have problems such as poor mixing effect, easy mixing dead corners, and low mixing efficiency.

[0004] For example, horizontally or tilted stirring blades, when mixing, can easily cause the disinfectant to form a relatively stable flow pattern in a local area, reducing the efficiency and uniformity of the mixing. It is difficult to fully mix disinfectants of different ingredients, which may cause the performance of the disinfectant to be unstable.

[0005] In view of this, this application is hereby filed. Summary of the invention

[0006] The object of the present invention is to provide a high-efficiency mixing device for producing disinfectants to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the present invention provides a high-efficiency mixing device for the production of disinfectants, including a mixing barrel and a motor, and also includes a rotating plate, which is located at the inner top of the mixing barrel, connected to the output shaft of the motor, and divided into multiple support rods, extending radially; a threaded column, which is fixedly connected to the bottom surface of the rotating plate, and the number corresponds to the support rods; a roller, which has a number corresponding to the threaded columns and is sleeved around the outer wall of the threaded column; a tooth plate, which is fixedly connected to the top surface of the roller and can be radially rotatably connected to the bottom surface of the rotating plate; an internal tooth, which is arranged at the top end of the inner wall of the mixing barrel and is fixedly connected to the tooth plate; a mixing disk, which is arranged in the roller and can only be axially slidable, and is threadedly connected to the threaded column.

[0008] Furthermore, a through hole is opened at the center of the rotating piece, an inner stud is inserted into the through hole, and a roller is fixedly installed at the center of the bottom surface of the inner stud.

[0009] Furthermore, the inner stud is fixedly connected to the output shaft of the motor, the thread directions of the inner stud and the threaded column are opposite, the top surface of the mixing barrel and one side of the inner stud are rotatably connected with a transmission shaft, a transmission belt is arranged on the top of the inner stud and the transmission shaft, a transmission tooth is arranged at the bottom end of the transmission shaft, and a driven tooth meshing with the transmission tooth is arranged at the top end of the rotating plate.

[0010] Furthermore, a stirring blade is arranged on the outer side of the mixing disk, and a plurality of the stirring blades are arranged in a circular array at equal intervals, and a radial angle exists between the top surface and the bottom surface of the stirring blade.

[0011] Furthermore, a guide hole is provided on the side wall of the stirring blade, and there are a plurality of the guide holes, which are provided in a linear array at equal intervals along the axial direction of the mixing disk.

[0012] Furthermore, there are three support rods which are evenly spaced and distributed outside the rotating piece.

[0013] Furthermore, a feed port is provided on the top surface of the mixing barrel, a sealing cover is threadedly connected to the feed port, a discharge valve is provided on the bottom end of the side of the mixing barrel, a valve is provided on the discharge valve, a mounting sleeve is provided on the top surface of the mixing barrel, and the motor is mounted on the top of the mounting sleeve by bolts.

[0014] Furthermore, a plurality of pillars are provided on the bottom surface of the mixing barrel, and shock-absorbing pads are installed on the bottom surfaces of the pillars.

[0015] Furthermore, a harmonic reducer is arranged between the motor and the output shaft.

[0016] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, the inner stud is driven to rotate by a motor, thereby driving the transmission shaft and the rotating plate to rotate. At the same time, the roller rotates radially under the action of the tooth plate and the inner teeth. The mixing disk is vertically raised and lowered due to the threaded connection with the threaded column. The disinfectant can be stirred and mixed at different heights and angles, realizing all-round mixing in three-dimensional space. The mixing position and method can be continuously changed, so that the disinfectant is always in a dynamic mixing state.

[0017] In the present invention, there is a radial angle between the top surface and the bottom surface of the stirring blade, which can generate flow forces in different directions during the stirring process, so that the disinfectant can be mixed more fully. At the same time, the guide holes opened on the side walls of the stirring blade further promote the flow and mixing of the disinfectant and avoid dead corners during the mixing process.

