Steel pipe straightening equipment
By designing a steel pipe straightening equipment that uses a motor to drive the reciprocating screw and push plate, the problems of cumbersome and low efficiency of the oil casing in the prior art are solved, and the automatic and rapid insertion and clamping of the oil casing is realized. Maintaining conveying improves processing efficiency.
Patent Information
- Application Number
- CN202411875693.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-02-07
AI Technical Summary
The existing oil casing straightening equipment is cumbersome to operate, and requires manual grip of steel pipes and applying thrust, resulting in large physical consumption and low processing efficiency.
Design a steel pipe straightening equipment, using the first motor to drive the reciprocating screw to rotate, push the plate to move horizontally, and automatically push the oil sleeve to roll along the guide wheel, so that its ends are inserted between the roller sleeves, realizing automatic clamping and conveying .
The oil casing is automatically inserted into the device quickly, improving processing efficiency and reducing the physical energy consumption of the operator.
Smart Images
Figure CN119387353A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pipe straightening, and more particularly to a steel pipe straightening device. Background Art
[0002] Oil casing, also known as petroleum casing, is mainly used to support the well wall during the drilling process and after completion to ensure the normal operation of the entire oil well after the drilling process and completion. It is a pipeline connection and protection device for oil wells, and can also be used for water and gas injection in oil wells. Oil casing is usually made of steel pipes, which have the characteristics of high strength, corrosion resistance and high temperature resistance, and can withstand oil and gas extraction operations under high pressure and high temperature environments. During the production, processing and transportation of oil casing, bending or deformation will occur due to various reasons. If the oil casing is bent or deformed, it will affect its connection performance with other pipes or equipment, and even cause connection failure. For this reason, steel pipe straightening equipment is needed to straighten these bent or deformed oil casing, so as to improve the straightness and overall quality of the product.
[0003] The current straightening operation of oil casing mainly relies on the two rollers configured inside the straightening equipment to squeeze the outer wall of the pipe to achieve the straightening effect. However, in this operation process, the operator must manually hold the steel pipe and accurately insert one end of it between the upper and lower rollers inside the straightening equipment, and also apply a certain thrust to ensure that the steel pipe can be tightly clamped by the rollers. This step not only greatly consumes the operator's physical strength, but also is extremely difficult to operate, which seriously affects the overall processing efficiency. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a steel pipe straightening device, which can automatically and quickly insert one end of the oil casing into the device to improve the processing efficiency.
[0005] In order to solve the above-mentioned technical problems, a steel pipe straightening equipment comprises a mounting seat, a support plate is fixedly connected to the top of the mounting seat, a mounting hole is opened on the outer wall of the support plate, a reciprocating screw is rotatably connected to the inner wall of the mounting hole, the end of the reciprocating screw passes through the support plate and extends to its outside, a first machine base is fixedly connected to the outer wall of the support plate, a first motor is fixedly connected to the outer wall of the first machine base, the output end of the first motor is fixedly connected to the end of the reciprocating screw, the outer wall of the screw nut on the reciprocating screw is rotatably connected to a push plate, and the push plate is slidably connected to the inner wall of the mounting hole.
[0006] Preferably, a fixing plate is fixedly connected to the top of the mounting seat, a connecting shaft is rotatably connected to the inner wall of the fixing plate, a bracket is fixedly connected to the circumferential outer wall of the connecting shaft, and the end of the connecting shaft passes through the fixing plate and extends to the outside thereof.
[0007] Preferably, the outer wall of the fixing plate is fixedly connected to a second machine base, the outer wall of the second machine base is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the connecting shaft.
[0008] Preferably, a plurality of second rotating shafts are rotatably connected between the fixing plate and the supporting plate, and a plurality of guide wheels are fixedly connected to the circumferential outer walls of the second rotating shafts.
