Adjustable color steel tile production device and operation method thereof

Abstract

The invention belongs to the technical field of color steel tile production equipment and discloses an adjustable color steel tile production device and an operation method thereof.The adjustable color steel tile production device comprises a base, a supporting plate is fixedly mounted on the left side of the top end of the base, a mounting disc is connected to the top end of the supporting plate, a rotating shaft is arranged in the center of the front end face of the mounting disc, and a hydraulic push rod is arranged over the rotating shaft; a hydraulic push rod is arranged on the right side of the supporting plate, a mounting disc is fixedly connected to the rear back face of the hydraulic push rod, a limiting plate is connected to the front end face of the hydraulic push rod, two punching mechanisms are arranged on the right side of the supporting plate, and the two punching mechanisms are connected through a transferring mechanism. And through the driving wheel, the iron sheet stamped by one set of impact mechanism can be conveniently fed into the other set of impact mechanism for secondary stamping forming, and the situation that the iron sheet is torn due to primary stamping forming can be avoided.

Description

Technical Field

[0001] The present application relates to the technical field of color steel tile production equipment, and more specifically, to an adjustable color steel tile production device and an operating method thereof. Background Art

[0002] Color steel tiles, as a kind of building material, are mainly used for building sheds. In the production process, most of them use stamping production equipment to stamp and shape the iron sheets for producing color steel tiles, which can efficiently and stably produce color steel tiles of the required shape.

[0003] When producing color steel tiles, some existing production devices directly place iron sheets on the production devices and use stamping dies to stamp the iron sheets into shape in one step. However, due to the different materials of different iron sheets and the large height difference between the concave and convex parts of the produced color steel tiles, the iron sheets are torn during the one-step stamping process, which needs to be improved.

[0004] In order to solve the above problems, the present application provides an adjustable color steel tile production device and an operating method thereof. Summary of the invention

[0005] The present application provides an adjustable color steel tile production device and an operation method thereof, which adopts the following technical solutions:

[0006] An adjustable color steel tile production device and an operation method thereof, comprising a base, a support plate fixedly installed on the left side of the top end of the base, a mounting plate connected to the top end of the support plate, a rotating shaft provided at the center position of the front end face of the mounting plate, a hydraulic push rod provided directly above the rotating shaft, and the rear back side of the hydraulic push rod fixedly connected to the mounting plate, a limiting plate connected to the front end face of the hydraulic push rod, two stamping mechanisms provided on the right side of the support plate, and the two stamping mechanisms are connected via a transfer mechanism.

[0007] Through the above technical solution, when in use, the iron sheet can be rolled up on the outer wall of the rotating shaft, and the limit plate can be pushed by the hydraulic push rod to move and fit the iron sheet, so as to avoid the iron sheet from being displaced when being transferred from the rotating shaft to the stamping mechanism, resulting in deformation of the colored steel tiles stamped out by the stamping mechanism.

[0008] Furthermore, the stamping mechanism includes a reinforcement plate, the bottom end of which is fixedly connected to two vertical plates, two second hydraulic push rods are provided at the bottom end of the reinforcement plate, and the two second hydraulic push rods are both located between the two vertical plates, the top ends of the vertical plates are provided with lifting slides, and the lifting slides are provided with lifting sliders, and two adjustment mechanisms are provided between the two vertical plates.

[0009] Through the above technical solution, by controlling the telescopic movement range of the hydraulic push rod, it is easy to control the activity range of the adjustment mechanism, so as to avoid the situation in which the iron sheet is torn due to a single punching range being too large during use.

[0010] Furthermore, the adjustment mechanism includes an installation frame, a cross bar is fixedly connected to the inner frame side wall of the installation frame, a plurality of slide seats are connected to the outside of the cross bar, a stamping die is movably installed on the slide seat, a positioning plate is fixedly connected to the side of the slide seat away from the stamping die, two threaded through holes are provided on the positioning plate, and locking screws are provided in the threaded through holes on the positioning plate, sleeves are provided on the front and rear side walls of the positioning plate, and a threaded rod is connected to the side of the sleeve that is not connected to the positioning plate.

[0011] Through the above technical scheme, it is convenient to adjust the position of the slide according to the color steel tile shape required for production before stamping, and fix the position of the slide, that is, to adjust the position of the stamping die, so as to avoid the need to replace the entire set of stamping dies when stamping different color steel tiles, which takes a long time and leads to reduced production efficiency.

[0012] Furthermore, a water tank is provided on one side of the two vertical plates away from each other, a water pump is provided in the water tank, and a water pipe is connected to the top of the water pump, and a sprinkler is fixedly connected to the end of the water pipe not connected to the water pump.

