Conveying device for capacitor stainless steel shell production line

By designing a combination of multi-sprocket and chain drive system, automatic material pickup, elastic clamping structure, friction rubber roller and cleaning bristles, and loose regulator, the inaccurate positioning, pollution and materials in the capacitor stainless steel shell conveyor are solved. Fatigue problems achieve efficient and automated production line operations.

CN119389722AInactive Publication Date: 2025-02-07WUXI SUNKING POWER CAPACITOR CO LTD
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Patent Information

Application Number
CN202510014961.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing capacitor stainless steel shell conveyor devices have problems such as inaccurate positioning of the shell workpiece, contamination of the conveyor belt and fatigue of the spring material of the tensioner, resulting in low working efficiency and increased cost.

Method used

A conveyor device for capacitor stainless steel shell production line is designed, using multi-sprocket and chain transmission system, combining automatic material pickup and elastic clamping structure to achieve accurate positioning and automatic transportation of shell parts; at the same time, friction rubber rollers and The combined structure of cleaning bristles realizes automatic cleaning of the conveyor belt; finally, the tension of the tension gear is increased by loosening the regulator and extending the service life.

Benefits of technology

It realizes precise positioning and automated transportation of housing parts, solves the problem of conveyor pollution, extends the service life of the tensioner, improves production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of capacitor production and transfer, and discloses a conveying device for a capacitor stainless steel shell production line, which comprises a device base, two groups of side baffles are symmetrically riveted at the upper end of the device base, and four groups of first chain wheels are symmetrically distributed between the two groups of side baffles; the four first chain wheels are connected to two first wheel shafts in a sleeving mode correspondingly, the two ends of each first wheel shaft are fixed through a first bearing seat and a side baffle, the two first chain wheels on the same side are in connection transmission through a first chain, and a conveying belt is arranged outside the two first chains in a surrounding mode. According to the conveying device for the capacitor stainless steel shell production line, through synchronous and same-direction transmission of a second synchronous chain wheel, a first wheel shaft on a first synchronous chain wheel is driven to rotate along with the second synchronous chain wheel, and through the connection transmission effect of the second chain wheel and a second chain, a plurality of sets of automatic material taking devices on the second chain are driven to do rotary motion; and one power source is shared, so that the purposes of saving energy and reducing cost are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of capacitor production and transportation, and in particular to a conveying device for a capacitor stainless steel shell production line. Background Art

[0002] Capacitors are electronic components that can store charge and electrical energy. They are usually composed of two conductors close to each other with a layer of non-conductive insulating medium sandwiched between them. Capacitors play an important role in circuits and are widely used in tuning, bypassing, coupling, filtering, etc. The outer shell of a capacitor generally has two types: plastic insulating shell and stainless steel shell. Stainless steel shell has been widely used due to its strong pressure resistance, non-deformation, long service life, corrosion resistance and other advantages. The existing capacitor stainless steel shell will use conveying devices in the stamping, shaping, assembly, painting and other production processes to ensure that the stainless steel shell can be accurately positioned and accurately transported to the processing area to form an automated production line.

[0003] The existing capacitor stainless steel shell conveying device has many technical defects when in use. First, when the shell workpiece on the conveying device is transferred to the positioning seat of the paint spraying mechanism or the pressing mechanism, the shell workpiece is prone to tipping over and the positioning position is inaccurate, and manual assistance is required for positioning, which is time-consuming and labor-intensive, and has low work efficiency; second, after the conveyor belt has been used for a long time, dust and stains will accumulate on the surface, and the viscosity will increase, thereby interfering with the normal transportation of the shell workpiece and contaminating the outer surface of the shell workpiece; third, a tensioner is currently installed on the transmission chain of the conveying device to tension the transmission chain to prevent it from loosening and reducing the transmission efficiency. However, the tensioning spring on the tensioner will increase with the increase of use time, the material fatigue will increase, and the elasticity will weaken. Therefore, the spring must be replaced regularly, which is time-consuming and labor-intensive, and increases the cost of use.

[0004] In summary, considering that the existing facilities cannot meet the work requirements, we propose a conveying device for the capacitor stainless steel shell production line. Summary of the invention

[0005] The main purpose of the present invention is to provide a conveying device for a capacitor stainless steel shell production line, which can effectively solve the problems in the background technology.

[0006] To achieve the above object, the technical solution adopted by the present invention is: A conveying device for a capacitor stainless steel shell production line, comprising a device base, wherein two groups of side baffles are symmetrically riveted on the upper end of the device base, four groups of first sprockets are symmetrically distributed between the two groups of side baffles, the four groups of first sprockets are respectively sleeved on two groups of first wheel axles, both ends of the first wheel axles are fixed by first bearing seats and side baffles, two groups of first sprockets on the same side are connected and driven by first chains, a conveyor belt is arranged outside the two groups of first chains, the conveyor belt is used to transport shell parts, a shaping seat is arranged in the middle position inside the conveyor belt, the two side surfaces of the shaping seat are riveted by connecting plates and the inner walls of the side baffles, and the number of connecting plates is preferably 2-3 groups.

[0007] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, one group of the ends of the first wheel shafts extend outwardly and are sleeved with a dividing wheel, four groups of strip grooves and arc guide grooves are evenly distributed on the wheel surface of the dividing wheel, and a crank drive structure that acts on the dividing wheel is arranged inside the side baffle.

[0008] As a preferred solution of the conveying device for the capacitor stainless steel shell production line described in the present invention, wherein: the right end of each group of the side baffles is installed with an external bracket, the two groups of the external brackets are symmetrically provided with two groups of second axles, both ends of the second axles are fixed by second bearing seats and external brackets, each group of the second axles is symmetrically sleeved with two groups of second sprockets, and the two groups of the second sprockets on the same side are connected and driven by a second chain.