[0009] Preferably, a fixed block is fixedly connected to the top of the support plate, a fixed shaft is rotatably connected between the two fixed blocks, a fixed sleeve is fixedly connected to the circumferential outer wall of the fixed shaft, a pressure plate is fixedly connected to the circumferential outer wall of the fixed sleeve, an installation groove is provided at the bottom of the pressure plate, a first rotating shaft is rotatably connected to the inner wall of the installation groove, and a pressure wheel is fixedly connected to the circumferential outer wall of the first rotating shaft.
[0010] Preferably, the outer circumferential walls of the fixed shaft and the connecting shaft are both fixedly connected with synchronous wheels, and the two synchronous wheels are connected via a synchronous belt transmission.
[0011] Preferably, a guide plate is fixedly connected to the outer wall of the support plate, and the guide plate is sleeved on a plurality of guide wheels.
[0012] Preferably, two fixed frames are fixedly connected to the top of the mounting seat, the outer walls of the two fixed frames are provided with connecting holes, the inner walls of the two connecting holes are provided with two limit grooves, the inner walls of the two connecting holes are provided with two lifting plates, and both ends of the lifting plates are fixedly connected with limit blocks, and the limit blocks are slidably connected to the corresponding inner walls of the limit grooves.
[0013] Preferably, a first electric roller and a second electric roller are installed between the two lifting plates located at the same height, the circumferential outer walls of the two first electric rollers are fixedly connected to roller covers, the outer walls of the two roller covers are fixedly connected to rubber covers, and the circumferential outer walls of the second electric rollers are fixedly connected to straightening rollers.
[0014] Preferably, one of the outer walls of the fixed frames is fixedly connected to a third machine base, and the top of the third machine base is fixedly connected to a third motor, the outer walls of the two fixed frames are fixedly connected to a support shaft plate, a driving shaft is rotatably connected between the two support shaft plates, and an end of the driving shaft is fixedly connected to the third motor, and the inner walls of the two fixed frames are rotatably connected to a two-way threaded rod, the two ends of the two-way threaded rods respectively pass through the two lifting plates and are threadedly connected thereto, the two ends of the two-way threaded rods respectively pass through the fixed frames and extend above them, the circumferential outer walls of the two two-way threaded rods are fixedly connected to the second bevel gear, the circumferential outer walls of the drive shafts are fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, and the circumferential outer wall of the drive shaft is rotatably connected to two sleeves, and the two sleeves are rotatably connected to the corresponding ends of the two-way threaded rods respectively.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. In the present invention, the reciprocating screw is driven to rotate by the first motor. When the reciprocating screw rotates, the push plate can move horizontally, and the oil casing is pushed to roll along the guide wheel by the push plate, so that the end of the oil casing is inserted between the two roller sleeves. The two first electric rollers respectively drive the rubber sleeves to rotate through the roller sleeves, so that the oil casing can be clamped and transported, and one end of the oil casing can be automatically and quickly inserted into the device, thereby improving the processing efficiency.
[0017] 2. In the present invention, the oil casing is placed on the bracket, the connecting shaft is driven to rotate by the second motor, the bracket is driven to rotate by the connecting shaft, the oil casing slides along the bracket to multiple guide wheels, the oil casing is blocked by the guide plate, so that the oil casing can fall stably on the guide wheels, and the oil casing can be quickly positioned.
[0018] 3. In the present invention, when the connecting shaft rotates, the fixed shaft can be driven to rotate through the synchronous wheel, and the pressure plate is driven to move away from the top of the guide wheel through the fixed sleeve, so that the oil casing can fall on the guide wheel. The second motor drives the connecting shaft to rotate in the opposite direction. At this time, the fixed shaft drives the pressure plate to rotate in the opposite direction, and the outer wall of the pipeline is squeezed by the pressure wheel, which can improve the stability of the movement of the oil casing.
