Forming manufacturing device for screw production

Abstract

The invention discloses a forming and manufacturing device for screw production, and belongs to the technical field of screw machining, the forming and manufacturing device comprises a machining table provided with a tapping device, the machining table is provided with a manufacturing disc controlled by a driving motor, the manufacturing disc is provided with a plurality of manufacturing units, each manufacturing unit comprises a machining opening formed in the manufacturing disc, and the machining openings are formed in the machining table. A manufacturing part is arranged on the processing opening; and the manufacturing part comprises a manufacturing vertical seat rotationally connected to the manufacturing disc through a control part, a manufacturing opening is formed in the manufacturing vertical seat, and fastening locking parts used for clamping screws are arranged on the two sides of the manufacturing opening correspondingly. A screw is accurately positioned through cooperation of the machining opening and the conversion cushion plate, the screw is clamped through the abutting column and the abutting block which are arranged at the two ends, the screw is driven to rotate when the tapping device conducts thread machining, and rapid machining of the screw is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of screw processing, and in particular to a forming and manufacturing device for screw production. Background Art

[0002] Screws are commonly used fasteners and are present in large quantities in equipment. Currently, screws are made by cutting raw metal wires and stamping them into caps, which are then tapered to form threads. However, during the forming process, multiple processing steps are required, which is cumbersome and inefficient. In addition, after the screws are formed, quality inspection is required for the formed screws to ensure the factory quality, which makes the manufacture of screws more complicated. Reducing the process and optimizing the production process of screws are issues that urgently need to be solved. Based on this, a forming and manufacturing device for screw production is proposed. Summary of the invention

[0003] The purpose of the present invention is to solve the problem that in the existing forming process, multiple processing is required, the process is cumbersome and the processing efficiency is low. In addition, after the screws are formed, quality inspection is required for the formed screws to ensure the factory quality, which makes the manufacture of the screws more complicated. Reducing the process and the production process of the screws is an urgent problem to be solved. A forming and manufacturing device for screw production is proposed.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A forming manufacturing device for screw production, comprising a processing table provided with a tapping device, a manufacturing disk controlled by a driving motor provided on the processing table, a plurality of manufacturing units provided on the manufacturing disk, the manufacturing units comprising a processing opening provided on the manufacturing disk, and a manufacturing part provided on the processing opening;

[0006] The manufacturing part includes a manufacturing vertical seat rotatably connected to the manufacturing disk through a control part, a manufacturing port is opened in the manufacturing vertical seat, fastening locking parts for clamping screws are arranged on both sides of the manufacturing port, a detection part for detecting the screw thread is arranged in the manufacturing vertical seat located on one side of the manufacturing port, a feeding slide rod part adapted to the processing port is arranged on one side of the processing table, the tapping device is arranged on one side of the processing table, a main control annular electromagnet is fixedly connected to the processing table for adsorbing the screws for movement, and a collection cover is arranged on the outer side wall of the main control annular electromagnet.

[0007] Preferably, the fastening locking member includes a magnetic control port fixedly connected to a manufacturing vertical seat, the inner wall of the magnetic control port is connected to a resistance column through a magnetic repulsion component, the resistance column extends downward and is fixedly connected to a resistance block, the resistance block located above is connected to a cross resistance protrusion, and the top of the resistance block located below is fixedly connected to a resistance ball.

[0008] Preferably, the magnetic repulsion assembly comprises an electromagnetic repulsion ring fixedly arranged in the magnetic control port, and the outer side wall of the abutment column is fixedly connected with a resisting permanent magnetic ring which is magnetically repelled by the electromagnetic repulsion ring.

[0009] Preferably, a dual-axis motor is arranged in the manufacturing vertical seat, both ends of the dual-axis motor extend outward and are fixedly connected with a driving gear, the interference column is connected with a sliding drive shaft through a keyway member, the end of the sliding drive shaft extends outward and is fixedly connected with a meshing gear meshing with the driving gear.

[0010] Preferably, the control component comprises a follower disk connected to the manufacturing disk via a connecting seat, a follower motor is arranged on the follower disk, and an output end of the follower motor is connected to the manufacturing vertical seat via a sleeve ring to realize the rotation of the manufacturing vertical seat.

[0011] Preferably, the detection part includes a detection cover fixedly connected to the manufacturing vertical seat, the detection cover is connected to a detection shaft on both sides through sliding parts, a displacement detection disk is provided on the detection shaft, and the outer side wall of the displacement detection disk is provided with a detection magnetic contact inserted into the screw thread.

