Stirring system
By designing a stirring system that includes internal and external stirring components, the problem of difficult to mix high viscosity raw materials in existing stirring pots is solved, and a more efficient stirring process and a more uniform material mixing effect is achieved.
Patent Information
- Application Number
- CN202411514423.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing stirring pots are treated with high viscosity raw materials, it is difficult to achieve sufficient and uniform mixing, resulting in increased working hours and uneven stirring during the production process.
A stirring system is designed, including an internal stirring assembly and an external stirring assembly. The inner stirring assembly drives the stirring shaft through the first motor to drive the stirring blade to mix the material, and scrape off the material adhered to the inner wall of the pot body. The outer stirring assembly rotates through the second motor drives the shaft to drive the spiral belt and the crossbar for external stirring, ensuring continuous contact and mixing of the material.
Through the synergistic action of the internal and external stirring components, the materials are fully and uniformly mixed, which reduces the stirring time, improves the stirring efficiency, and facilitates the cleaning of the inside of the pot body.
Smart Images

Figure CN119386726A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stirring devices, in particular to a stirring system. Background Art
[0002] At present, stirring pots are usually used in the manufacture of cosmetics, pharmaceuticals, catalysts and other products. Cosmetics need to be stirred during the production process. Stirring is to evenly mix different raw materials and form a stable emulsion mixture, which can improve the quality of cosmetics and make them easier to apply and absorb.
[0003] During the mixing process, due to the different properties of different raw materials, some raw materials have high viscosity and cannot be fully mixed in a short time, which will generate too much working hours and fail to fully mix during the production process. Summary of the invention
[0004] The purpose of the present invention is to provide a stirring system which can effectively solve the technical problems in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A stirring system comprises a mounting frame, a pot body is fixedly mounted on the top of the mounting frame, an internal stirring assembly is mounted inside the pot body, an external stirring assembly is mounted outside the pot body, a detection mechanism is mounted on the top of the pot body, the internal stirring assembly comprises a first motor, the first motor is mounted on the top of the pot body, a coupling is mounted at the output shaft of the first motor, a stirring shaft is mounted at the bottom of the coupling and inside the pot body, two groups of stirring blades are fixedly mounted outside the stirring shaft, a first discharge valve and a second discharge valve are mounted at the bottom of the pot body, and a discharge pipe is mounted at the discharge port of the first discharge valve.
[0007] Preferably, the pot body and the mounting frame are connected and fixed by a plurality of bolts, and the stirring shaft rotates synchronously with the output shaft of the first motor through a coupling.
[0008] Preferably, the two groups of stirring blades are respectively fixed on the outside of the stirring shaft near the upper and lower ends.
[0009] Preferably, the number of stirring blades in each group is three, and each stirring blade is inclined and surrounds the outside of the stirring shaft.
[0010] Preferably, the external stirring assembly includes a cylinder and a conveying pump, a conveying pipe is connected and installed between the feed port of the conveying pump and the discharge port of the second discharge valve, a material guide pipe is connected and installed between the discharge port of the conveying pump and the cylinder, a second motor is installed on the top of the cylinder, a shaft is fixedly installed at the output shaft of the second motor, two groups of spiral belts are installed on the outside of the shaft, and a plurality of cross bars are fixedly installed on the outside of the shaft and between the two groups of spiral belts.
[0011] Preferably, the cylinder is fixed on the top end of the material guide tube, and the shaft is located inside the cylinder and is driven to rotate by a second motor.
[0012] Preferably, the material guide tube is interconnected with the interior of the cylinder, and the outer diameter of the spiral belt matches the inner wall of the cylinder.
[0013] Preferably, the detection mechanism includes a connecting pipe and a feed pipe, the connecting pipe is fixedly connected to the outside of the cylinder near the top, the feed pipe is installed through the top of the pot body, a first discharge valve is installed on the top of the feed pipe, a transparent tube is installed between the first discharge valve and the connecting pipe, a second discharge valve is installed on the outside of the connecting pipe, and a discharge pipe is installed at the outlet of the second discharge valve.