[0009] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, several groups of automatic material pickers acting on the shell parts are evenly distributed on the two groups of the second chains, and the number of the automatic material pickers is preferably 2-4 groups.

[0010] As a preferred solution of the conveying device for the capacitor stainless steel shell production line described in the present invention, the crank drive structure includes a servo motor, a rotating shaft, a crank disk, a damping bearing, a guide platform and a driving column, the servo motor is horizontally arranged through the outer side of the side baffle, the rotating shaft of the servo motor is externally connected to the crank disk, the outer side of the crank disk is fixed by the damping bearing and the inside of the side baffle, a guide platform that interacts with the arc guide groove is fixed at the middle position of the end of the crank disk, and a driving column that interacts with the strip groove is welded at the edge position of the end of the crank disk.

[0011] As a preferred solution of the conveying device for the capacitor stainless steel shell production line described in the present invention, wherein: the second wheel axle at the left position passes through the outer bracket and is sleeved with the first synchronous sprocket, the end of the first wheel axle away from the dividing wheel is sleeved with a first changing gear, one side of the No. 1 changing gear is meshed with a No. 2 changing gear, the No. 2 changing gear is sleeved on the outer positioning shaft, the end of the outer positioning shaft is fixed by a third bearing seat and the outer wall of the outer bracket, the outer positioning shaft is also sleeved with a second synchronous sprocket, and the second synchronous sprocket and the first synchronous sprocket are connected and driven by a synchronous outer chain.

[0012] As a preferred solution of a conveying device for a capacitor stainless steel shell production line described in the present invention, the automatic material picker includes a U-shaped material picker seat, a welding plate, a U-shaped positioning groove, a limiting opening and an elastic clamping structure, the upper end surface of the U-shaped material picker seat is respectively connected to two groups of second chains through two groups of welding plates, the interior of the U-shaped material picker seat is provided with a U-shaped positioning groove that is compatible with the shell member, the U-shaped positioning groove is semi-open, and two groups of limiting openings are symmetrically provided on the groove wall of the U-shaped positioning groove, and an elastic clamping structure is installed in each group of the limiting openings.

[0013] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, the elastic clamping structure includes a telescopic rod, a slider, a clamping block, a reset spring and an elastic steel clip. A rod groove is opened outward from the inside of the U-shaped material picking seat, and a telescopic rod is movably arranged in the rod groove. A slider is installed at the position where the telescopic rod extends out of the rod groove. Pressure tracks are horizontally installed on the inner walls of the two groups of outer brackets. The number of the pressure tracks is 2 groups. The pressure tracks provide linear movement for the telescopic rod. Both ends of the pressure track are provided with transition curved surfaces that act on the slider. A clamping block is welded on the end of the telescopic rod away from the slider. The clamping block is located in the limit opening, and the end of the clamping block is welded with an elastic steel clip that acts on the outer surface of the shell member.

[0014] As a preferred solution of a conveying device for a capacitor stainless steel shell production line described in the present invention, a cleaning box is riveted at the left end of the device base and located below the conveyor belt, a cleaning groove is opened upward inside the cleaning box, a friction rubber roller is rotatably arranged in the cleaning groove, a part of the friction rubber roller extends out of the cleaning groove and contacts the bottom surface of the conveyor belt, shafts are symmetrically welded at both ends of the friction rubber roller, a first inner bearing fixed to the inner wall of the cleaning box is outer-connected to the shaft, transmission grooves are symmetrically opened inside the cleaning box and located on both sides of the cleaning groove, the shafts extend into the transmission grooves, and a large gear is sleeved on one group of the shafts.

[0015] As a preferred solution of the conveying device for the capacitor stainless steel shell production line described in the present invention, wherein: a liquid storage tank is provided below the cleaning tank, and cleaning liquid is stored in the liquid storage tank; a brush shaft is rotatably provided in the cleaning tank and above the liquid storage tank, and the two ends of the brush shaft are fixed by a second inner bearing and the inner wall of the cleaning box; a small gear is sleeved on the position where the brush shaft extends into the transmission groove, and the small gear is meshed with a large gear; a plurality of groups of small brush seats are evenly distributed on the brush shaft, and the number of the small brush seats is greater than 20 groups, and each group of the small brush seats is connected to a plurality of groups of cleaning bristles in contact with the friction rubber roller.

[0016] As a preferred solution of the conveying device for the capacitor stainless steel shell production line described in the present invention, wherein: inner grooves are opened at the middle positions of the two side surfaces of the shaping seat, an annular external positioning seat is arranged in the inner groove, the annular external positioning seat is fixed by a plurality of groups of connecting plates and the groove walls of the inner groove, the number of the connecting plates is preferably 2-4 groups, and through openings are opened upward and downward in the annular external positioning seat, a loose adjuster is installed in the through opening, the lower end of the loose adjuster is connected to a wheel frame, and a tensioning gear meshing with the inner surface of the first chain is rotatably arranged in the wheel frame.

[0017] As a preferred solution of a conveying device for a capacitor stainless steel shell production line described in the present invention, the loose adjuster comprises an outer casing, a fixed block, an inner cylinder groove, a connecting column, a spring positioning rod and an adjusting groove, the lower end of the outer casing is fixed by a plurality of groups of fixed blocks and the inner wall of the through opening, the number of the fixed blocks is preferably 2-4 groups, an inner cylinder groove is downwardly opened inside the outer casing, a connecting column is movably arranged inside the inner cylinder groove, a wheel frame is fixedly arranged at the lower end of the connecting column, a plurality of groups of spring positioning rods are evenly welded around the outer cylindrical surface of the connecting column, an adjusting groove connected to the inner cylinder groove is opened on the outer side surface of the outer casing, each group of the adjusting grooves is for the corresponding spring positioning rod to pass through, and the number of the spring positioning rods and the adjusting grooves are preferably 3-6 groups.

