Pearl wool exhaust needle roller system and using method thereof

Abstract

The invention provides a pearl wool exhaust needle roller system and a using method thereof.The pearl wool exhaust needle roller system comprises a needle roller device and a three-smooth press roller machine, a plurality of roller thorns are arranged on the surface of the needle roller device, a guide roller is arranged between the needle roller device and the three-smooth press roller machine, pearl wool penetrates through the surface of the needle roller device, and the guide roller is arranged between the needle roller device and the three-smooth press roller machine; and after bypassing the lower surface of the guide roller, the roller passes through the upper surface of a middle roller of the three-smooth press roller machine. According to the needle roller system, redundant gas in the pearl wool can be efficiently removed, and the performance and stability of the pearl wool composite novel plastic composite board are improved; meanwhile, the method is simple to operate, automatic production is easy to realize, and the production cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of material processing and gas treatment, and in particular to a pearl cotton exhaust needle roller system and a use method thereof. Background Art

[0002] As a widely used packaging material, pearl cotton is favored for its good cushioning performance and environmental protection characteristics. In the process of forming plastic composite boards, composite pearl cotton is needed. However, during the production and use process, too much gas will accumulate inside the pearl cotton, affecting the composite performance and stability of the plastic composite board. Therefore, an effective method is needed to remove the excess gas inside the pearl cotton. Summary of the invention

[0003] The object of the present invention is to provide a pearl cotton exhaust needle roller system and a method for using the same. The needle roller system can efficiently remove excess gas inside the pearl cotton and improve the performance and stability of the pearl cotton composite new plastic composite board.

[0004] According to one purpose of the present invention, the present invention provides a pearl cotton exhaust needle roller system, including a needle roller device and a three-light pressing roller machine, the surface of the needle roller device is provided with a plurality of roller thorns, a guide roller is provided between the needle roller device and the three-light pressing roller machine, the pearl cotton passes through the upper surface of the needle roller device, bypasses the lower surface of the guide roller, and then passes through the upper surface of the middle roller of the three-light pressing roller machine.

[0005] Furthermore, the needle roller device comprises one or more roller bodies, and a plurality of roller thorns are distributed on the surface of the roller body.

[0006] Furthermore, the roller thorns are arranged in three rows of inclined spirals on the surface of the roller body.

[0007] Furthermore, the length of the roller thorn is 10 mm, and the diameter of the roller thorn is 3 mm.

[0008] Furthermore, the spacing between the roller thorns is 1 mm, the diameter of the roller body is 63 mm, and the length of the roller body is 2200 mm.

[0009] Furthermore, the three-roll pressing machine includes an upper roller, a middle roller and a lower roller, and the pearl cotton runs between the upper roller and the middle roller.

[0010] Furthermore, the outer surface of the roller body is coated with a protective layer.

[0011] Furthermore, the protective layer is made of rubber or silicone material.

[0012] According to another object of the present invention, the present invention provides a method for using the above-mentioned pearl cotton exhaust needle roller system, comprising the following steps:

[0013] S1. Place the pearl cotton on the workbench;

[0014] S2, the pearl cotton passes on the surface of the needle roller device;

[0015] S3, the pearl cotton travels on the lower surface of the guide roller;

[0016] S4, pearl cotton passes through the upper surface of the middle roller of the Sanguang roller press;

[0017] S5. Driven by the three-light roller press, the pearl cotton rolls on the surface of the needle roller device;

[0018] S6. The roller puncture on the needle roller device will pierce the pearl cotton and cause the pearl cotton to leak excess gas.

[0019] Furthermore, the pearl cotton roll is rotatably connected to a bracket on a workbench.

[0020] The needle roller system of the technical solution of the present invention can efficiently remove excess gas inside the pearl cotton, thereby improving the performance and stability of the pearl cotton composite new plastic composite board; at the same time, the method is simple to operate, easy to realize automated production, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0023] Figure 2 This is a schematic structural diagram of a needle roller device according to an embodiment of the present invention;

[0024] In the figure: 1. Three-light roller press; 2. Needle roller device; 3. Pearl cotton; 4. Guide roller; 5. Roller body; 6. Roller puncture. DETAILED DESCRIPTION

[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0027] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example 1

[0029] The present invention discloses an EPE exhaust needle roller system and a method for using the same, which are used to puncture the EPE and release excess gas. The system comprises one or more needle rollers, each of which is provided with a plurality of sharp thorns. When the EPE rolls on the surface of the needle roller, the thorns on the surface of the needle roller can effectively puncture the EPE and help release excess gas inside the EPE.

[0030] like Figure 1 and Figure 2 As shown:

[0031] A pearl cotton exhaust needle roller system comprises a needle roller device 2, a three-light roller press machine 1 and a guide roller 4 arranged between the needle roller device 2 and the three-light roller press machine 1, pearl cotton 3 runs on the surface of the needle roller device 2, the pearl cotton 3 runs on the lower surface of the guide roller 4, and the pearl cotton 3 runs on the upper surface of the middle roller of the three-light roller press machine 1. When the pearl cotton rolls on the surface of the needle roller device, these roller thorns can effectively pierce the pearl cotton and help discharge the excess gas inside it.

