Assembling jig and pressing equipment

By designing and assembling the fixture, using the positioning structure of the lower fixture and the upper fixture and the double-sided adhesive on the film, the problem of manual assembly time and poor accuracy in small-piece product assembly is solved, and fast and high-precision assembly is achieved Effect.

CN119388782APending Publication Date: 2025-02-07LUXCASE PRECISION TECH (YANCHENG) CO LTD
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Patent Information

Application Number
CN202411557914.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

In the assembly and production of small-piece products, due to the small size of the first and second products and the assembly steps are complicated, manual assembly takes a long time and poor accuracy.

Method used

An assembly fixture is designed, including a lower fixture and an upper fixture. By opening matching receptacles and positioning holes on the lower fixture and upper fixture, the product is accurately positioned during the assembly process and utilizes a thin film. The double-sided adhesive on the product is one by one to fit the product, simplifying the assembly steps and improving accuracy.

Benefits of technology

Through this assembly fixture, the assembly time is significantly shortened, the assembly accuracy is improved, and the time and error problems caused by small size and cumbersome steps are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of product assembly, and discloses an assembly jig and pressing equipment. The assembling jig comprises a lower jig body and an upper jig body, the lower jig body is provided with a plurality of first containing grooves, a plurality of first products are correspondingly contained in the first containing grooves, a plurality of double faced adhesive tapes are arranged on the film and directly face the first products one by one, and the upper jig body is provided with a plurality of second containing grooves in a penetrating mode. The second products are correspondingly contained in the second containing grooves, the upper jig is buckled to the lower jig, and the first products correspond to the second products in a one-to-one mode. The first containing groove and the second containing groove which are matched with the first product and the second product are formed in the upper jig and the lower jig respectively, accurate positioning of the first product and the second product in the assembling process is guaranteed, the assembling time is greatly shortened, the assembling precision is remarkably improved, and the assembling efficiency is improved. And the problems of time consumption and errors caused by small size and tedious assembly steps of small products are avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of product assembly, and in particular to an assembly jig and a pressing device. Background Art

[0002] In the assembly and production of small products, the first product and the second product need to be bonded together using double-sided tape. In order to ensure the bonding strength, the double-sided tape is usually heated and activated within a specified temperature and the first product and the second product are pressed together so that the two are stably bonded. In the prior art, the first product and the second product are usually assembled manually to enter the subsequent pressing process. However, due to the small size of the first product and the second product and the complicated assembly steps, manual assembly alone takes a long time and has poor precision.

[0003] Therefore, it is necessary to provide an assembly jig and a pressing device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide an assembly jig and a pressing device to shorten the assembly time and improve the assembly accuracy.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] An assembly jig, comprising:

[0007] A lower fixture, wherein the lower fixture is provided with a plurality of first containing grooves, wherein a plurality of first products are correspondingly contained in the plurality of first containing grooves, and a plurality of double-sided adhesive tapes are disposed on the film, wherein the plurality of double-sided adhesive tapes are directly opposite to the plurality of first products one by one;

[0008] An upper jig is provided with a plurality of second accommodating grooves through which a plurality of second products are correspondingly accommodated. The upper jig is buckled with the lower jig, and a plurality of the first products correspond to a plurality of the second products one by one.

[0009] Preferably, a plurality of first positioning members are protruding from the lower fixture, a plurality of first positioning holes are correspondingly opened on the film, and a plurality of the first positioning members are correspondingly passed through the plurality of the first positioning holes, so that the plurality of the double-sided tapes are aligned one by one with the plurality of the first products.

[0010] Preferably, a plurality of second positioning holes are correspondingly opened on the upper fixture, and a plurality of the first positioning members are correspondingly passed through the plurality of the second positioning holes, so that a plurality of the second products are aligned with a plurality of the first products one by one.

[0011] Preferably, the assembly jig further comprises:

[0012] The adsorption member is detachably arranged on one side of the upper fixture, and is used to adsorb and fix the second product in the second containing groove.

[0013] A pressing device, comprising:

[0014] An assembly jig as described above;

[0015] A workbench, on which the assembly jig is arranged;

[0016] The pressing mechanism comprises a heating press head, the heating press head can be heated to a set temperature, and the heating press head can move along the Z-axis direction to press the corresponding first product and the second product.

[0017] Preferably, a plurality of second positioning members are protruding from the workbench, a plurality of third positioning holes are correspondingly opened on the assembly jig, and a plurality of the second positioning members are correspondingly passed through a plurality of the third positioning holes, so that the assembly jig is limitedly set on the workbench.