[0018] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, the loose adjuster also includes a threaded portion, an adjusting nut, a sleeve, a tensioning spring, an L-shaped sliding block and a sliding guide groove, the upper end of the outer casing is provided with a threaded portion extending out of the through opening, the threaded portion is screwed with an adjusting nut, the lower end of the adjusting nut is in contact with a sleeve sleeved on the outer casing, a tensioning spring connected to the outer casing is fixed between the sleeve and several groups of spring positioning rods, several groups of L-shaped sliding blocks are evenly fixed around the lower end edge of the sleeve, the outer surface of the outer casing is provided with a sliding guide groove for the movement of the corresponding L-shaped sliding block, and the number of the L-shaped sliding blocks and the sliding guide grooves are preferably 3-4 groups.

[0019] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, an interceptor is movably arranged between the two groups of side baffles and above the conveyor belt, and the interceptor is used to intercept the shell parts moving on the conveyor belt.

[0020] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, the left end portion of the outer bracket is located above the positioning seat of the paint spraying mechanism.

[0021] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, a drain pipe is installed at the lower position of the left end surface of the cleaning box, and a liquid guide port connected to the drain pipe is opened on the wall of the liquid storage tank.

[0022] As a preferred solution of the conveying device for a capacitor stainless steel shell production line described in the present invention, the U-shaped material taking seat is covered on the upper half of the shell member.

[0023] The present invention provides a conveying device for a capacitor stainless steel shell production line through improvement, which has the following significant improvements and advantages compared with the prior art: When the first wheel shaft moves, the No. 1 change gear is caused to follow, and after the No. 1 change gear and the No. 2 change gear are meshed and changed direction, the second synchronous sprocket coaxial with the No. 2 change gear is caused to rotate, thereby causing the first wheel shaft on the first synchronous sprocket to rotate through the synchronous and same-direction transmission of the second synchronous sprocket, and through the connection transmission action of the second sprocket and the second chain, a plurality of groups of automatic material pickers on the second chain are driven to perform rotary motion, share a power source, and achieve the purpose of energy saving and cost reduction. An automatic material picker is designed, and the shell part enters the U-shaped positioning groove and is restricted in position. When the automatic material picker is moving at the lower end of the second chain, the telescopic rod on the elastic clamping structure will enter the pressure track from the transition surface, and the telescopic rod will be pressed back for a distance, and the outer surface of the shell part will be contacted by the elastic steel clip. The two sets of elastic steel clips are bent and clamp the shell part at the same time, thereby achieving the effect of automatic clamping, and continue to move to the top of the positioning seat of the paint spraying mechanism. At this time, the telescopic rod just passes through the transition surface from the inside of the pressure track to the outside of the pressure track. In this process, the telescopic rod loses its restraint and immediately moves outward under the elastic force of the reset spring, separating the elastic steel clip and the shell part. The shell part loses its clamping effect and makes a limited linear motion downward along the U-shaped positioning groove, just falling on the positioning seat, thereby achieving the effect of automatic positioning and unloading. No manual assistance is required, and it is suitable for automated production lines. When the conveyor belt moves, its bottom will always be in contact with the friction rubber roller. The friction force generated by the two causes the friction rubber roller to move. During the rotation process, the friction rubber roller will wipe off the dust and stains on the conveyor belt, thereby achieving the purpose of automatic cleaning and solving the pollution problem of the conveying device. At the same time, it causes the large gear to rotate, and the large gear causes the small gear to accelerate after meshing, driving the brush shaft to rotate. Several groups of cleaning bristles on it make circular motion, first extending downward into the liquid storage tank to dip a small amount of cleaning liquid, and then moving upward to contact the surface of the friction rubber roller, using the cleaning liquid to clean the stains on the surface of the friction rubber roller, maintaining the cleanliness of the friction rubber roller, and having a high degree of automation. When the elasticity of the tensioning spring weakens, a downward pressure force is applied to the sleeve by turning the adjusting nut, causing the sleeve to drop along the outer casing, and compressing the tensioning spring between the sleeve and several groups of spring positioning rods by a certain distance, thereby increasing the elastic force of the tensioning spring in the initial position, further acting downward on the tensioning gear, maintaining the degree of downward pressure on the tensioning gear, thereby offsetting the impact of the weakened elasticity. Compared with directly replacing the spring, it is more convenient and saves cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of one direction of a conveying device for a capacitor stainless steel shell production line of the present invention; Figure 2 It is a schematic diagram of the overall structure of another direction of a conveying device for a capacitor stainless steel shell production line of the present invention; Figure 3 It is a schematic diagram of the internal transmission structure of the conveyor belt of the present invention; Figure 4 It is a specific structural schematic diagram of the crank drive structure of the present invention; Figure 5 It is a schematic diagram of the top view of the second conveying structure of the present invention; Figure 6 It is a bottom view structural schematic diagram of the second conveying structure of the present invention; Figure 7 It is a schematic diagram of the specific structure of the automatic material picker of the present invention; Figure 8 It is a schematic diagram of the specific structure of the elastic clamping structure of the present invention; Fig. 9 This is a schematic diagram of the external structure of the cleaning box of the present invention; Fig.10 is a cross-sectional view of the cleaning box of the present invention; Fig.11 It is a schematic diagram of the external structure of the brush shaft of the present invention; Fig.12 This is a schematic diagram of the installation position of the tensioning gear in the second embodiment of the present invention; Fig.13It is a schematic diagram of the installation position of the loose adjuster of the present invention; Fig.14 It is a schematic diagram of the specific structure of the loose adjuster of the present invention.