[0018] In the present invention, the thread directions of the inner stud and the threaded column are opposite, so that when the inner stud and the drum rotate in the same direction, the mixing disk arranged thereon is lifted and lowered in opposite directions, and turbulence is formed between the mixing disks moving in opposite directions, which interact with each other, further improving the mixing effect and making the disinfectant mixed more evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of a high-efficiency mixing device for producing disinfectants; Figure 2 It is a schematic cross-sectional structure diagram of a high-efficiency mixing device for producing disinfectants; Figure 3 A schematic diagram of a mixing structure of a high-efficiency mixing device for producing disinfectants; Figure 4 A schematic diagram of the driving structure of a high-efficiency mixing device for producing disinfectants; Figure 5 A schematic diagram of the drum structure of a high-efficiency mixing device for producing disinfectants; Figure 6 A schematic diagram of the structure of a mixing disk of a high-efficiency mixing device for producing disinfectants; Figure 7 The figure is a schematic diagram of the transmission structure of a high-efficiency mixing device for producing disinfectants.

[0020] In the figure: 1. mixing barrel; 101. feed port; 102. discharging valve; 103. support column; 104. mounting sleeve; 2. motor; 201. rotating plate; 202. threaded column; 203. inner stud; 204. transmission shaft; 205. transmission belt; 206. transmission tooth; 207. driven tooth; 3. roller; 301. tooth plate; 302. inner tooth; 4. mixing disk; 401. stirring blade; 402. guide hole; 5. harmonic reducer. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] See also Figure 1-7 , the present invention provides a technical solution: A high-efficiency mixing device for producing disinfectants includes a mixing barrel 1 and a motor 2. A feed port 101 is provided on the top surface of the mixing barrel 1, a sealing cover is threadedly connected to the feed port 101, a dispensing valve 102 is provided on the bottom end of the side of the mixing barrel 1, a valve is provided on the dispensing valve 102, a mounting sleeve 104 is provided on the top surface of the mixing barrel 1, and the motor 2 is mounted on the top of the mounting sleeve 104 by bolts.

[0023] As a container for the entire mixing process, the top surface of the mixing barrel 1 is provided with a feed inlet 101 for adding disinfectant raw materials, and a discharge valve 102 at the bottom end of the side is used to discharge the mixed disinfectant.

[0024] The design of the feed port 101 and the discharging valve 102 facilitates the addition of raw materials and the removal of finished products. The sealing cover and the valve can ensure that there will be no leakage of raw materials during the mixing process, thereby ensuring the safety and hygiene of the production environment.

[0025] It also includes a rotating plate 201, which is located at the top end of the inner part of the mixing barrel 1 and is connected to the output shaft of the motor 2. It is divided into three support rods, which are evenly spaced and distributed on the outside of the rotating plate 201 and extend radially; threaded columns 202, which are fixedly connected to the bottom surface of the rotating plate 201, and the number corresponds to the support rods; a roller 3, which has a plurality of numbers corresponding to the threaded columns 202 and is sleeved around the outer wall of the threaded column 202; a tooth plate 301, which is fixedly connected to the top surface of the roller 3 and can be radially rotatably connected to the bottom surface of the rotating plate 201; an inner tooth 302, which is arranged at the top end of the inner wall of the mixing barrel 1 and is fixedly connected to the tooth plate 301; a mixing disk 4, which is arranged in the roller 3 so as to be axially slidable only, and is threadedly connected to the threaded column 202.

[0026] The rotating piece 201 is located at the top of the mixing barrel 1 and is connected to the output shaft of the motor 2. The rotating piece 201 is divided into three supporting rods, which are evenly distributed on the outside and extend radially. When the motor 2 is started, the rotating piece 201 rotates accordingly, driving the threaded column 202 and the roller 3 and other components to move together.

[0027] When the threaded column 202 and the roller 3 and other components move with the rotating plate 201, since the tooth plate 301 is fixedly connected to the top surface of the roller 3 and can be radially rotatably connected to the bottom surface of the rotating plate 201, the internal teeth 302 are set at the top of the inner wall of the mixing barrel 1 and mesh with the tooth plate 301.