[0019] 4. In the present invention, the driving shaft is driven to rotate by the third motor, and the bidirectional threaded rod is driven to rotate by the first bevel gear and the second bevel gear. At this time, the two lifting plates in the fixed frame move synchronously in opposite directions, so that the distance between the upper and lower first electric rollers and the second electric rollers can be adjusted to adapt to the use of oil casing steels with different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the installation structure of the pressing plate of the present invention;
[0023] Figure 3 It is a schematic diagram of the installation structure of the bracket of the present invention;
[0024] Figure 4It is a schematic diagram of the installation structure of the lifting plate of the present invention.
[0025] Explanation of the reference numerals in the figure: 1. Mounting seat; 2. Support plate; 3. Mounting hole; 4. Reciprocating screw; 5. Push plate; 6. First base; 7. First motor; 8. Fixed plate; 9. Second base; 10. Second motor; 11. Connecting shaft; 12. Bracket; 13. Fixed block; 14. Fixed shaft; 15. Synchronous wheel; 16. Fixed sleeve; 17. Pressing plate; 18. Mounting groove; 19. First rotating shaft; 20. Pressing wheel; 21. Second rotating shaft; 22 , guide wheel; 23, guide plate; 24, fixed frame; 25, connecting hole; 26, limiting groove; 27, lifting plate; 28, limiting block; 29, first electric roller; 30, roller cover; 31, rubber cover; 32, second electric roller; 33, straightening roller; 34, third machine base; 35, third motor; 36, support shaft plate; 37, driving shaft; 38, first bevel gear; 39, bushing; 40, bidirectional threaded rod; 41, second bevel gear. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the implementation mode of the present application clearer, the technical solution in the implementation mode of the present application will be clearly and completely described in combination with the drawings in the implementation mode of the present application. Obviously, the described implementation mode is a part of the implementation mode of the present application, not all the implementation modes. Based on the implementation mode in the present application, all other implementation modes obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application. The specific implementation modes of the present invention are described in detail in combination with the drawings in the specification.
[0027] like Figure 1 and Figure 2 As shown, a steel pipe straightening device includes a mounting seat 1, a support plate 2 is fixedly connected to the top of the mounting seat 1, a mounting hole 3 is opened on the outer wall of the support plate 2, a reciprocating screw 4 is rotatably connected to the inner wall of the mounting hole 3, the end of the reciprocating screw 4 passes through the support plate 2 and extends to the outside thereof, a first machine base 6 is fixedly connected to the outer wall of the support plate 2, a first motor 7 is fixedly connected to the outer wall of the first machine base 6, an output end of the first motor 7 is fixedly connected to the end of the reciprocating screw 4, and a push plate is rotatably connected to the outer wall of the screw nut on the reciprocating screw 4 5, the push plate 5 is slidably connected with the inner wall of the mounting hole 3; the reciprocating screw 4 is driven to rotate by the first motor 7, and when the reciprocating screw 4 rotates, the push plate 5 can move horizontally, and the oil casing is pushed to roll along the guide wheel 22 by the push plate 5, so that the end of the oil casing is inserted between the two roller sleeves 30, and the two first electric rollers 29 respectively drive the rubber sleeves 31 to rotate through the roller sleeves 30, so that the oil casing can be clamped and transported; this design can automatically and quickly insert one end of the oil casing into the device, thereby improving the processing efficiency.
[0028] like Figure 1 and Figure 3 As shown, a fixing plate 8 is fixedly connected to the top of the mounting base 1, a connecting shaft 11 is rotatably connected to the inner wall of the fixing plate 8, a bracket 12 is fixedly connected to the circumferential outer wall of the connecting shaft 11, an end of the connecting shaft 11 passes through the fixing plate 8 and extends to its outside, a second machine base 9 is fixedly connected to the outer wall of the fixing plate 8, a second motor 10 is fixedly connected to the outer wall of the second machine base 9, and an output end of the second motor 10 is fixedly connected to the connecting shaft 11.