[0025] In the figure: 1, device base; 2, side baffle; 3, shell member; 4, outer bracket; 8, crank drive structure; 81, servo motor; 82, rotating shaft; 83, crank plate; 84, damping bearing; 85, guide platform; 86, driving column; 9, loose adjuster; 91, outer casing; 92, fixing block; 93, inner cylinder groove; 94, connecting column; 95, spring positioning rod; 96, adjusting groove; 97, threaded part; 98, adjusting nut; 99, sliding sleeve; 9 10. Tension spring; 911. L-shaped sliding block; 912. Sliding guide groove; 10. First sprocket; 11. First axle; 12. First bearing seat; 13. First chain; 14. Conveyor belt; 15. Shaping seat; 16. Connecting plate; 17. Indexing wheel; 18. Strip groove; 19. Arc guide groove; 20. Second axle; 21. Second sprocket; 22. Second chain; 23. First synchronous sprocket; 24. First change gear; 25. Second change gear gear; 26, external positioning shaft; 27, third bearing seat; 28, second synchronous sprocket; 29, synchronous external chain; 30, automatic material picker; 31, U-shaped material picker; 32, welding piece; 33, U-shaped positioning groove; 34, limit opening; 35, elastic clamping structure; 351, telescopic rod; 352, slider; 353, clamping block; 354, reset spring; 355, elastic steel clamping piece; 40, cleaning box; 41, cleaning groove; 42, friction rubber roller; 43. Shaft; 44. First inner bearing; 45. Transmission groove; 46. Large gear; 47. Liquid storage groove; 50. Brush shaft; 51. Second inner bearing; 52. Small gear; 53. Small brush holder; 54. Cleaning bristles; 60. Inner groove; 61. Annular outer positioning seat; 62. Connecting piece; 63. Through port; 64. Wheel frame; 65. Tensioning gear; 70. Interceptor; 71. Pressure track; 72. Transition curved surface; 73. Drain pipe; 74. Liquid guide port. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Embodiment 1: Figure 1-Figure 11As shown, this embodiment provides a conveying device for a capacitor stainless steel shell production line, including a device base 1, two groups of side baffles 2 are symmetrically riveted on the upper end of the device base 1, and the side baffles 2 play a role of limiting support. Four groups of first sprockets 10 are symmetrically distributed between the two groups of side baffles 2. The four groups of first sprockets 10 are respectively sleeved on two groups of first wheel axles 11. Both ends of the first wheel axle 11 are fixed by a first bearing seat 12 and the side baffles 2. The two groups of first sprockets 10 on the same side are connected and driven by a first chain 13.

[0028] The two groups of first chains 13 are surrounded by a conveyor belt 14, which is used to transport the shell member 3 (the shell member 3 is vertically placed on the conveyor belt 14). A shaping seat 15 is provided in the middle of the conveyor belt 14, and the two side surfaces of the shaping seat 15 are riveted to the inner wall of the side baffle 2 through a connecting plate 16, such as Figure 1 , Figure 3 , Fig.12 shown.

[0029] Among them, the end of a group of first wheel shafts 11 extends outwardly and is sleeved with a dividing wheel 17. Four groups of strip grooves 18 and arc guide grooves 19 are evenly distributed on the wheel surface of the dividing wheel 17. The strip grooves 18 and the arc guide grooves 19 are alternately distributed in sequence. The inside of the side baffle 2 is provided with a crank drive structure 8 that acts on the dividing wheel 17. Figure 3 shown.

[0030] Specifically, the crank drive structure 8 includes a servo motor 81, a rotating shaft 82, a crank plate 83, a damping bearing 84, a guide platform 85 and a driving column 86. Figure 4 shown.

[0031] In this embodiment, the servo motor 81 is horizontally arranged through the outer side of the side baffle 2, and the rotating shaft 82 of the servo motor 81 is connected to the crank disk 83. The outer side of the crank disk 83 is fixed by a damping bearing 84 and the inside of the side baffle 2. The crank disk 83 rotates around the damping bearing 84. A guide platform 85 that interacts with the arc guide groove 19 is fixed at the middle position of the end of the crank disk 83. The guide platform 85 and the arc guide groove 19 are fully fitted during the movement to play a guiding role. A driving column 86 that interacts with the strip groove 18 is welded at the edge of the curved surface and the end of the crank disk 83, and the thickness of the driving column 86 is adapted to the width of the strip groove 18.

[0032] Further, an outer bracket 4 is installed at the right end of each set of side baffles 2, and the outer bracket 4 plays the role of limiting support. The left end of the outer bracket 4 is located above the positioning seat of the paint spraying mechanism. The two sets of outer brackets 4 are symmetrically provided with two sets of second axles 20. Both ends of the second axles 20 are fixed by the second bearing seat and the outer bracket 4. Two sets of second sprockets 21 are symmetrically sleeved on each set of second axles 20. The two sets of second sprockets 21 on the same side are connected and driven by the second chain 22. Figure 1 , Figure 2 , Figure 5 and Figure 6 shown.

[0033] The second wheel axle 20 at the left position passes through the outer bracket 4 and is sleeved with the first synchronous sprocket 23. Figure 5 and Figure 6 shown.

[0034] Furthermore, a first direction-changing gear 24 is sleeved on one end of the first wheel shaft 11 away from the indexing wheel 17, and a second direction-changing gear 25 is meshedly arranged on one side of the first direction-changing gear 24. The first direction-changing gear 24 and the second direction-changing gear 25 have the same size, and the second direction-changing gear 25 is sleeved on the outer positioning shaft 26. The end of the outer positioning shaft 26 is fixed by a third bearing seat 27 and the outer wall of the outer bracket 4, as shown in FIG. Figure 3 , Figure 5 and Figure 6 shown.