[0014] Preferably, the connecting pipe and the feed pipe are communicated with the interior of the cylinder and the pot body respectively.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1) By setting up an internal stirring component, the stirring rod drives the stirring blade to rotate, so that the stirring blade mixes the materials, and the materials adhering to the inner wall of the pot body are scraped and cleaned through the outer wall of the stirring blade, so that the materials adhering to the inner wall are fully mixed, which facilitates the cleaning of the inside of the pot body.
[0017] 2) By setting up an external stirring component, the shaft drives the spiral belt and the cross bar to rotate, ensuring continuous contact and mixing of the materials during the stirring process, so that the materials are continuously mixed and dispersed. The cross bar plays a role of separation and support, avoiding the accumulation of materials during the stirring process, and also ensuring the uniformity of stirring.
[0018] 3) By setting up a detection mechanism, the material after external stirring enters the pot body through a transparent tube and a feed pipe. By using the transparent tube, the state of the material can be observed as the material passes through. Through the second discharge valve, the material is discharged through the discharge pipe, and the viscosity and various characteristics of the material can be detected.
[0019] 3) Through the coordinated use of the internal stirring component, the external stirring component and the detection mechanism, the material in the pot is transported to the cylinder for external stirring, and then transported to the transparent tube after external stirring by the cylinder, and then returned to the pot. This repeated operation makes the material in the pot flow continuously, speeds up the stirring speed, ensures that the material can be fully and evenly stirred, shortens the stirring time, and mixes more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a stirring system in an embodiment of the present invention;
[0021] Figure 2 It is an overall front view of the embodiment of the present invention;
[0022] Figure 3 Schematic diagram of the internal structure of the internal stirring assembly in an embodiment of the present invention;
[0023] Figure 4 Schematic diagram of the internal structure of the internal and external stirring components in an embodiment of the present invention;
[0024] Figure 5 It is a structural schematic diagram of a detection mechanism in an embodiment of the present invention;
[0025] Figure 6 This is the overall internal main view of the embodiment of the present invention.
[0026] In the figure: 1. mounting frame; 2. pot body; 3. inner stirring assembly; 4. outer stirring assembly; 5. detection mechanism; 6. first motor; 7. coupling; 8. stirring shaft; 9. stirring blade; 12. first discharge valve; 13. second discharge valve; 14. discharge pipe; 15. cylinder; 16. conveying pump; 17. conveying pipe; 18. guide pipe; 19. second motor; 20. shaft; 21. spiral belt; 22. cross bar; 23. connecting pipe; 24. transparent tube; 25. first discharge valve; 26. feed pipe; 27. second discharge valve; 28. discharge pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Embodiment 1
[0029] Combination Figure 1-Figure 6A stirring system includes a mounting frame 1, a pot body 2 is fixedly mounted on the top of the mounting frame 1, an inner stirring component 3 is mounted inside the pot body 2, an outer stirring component 4 is mounted outside the pot body 2, and a detection mechanism 5 is mounted on the top of the pot body 2.
[0030] See also Figure 3 and Figure 6 It is further obtained that the internal stirring component 3 includes a first motor 6, the first motor 6 is installed on the top of the pot body 2, a coupling 7 is installed at the output shaft of the first motor 6, a stirring shaft 8 is installed at the bottom of the coupling 7 and inside the pot body 2, two groups of stirring blades 9 are fixedly installed outside the stirring shaft 8, a first discharge valve 12 and a second discharge valve 13 are installed at the bottom of the pot body 2, and a discharge pipe 14 is installed at the discharge port of the first discharge valve 12.
[0031] The pot body 2 and the mounting frame 1 are connected and fixed by a plurality of bolts. The stirring shaft 8 rotates synchronously with the output shaft of the first motor 6 through the coupling 7. The stirring shaft 8 is driven to rotate by the first motor 6.
[0032] Two groups of stirring blades 9 are respectively fixed on the outside of the stirring shaft 8 near the upper and lower ends. The stirring blades 9 rotate along with the stirring shaft 8. The stirring blades 9 are used to stir and mix the materials.
[0033] Each group of stirring blades 9 has three stirring blades, and each stirring blade 9 is inclined and surrounds the outside of the stirring shaft 8 . The outer wall of the stirring blade 9 is used to scrape off the material adhered to the inner wall of the pot body 2 .