[0013] Through the above technical scheme, the water sprayed by the sprinkler is used to cool the mold during the stamping process, which can avoid the situation where the stamping mold surface is overheated and deformed when stamping iron sheets for a long time, causing changes in the shape of the colored steel tiles produced later.

[0014] Furthermore, the transfer mechanism includes a fixing plate, which is provided with two threaded holes, and each threaded hole is provided with an adjusting screw, and the top end of each adjusting screw is rotatably connected to a storage frame, and a plurality of driving wheels are provided in the storage frame.

[0015] Through the above technical solution, the driving wheel can be adjusted to different heights for use by adjusting the rotation of the screw, and the driving wheel can facilitate the delivery of the iron sheet that has been stamped by one group of impact mechanisms to another group of impact mechanisms for secondary stamping and forming, thereby avoiding the situation where the iron sheet is torn due to one stamping and forming.

[0016] Furthermore, the bottom ends of the storage frames are fixedly connected with lifting columns, and the outer walls of the lifting columns are movably sleeved with upright columns.

[0017] Through the above technical solution, the lifting column can be lifted vertically in the opening on the column, so that it can be ensured that the storage frame can be adjusted by the vertical lifting movement when the adjusting screw is adjusted.

[0018] Furthermore, two guide wheels are provided on the left side of the stamping mechanism close to the support plate, and a plurality of anti-slip folds are provided on the outer walls of the guide wheels.

[0019] Through the above technical solution, it is convenient to guide the iron sheet on the outer wall of the rotating shaft into the stamping mechanism for stamping processing, thereby avoiding the lack of external force driving and being unable to enter the stamping mechanism during the production process of color steel tiles.

[0020] Furthermore, a material placement table is installed on the right side of the stamping mechanism close to the right side of the base, and a rubber pad is provided on the top of the material placement table.

[0021] Through the above technical solution, it is convenient to support the bottom of the color steel tile after stamping to avoid damage after production and molding.

[0022] Furthermore, anti-slip grooves are provided on the inner walls on both sides of the lifting slide groove, and anti-slip sliding blocks are provided in the anti-slip grooves, and the anti-slip sliding blocks are fixedly connected to the side walls of the lifting slide block.

[0023] The above technical solution can prevent the lifting slider from falling off in the lifting slide groove.

[0024] Furthermore, the driving wheel is composed of a rotating motor and a sleeve, and the sleeve is fixedly sleeved on the outer wall of the rotating motor.

[0025] Through the above technical solution, the rotating motor drives the sleeve to rotate, thereby ensuring that the driving wheel can have an autonomous rotation effect.

[0026] In summary, this application includes the following beneficial technical effects:

[0027] (1) The driving wheel can be adjusted to different heights by adjusting the rotation of the screw rod, and the driving wheel can facilitate the delivery of the iron sheet after being stamped by one set of impact mechanisms to another set of impact mechanisms for secondary stamping, thereby avoiding the situation in which the iron sheet is torn due to the primary stamping.

[0028] (2) The water sprayed by the sprinkler can cool the mold during the stamping process to avoid the stamping mold being overheated and deformed when stamping iron sheets for a long time, which will change the shape of the colored steel tiles produced later. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of this application;

[0030] Figure 2 This is a schematic diagram of the stamping mechanism structure of this application;

[0031] Figure 3 This is a schematic diagram of the structure of the regulating mechanism of this application;

[0032] Figure 4 It is a schematic diagram of the partial structure of the stamping mechanism of this application;

[0033] Figure 5 This is a schematic diagram of the transfer mechanism structure of this application;

[0034] Figure 6 This is a schematic diagram of the vertical plate structure of this application.

[0035] Description of the numbers in the figure:

[0036] 1. Base; 2. Support plate; 3. Mounting plate; 4. Hydraulic push rod; 5. Limit plate; 6. Rotating shaft; 7. Stamping mechanism; 8. Transfer mechanism; 9. Vertical plate; 10. Reinforcement plate; 11. Lifting slide; 12. Lifting slider; 13. Adjustment mechanism; 14. Water tank; 15. Water pipe; 16. Sprinkler; 17. Mounting frame; 18. Cross bar; 19. Slide seat; 20. Stamping die; 21. Positioning plate; 22. Locking screw; 23. Sleeve; 24. Threaded rod; 25. Fixed plate; 26. Adjustment screw; 27. Storage frame; 28. Driving wheel; 29. ​​Lifting column; 30. Vertical column; 31. Guide wheel; 32. Second hydraulic push rod; 33. Storage table. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0038] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0039] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] Example:

[0041] The present application embodiment discloses an adjustable color steel tile production device and its operation method, please refer to Figure 1 and Figure 6 , including a base 1, a support plate 2 is fixedly installed on the left side of the top of the base 1, a mounting plate 3 is connected to the top of the support plate 2, a rotating shaft 6 is provided at the center of the front end surface of the mounting plate 3, a hidden groove is provided at the center of the front end surface of the mounting plate 3, and a rotating motor is installed in the hidden groove, and the front end surface of the rotating motor is fixedly connected to the rotating shaft 6, and the rotating motor is made of a motor with a self-locking function in the prior art, and the rotating shaft 6 is driven to rotate by the rotating motor, which can prevent the iron sheet from being unable to rotate and adjust the position after being wrapped around the outer wall of the rotating shaft 6 and entering the inside of the stamping mechanism 7 for stamping processing, and rotating A hydraulic push rod 4 is provided directly above the shaft 6, and the rear back side of the hydraulic push rod 4 is fixedly connected to the mounting disk 3, and the front end face of the hydraulic push rod 4 is connected to a limiting plate 5. The position of the limiting plate 5 can be adjusted by controlling the telescopic movement of the hydraulic push rod 4. During use, the position of the limiting plate 5 can be adjusted according to the width of the iron sheet for producing color steel tiles, and the iron sheet can be limited by the limiting plate 5 and the mounting disk 3 to avoid displacement during rotation, which causes the iron sheet to be displaced during the stamping process. Two stamping mechanisms 7 are provided on the right side of the support plate 2, and the two stamping mechanisms 7 are connected by a transfer mechanism 8.

[0042] See also Figure 2 and Figure 4The stamping mechanism 7 includes a reinforcing plate 10, the bottom end of the reinforcing plate 10 is fixedly connected to two vertical plates 9, the bottom ends of the vertical plates 9 are fixedly connected to the top of the base 1, and the bottom end of the reinforcing plate 10 is provided with two second hydraulic push rods 32, and the bottom ends of the second hydraulic push rods 32 are fixedly connected with U-shaped blocks. The U-shaped blocks contact the mounting frame 17 at the bottom end thereof, so as to avoid the situation that when the mounting frame 17 is pushed downward by the second hydraulic push rod 32 for stamping, the mounting frame 17 is subjected to single-point force, resulting in uneven force on the mounting frame 17 and deformation of the stamping die 20 during the stamping process. The two second hydraulic push rods 32 are both located between the two vertical plates 9, and the top ends of the vertical plates 9 are provided with lifting slides 11, and the lifting slides 11 are provided with lifting sliders 12. Two adjusting mechanisms 13 are provided between the two vertical plates 9, and one group of adjusting mechanisms 13 is fixedly connected to the two vertical plates 9, and one group of adjusting mechanisms 13 is connected to the two lifting sliders 12.

[0043] See also Figure 3 The adjusting mechanism 13 includes a mounting frame 17, a cross bar 18 is fixedly connected to the inner frame side wall of the mounting frame 17, a plurality of slide seats 19 are connected to the outside of the cross bar 18, a stamping die 20 is movably mounted on the slide seat 19, the stamping die 20 and the slide seat 19 are connected by threads, which can facilitate the later replacement of the customized stamping die 20, and a positioning plate 21 is fixedly connected to the side of the slide seat 19 away from the stamping die 20, the positioning plate 21 is provided with two threaded through holes, and locking screws 22 are provided in the threaded through holes on the positioning plate 21, and the locking screws 22 are passed through the positioning plate 21 and contact the mounting frame 17, and the thrust generated can limit the slide seat 19 from continuing to move in the cross direction. The rod 18 rotates, which has the effect of preliminarily positioning the stamping die 20. Sleeves 23 are provided on the front and rear side walls of the positioning plate 21, and threaded through holes matching the threaded rods 24 are provided at both ends of the sleeves 23. The side of the sleeve 23 that is not connected to the positioning plate 21 is connected with a threaded rod 24, and the threaded rods 24 located at the front and rear ends of the mounting frame 17 penetrate the vertical plate 9 or the lifting slider 12, and then the threaded rods 24 on the slide 19 on the cross bar 18 are connected to the adjacent sleeves 23, so that the adjacent slides 19 form a whole, which can be convenient for fixing the positions of the slide 19 and the stamping die 20 through the threaded rods 24 during use.