[0028] Therefore, when the rotating piece 201 rotates, the tooth piece 301 will drive the drum 3 to rotate radially under the action of the inner teeth 302. When the drum 3 rotates radially, since the mixing disk 4 can only be axially slidably arranged in the drum 3 and is threadedly connected with the threaded column 202, when the drum 3 rotates radially, the mixing disk 4 will be vertically lifted and lowered due to the meshing relationship between it and the threaded column 202.

[0029] This design allows the drum 3 to not only rotate and move up and down as the rotating plate 201 rotates during the mixing process, but also to stir and mix the disinfectant at different heights and angles, thereby achieving all-round mixing in three-dimensional space. The mixing position and method can be continuously changed, so that the disinfectant is always in a dynamic mixing state.

[0030] The motor 2 is installed on the top of the mounting sleeve 104 by bolts to provide power for the mixing device. The output shaft of the motor 2 is decelerated by the harmonic reducer 5 to drive the components inside the mixing barrel 1 to rotate.

[0031] The harmonic reducer 5 can make the output speed of the motor 2 more stable, reduce vibration and noise, and improve the stability of the mixing device. At the same time, the output shaft after deceleration can provide greater torque, making the mixing process more powerful and improving the mixing efficiency.

[0032] A stirring blade 401 is arranged on the outer side of the mixing disk 4 . A plurality of stirring blades 401 are arranged in a circular array at equal intervals. A radial angle exists between the top surface and the bottom surface of the stirring blade 401 .

[0033] The mixing disk 4 is arranged in the drum 3, and a plurality of stirring blades 401 are arranged on the outside in a circular array and are evenly spaced. There is a radial angle between the top surface and the bottom surface of the stirring blade 401. When the mixing disk 4 moves in the drum 3, the stirring blade 401 stirs and mixes the disinfectant.

[0034] The design of the stirring blade 401 can increase the contact area between the mixing disk 4 and the disinfectant and improve the mixing efficiency. The existence of the radial angle can enable the stirring blade 401 to generate flow forces in different directions during the stirring process, so that the disinfectant can be mixed more fully.

[0035] A guide hole 402 is provided on the side wall of the stirring blade 401 . There are a plurality of guide holes 402 , which are provided in a linear array at equal intervals along the axis of the mixing disk 4 .

[0036] A plurality of guide holes 402 are provided on the side wall of the stirring blade 401 and are arranged at equal intervals in a linear array along the axis of the mixing disk 4 to further promote the flow and mixing of the disinfectant.

[0037] The design of the guide hole 402 can guide the flow of the disinfectant, avoid dead corners during the mixing process, and further improve the mixing effect.

[0038] A plurality of pillars 103 are arranged on the bottom surface of the mixing barrel 1, and shock-absorbing pads are installed on the bottom surfaces of the pillars 103. During the operation of the mixing device, the shock-absorbing pads can reduce the transmission of vibration and noise.

[0039] The support column 103 can provide stable support for the mixing barrel 1, ensuring that the mixing device does not shake during operation. The setting of the shock-absorbing pad can reduce the vibration impact of the mixing device on the ground and reduce noise pollution. At the same time, it can also protect the components of the mixing device and extend its service life.

[0040] Embodiment 2 is based on embodiment 1.

[0041] A through hole is provided at the center of the rotating piece 201, in which an inner stud 203 is inserted, a roller 3 is fixedly installed at the center of the bottom surface of the inner stud 203, the inner stud 203 is fixedly connected to the output shaft of the motor 2, the thread direction of the inner stud 203 is opposite to that of the threaded column 202, a transmission shaft 204 is rotatably connected to the top surface of the mixing barrel 1 and one side of the inner stud 203, a transmission belt 205 is arranged on the top end of the inner stud 203 and the transmission shaft 204, a transmission tooth 206 is arranged at the bottom end of the transmission shaft 204, and a driven tooth 207 meshing with the transmission tooth 206 is arranged at the top of the rotating piece 201.