[0035] Furthermore, a second synchronous sprocket 28 is sleeved on the outer positioning shaft 26, and the second synchronous sprocket 28 and the first synchronous sprocket 23 are connected and driven by a synchronous outer chain 29. The first synchronous sprocket 23 and the second synchronous sprocket 28 have the same size. Figure 5 and Figure 6 shown.

[0036] Among them, a plurality of groups of automatic material pickers 30 acting on the housing 3 are evenly distributed on the two groups of second chains 22, such as Figure 1 , Figure 5 and Figure 6 shown.

[0037] Specifically, the automatic material picker 30 includes a U-shaped material picker seat 31, a welding piece 32, a U-shaped positioning groove 33, a limiting opening 34 and an elastic clamping structure 35. Figure 7 shown.

[0038] In this embodiment, the upper end surface of the U-shaped material picking seat 31 is connected to the two groups of second chains 22 through two groups of welding plates 32 respectively, the U-shaped material picking seat 31 is in a horizontal state, and a U-shaped positioning groove 33 adapted to the shell member 3 is opened inside the U-shaped material picking seat 31 (the U-shaped material picking seat 31 covers the upper half of the shell member 3), the U-shaped positioning groove 33 is semi-open design, and two groups of limit openings 34 are symmetrically opened on the groove wall of the U-shaped positioning groove 33, and an elastic clamping structure 35 is installed in each group of limit openings 34.

[0039] Furthermore, the elastic clamping structure 35 includes a telescopic rod 351, a slider 352, a clamping block 353, a return spring 354 and an elastic steel clip 355. Figure 8 shown.

[0040] In this embodiment, a rod groove is opened outwardly inside the U-shaped material picking seat 31, and a telescopic rod 351 is movably arranged in the rod groove. The rod groove serves as a storage guide, and a slider 352 is installed at the position where the telescopic rod 351 extends out of the rod groove. Pressure tracks 71 are horizontally installed on the inner walls of the two groups of outer brackets 4. The pressure track 71 provides linear motion for the telescopic rod 351. Transition surfaces 72 that interact with the slider 352 are provided at both ends of the pressure track 71. When the two groups of telescopic rods 351 on the U-shaped material picking seat 31 are respectively located on the pressure tracks 71, the U-shaped material picking seat 31 is limited, thereby improving the stability of the linear motion of the U-shaped material picking seat 31.

[0041] In this embodiment, a clamp block 353 is welded to one end of the telescopic rod 351 away from the slider 352. The clamp block 353 is located in the limit opening 34. The two are matched in size and serve as a limit guide. An elastic steel clip 355 acting on the outer surface of the shell member 3 is welded to the end of the clamp block 353. The elastic steel clip 355 is made of spring steel and has the ability to reset after deformation.

[0042] Furthermore, a cleaning box 40 is riveted to the left end of the device base 1 and is located below the conveyor belt 14. A cleaning groove 41 is opened upward inside the cleaning box 40. A friction rubber roller 42 is rotatably arranged in the cleaning groove 41. A part of the friction rubber roller 42 extends out of the cleaning groove 41 and contacts the bottom surface of the conveyor belt 14. There is a strong friction force between the two. Figure 1 and Fig. 9 shown.

[0043] Among them, the two ends of the friction rubber roller 42 are symmetrically welded with shafts 43, and the outer sleeve of the shaft 43 is connected with a first inner bearing 44 fixed to the inner wall of the cleaning box 40. The interior of the cleaning box 40 and the two sides of the cleaning slot 41 are symmetrically provided with transmission slots 45, and the shafts 43 extend into the transmission slots 45. A large gear 46 is sleeved on one set of the shafts 43, and the large gear 46 is designed to be a light and thin structure, such as Fig. 9 and Fig.10 shown.

[0044] The cleaning tank 41 is connected to a liquid storage tank 47 below, in which cleaning liquid is stored. A brush shaft 50 is rotatably arranged above the liquid storage tank 47 and inside the cleaning tank 41. The two ends of the brush shaft 50 are fixed by a second inner bearing 51 and the inner wall of the cleaning box 40. Fig.10 and Fig.11 shown.

[0045] Furthermore, a small gear 52 is sleeved at the position where the brush shaft 50 extends into the transmission groove 45. The small gear 52 is designed to be a light and thin structure. The small gear 52 is meshed with the large gear 46. Fig.10 and Fig.11 shown.

[0046] Among them, a plurality of groups of small brush holders 53 are evenly distributed on the brush shaft 50, and each group of small brush holders 53 is connected to a plurality of groups of cleaning bristles 54 in contact with the friction rubber roller 42, such as Fig.11 shown.

[0047] A drain pipe 73 is installed at the lower left end of the cleaning box 40, and a liquid guide port 74 connected to the drain pipe 73 is provided on the wall of the liquid storage tank 47. A solenoid valve is installed in the drain pipe 73 to discharge sewage regularly. Fig. 9 and Fig.10 shown.

[0048] Furthermore, an interceptor 70 is movably provided between the two sets of side baffles 2 and above the conveyor belt 14. The interceptor 70 is a hydraulic structure. The interceptor 70 is used to intercept the housing member 3 moving on the conveyor belt 14 and to correct the initial position of the housing member 3. Figure 2 shown.

[0049] When the present embodiment is in use, the shell parts 3 to be transported are sequentially placed in the upper left position of the conveyor belt 14, and the servo motor 81 is started, and the rotating shaft 82 drives the crank plate 83 to rotate one circle, causing the driving column 86 to make a circular motion. During the movement, the driving column 86 enters the strip groove 18 of one group of dividing wheels 17, and the relative force generated by the two causes the dividing wheels 17 to rotate until the driving column 86 moves out of the strip groove 18. At this time, the dividing wheel 17 drives the first wheel shaft 11 to rotate 90°, and the transmission of the first sprocket 10 and the first chain 13 causes the conveyor belt 14 to move linearly, and the conveyor belt 14 drives the shell part 3 to move one grid to the right (that is, one quarter of the circumference of the first sprocket 10), and the cyclic transmission causes the shell part 3 to realize stepping motion until the shell part 3 encounters the interception of the interceptor 70 and stops moving. After correcting the initial position, the interceptor 70 is lifted to make the shell part 3 continue to make stepping motion to the right.