[0044] See also Figure 2 and Figure 4 A water tank 14 is provided on the side away from each other of the two vertical plates 9, and a water pump is provided in the water tank 14. A water pipe 15 is connected to the top of the water pump, and a sprinkler 16 is fixedly connected to the end of the water pipe 15 not connected to the water pump. After the iron sheet is stamped and formed by the stamping die 20, the water in the water tank 14 can be sent to the sprinkler 16 through the water pump, and sprayed out through the sprinkler 16 to cool the stamping die 20, which can avoid deformation due to overheating during a long stamping process, resulting in different shapes of colored steel tiles produced subsequently.

[0045] See also Figure 5 The transfer mechanism 8 includes a fixed plate 25, which is fixedly connected to the vertical plate 9. The fixed plate 25 is provided with two threaded holes, and each threaded hole is provided with an adjusting screw 26. The top of the adjusting screw 26 is rotatably connected to a storage frame 27. A plurality of driving wheels 28 are provided in the storage frame 27. During use, by controlling the rotation of the driving wheel 28 in the storage frame 27, the iron sheet that has completed one stamping is sent to another group of stamping mechanisms 7 for secondary stamping, so as to avoid tearing of the iron sheet during the forming process by only a single stamping, thereby reducing material loss.

[0046] See also Figure 5 The bottom end of the storage frame 27 is fixedly connected with a lifting column 29, and a column 30 is movably mounted on the outer wall of the lifting column 29. The bottom end of the column 30 is fixedly connected to the fixing plate 25, and the top of the lifting column 29 is fixedly connected to the storage frame 27. The top of the column 30 is provided with an opening matching the diameter of the lifting column 29. The lifting column 29 can extend into the opening on the column 30 to ensure that the storage frame 27 can move vertically up and down, and avoid the storage frame 27 following the adjustment screw 26 when the height of the storage frame 27 is adjusted by rotating the adjustment screw 26.

[0047] See also Figure 1 Two guide wheels 31 are provided on the left side of the stamping mechanism 7 near the support plate 2, and a plurality of anti-slip folds are provided on the outer wall of the guide wheel 31. The composition structure of the guide wheel 31 is the same as that of the driving wheel 28. By rotating the guide wheel 31, the iron sheet on the outer wall of the rotating shaft 6 can be easily transferred into the stamping mechanism 7 for stamping.

[0048] See also Figure 1 A loading platform 33 is installed on the right side of the stamping mechanism 7 near the right side of the base 1, and a rubber pad is provided on the top of the loading platform 33 to facilitate the transfer of the stamped colored steel tiles to the loading platform 33.

[0049] See also Figure 2 and Figure 4 Anti-slip grooves are provided on the inner walls on the left and right sides of the lifting slide 11, and anti-slip sliders are provided in the anti-slip grooves, and the anti-slip sliders are fixedly connected to the side walls of the lifting slider 12, so as to ensure that the lifting slider 12 can move vertically during use and prevent the lifting slider 12 from falling off from the lifting slide 11.

[0050] See also Figure 5 The driving wheel 28 is composed of a rotating motor and a sleeve, and the sleeve is fixedly mounted on the outer wall of the rotating motor to ensure that the driving wheel 28 has a rotation function and guides the iron sheet located between the two sets of stamping mechanisms 7 to be transferred into the other set of stamping mechanisms 7.

[0051] The implementation principle of this embodiment is:

[0052] S1. Use an external power source to power the electrical appliances on the base 1, place the raw material iron sheet for producing color steel tiles on the outer wall of the rotating shaft 6, and use the hydraulic push rod 4 to telescopically move so that the limit plate 5 and the mounting plate 3 limit the iron sheet.

[0053] S2. After completing the positioning of the iron sheet, replace the matching stamping die 20 according to the shape of the color steel tile to be produced and install it on the slide 19, and control the slide 19 to rotate on the outer wall of the cross bar 18. After adjusting the stamping die 20 to the required position, first pass the locking screw 22 through the positioning plate 21 and then contact the mounting frame 17 to preliminarily position the position of the slide 19, and then control the sleeve 23 to rotate around the threaded rod 24, and connect the threaded rod 24 on another slide 19, so that the adjacent slides 19 are connected together, and then the threaded rod 24 located at the front and rear ends of the mounting frame 17 is passed through the vertical plate 9 or the lifting slider 12.

[0054] S3. The iron sheet is sent into the stamping mechanism 7 near the left side of the base 1 through the guide wheel 31, and the stamping die 20 on the mounting frame 17 connected to the lifting slider 12 is driven to move downward by controlling the telescopic movement of the second hydraulic push rod 32, so that the iron sheet is stamped to deform. During the stamping process, the stamping die 20 can be cooled by water sprayed by the sprinkler 16.