[0029] like Figure 1 and Figure 2 As shown, a plurality of second rotating shafts 21 are rotatably connected between the fixing plate 8 and the supporting plate 2 , and a plurality of guide wheels 22 are fixedly connected to the circumferential outer walls of the second rotating shafts 21 .
[0030] like Figure 2 As shown, a fixed block 13 is fixedly connected to the top of the support plate 2, a fixed shaft 14 is rotatably connected between the two fixed blocks 13, a fixed sleeve 16 is fixedly connected to the circumferential outer wall of the fixed shaft 14, a pressure plate 17 is fixedly connected to the circumferential outer wall of the fixed sleeve 16, a mounting groove 18 is provided at the bottom of the pressure plate 17, a first rotating shaft 19 is rotatably connected to the inner wall of the mounting groove 18, and a pressure wheel 20 is fixedly connected to the circumferential outer wall of the first rotating shaft 19.
[0031] like Figure 2 As shown, the outer circumferential walls of the fixed shaft 14 and the connecting shaft 11 are fixedly connected with synchronous wheels 15, and the two synchronous wheels 15 are connected through a synchronous belt transmission.
[0032] like Figure 2 As shown, a guide plate 23 is fixedly connected to the outer wall of the support plate 2 , and the guide plate 23 is sleeved on a plurality of guide wheels 22 .
[0033] like Figure 4 As shown, two fixed frames 24 are fixedly connected to the top of the mounting base 1, the outer walls of the two fixed frames 24 are provided with connecting holes 25, the inner walls of the two connecting holes 25 are provided with two limiting grooves 26, the inner walls of the two connecting holes 25 are provided with two lifting plates 27, and both ends of the lifting plates 27 are fixedly connected to limiting blocks 28, and the limiting blocks 28 are slidably connected to the corresponding inner walls of the limiting grooves 26.
[0034] like Figure 4 As shown, a first electric roller 29 and a plurality of second electric rollers 32 are installed between two lifting plates 27 at the same height, the circumferential outer walls of the two first electric rollers 29 are fixedly connected with roller covers 30, the outer walls of the two roller covers 30 are fixedly connected with rubber covers 31, and the circumferential outer walls of the second electric rollers 32 are fixedly connected with straightening rollers 33.
[0035] like Figure 4As shown, the outer wall of one of the fixed frames 24 is fixedly connected to the third machine base 34, and the top of the third machine base 34 is fixedly connected to the third motor 35, the outer walls of the two fixed frames 24 are fixedly connected to the support shaft plates 36, and the driving shaft 37 is rotatably connected between the two support shaft plates 36, and the end of the driving shaft 37 is fixedly connected to the third motor 35, and the inner walls of the two fixed frames 24 are rotatably connected to the bidirectional threaded rods 40, and the ends of the two bidirectional threaded rods 40 respectively penetrate the two lifting plates 27 and are threadedly connected thereto, and the ends of the two bidirectional threaded rods 40 respectively penetrate the fixed frames 24 and extend above them, and the circumferential outer walls of the two bidirectional threaded rods 40 are fixedly connected to the second bevel gears 41, and the circumferential outer walls of the driving shafts 37 are fixedly connected to the first bevel gears 38, and the first bevel gears 38 are meshed with the second bevel gears 41, and the circumferential outer walls of the driving shafts 37 are rotatably connected to two sleeves 39, and the two sleeves 39 are rotatably connected to the corresponding ends of the bidirectional threaded rods 40.
[0036] In this embodiment, the electric roller is a prior art, which can drive the roller shaft of the electric roller to rotate through the structure of a driving source + a transmission pair, thereby driving the actuator installed on the roller shaft to rotate. For the first electric roller 29, the actuator is a combination of a roller cover 30 and a rubber cover 31, and for the second electric roller 32, the actuator is a straightening roller 33; specifically, the two vertical first electric rollers 32 can form a group, and the two roller covers 30 on the same group of first electric rollers 29 rotate in opposite directions, that is, from Figure 4 The lower roller cover 30 rotates clockwise, and the upper roller cover 30 rotates counterclockwise. The second electric rollers 32 can be arranged in such a way that two second electric rollers 32 in the vertical direction form a group, and the two straightening rollers 33 on the second electric rollers 32 in the same group rotate in opposite directions, that is, from Figure 4 See, the lower straightening roller 33 rotates clockwise, and the upper straightening roller 33 rotates counterclockwise.