[0012] Preferably, a built-in magnetic block is arranged in the detection shaft, and an electromagnetic block that magnetically repels the built-in magnetic block is arranged on the inner wall of the detection cover.

[0013] Preferably, both ends of the processing opening are flared outward in a trumpet shape to facilitate the feeding and discharging of screws, and a conversion pad matched with the processing opening is fixedly connected to the manufacturing vertical seat.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention is designed for the thread processing of screws. The accurate positioning of the screws is achieved through the cooperation between the processing port and the conversion pad. The screws are clamped by the abutment columns and abutment blocks arranged at both ends and driven to rotate when the tapping device performs thread processing, thereby realizing rapid processing of the screws.

[0016] 2. The present invention is provided with a manufacturing vertical seat on the manufacturing disk. While ensuring the thread processing, it can also realize nearly effective detection of the manufactured threads through the detection parts in the detection cover to ensure its processing quality, and realize the collection and processing of the screws after identification, thereby reducing the processing steps of the screws, significantly optimizing the production process, and improving its production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main assembly structure of a screw production forming and manufacturing device proposed by the present invention;

[0018] Figure 2This is a schematic diagram of the three-dimensional structure of a forming and manufacturing device for screw production proposed by the present invention;

[0019] Figure 3 This is a structural schematic diagram of a manufacturing unit in a forming manufacturing device for screw production proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of a manufacturing part in a forming manufacturing device for screw production proposed by the present invention;

[0021] Figure 5 This is a schematic diagram of the main cross-sectional structure of a screw production forming and manufacturing device proposed by the present invention;

[0022] Figure 6 for Figure 5 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 7 This is a schematic diagram of the cross-sectional structure of a manufacturing disk in a forming and manufacturing device for screw production proposed by the present invention when viewed from above.

[0024] In the figure: 1. Tapping device; 2. Processing table; 3. Manufacturing disk; 4. Processing port; 5. Manufacturing vertical seat; 6. Manufacturing port; 7. Feed slide rod; 8. Main control annular electromagnet; 9. Collecting cover; 10. Contact column; 11. Contact block; 12. Cross contact protrusion; 13. Electromagnetic repulsion ring; 14. Contact permanent magnet ring; 15. Driving gear; 16. Sliding drive shaft; 17. Meshing gear; 18. Follower disk; 19. Follower motor; 20. Ring; 21. Detection cover; 22. Sliding part; 23. Detection shaft; 24. Detection magnetic contact; 25. Electromagnetic block; 26. Conversion pad; 27. Displacement detection disk. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] Example, see Figure 1-Figure 7 , a forming manufacturing device for screw production, comprising a processing table 2 provided with a tapping device 1, a manufacturing disk 3 controlled by a driving motor is provided on the processing table 2, and a plurality of manufacturing units are provided on the manufacturing disk 3;

[0027] The manufacturing unit includes a processing port 4 opened on the manufacturing disk 3. Furthermore, both ends of the processing port 4 are flared outward in a trumpet shape to facilitate the feeding and unloading of screws. A conversion pad 26 adapted to the processing port 4 is fixedly connected to the manufacturing vertical seat 5.

[0028] It should be noted that a notch adapted to the processing port 4 is provided on the conversion pad 26. When it corresponds to the position of the processing port 4, it can realize the feeding and discharging of the screws. When it is rotated to a position perpendicular to the processing port 4, it can achieve the effect of limiting the movement of the processed screws.

[0029] A manufacturing part is arranged on the processing port 4; the manufacturing part comprises a manufacturing vertical seat 5 which is rotatably connected to the manufacturing disk 3 through a control part;

[0030] Furthermore, the control component includes a following disk 18 connected to the manufacturing disk 3 via a connecting seat, a following motor 19 is provided on the following disk 18, and an output end of the following motor 19 is connected to the manufacturing vertical seat 5 via a sleeve ring 20 to realize the rotation of the manufacturing vertical seat 5.

[0031] It is worth noting that the arrangement of the collar 20 does not affect the coordination between the various workpieces on the vertical seat 5 .

[0032] A manufacturing opening 6 is provided in the manufacturing vertical seat 5, and fastening locking members for clamping screws are provided on both sides of the manufacturing opening 6;

[0033] Furthermore, the fastening locking part includes a magnetic control port fixedly connected to the manufacturing vertical seat 5, the inner wall of the magnetic control port is connected to a resistance column 10 through a magnetic repulsion component, the resistance column 10 extends downward and is fixedly connected to a resistance block 11, the resistance block 11 located above is connected to a cross resistance protrusion 12, and the top of the resistance block 11 located below is fixedly connected to a resistance ball.