[0055] S4. After completing one stamping, the driving wheel 28 is rotated to guide the iron sheet into another set of stamping mechanisms 7 and the second hydraulic push rod 32 in the other set of stamping mechanisms 7 is telescopically moved, so that the stamping die 20 can stamp the iron sheet into a color steel tile of the desired shape.

[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An adjustable color steel tile production device and an operating method thereof, comprising a base (1), characterized in that: A support plate (2) is fixedly mounted on the left side of the top end of the base (1), the top end of the support plate (2) is connected to a mounting plate (3), a rotating shaft (6) is provided at the center of the front end face of the mounting plate (3), a hydraulic push rod (4) is provided directly above the rotating shaft (6), and the rear back of the hydraulic push rod (4) is fixedly connected to the mounting plate (3), the front end face of the hydraulic push rod (4) is connected to a limiting plate (5), and two stamping mechanisms (7) are provided on the right side of the support plate (2), and the two stamping mechanisms (7) are connected via a transfer mechanism (8).

2. The adjustable color steel tile production device and the operation method thereof according to claim 1 are characterized in that: The punching mechanism (7) comprises a reinforcing plate (10), the bottom end of the reinforcing plate (10) is fixedly connected to two vertical plates (9), the bottom end of the reinforcing plate (10) is provided with two second hydraulic push rods (32), and the two second hydraulic push rods (32) are both located between the two vertical plates (9), the top ends of the vertical plates (9) are provided with lifting grooves (11), and the lifting grooves (11) are provided with lifting sliders (12), and two adjustment mechanisms (13) are provided between the two vertical plates (9).

3. The adjustable color steel tile production device and the operation method thereof according to claim 2 are characterized in that: The adjustment mechanism (13) comprises a mounting frame (17), a cross bar (18) is fixedly connected to the inner frame side wall of the mounting frame (17), a plurality of slide seats (19) are connected to the outside of the cross bar (18), a stamping die (20) is movably mounted on the slide seat (19), a positioning plate (21) is fixedly connected to the side of the slide seat (19) away from the stamping die (20), two threaded through holes are provided on the positioning plate (21), and locking screws (22) are provided in the threaded through holes on the positioning plate (21), sleeves (23) are provided on the front and rear side walls of the positioning plate (21), and a threaded rod (24) is connected to the side of the sleeve (23) not connected to the positioning plate (21).

4. The adjustable color steel tile production device and the operation method thereof according to claim 2 are characterized in that: A water tank (14) is provided on one side of the two vertical plates (9) away from each other. A water pump is provided in the water tank (14), and a water pipe (15) is connected to the top of the water pump. A sprinkler (16) is fixedly connected to the end of the water pipe (15) not connected to the water pump.

5. The adjustable color steel tile production device and the operation method thereof according to claim 1 are characterized in that: The transfer mechanism (8) comprises a fixing plate (25), the fixing plate (25) being provided with two threaded holes, each of which is provided with an adjusting screw (26), the top end of each adjusting screw (26) being rotatably connected to a storage frame (27), and a plurality of driving wheels (28) being provided in the storage frame (27).

6. The adjustable color steel tile production device and the operation method thereof according to claim 5 are characterized in that: The bottom ends of the storage frames (27) are fixedly connected to lifting columns (29), and the outer walls of the lifting columns (29) are movably sleeved with upright columns (30).

7. The adjustable color steel tile production device and the operation method thereof according to claim 1 are characterized in that: Two guide wheels (31) are arranged on the left side of the punching mechanism (7) close to the support plate (2), and a plurality of anti-slip folds are arranged on the outer walls of the guide wheels (31).

8. The adjustable color steel tile production device and the operation method thereof according to claim 1 are characterized in that: A material placement platform (33) is installed on the right side of the punching mechanism (7) close to the right side of the base (1), and a rubber pad is provided on the top of the material placement platform (33).

9. The adjustable color steel tile production device and the operation method thereof according to claim 2 are characterized in that: The inner walls on both sides of the lifting slide groove (11) are provided with anti-slip grooves, and the anti-slip grooves are provided with anti-slip sliders, and the anti-slip sliders are fixedly connected to the side walls of the lifting slide groove (12).

10. The adjustable color steel tile production device and the operation method thereof according to claim 5, characterized in that: The driving wheel (28) is composed of a rotating motor and a sleeve ring, and the sleeve ring is fixedly sleeved on the outer wall of the rotating motor.

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