[0042] The above design enables the output shaft to drive the inner stud 203 to rotate after the motor 2 is started, and the inner stud 203 drives the transmission shaft 204 to rotate through the transmission belt 205. The transmission teeth 206 at the bottom end of the transmission shaft 204 mesh with the driven teeth 207 at the top end of the rotating plate 201, thereby driving the rotating plate 201 to rotate.

[0043] Moreover, the transmission shaft 204 driven by the transmission belt 205 has the same rotation direction as the inner stud 203, the rotating plate 201 driven by the meshing transmission teeth 206 and the driven teeth 207 has an opposite rotation direction to the inner stud 203, and the roller 3 rotates by meshing with the inner teeth 302 through the tooth plate 301, and its rotation direction is opposite to that of the rotating plate 201, that is, the same direction as the inner stud 203.

[0044] And because the thread direction of the inner stud 203 is opposite to that of the threaded column 202, when the device is started, when the inner stud 203 is in the same direction as the drum 3, the mixing disk 4 arranged thereon is lifted and lowered in the opposite direction, and then the turbulence formed between the mixing disks 4 moving in opposite directions can offset and mix each other, which can further enhance the dynamic mixing effect of the device.

[0045] Working principle: When in use, the disinfectant raw material is added into the mixing barrel 1 through the feed port 101 on the top surface of the mixing barrel 1, and then the sealing cover is tightened to ensure that there is no leakage of the raw material during the mixing process.

[0046] The motor 2 is started, and the output shaft of the motor 2 is decelerated by the harmonic reducer 5, driving the inner stud 203 to rotate. The inner stud 203 drives the transmission shaft 204 to rotate through the transmission belt 205. The transmission teeth 206 at the bottom end of the transmission shaft 204 mesh with the driven teeth 207 at the top end of the rotating plate 201, thereby driving the rotating plate 201 to rotate.

[0047] When the rotating piece 201 rotates, the three supporting rods on the outer side of the rotating piece 201 rotate accordingly, and the threaded column 202 on the bottom surface of the rotating piece 201 and the roller 3 fixedly connected to the threaded column 202 and other components move together.

[0048] Since the tooth piece 301 is fixedly connected to the top surface of the drum 3 and meshes with the inner teeth 302 arranged on the top of the inner wall of the mixing barrel 1, when the rotating piece 201 rotates, the tooth piece 301 will drive the drum 3 to rotate radially under the action of the inner teeth 302.

[0049] When the drum 3 rotates radially, since the mixing disk 4 is only axially slidably disposed in the drum 3 and is threadedly connected to the threaded column 202, the mixing disk 4 will rise and fall vertically due to the meshing relationship between the mixing disk 4 and the threaded column 202. The plurality of stirring blades 401 on the outside of the mixing disk 4 stir and mix the disinfectant, and the radial angle between the top surface and the bottom surface of the stirring blade 401 enables the stirring blade 401 to generate flow forces in different directions during the stirring process, so that the disinfectant is mixed more fully.

[0050] At the same time, the multiple guide holes 402 opened on the side wall of the stirring blade 401 further promote the flow and mixing of the disinfectant, avoid dead corners in the mixing process, and improve the mixing effect.

[0051] Moreover, the transmission shaft 204 driven by the transmission belt 205 has the same rotation direction as the inner stud 203, the rotating plate 201 driven by the meshing transmission teeth 206 and the driven teeth 207 has an opposite rotation direction to the inner stud 203, and the roller 3 rotates by meshing with the inner teeth 302 through the tooth plate 301, and its rotation direction is opposite to that of the rotating plate 201, that is, the same direction as the inner stud 203.