[0018] Preferably, the pressing device further comprises:

[0019] A working box, the pressing mechanism is arranged on the top of the working box, and the working table is located in the working box.

[0020] Preferably, the pressing mechanism further comprises:

[0021] A driving member, wherein the fixed end of the driving member is arranged on the top of the working box, the heating head is arranged at the output end of the driving member, and the driving member is configured to drive the heating head to move along the Z-axis direction.

[0022] Preferably, a pressure sensor is provided between the output end of the driving member and the heating pressure head.

[0023] Preferably, the pressing mechanism further comprises a guide assembly, and the guide assembly comprises:

[0024] A guide rod and a guide sleeve are slidably matched, wherein the guide sleeve is arranged on the top of the working box, and the guide rod extends along the Z-axis direction and is arranged on the heating pressure head.

[0025] Beneficial effects of the present invention:

[0026] This assembly jig includes a lower jig and an upper jig. The lower jig is provided with a plurality of first accommodating grooves, and a plurality of first products are correspondingly accommodated in the plurality of first accommodating grooves. A plurality of double-sided tapes are arranged on the film, and the plurality of double-sided tapes are directly opposite to the plurality of first products. The upper jig is provided with a plurality of second accommodating grooves through which a plurality of second products are correspondingly accommodated in the plurality of second accommodating grooves. The upper jig is buckled on the lower jig, and the plurality of first products correspond one to one with the plurality of second products.

[0027] When using this assembly jig to assemble the first product and the second product, firstly, several first products are placed in several first receiving grooves, and the side of the film provided with several double-sided adhesive tapes is attached to the lower jig, and the several double-sided adhesive tapes correspond to the several first products one by one, and the surface of the film is pressed so that the several double-sided adhesive tapes are attached to the several first products, and then the film is torn off; several second products are placed in several second receiving grooves, and the upper jig is buckled on the lower jig so that the several second products correspond to the several first products one by one, and the assembly of the first product and the second product is completed. By setting the lower jig and the upper jig, and respectively opening the first receiving groove and the second receiving groove matching the first product and the second product on the upper jig and the lower jig, the accurate positioning of the products during the assembly process is ensured, and the double-sided adhesive tape on the film is used to correspond to the first product one by one, which not only simplifies the assembly steps, but also ensures the close fit of the double-sided adhesive tape and the first product through the pressing operation. After tearing off the film, the one-to-one corresponding assembly of the first product and the second product is easily achieved through the buckling of the upper jig and the lower jig. Compared with traditional manual assembly methods, this assembly jig not only greatly shortens the assembly time, but also significantly improves the assembly accuracy, avoiding the time-consuming and error problems caused by the small size of the first and second products and the complicated assembly steps. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a partial structural schematic diagram of the assembly jig provided by the present invention;

[0029] Figure 2 It is a structural schematic diagram of the lower fixture provided by the present invention;

[0030] Figure 3 It is a schematic diagram of the cooperation between the upper fixture and the adsorption member provided by the present invention;

[0031] Figure 4 It is a structural schematic diagram of the pressing device provided by the present invention.

[0032] In the figure:

[0033] 100, first product; 200, second product;

[0034] 1. Assembly jig; 11. Lower jig; 111. First receiving groove; 112. First positioning member; 113. Third positioning hole; 12. Upper jig; 121. Second receiving groove; 122. Second positioning hole; 13. Adsorption member;

[0035] 2. Workbench;

[0036] 3. Pressing mechanism; 31. Heating press head; 311. Bump; 32. Driving member; 33. Floating joint; 34. Pressure sensor; 35. Guide assembly; 351. Guide rod; 352. Guide sleeve;

[0037] 4. Working box; 41. Electric control box. DETAILED DESCRIPTION

[0038] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0039] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0041] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0042] In the assembly and production of small products, the first product and the second product need to be bonded together using double-sided tape. In order to ensure the bonding strength, the double-sided tape is usually heated and activated within a specified temperature and the first product and the second product are pressed together so that the two are stably bonded. In the prior art, the first product and the second product are usually assembled manually to enter the subsequent pressing process. However, due to the small size of the first product and the second product and the complicated assembly steps, manual assembly alone takes a long time and has poor precision.