[0034] Specifically, the stirring shaft 8 is driven to rotate by the first motor 6, and the stirring shaft 8 drives two groups of stirring blades 9 to rotate. The materials are stirred and mixed by the stirring blades 9. The outer wall of the stirring blades 9 slides on the inner wall of the pot body 2, and the materials adhered to the inner wall of the pot body 2 can be scraped off.
[0035] Embodiment 2
[0036] See also Figure 4 and Figure 6 On the basis of Example 1, it is further obtained that the external stirring component 4 includes a barrel 15 and a delivery pump 16, a delivery pipe 17 is connected and installed between the feed port of the delivery pump 16 and the discharge port of the second discharge valve 13, a material guide pipe 18 is connected and installed between the discharge port of the delivery pump 16 and the barrel 15, a second motor 19 is installed on the top of the barrel 15, a shaft 20 is fixedly installed at the output shaft of the second motor 19, two groups of spiral belts 21 are installed on the outside of the shaft 20, and a plurality of crosspieces 22 are fixedly installed on the outside of the shaft 20 and located between the two groups of spiral belts 21.
[0037] The cylinder 15 is fixed to the top of the guide pipe 18 , the shaft 20 is located inside the cylinder 15 and is driven to rotate by the second motor 19 , and the delivery pump 16 sucks the material inside the pot body 2 into the cylinder 15 through the delivery pipe 17 and the guide pipe 18 .
[0038] The material guide pipe 18 is communicated with the interior of the cylinder 15 . The outer diameter of the spiral belt 21 matches the inner wall of the cylinder 15 . The materials are continuously mixed and dispersed through the spiral belt 21 and the cross piece 22 .
[0039] Specifically, by closing the first discharge valve 12 and opening the second discharge valve 13, the delivery pump 16 delivers the material from the inside of the pot body 2 through the delivery pipe 17 and the guide pipe 18 to the cylinder 15, and the second motor 19 drives the shaft 20 to rotate, so that the material passes through the rotating spiral belt 21 and the cross bar 22, and the material is continuously mixed and dispersed, ensuring the uniformity of stirring.
[0040] See also Figure 5 and Figure 6 On the basis of the first embodiment, it is further obtained that the detection mechanism 5 includes a connecting pipe 23 and a feeding pipe 26, the connecting pipe 23 is fixedly connected to the outside of the cylinder 15 near the top, the feeding pipe 26 is installed through the top of the pot body 2, a first discharge valve 25 is installed at the top of the feeding pipe 26, a transparent tube 24 is installed between the first discharge valve 25 and the connecting pipe 23, a second discharge valve 27 is installed outside the connecting pipe 23, a discharge pipe 28 is installed at the discharge port of the second discharge valve 27, the transparent tube 24 is made of a transparent material pipe, and the material state is observed through the transparent tube 24.
[0041] The connecting pipe 23 and the feeding pipe 26 are respectively communicated with the interior of the cylinder 15 and the pot body 2 , and the material is transported to the pot body 2 through the connecting pipe 23 and the feeding pipe 26 .
[0042] Specifically, after the material is externally stirred by the barrel 15, the material condition is observed through the transparent tube 24 during the process of being transported to the pot body 2. During detection, the first discharge valve 25 is closed and the second discharge valve 27 is opened to discharge the material through the discharge pipe 28 and collect the material for detection and judgment of the material mixing condition.
[0043] In actual operation, the internal stirring assembly 3 inside the pot body 2 is used to stir and mix a variety of materials, and the stirred materials are transported to the inside of the cylinder 15 for external stirring through the delivery pump 16. The materials after external stirring are detected by the detection mechanism 5 and transported to the inside of the pot body 2 for discharge;
[0044] When internal stirring is performed, a variety of materials are added into the pot body 2, the first discharge valve 12 is closed, and the output shaft of the first motor 6 drives the stirring shaft 8 to rotate through the coupling 7, and drives the two sets of stirring blades 9 to rotate, so that the stirring blades 9 stir and mix the materials, and the outer wall of the stirring blade 9 slides on the inner wall of the pot body 2, and the materials adhering to the inner wall of the pot body 2 can be scraped off while stirring;
[0045] When external stirring is performed, the second discharge valve 13 is opened and the delivery pump 16 is started. The delivery pump 16 delivers the material to the cylinder 15 through the delivery pipe 17 and the guide pipe 18, and the second motor 19 is started to rotate the shaft 20. The shaft 20 drives two sets of spiral belts 21 and a plurality of cross bars 22 to rotate. The material is continuously mixed through the rotating spiral belts 21 and dispersed through the rotating cross bars 22.