[0052] Since the thread direction of the inner stud 203 is opposite to that of the threaded column 202, when the device is started, the inner stud 203 is in the same direction as the drum 3, and the mixing disk 4 arranged thereon is lifted and lowered in the opposite direction. The turbulence formed between the mixing disks 4 moving in opposite directions interacts with each other, further improving the mixing effect.

[0053] When the disinfectant is mixed, the valve on the agent discharging valve 102 at the bottom of the side of the mixing barrel 1 is opened to discharge the mixed disinfectant.

[0054] During the operation of the mixing device, the multiple pillars 103 on the bottom of the mixing barrel 1 provide stable support for the mixing barrel 1 to ensure that the mixing device does not shake during operation. The shock-absorbing pads installed on the bottom of the pillars 103 can reduce the transmission of vibration and noise, reduce noise pollution, and also protect the components of the mixing device and extend its service life.

Claims

1. A high-efficiency mixing device for producing disinfectants, comprising a mixing barrel (1) and a motor (2), Features: Also includes, The rotating plate (201) is located at the top end of the mixing barrel (1), connected to the output shaft of the motor (2), and is divided into a plurality of supporting rods extending radially; Threaded columns (202) are fixedly connected to the bottom surface of the rotating plate (201), and the number of the threaded columns corresponds to the number of the supporting rods; The rollers (3) have a plurality of numbers corresponding to the threaded columns (202) and are sleeved around the outer wall of the threaded columns (202); The toothed plate (301) is fixedly connected to the top surface of the drum (3) and is radially rotatably connected to the bottom surface of the rotating plate (201); Internal teeth (302), arranged at the top of the inner wall of the mixing barrel (1), and fixedly connected to the tooth piece (301); The mixing disc (4) is arranged in the drum (3) so as to be slidable only in the axial direction and is threadedly connected to the threaded column (202).

2. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: A through hole is provided at the center of the rotating plate (201), an inner stud (203) is inserted into the through hole, and a roller (3) is fixedly mounted at the center of the bottom surface of the inner stud (203).

3. A high-efficiency mixing device for producing disinfectants as claimed in claim 2, characterized in that: The inner stud (203) is fixedly connected to the output shaft of the motor (2); the thread direction of the inner stud (203) is opposite to that of the threaded stud (202); a transmission shaft (204) is rotatably connected to the top surface of the mixing barrel (1) and one side of the inner stud (203); a transmission belt (205) is arranged at the top of the inner stud (203) and the transmission shaft (204); a transmission tooth (206) is arranged at the bottom end of the transmission shaft (204); and a driven tooth (207) meshing with the transmission tooth (206) is arranged at the top end of the rotating plate (201).

4. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: A stirring blade (401) is arranged on the outside of the mixing disk (4), and a plurality of the stirring blades (401) are arranged in a circular array at equal intervals, and a radial angle exists between the top surface and the bottom surface of the stirring blade (401).

5. A high-efficiency mixing device for producing disinfectants as claimed in claim 4, characterized in that: A flow guide hole (402) is provided on the side wall of the stirring blade (401), and there are a plurality of the flow guide holes (402) which are provided in a linear array at equal intervals along the axis direction of the mixing disk (4).

6. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: There are three support rods, which are distributed at equal intervals on the outside of the rotating plate (201).

7. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: The top surface of the mixing barrel (1) is provided with a feed inlet (101), a sealing cover is threadedly connected to the feed inlet (101), a dispensing valve (102) is provided at the bottom end of the side of the mixing barrel (1), a valve is provided on the dispensing valve (102), a mounting sleeve (104) is provided on the top surface of the mixing barrel (1), and the motor (2) is mounted on the top end of the mounting sleeve (104) by means of bolts.

8. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: The bottom surface of the mixing barrel (1) is provided with a plurality of pillars (103), and the bottom surfaces of the pillars (103) are installed with shock-absorbing pads.

9. A high-efficiency mixing device for producing disinfectants as claimed in claim 1, characterized in that: A harmonic reducer (5) is provided between the motor (2) and the output shaft.

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