[0043] In order to solve the above problems, Figure 1-Figure 3 As shown, the present embodiment provides an assembly jig 1, which includes a lower jig 11 and an upper jig 12. The lower jig 11 is provided with a plurality of first accommodating grooves 111, and a plurality of first products 100 are correspondingly accommodated in the plurality of first accommodating grooves 111. A plurality of double-sided adhesive tapes are arranged on the film, and the plurality of double-sided adhesive tapes are directly opposite to the plurality of first products 100. The upper jig 12 is provided with a plurality of second accommodating grooves 121 through which a plurality of second products 200 are correspondingly accommodated in the plurality of second accommodating grooves 121. The upper jig 12 is buckled on the lower jig 11, and the plurality of first products 100 correspond one-to-one with the plurality of second products 200.

[0044] When using this assembly jig 1 to assemble the first product 100 and the second product 200, first place a number of first products 100 in a number of first receiving grooves 111, attach the side of the film provided with a number of double-sided tapes to the lower jig 11, and make the double-sided tapes correspond to the first products 100 one by one, press the surface of the film so that the double-sided tapes are attached to the first products 100, and then tear off the film; place a number of second products 200 in a number of second receiving grooves 121, buckle the upper jig 12 on the lower jig 11 so that the second products 200 correspond to the first products 100 one by one, and complete the assembly of the first product 100 and the second product 200. By setting up the lower jig 11 and the upper jig 12, and opening the first receiving groove 111 and the second receiving groove 121 matching the first product 100 and the second product 200 on the upper jig 12 and the lower jig 11 respectively, the accurate positioning of the products during the assembly process is ensured, and the double-sided adhesive tape on the film is used to fit the first product 100 one by one, which not only simplifies the assembly steps, but also ensures the close fit of the double-sided adhesive tape and the first product 100 through the pressing operation. After the film is torn off, the one-to-one assembly of the first product 100 and the second product 200 is easily achieved through the buckling of the upper jig 12 and the lower jig 11. Compared with the traditional manual assembly method, this assembly jig 1 not only greatly shortens the assembly time, but also significantly improves the assembly accuracy, avoiding the time-consuming and error problems caused by the small size of the first product 100 and the second product 200 and the complicated assembly steps.

[0045] It is understandable that the number of the first containing grooves 111 and the second containing grooves 121 is determined according to actual production requirements, and this embodiment does not limit this.

[0046] Specifically, Figure 1 , Figure 2 As shown, a plurality of first positioning members 112 are convexly provided on the lower fixture 11, and a plurality of first positioning holes are correspondingly provided on the film (not shown in the figure), and the plurality of first positioning members 112 are correspondingly passed through the plurality of first positioning holes, so that the plurality of double-sided adhesive tapes are aligned with the plurality of first products 100 one by one. During the assembly process, the first positioning members 112 are passed through the first positioning holes to prevent the film from being offset or misaligned during the bonding process, thereby ensuring that the double-sided adhesive tape can be accurately bonded to the designated position of the first product 100, without excessive manual adjustment and correction, thereby improving the efficiency and accuracy of the assembly.

[0047] In this embodiment, if Figure 2 As shown, there are four first positioning members 112 , and the four first positioning members 112 are distributed in a square shape. Accordingly, four first positioning holes are correspondingly opened on the film, and the four first positioning holes are also distributed in a square shape.

[0048] Similarly to the above, if Figure 1-Figure 3As shown, the upper jig 12 is provided with a plurality of second positioning holes 122, and the plurality of first positioning members 112 are passed through the plurality of second positioning holes 122, so that the plurality of second products 200 are aligned with the plurality of first products 100. The first positioning members 112 are passed through the second positioning holes 122, which helps to reduce the error in the assembly process and ensures that each second product 200 can be accurately placed on the corresponding first product 100, so that the assembly of the products can be completed quickly and accurately without excessive manual adjustment and correction; when the first positioning member 112 passes through the second positioning hole 122, it helps to maintain the stability of the assembly jig 1, and prevents the relative movement or dislocation between the upper jig 12 and the lower jig 11 during the subsequent transportation to the pressing process, thereby causing the relative movement or dislocation between the first product 100 and the second product 200.

[0049] In this embodiment, if Figure 2 , Figure 3 As shown, there are four first positioning members 112 , which are distributed in a square shape. Accordingly, four second positioning holes 122 are correspondingly formed on the upper fixture 12 , and the four second positioning holes 122 are also distributed in a square shape.