[0046] During the inspection, the material after external stirring enters the transparent tube 24 through the connecting tube 23 under the action of pressure, and the second discharge valve 27 is opened to allow the material to enter the pot body 2 through the feed pipe 26 for circulation and stirring. The second discharge valve 13 is closed, and the first discharge valve 12 is opened to allow the material to be discharged through the discharge pipe 14. The state of the material is observed through the transparent tube 24, and the second discharge valve 27 is opened to allow the material to be discharged through the discharge pipe 28, and the material is collected to inspect the material properties.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stirring system, comprising a mounting frame (1), a pot body (2) being fixedly mounted on the top of the mounting frame (1), characterized in that: An internal stirring assembly (3) is installed inside the pot body (2), an external stirring assembly (4) is installed outside the pot body (2), and a detection mechanism (5) is installed on the top of the pot body (2); The internal stirring assembly (3) comprises a first motor (6), the first motor (6) being mounted on the top of the pot body (2), a coupling (7) being mounted at the output shaft of the first motor (6), a stirring shaft (8) being mounted at the bottom of the coupling (7) and located inside the pot body (2), two groups of stirring blades (9) being fixedly mounted on the outside of the stirring shaft (8), a first discharge valve (12) and a second discharge valve (13) being mounted at the bottom of the pot body (2), and a discharge pipe (14) being mounted at the discharge port of the first discharge valve (12).
2. A stirring system according to claim 1, characterized in that: The pot body (2) and the mounting frame (1) are connected and fixed by a plurality of bolts, and the stirring shaft (8) rotates synchronously with the output shaft of the first motor (6) through a coupling (7).
3. A stirring system according to claim 1, characterized in that: The two groups of stirring blades (9) are respectively fixed on the outside of the stirring shaft (8) near the upper and lower ends.
4. A stirring system according to claim 1, characterized in that: The number of stirring blades (9) in each group is three, and each stirring blade (9) surrounds the outside of the stirring shaft (8) in an inclined state.
5. A stirring system according to claim 1, characterized in that: The external stirring assembly (4) comprises a barrel (15) and a delivery pump (16); a delivery pipe (17) is connected and installed between the feed port of the delivery pump (16) and the discharge port of the second discharge valve (13); a material guide pipe (18) is connected and installed between the discharge port of the delivery pump (16) and the barrel (15); a second motor (19) is installed on the top of the barrel (15); a shaft (20) is fixedly installed at the output shaft of the second motor (19); two groups of spiral belts (21) are installed on the outside of the shaft (20); and a plurality of cross bars (22) are fixedly installed on the outside of the shaft (20) and located between the two groups of spiral belts (21).
6. A stirring system according to claim 5, characterized in that: The cylinder (15) is fixed on the top end of the material guide tube (18), and the shaft (20) is located inside the cylinder (15) and is driven to rotate by the second motor (19).
7. A stirring system according to claim 5, characterized in that: The material guide tube (18) is interconnected with the interior of the cylinder (15), and the outer diameter of the spiral belt (21) matches the inner wall of the cylinder (15).
8. A stirring system according to claim 1, characterized in that: The detection mechanism (5) comprises a connecting pipe (23) and a feeding pipe (26); the connecting pipe (23) is fixedly connected to the outside of the cylinder (15) near the top; the feeding pipe (26) is installed through the top of the pot body (2); a first discharge valve (25) is installed at the top of the feeding pipe (26); a transparent tube (24) is installed between the first discharge valve (25) and the connecting pipe (23); a second discharge valve (27) is installed outside the connecting pipe (23); and a discharge pipe (28) is installed at the discharge port of the second discharge valve (27).
9. A stirring system according to claim 8, characterized in that: The connecting pipe (23) and the feeding pipe (26) are respectively communicated with the interior of the cylinder (15) and the pot body (2).