[0037] Of course, the second electric rollers 32 may also be arranged in such a manner that the upper second electric rollers 32 and the lower second electric rollers 32 sequentially form a herringbone structure, thereby improving the straightening effect.
[0038] Working principle: The oil casing is placed on the bracket 12, and the connecting shaft 11 is driven to rotate by the second motor 10, and the bracket 12 is driven to rotate by the connecting shaft 11, and the oil casing slides along the bracket 12 to the multiple guide wheels 22, and the oil casing is blocked by the guide plate 23, so that the oil casing can stably fall on the guide wheel 22;
[0039] When the connecting shaft 11 rotates, the fixed shaft 14 can be driven to rotate through the synchronous wheel 15, and the fixed shaft 14 drives the pressure plate 17 to move away from the top of the guide wheel 22 through the fixed sleeve 16, so that the oil casing can fall on the guide wheel 22;
[0040] The second motor 10 drives the connecting shaft 11 to rotate in the opposite direction. At this time, the fixed shaft 14 drives the pressing plate 17 to rotate in the opposite direction, and the outer wall of the oil casing is squeezed by the pressing wheel 20.
[0041] The reciprocating screw 4 is driven to rotate by the first motor 7. When the reciprocating screw 4 rotates, the push plate 5 can move horizontally, and the oil casing is pushed to roll along the guide wheel 22 by the push plate 5, so that the end of the oil casing is inserted between the two roller sleeves 30. The two first electric rollers 29 respectively drive the rubber sleeves 31 to rotate through the roller sleeves 30, so that the oil casing can be clamped and transported;
[0042] The end of the oil casing is inserted between the two straightening rollers 33, and the two second electric rollers 32 respectively drive the straightening rollers 33 to rotate, so that the outer wall of the steel pipe can be clamped and straightened;
[0043] The driving shaft 37 is driven to rotate by the third motor 35, and the driving shaft 37 drives the bidirectional threaded rod 40 to rotate through the first bevel gear 38 and the second bevel gear 41. At this time, the two lifting plates 27 in the fixed frame 24 move synchronously in opposite directions, so that the distance between the upper and lower first electric rollers 29 and the second electric rollers 32 can be adjusted.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A steel pipe straightening device, comprising a mounting seat (1), characterized in that: The top of the mounting seat (1) is fixedly connected to a support plate (2), an outer wall of the support plate (2) is provided with a mounting hole (3), the inner wall of the mounting hole (3) is rotatably connected to a reciprocating screw (4), the end of the reciprocating screw (4) passes through the support plate (2) and extends to the outside thereof, the outer wall of the support plate (2) is fixedly connected to a first machine base (6), the outer wall of the first machine base (6) is fixedly connected to a first motor (7), the output end of the first motor (7) is fixedly connected to the end of the reciprocating screw (4), the outer wall of the screw nut on the reciprocating screw (4) is rotatably connected to a push plate (5), and the push plate (5) is slidably connected to the inner wall of the mounting hole (3).
2. The steel pipe straightening equipment according to claim 1, characterized in that: A fixing plate (8) is fixedly connected to the top of the mounting seat (1), a connecting shaft (11) is rotatably connected to the inner wall of the fixing plate (8), a bracket (12) is fixedly connected to the circumferential outer wall of the connecting shaft (11), and an end of the connecting shaft (11) passes through the fixing plate (8) and extends to the outside thereof.