[0050] Specifically, Figure 3 As shown, the assembly jig 1 further includes an adsorption member 13, which is detachably disposed on one side of the upper jig 12, and is used to adsorb and fix the second product 200 in the second receiving groove 121. The adsorption force provided by the adsorption member 13 can keep the second product 200 stably disposed in the second receiving groove 121, making it easy to buckle the upper jig 12 to the lower jig 11, and preventing the second product 200 from scattering or shifting during the buckling process.

[0051] This embodiment also provides a pressing device, such as Figure 4 As shown, the assembly jig 1, the workbench 2 and the pressing mechanism 3 are included. The assembled assembly jig 1 is set on the workbench 2. The pressing mechanism 3 includes a heating head 31. The heating head 31 can be heated to a set temperature. The heating head 31 can move along the Z-axis direction to press the corresponding first product 100 and the second product 200. After the assembled assembly jig 1 is placed on the workbench 2, the heating head 31 of the pressing mechanism 3 is heated to a set temperature and pressed down to press each second product 200 to the first product 100, and the adhesion of the double-sided adhesive is stimulated by heating, so that the first product 100 and the second product 200 are firmly bonded, ensuring the bonding strength of the products.

[0052] Specifically, Figure 1-Figure 4As shown, a plurality of protrusions 311 are protruded from one side of the heating press head 31 toward the assembly jig 1, and the plurality of protrusions 311 correspond to the plurality of second receiving grooves 121. The heating press head 31 is pressed downward so that the plurality of protrusions 311 are inserted into the plurality of second receiving grooves 121 to generate pressure on the second product 200, thereby pressing it onto the first product 100.

[0053] In this embodiment, a plurality of second positioning members (not shown in the figure) are protruding on the workbench 2, and a plurality of third positioning holes 113 are correspondingly opened on the assembly jig 1, and a plurality of second positioning members are correspondingly passed through the plurality of third positioning holes 113, so that the assembly jig 1 is limitedly set on the workbench 2. The precise matching of the second positioning members and the third positioning holes 113 ensures the accurate position of the assembly jig 1 on the workbench 2, which helps the heating press head 31 to be accurately pressed on the assembly jig 1 during the subsequent pressing process, and can prevent poor pressing caused by shaking or movement of the assembly jig 1; the operator can place the assembly jig 1 on the workbench 2 more quickly and accurately, without spending extra time and effort to manually adjust the position of the jig, which helps to improve assembly efficiency and shorten production cycle.

[0054] Specifically, Figure 4 As shown, the laminating device further includes a working box 4, the laminating mechanism 3 is arranged on the top of the working box 4, and the workbench 2 is located in the working box 4. The working box 4 provides a relatively closed environment for the laminating process, preventing the operator from directly contacting the high-temperature part or moving parts of the laminating mechanism 3, thereby reducing the safety risk during the working process.

[0055] Specifically, Figure 4 As shown, the pressing mechanism 3 further includes a driving member 32, the fixed end of the driving member 32 is arranged at the top of the working box 4, the heating head 31 is arranged at the output end of the driving member 32, and the driving member 32 is configured to drive the heating head 31 to move along the Z-axis direction. Specifically, the fixed end of the driving member 32 is fixed to the top of the working box 4, the output end of the driving member 32 passes through the working box 4, the output end of the driving member 32 is provided with a floating joint 33, the heating head 31 is arranged at the end of the floating joint 33, and the floating joint 33 can eliminate the error between the driving member 32 and the heating head 31, maintain the stable operation of the heating head 31, and extend the service life of the pressing mechanism 3.

[0056] In this embodiment, if Figure 4 As shown, a pressure sensor 34 is provided between the output end of the driving member 32 and the heating press head 31. The pressure sensor 34 is used to monitor the pressure provided by the heating press head 31 to the assembly jig 1 to ensure that the pressing process is carried out within an appropriate pressure range. By monitoring the pressure parameters, it can be ensured that the pressure applied by the heating press head 31 is neither too large to cause damage to components nor too small to affect the pressing effect.

[0057] Specifically, Figure 4 As shown, the pressing mechanism 3 further includes a guide assembly 35, which includes a guide rod 351 and a guide sleeve 352 that are slidably matched. The guide sleeve 352 is arranged on the top of the working box 4, and the guide rod 351 extends along the Z-axis direction and is arranged on the heating press head 31. The sliding fit between the guide rod 351 and the guide sleeve 352 provides precise guidance for the heating press head 31, ensuring that its motion trajectory in the Z-axis direction is stable and accurate, which helps to reduce the pressing quality problems caused by motion deviation.