[0050] When the first wheel shaft 11 moves, the first direction-changing gear 24 is caused to follow (rotate clockwise). After the first direction-changing gear 24 and the second direction-changing gear 25 are meshed and changed direction, the second synchronous sprocket 28 coaxial with the second direction-changing gear 25 is caused to rotate (rotate counterclockwise), thereby causing the first wheel shaft 11 on the first synchronous sprocket 23 to rotate through the synchronous and same-direction transmission of the second synchronous sprocket 28, and through the connection transmission action of the second sprocket 21 and the second chain 22, the multiple groups of automatic material pickers 30 on the second chain 22 are driven to perform rotational motion.

[0051] One group of automatic material pickers 30 moves from the upper end of the second chain 22 to the lower end of the second chain 22, and contacts the shell member 3 on the conveyor belt 14 (the stepping speed of the shell member 3 is not greater than the stepping speed of the automatic material picker 30). The shell member 3 enters the U-shaped positioning groove 33 and is restricted in position, and moves to the right with the automatic material picker 30. When the automatic material picker 30 is at the lower end of the second chain 22, the telescopic rod 351 on the elastic clamping structure 35 will enter the pressure track 71 from the transition surface 72. During this process, the telescopic rod 351 is pressed back a certain distance (the return spring 354 is compressed), so that the clamping block 353 moves outward from the limit opening 34, thereby using the elastic steel clip 355 to contact the outer surface of the shell member 3 (a micro-displacement process). The elastic steel clips 355 on the two groups of elastic clamping structures 35 act on the shell member 3 in opposite directions at the same time. 55 is bent and the shell part 3 is clamped at the same time. The automatic material picker 30 carries the shell part 3 away from the right end of the conveyor belt 14 (at this time, the telescopic rod 351 is in the pressure track 71, and the shell part 3 is still in a clamped state), and then continues to move to the top of the positioning seat of the paint spraying mechanism. At this time, the telescopic rod 351 just passes through the transition curved surface 72 from the pressure track 71 to the outside of the pressure track 71. In this process, the telescopic rod 351 loses its restraint and immediately moves outward under the elastic force of the reset spring 354. The clamping block 353 is recovered, thereby separating the elastic steel clip 355 from the shell part 3. The shell part 3 loses its clamping effect and makes a limited linear motion downward along the U-shaped positioning groove 33, just falling on the positioning seat, achieving the effect of automatic unloading. Then the automatic material picker 30 rotates upward from the lower end of the second chain 22 to the upper end of the second chain 22, and works in this cycle.

[0052] When the conveyor belt 14 moves, its bottom will always be in contact with the friction rubber roller 42, and the friction force generated by the two will cause the friction rubber roller 42 to move. During the rotation, the friction rubber roller 42 will wipe off the dust and stains on the conveyor belt 14 (part of the dust and stains are transferred to the friction rubber roller 42, and part of them fall downward into the cleaning groove 41), and at the same time cause the large gear 46 to rotate. The large gear 46 causes the small gear 52 to accelerate after meshing, and drives the brush shaft 50 to rotate. When the brush shaft 50 rotates, several groups of cleaning bristles 54 thereon make circular motions, first extend downward into the liquid storage groove 47 to dip a small amount of cleaning liquid, and then move upward to contact the surface of the friction rubber roller 42, and use the cleaning liquid to clean the stains on the surface of the friction rubber roller 42 to maintain the cleanliness of the friction rubber roller 42.

[0053] Embodiment 2: Based on embodiment 1, currently, a tensioner is installed on the transmission chain of the conveying device to tension the transmission chain to prevent it from loosening and reducing the transmission efficiency. However, the tension spring on the tensioner will increase material fatigue and weaken elasticity as the use time increases. Therefore, the spring must be replaced regularly, which is time-consuming and labor-intensive and increases the use cost. In order to solve the above technical problems, we have the following design, such as Figure 12-14 shown.

[0054] Specifically, an inner groove 60 is provided at the middle position of both sides of the shaping seat 15, and an annular outer positioning seat 61 is provided in the inner groove 60. The annular outer positioning seat 61 is fixed to the groove wall of the inner groove 60 by a plurality of groups of connecting pieces 62, such as Fig.12 and Fig.13 shown.

[0055] Among them, the annular outer positioning seat 61 is provided with a through hole 63 from top to bottom, a loose adjuster 9 is installed in the through hole 63, the lower end of the loose adjuster 9 is connected to a wheel frame 64, and a tensioning gear 65 meshing with the inner surface of the first chain 13 is rotatably arranged in the wheel frame 64, such as Fig.13 shown.

[0056] Specifically, the loose adjuster 9 includes an outer sleeve 91, a fixing block 92, an inner sleeve groove 93, a connecting column 94, a spring positioning rod 95 and an adjusting groove 96. Fig.14 shown.

[0057] In this embodiment, the lower end of the outer casing 91 is fixed by a plurality of groups of fixing blocks 92 and the inner wall of the through opening 63. An inner tube groove 93 is downwardly opened inside the outer casing 91. A connecting column 94 is movably provided inside the inner tube groove 93. The connecting column 94 moves up and down in the inner tube groove 93. A wheel frame 64 is fixedly provided at the lower end of the connecting column 94.