[0032] The design of the needle roller device 2 should take into account the characteristics of the pearl cotton and the degassing requirements.

[0033] The needle roller device 2 includes one or more roller bodies 5, and a plurality of roller thorns 6 are distributed on the surface of the roller body 5. The parameters such as the length, diameter and spacing of the roller thorns 6 should be selected and optimized according to factors such as the thickness, hardness and gas content of the pearl cotton.

[0034] In this embodiment, the length of the roller thorn 6 on the surface of the roller body 5 is 10 mm, the roller thorn 6 is arranged in 3 rows of inclined spirals on the surface of the roller body 5, the diameter of the roller thorn is 3 mm, the spacing between the roller thorns is 1 mm, the diameter of the roller body is 63 mm, the roller body 5 is 2200 mm long, and the thickness of the pearl cotton is 3 mm; at the same time, the rotation speed and the applied pressure of the needle roller device 2 should also be adjusted according to the specific situation to achieve the best degassing effect.

[0035] The method for using the above-mentioned pearl cotton exhaust needle roller system comprises the following steps:

[0036] S1, the pearl cotton 3 is placed on the workbench; specifically, the pearl cotton 3 is rolled and connected to the bracket on the workbench;

[0037] S2, pearl cotton 3 passes on the surface of needle roller device 2;

[0038] S3, the pearl cotton 3 passes through the lower surface of the guide roller 4;

[0039] S4, the pearl cotton 3 passes through the upper surface of the middle roller of the three-light roller press machine 1;

[0040] S5. Driven by the three-light roller machine 1, the pearl cotton 3 rolls on the surface of the needle roller device 2;

[0041] S6, the roller puncture on the needle roller device 2 will pierce the pearl cotton 3 to make the pearl cotton 3 leak excess gas.

[0042] The needle roller system of the invention can efficiently remove the excess gas inside the pearl cotton, and improve the performance and stability of the pearl cotton composite novel plastic composite board; at the same time, the method is simple to operate, easy to realize automated production, and reduces the production cost.

[0043] When the present invention is used, the pressure applied by the rotation speed of the needle roller and the structural parameters of the needle roller can be adjusted to adapt to the degassing of pearl cotton with different specifications and requirements. At the same time, in order to prevent the needle roller from causing excessive damage to the surface of the pearl cotton, a layer of protective material such as rubber or silica gel can be coated on the needle roller. The needle roller system and method of the present invention are not only suitable for the degassing of pearl cotton, but can also be extended to the degassing of other similar porous materials.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pearl cotton exhaust needle roller system, characterized in that: It includes a needle roller device and a three-light pressing roller machine. The surface of the needle roller device is provided with a plurality of roller thorns. A guide roller is provided between the needle roller device and the three-light pressing roller machine. The pearl cotton passes through the upper surface of the needle roller device, bypasses the lower surface of the guide roller, and then passes through the upper surface of the middle roller of the three-light pressing roller machine.

2. The pearl cotton exhaust needle roller system according to claim 1, characterized in that: The needle roller device comprises one or more roller bodies, and a plurality of roller thorns are distributed on the surface of the roller body.

3. The pearl cotton exhaust needle roller system according to claim 2, characterized in that: The roller thorns are arranged in three rows of inclined spirals on the surface of the roller body.

4. The pearl cotton exhaust needle roller system according to claim 2, characterized in that: The length of the roller thorn is 10 mm, and the diameter of the roller thorn is 3 mm.

5. The pearl cotton exhaust needle roller system according to claim 2, characterized in that: The spacing between the roller thorns is 1 mm, the diameter of the roller body is 63 mm, and the length of the roller body is 2200 mm.

6. The pearl cotton exhaust needle roller system according to claim 1, characterized in that: The three-light roller press machine comprises an upper roller, a middle roller and a lower roller, and the pearl cotton runs between the upper roller and the middle roller.

7. The pearl cotton exhaust needle roller system according to claim 2, characterized in that: The outer surface of the roller body is coated with a protective layer.

8. The pearl cotton exhaust needle roller system according to claim 7, characterized in that: The protective layer is made of rubber or silicone material.

9. The method for using the pearl cotton exhaust needle roller system according to any one of claims 1 to 8, characterized in that: The steps include: S1. Place the pearl cotton on the workbench; S2, the pearl cotton passes on the surface of the needle roller device; S3, the pearl cotton travels on the lower surface of the guide roller; S4, pearl cotton passes through the upper surface of the middle roller of the Sanguang roller press; S5. Driven by the three-light roller press, the pearl cotton rolls on the surface of the needle roller device; S6. The roller puncture on the needle roller device will pierce the pearl cotton and cause the pearl cotton to leak excess gas.

10. The method for using the pearl cotton exhaust needle roller system according to claim 9, characterized in that: The pearl cotton roll is rotatably connected to a bracket on a workbench.

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