3. The steel pipe straightening equipment according to claim 2, characterized in that: The outer wall of the fixed plate (8) is fixedly connected to a second machine base (9), the outer wall of the second machine base (9) is fixedly connected to a second motor (10), and the output end of the second motor (10) is fixedly connected to a connecting shaft (11).
4. The steel pipe straightening equipment according to claim 3, characterized in that: A plurality of second rotating shafts (21) are rotatably connected between the fixing plate (8) and the supporting plate (2), and a plurality of guide wheels (22) are fixedly connected to the circumferential outer walls of the second rotating shafts (21).
5. The steel pipe straightening equipment according to claim 4, characterized in that: A fixing block (13) is fixedly connected to the top of the support plate (2), a fixing shaft (14) is rotatably connected between the two fixing blocks (13), a fixing sleeve (16) is fixedly connected to the circumferential outer wall of the fixing shaft (14), a pressing plate (17) is fixedly connected to the circumferential outer wall of the fixing sleeve (16), a mounting groove (18) is provided at the bottom of the pressing plate (17), a first rotating shaft (19) is rotatably connected to the inner wall of the mounting groove (18), and a pressing wheel (20) is fixedly connected to the circumferential outer wall of the first rotating shaft (19).
6. The steel pipe straightening equipment according to claim 5, characterized in that: The outer circumferential walls of the fixed shaft (14) and the connecting shaft (11) are both fixedly connected with synchronous wheels (15), and the two synchronous wheels (15) are connected via a synchronous belt transmission.
7. The steel pipe straightening equipment according to claim 6, characterized in that: A guide plate (23) is fixedly connected to the outer wall of the support plate (2), and the guide plate (23) is sleeved on a plurality of guide wheels (22).
8. The steel pipe straightening equipment according to claim 7, characterized in that: Two fixing frames (24) are fixedly connected to the top of the mounting seat (1), the outer walls of the two fixing frames (24) are provided with connecting holes (25), the inner walls of the two connecting holes (25) are provided with two limiting grooves (26), the inner walls of the two connecting holes (25) are provided with two lifting plates (27), both ends of the lifting plates (27) are fixedly connected with limiting blocks (28), and the limiting blocks (28) are respectively slidably connected to the inner walls of the corresponding limiting grooves (26).
9. The steel pipe straightening equipment according to claim 8, characterized in that: A first electric roller (29) and a plurality of second electric rollers (32) are installed between the two lifting plates (27) located at the same height; the circumferential outer walls of the two first electric rollers (29) are fixedly connected to roller sleeves (30); the outer walls of the two roller sleeves (30) are fixedly connected to rubber sleeves (31); and the circumferential outer walls of the second electric rollers (32) are fixedly connected to straightening rollers (33).
10. The steel pipe straightening equipment according to claim 9, characterized in that: The outer wall of one of the fixed frames (24) is fixedly connected to a third machine base (34), the top of the third machine base (34) is fixedly connected to a third motor (35), the outer walls of the two fixed frames (24) are fixedly connected to a support shaft plate (36), a driving shaft (37) is rotatably connected between the two support shaft plates (36), the end of the driving shaft (37) is fixedly connected to the third motor (35), the inner walls of the two fixed frames (24) are rotatably connected to a bidirectional threaded rod (40), the ends of the two bidirectional threaded rods (40) respectively penetrate the two lifting plates (2 7) and threadedly connected thereto, the ends of the two bidirectional threaded rods (40) respectively penetrate the fixed frame (24) and extend to the top thereof, the circumferential outer walls of the two bidirectional threaded rods (40) are fixedly connected with a second bevel gear (41), the circumferential outer wall of the driving shaft (37) is fixedly connected with a first bevel gear (38), the first bevel gear (38) is meshed with the second bevel gear (41), the circumferential outer wall of the driving shaft (37) is rotatably connected with two shaft sleeves (39), and the two shaft sleeves (39) are rotatably connected with the corresponding ends of the bidirectional threaded rods (40) respectively.