[0058] In this embodiment, a plurality of groups of spring positioning rods 95 are evenly welded around the outer cylindrical surface of the connecting column 94, and an adjustment groove 96 connected to the inner cylinder groove 93 is opened on the outer side surface of the outer casing 91. Each group of adjustment grooves 96 is for the corresponding spring positioning rod 95 to pass through. The spring positioning rod 95 moves up and down in the adjustment groove 96, and the thickness of the spring positioning rod 95 is adapted to the width of the adjustment groove 96.

[0059] Furthermore, the loosening regulator 9 also includes a threaded portion 97, an adjusting nut 98, a sliding sleeve 99, a tensioning spring 910, an L-shaped sliding block 911 and a sliding guide groove 912. Fig.14 shown.

[0060] In this embodiment, a threaded portion 97 extending out of the through opening 63 is provided at the upper end of the outer casing 91, and an adjusting nut 98 is screwed on the threaded portion 97. The lower end of the adjusting nut 98 is in contact with a sliding sleeve 99 sleeved on the outer casing 91. The sliding sleeve 99 is in sliding contact with the outer side surface of the outer casing 91, and a tensioning spring 910 sleeved on the outer casing 91 is fixed between the sliding sleeve 99 and a plurality of groups of spring positioning rods 95.

[0061] In this embodiment, a plurality of groups of L-shaped sliding blocks 911 are evenly fixed around the lower edge of the sliding sleeve 99, and the outer surface of the outer casing 91 is provided with sliding guide grooves 912 for the corresponding L-shaped sliding blocks 911 to move, which play a guiding and limiting role to prevent the sliding sleeve 99 from axial movement.

[0062] When the present embodiment is in use, the downward force exerted by the tensioning gear 65 on the first chain 13 is utilized to ensure that the first chain 13 has a certain tension during movement. When the elasticity of the tensioning spring 910 weakens, a downward force is exerted on the sliding sleeve 99 by screwing the adjusting nut 98, so that the position of the sliding sleeve 99 is lowered along the outer casing 91 (a plurality of groups of L-shaped sliding blocks 911 slide downward along the sliding guide grooves 912 respectively), so that the tensioning spring 910 between the sliding sleeve 99 and a plurality of groups of spring positioning rods 95 is compressed for a certain distance, thereby increasing the elastic force of the initial position of the tensioning spring 910, and further acting downward on the connecting column 94, the wheel frame 64 and the tensioning gear 65 in turn, maintaining the downward pressure of the tensioning gear 65, thereby offsetting the effect of the weakened elasticity.

[0063] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveying device for a capacitor stainless steel shell production line, comprising a device base (1), characterized in that: Two groups of side baffles (2) are symmetrically riveted to the upper end of the device base (1), and four groups of first sprockets (10) are symmetrically distributed between the two groups of side baffles (2). The four groups of first sprockets (10) are respectively sleeved on two groups of first wheel shafts (11), and both ends of the first wheel shafts (11) are fixed by first bearing seats (12) and side baffles (2). The two groups of first sprockets (10) on the same side are connected and driven by first chains (13). Conveyor belts (14) are arranged outside the two groups of first chains (13), and the conveyor belts (14) are used to transport the shell member (3). A shaping seat (15) is arranged in the middle position inside the conveyor belt (14), and the two side surfaces of the shaping seat (15) are riveted to the inner wall of the connecting plate (16) and the side baffle (2); The end of one of the first wheel shafts (11) extends outward and is sleeved with a dividing wheel (17), the wheel surface of the dividing wheel (17) is evenly distributed with four groups of strip grooves (18) and arc-shaped guide grooves (19), and the inside of the side baffle (2) is provided with a crank drive structure (8) that interacts with the dividing wheel (17); An outer bracket (4) is installed at the right end of each set of the side baffles (2), and two sets of second wheel axles (20) are symmetrically arranged on the two sets of the outer brackets (4). Both ends of the second wheel axles (20) are fixed by second bearing seats and the outer brackets (4). Two sets of second sprocket wheels (21) are symmetrically sleeved on each set of the second wheel axles (20). The two sets of the second sprocket wheels (21) on the same side are connected for transmission by second chains (22), and a plurality of automatic material pickers (30) acting on the housing member (3) are evenly distributed on the two sets of the second chains (22).

2. The conveying device for capacitor stainless steel shell production line according to claim 1, characterized in that: The crank drive structure (8) comprises a servo motor (81), a rotating shaft (82), a crank disk (83), a damping bearing (84), a guide platform (85) and a driving column (86); the servo motor (81) is horizontally arranged to penetrate the outer side of the side baffle (2); the rotating shaft (82) of the servo motor (81) is externally connected to the crank disk (83); the outer side of the crank disk (83) is fixed by the damping bearing (84) and the inside of the side baffle (2); a guide platform (85) that interacts with the arc-shaped guide groove (19) is fixed at the middle position of the end of the crank disk (83); and a driving column (86) that interacts with the strip groove (18) is welded at the edge position of the end of the crank disk (83).

3. The conveying device for capacitor stainless steel shell production line according to claim 2, characterized in that: The second wheel shaft (20) at the left position passes through the outer bracket (4) and is sleeved with a first synchronous sprocket (23); one end of the first wheel shaft (11) away from the indexing wheel (17) is sleeved with a first direction-changing gear (24); one side of the first direction-changing gear (24) is meshed with a second direction-changing gear (25); the second direction-changing gear (25) is sleeved on an outer positioning shaft (26); an end of the outer positioning shaft (26) is fixed by a third bearing seat (27) and an outer wall of the outer bracket (4); a second synchronous sprocket (28) is also sleeved on the outer positioning shaft (26); the second synchronous sprocket (28) and the first synchronous sprocket (23) are connected and driven by a synchronous outer chain (29).