[0034] Furthermore, the magnetic repulsion component includes an electromagnetic repulsion ring 13 fixedly arranged in the magnetic control port, and the outer wall of the resistance column 10 is fixedly connected with a resistance permanent magnetic ring 14 that magnetically repels the electromagnetic repulsion ring 13;

[0035] The electromagnetic repulsion ring 13 is powered, so that the permanent magnetic ring 14 that repel the electromagnetic repulsion ring 13 is pushed to drive the resistance column 10 to approach the two ends of the screw, and the resistance block 11 at the end thereof can realize the fastening and clamping of the screw.

[0036] A detection member for detecting screw threads is arranged in the manufacturing vertical seat 5 located on one side of the manufacturing opening 6;

[0037] Further, the detection member includes a detection cover 21 fixedly connected to the manufacturing vertical seat 5, and detection shafts 23 are connected to both sides of the detection cover 21 through sliding members 22. A displacement detection disk 27 is arranged on the detection shaft 23, and a detection magnetic contact 24 inserted into the screw thread is arranged on the outer wall of the displacement detection disk 27. A built-in magnetic block is arranged in the detection shaft 23, and an electromagnetic block 25 that repel the built-in magnetic block is arranged on the inner wall of the detection cover 21;

[0038] When the electromagnetic block 25 is turned on, a thrust is generated on the detection shaft 23 with a built-in magnetic block, which can detect that the magnetic contact 24 is inserted into the screw during the rotation of the screw, and the displacement detection disk 27 is driven to move under the spiral action of the thread.

[0039] It should be noted that a sensor for detecting the change in the moving distance of the displacement detection disk 27 is provided in the detection cover 21, and the detection curve of the screw can be intuitively obtained through linear data, and the detection of the screw over time can be obtained.

[0040] A feeding slide rod 7 adapted to the processing port 4 is provided on one side of the processing table 2, and a tapping device 1 is provided on one side of the processing table 2. A main control annular electromagnet 8 is fixedly connected to the processing table 2 for adsorbing screws for movement, and a collecting cover 9 is provided on the outer wall of the main control annular electromagnet 8.

[0041] The magnetic force generated by the main control annular electromagnet 8 disposed inside will act to attract the screw to enter, and under the action of the conversion pad 26 disposed on the manufacturing vertical seat 5, the screw will be in the manufacturing port 6.

[0042] Furthermore, a dual-axis motor is arranged in the manufacturing vertical seat 5, both ends of the dual-axis motor extend outward and are fixedly connected to a driving gear 15, the abutment column 10 is connected to a sliding drive shaft 16 through a keyway member, the end of the sliding drive shaft 16 extends outward and is fixedly connected to a meshing gear 17 meshing with the driving gear 15.

[0043] In the process of manufacturing the screws of the present invention, the screws are conveyed forward through the vibrating screening machine via the feeding slide rod 7. At this time, the screws are in a state where the nut is facing upward. When the manufacturing disk 3 under the action of the driving motor is at the rotating feeding slide rod 7, the screws will enter the processing port 4. At this time, the magnetic force generated by the main control annular electromagnet 8 arranged inside will act to attract the screws to enter. Under the action of the conversion pad 26 arranged on the manufacturing vertical seat 5, the screws will be in the manufacturing port 6. At this time, the control follower motor 19 is controlled to drive the manufacturing vertical seat 5 to rotate 90 degrees, and the effect of locking the position of the screws is achieved through the side walls of the processing port 4 and the side walls of the conversion pad 26. At this time, the electromagnetic repulsion ring 13 is powered, so that the resisting permanent magnet ring 14 that repels it magnetically is pushed to drive the resisting column 10 to approach the two ends of the screw, and the resisting block 11 at its end will realize the tightening and clamping of the screws, completing the preliminary work of tapping the screws.