[0058] In this embodiment, if Figure 4 As shown, two groups of guide assemblies 35 are provided, and the two groups of guide assemblies 35 together provide guidance for the movement of the heating head 31, which can reduce the movement deviation caused by the failure of a single guide assembly 35 or the accumulation of errors, thereby improving the stability and accuracy of the heating head 31 during operation.

[0059] Specifically, Figure 4 As shown, an electric control box 41 is integrated on the working box 4, and the electric control box 41 is connected to the pressing mechanism 3 for communication so as to control the operation of the pressing mechanism 3 through the electric control box 41. The electric control box 41 is a conventional setting in the prior art and will not be described in detail in this embodiment for the sake of brevity.

[0060] Specifically, this pressing device also includes a pressure maintaining block (not shown in the figure). After using the heating head 31 to hot press the assembly jig 1 for a set time, the hot pressing is stopped and the assembly jig 1 is taken out, and the pressure maintaining block is placed on the assembly jig 1 so that the pressure maintaining block presses the second product 200 against the first product 100 for pressure maintenance.

[0061] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An assembly jig, characterized in that: include: A lower jig (11), wherein the lower jig (11) is provided with a plurality of first receiving grooves (111), wherein a plurality of first products (100) are correspondingly received in the plurality of first receiving grooves (111), and a plurality of double-sided adhesive tapes are arranged on the film, wherein the plurality of double-sided adhesive tapes are aligned with the plurality of first products (100) one by one; An upper jig (12), wherein the upper jig (12) is provided with a plurality of second accommodating grooves (121) extending therethrough, wherein a plurality of second products (200) are correspondingly accommodated in the plurality of second accommodating grooves (121); the upper jig (12) is buckled with the lower jig (11), and a plurality of the first products (100) and a plurality of the second products (200) correspond one to one.

2. The assembly jig according to claim 1, characterized in that: A plurality of first positioning members (112) are protrudingly provided on the lower fixture (11), a plurality of first positioning holes are correspondingly opened on the film, and a plurality of the first positioning members (112) are correspondingly passed through the plurality of the first positioning holes, so that the plurality of the double-sided adhesive tapes are aligned one by one with the plurality of the first products (100).

3. The assembly jig according to claim 2, characterized in that: A plurality of second positioning holes (122) are correspondingly opened on the upper fixture (12), and a plurality of the first positioning members (112) are correspondingly passed through the plurality of the second positioning holes (122), so that a plurality of the second products (200) are aligned with a plurality of the first products (100) one by one.

4. The assembly jig according to claim 1, characterized in that: The assembly jig (1) further comprises: An adsorption member (13), wherein the adsorption member (13) is detachably arranged on one side of the upper fixture (12), and the adsorption member (13) is used to adsorb and fix the second product (200) in the second containing groove (121).

5. A pressing device, characterized in that: include: The assembly jig according to any one of claims 1 to 4; A workbench (2), wherein the assembly jig is arranged on the workbench (2); A pressing mechanism (3), wherein the pressing mechanism (3) comprises a heating press head (31), wherein the heating press head (31) can be heated to a set temperature, and wherein the heating press head (31) can move along a Z-axis direction to press the corresponding first product (100) and the second product (200).

6. The pressing device according to claim 5, characterized in that: A plurality of second positioning members are protruding from the workbench (2), a plurality of third positioning holes (113) are correspondingly opened on the assembly jig (1), and a plurality of the second positioning members are correspondingly passed through the plurality of the third positioning holes (113), so that the assembly jig is limitedly set on the workbench (2).

7. The lamination device according to claim 5, characterized in that: The pressing device also includes: A working box (4), the pressing mechanism (3) is arranged on the top of the working box (4), and the working table (2) is located inside the working box (4).

8. The lamination device according to claim 7, characterized in that: The pressing mechanism (3) further comprises: A driving member (32), wherein a fixed end of the driving member (32) is arranged on the top of the working box (4), the heating head (31) is arranged at the output end of the driving member (32), and the driving member (32) is configured to drive the heating head (31) to move along the Z-axis direction.

9. The pressing device according to claim 8, characterized in that: A pressure sensor (34) is provided between the output end of the driving member (32) and the heating pressure head (31).

10. The pressing device according to claim 8, characterized in that: The pressing mechanism (3) further comprises a guide assembly (35), wherein the guide assembly (35) comprises: A guide rod (351) and a guide sleeve (352) are slidably matched, wherein the guide sleeve (352) is arranged on the top of the working box (4), and the guide rod (351) extends along the Z-axis direction and is arranged on the heating press head (31).