4. The conveying device for capacitor stainless steel shell production line according to claim 1, characterized in that: The automatic material picker (30) comprises a U-shaped material picker seat (31), a welding plate (32), a U-shaped positioning groove (33), a limiting opening (34) and an elastic clamping structure (35). The upper end surface of the U-shaped material picker seat (31) is respectively connected to two groups of second chains (22) via two groups of welding plates (32). The interior of the U-shaped material picker seat (31) is provided with a U-shaped positioning groove (33) adapted to the shell member (3). The U-shaped positioning groove (33) is semi-open in design. Two groups of limiting openings (34) are symmetrically provided on the groove wall of the U-shaped positioning groove (33), and an elastic clamping structure (35) is installed in each group of the limiting openings (34).

5. The conveying device for capacitor stainless steel shell production line according to claim 4, characterized in that: The elastic clamping structure (35) comprises a telescopic rod (351), a slider (352), a clamping block (353), a return spring (354) and an elastic steel clamping piece (355). A rod groove is provided inside the U-shaped material taking seat (31) facing outward, a telescopic rod (351) is movably arranged in the rod groove, a slider (352) is installed at a position where the telescopic rod (351) extends out of the rod groove, and pressure rails (7) are horizontally installed on the inner walls of the two sets of outer brackets (4). 1), the pressure track (71) allows the telescopic rod (351) to move linearly, both ends of the pressure track (71) are provided with transition curved surfaces (72) that interact with the slider (352), one end of the telescopic rod (351) away from the slider (352) is welded with a clamping block (353), the clamping block (353) is located in the limiting opening (34), and the end of the clamping block (353) is welded with an elastic steel clip (355) that acts on the outer surface of the shell member (3).

6. The conveying device for capacitor stainless steel shell production line according to claim 1, characterized in that: A cleaning box (40) is riveted at the left end of the device base (1) and located below the conveyor belt (14). A cleaning groove (41) is opened upward inside the cleaning box (40). A friction rubber roller (42) is rotatably arranged inside the cleaning groove (41). A portion of the friction rubber roller (42) extends out of the cleaning groove (41) and contacts the bottom surface of the conveyor belt (14). Shafts (43) are symmetrically welded at both ends of the friction rubber roller (42). A first inner bearing (44) fixed to the inner wall of the cleaning box (40) is connected to the outer sleeve of the shaft (43). Transmission grooves (45) are symmetrically opened inside the cleaning box (40) and located on both sides of the cleaning groove (41). The shafts (43) extend into the transmission grooves (45). A large gear (46) is sleeved on one group of the shafts (43).

7. The conveying device for capacitor stainless steel shell production line according to claim 6, characterized in that: A liquid storage tank (47) is provided below the cleaning tank (41) and is connected thereto. Cleaning liquid is stored in the liquid storage tank (47). A brush shaft (50) is rotatably provided in the cleaning tank (41) and above the liquid storage tank (47). The two ends of the brush shaft (50) are fixed by second inner bearings (51) and the inner wall of the cleaning box (40). A pinion gear (52) is sleeved on the position where the brush shaft (50) extends into the transmission tank (45). The pinion gear (52) is meshed with a large gear (46). A plurality of groups of small brush seats (53) are evenly distributed on the brush shaft (50). Each group of the small brush seats (53) is connected to a plurality of groups of cleaning bristles (54) in contact with the friction rubber roller (42).

8. The conveying device for capacitor stainless steel shell production line according to claim 1, characterized in that: An inner groove (60) is provided at the middle position of both sides of the shaping seat (15), and an annular outer positioning seat (61) is provided in the inner groove (60). The annular outer positioning seat (61) is fixed by a plurality of groups of connecting pieces (62) and the groove wall of the inner groove (60). A through opening (63) is provided in the annular outer positioning seat (61) from top to bottom, and a loose adjuster (9) is installed in the through opening (63). The lower end of the loose adjuster (9) is connected to a wheel frame (64), and a tensioning gear (65) is rotatably provided in the wheel frame (64) and meshes with the inner surface of the first chain (13).

9. The conveying device for capacitor stainless steel shell production line according to claim 8, characterized in that: The looseness adjuster (9) comprises an outer casing (91), a fixing block (92), an inner casing groove (93), a connecting column (94), a spring positioning rod (95) and an adjusting groove (96); the lower end of the outer casing (91) is fixed by a plurality of groups of fixing blocks (92) and the inner wall of the through opening (63); the inner casing groove (93) is provided downwardly inside the outer casing (91); a connecting column (94) is movably provided inside the inner casing groove (93); a wheel frame (64) is fixedly provided at the lower end of the connecting column (94); a plurality of groups of spring positioning rods (95) are uniformly welded around the outer cylindrical surface of the connecting column (94); an adjusting groove (96) connected to the inner casing groove (93) is provided on the outer side surface of the outer casing (91); each group of the adjusting grooves (96) is for a corresponding spring positioning rod (95) to pass through.

10. The conveying device for capacitor stainless steel shell production line according to claim 9, characterized in that: The looseness adjuster (9) further comprises a threaded portion (97), an adjusting nut (98), a sliding sleeve (99), a tensioning spring (910), an L-shaped sliding block (911) and a sliding guide groove (912); the upper end of the outer casing (91) is provided with a threaded portion (97) extending out of the through opening (63); the adjusting nut (98) is screwed onto the threaded portion (97); the lower end of the adjusting nut (98) is provided with a sliding sleeve (99) sleeved on the outer casing (91); a tensioning spring (910) sleeved on the outer casing (91) is fixed between the sliding sleeve (99) and a plurality of groups of spring positioning rods (95); a plurality of groups of L-shaped sliding blocks (911) are evenly fixed around the lower end edge of the sliding sleeve (99); and the outer surface of the outer casing (91) is provided with a sliding guide groove (912) for movement of the corresponding L-shaped sliding blocks (911).

Citation Information

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