[0044] The manufacturing disk 3 drives the screw to move to the tapping device 1. At this time, the dual-axis motor is controlled to drive the sliding drive shaft 16 to rotate, driving the abutment block 11 connected to the abutment column 10 to rotate, thereby driving the screw to rotate, and the tapping process of the screw is realized under the action of the tapping device 1;

[0045] After the tapping manufacturing process of the screw is completed, the electromagnetic block 25 can be turned on during the process under the driving action of the manufacturing disk 3. The electromagnetic block 25 generates a thrust on the detection shaft 23 provided with a built-in magnetic block, which can detect that the magnetic contact 24 is inserted into the inside of the screw during the rotation of the screw. Under the spiral action of the thread, the displacement detection disk 27 will be driven to move with it, so that the continuity and depth of the thread during the rotation of the screw are detected by the displacement detection disk 27, ensuring that the detection of the threaded nail after tapping meets the standard;

[0046] After the inspection, the screws are transferred at the processing port 4 by rotating the conversion pad 26 set on the manufacturing vertical seat 5. The qualified screws move inward from the processing port 4 until they fall into the collection cover 9, completing the molding process of the screws.

[0047] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A forming manufacturing device for screw production, comprising a processing table (2) provided with a tapping device (1), characterized in that: The processing table (2) is provided with a manufacturing disk (3) controlled by a driving motor, the manufacturing disk (3) is provided with a plurality of manufacturing units, the manufacturing units include a processing port (4) provided on the manufacturing disk (3), and the processing port (4) is provided with a manufacturing part; The manufacturing part comprises a manufacturing vertical seat (5) rotatably connected to a manufacturing disk (3) through a control part, a manufacturing opening (6) is provided in the manufacturing vertical seat (5), fastening locking parts for clamping screws are arranged on both sides of the manufacturing opening (6), a detection part for detecting screw threads is arranged in the manufacturing vertical seat (5) located on one side of the manufacturing opening (6), a feeding slide rod (7) adapted to the processing opening (4) is arranged on one side of the processing table (2), the tapping device (1) is arranged on one side of the processing table (2), a main control annular electromagnet (8) is fixedly connected to the processing table (2) for adsorbing screws for movement, and a collecting cover (9) is arranged on the outer wall of the main control annular electromagnet (8).

2. A screw production molding manufacturing device according to claim 1, characterized in that: The fastening locking member comprises a magnetic control port fixedly connected to a manufacturing vertical seat (5); the inner wall of the magnetic control port is connected to a resistance column (10) via a magnetic repulsion component; the resistance column (10) extends downward and is fixedly connected to a resistance block (11); the resistance block (11) located at the top is connected to a cross resistance protrusion (12); and the top of the resistance block (11) located at the bottom is fixedly connected to a resistance ball.

3. A screw production molding manufacturing device according to claim 2, characterized in that: The magnetic repulsion component comprises an electromagnetic repulsion ring (13) fixedly arranged in the magnetic control port, and the outer side wall of the resistance column (10) is fixedly connected with a resistance permanent magnetic ring (14) which magnetically repels the electromagnetic repulsion ring (13).

4. A screw production molding manufacturing device according to claim 3, characterized in that: A double-axis motor is arranged in the manufacturing vertical seat (5), and both ends of the double-axis motor extend outwardly and are fixedly connected to a driving gear (15). The abutment column (10) is connected to a sliding drive shaft (16) through a keyway member, and the end of the sliding drive shaft (16) extends outwardly and is fixedly connected to a meshing gear (17) meshingly connected to the driving gear (15).

5. A screw production molding manufacturing device according to claim 4, characterized in that: The control component comprises a follower disk (18) connected to the manufacturing disk (3) via a connecting seat, a follower motor (19) is arranged on the follower disk (18), and an output end of the follower motor (19) is connected to the manufacturing vertical seat (5) via a sleeve ring (20) to realize the rotation of the manufacturing vertical seat (5).

6. A screw production molding manufacturing device according to claim 5, characterized in that: The detection member comprises a detection cover (21) fixedly connected to a manufacturing vertical seat (5), the detection cover (21) having detection shafts (23) connected to both sides via sliding members (22), the detection shaft (23) being provided with a displacement detection disk (27), and the outer side wall of the displacement detection disk (27) being provided with detection magnetic contacts (24) inserted into screw threads.

7. A screw production molding manufacturing device according to claim 6, characterized in that: A built-in magnetic block is arranged in the detection shaft (23), and an electromagnetic block (25) which magnetically repels the built-in magnetic block is arranged on the inner wall of the detection cover (21).

8. A screw production molding manufacturing device according to claim 1, characterized in that: Both ends of the processing opening (4) are flared outward in a trumpet-shaped manner to facilitate the feeding and discharging of screws. A conversion pad (26) adapted to the processing opening (4) is fixedly connected to the manufacturing vertical seat (5).

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