Roller scraper conveying gas-solid separation device
By designing a drum scraper conveying gas-solid separation device, the problem that the carbonization cracking furnace cannot discharge gas and solid materials at the same time after the material is heated and cracked, achieving high efficiency and energy-saving gas-solid separation.
Patent Information
- Application Number
- CN202411777631.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-07
AI Technical Summary
After the materials are heated and cracked, the existing carbonization cracking furnaces cannot effectively discharge gas and solid materials at the same time, resulting in waste of heat energy and inefficient work.
A drum scraper conveying gas-solid separation device is designed, including a screw conveyor device, a rotary sealing device and a roller sealing head. Through the coordination of the gas-collection steel pipe and the gas-out steel pipe, effective gas separation and solid material transportation are achieved.
When the drum rotates, the gas is effectively separated and transported to the gas collecting device under its own expansion pressure, and solid materials are transported to the aggregate device, improving production efficiency and saving heat energy.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to a gas-solid separation technology after heating and cracking of materials in a carbonization cracking furnace. Specifically, when the drum rotates, a drum scraper conveying device conveys the materials to the tail of the drum, and then the drum scraper conveying discharge collecting device collects the materials and sends them to a screw conveyor. The drum scraper conveys the gas-solid separation device, and the solid materials are conveyed to a drum external collecting device by the screw conveyor, and the cracked gas is conveyed to a gas collecting device under its own expansion pressure. Background Art
[0002] The present invention relates to the hazardous waste thermal cracking technology in the field of environmental protection. Most of the existing cracking furnaces first crack out gas, and then discharge the cracked powder solid materials after the furnace temperature cools down. Gas and solid materials cannot be discharged at the same time. A large amount of heat energy is wasted and the work efficiency is low. In order to save energy and improve production efficiency, a roller scraper conveying gas-solid separation device is developed. Summary of the invention
[0003] The object of the present invention is to provide a drum scraper conveying gas-solid separation device to achieve gas-solid separation after heating and cracking of materials in a carbonization cracking furnace.
[0004] When the hazardous waste thermal cracking is working, the pressure of the gas cracked after the material in the drum is heated is about 0.01Mpa. The gas is transported to the gas-solid separation device through the drum scraper. The gas enters the gas collecting device under pressure, and the solid material is transported to the drum external collecting device by the screw conveyor.
[0005] The present invention provides the following technical solutions.
[0006] The roller scraper conveying gas-solid separation device is composed of a screw conveyor device 1, a rotary sealing device 2 and a roller head 3.
[0007] The screw conveyor device is formed by cutting off a section of the upper half of the shell body 8 on the upper side of the feeding end, opening a hole on the upper side of the discharging end of the shell body 8, and welding a discharging elbow 10 thereon.
[0008] The screw conveyor device is welded with a gas collecting steel pipe 5 on the shell 8, the inner diameter of the gas collecting steel pipe 5 is larger than the outer diameter of the shell 8, and the gas collecting steel pipe 5 is concentric with the shell 8; one end face of the gas collecting steel pipe 5 is aligned with the vertical section of the upper half shell cut off, and the other end face is welded to the shell 8 with a blind plate 7; a hole is opened on the upper side of the gas collecting steel pipe 5 to weld a gas outlet steel pipe 6.
[0009] In the rotary sealing device, the packing box 12 is welded by a packing box flange 19 and a packing box steel pipe 20, and the inner diameter of the packing box steel pipe 20 is equal to the outer diameter of the packing rope 11.
[0010] The claimed rotary sealing device, the compensating accessory 13 is composed of a gland 21, a plurality of nuts 16, bolts 17 and a compression spring 18; the gland 21 is welded by a gland tube 14 and a gland flange 15, the outer diameter of the gland tube 14 is 3 mm smaller than the inner diameter of the packing box steel pipe 20, and the inner diameter of the gland tube 14 is 3 mm larger than the outer diameter of the gas collecting steel pipe 5.
[0011] The rotary seal device described above has a gland flange 15 and a packing box flange 19 that are matched and can be penetrated by a plurality of sets of bolts 17.
[0012] The gas collecting steel pipe 5 of the screw conveyor device is installed in the packing box steel pipe 20. The gas collecting steel pipe 5 is concentric with the packing box steel pipe 20. The outer diameter of the gas collecting steel pipe 5 is 2 mm smaller than the inner diameter of the head. The end face of the gas collecting steel pipe 5 should enter the interior of the head 3 by 10 mm. A number of packing ropes 11 are inserted into the annular cavity between the outer wall of the gas collecting pipe 5 and the inner wall of the packing box steel pipe 20. Multiple sets of bolts 17 and compression springs 18 are inserted into the packing box flange 19 and the gland flange 15. The compression spring 18 is inserted into one end of the bolt 17 and tightened with a nut 16, so that the compression spring 18 stores potential energy and the packing rope is compressed.
[0013] When the drum scraper is used to convey the gas-solid separation device, when the drum 4 rotates, the rotary sealing device 2 rotates synchronously with the drum along with the drum head 3, the screw conveyor shell 8 is fixed and motionless, and the packing rope 11 in the rotary sealing device 2 is tightly matched with the outer wall of the gas collecting steel pipe 5 and the inner wall of the packing box steel pipe 20 under the action of the nut 16, bolt 17 and compression spring 18 of the compensation accessory 13; in this way, the gas cracked by the material in the drum at high temperature is discharged to the gas collecting device along the gas collecting steel pipe 5 and the gas outlet steel pipe 6 on the shell 8 of the screw conveyor 1 under its own expansion pressure, and the solid material in the drum is transported to the external collecting device of the drum through the inside of the shell 8 of the screw conveyor 1 and the upper discharge elbow 10, so as to achieve the gas-solid separation function. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] FIG1 is a schematic diagram of the structure of the present invention.
[0015] Figure 2 is a schematic diagram of the structure of the screw conveyor device.
[0016] Figure 3 is a schematic diagram of the structure of the rotary sealing device.
[0017] FIG. 4 is a schematic diagram of the gas-solid separation structure of the present invention when it is working.
[0018] Figure 5 is a schematic diagram of the packing and the structure welded to the head.
[0019] Figure 6 is a schematic diagram of the compensation accessory structure.
[0020] Figure 7 is a schematic diagram of the packing box structure.
[0021] Figure 8 is a schematic diagram of the gland structure.
[0022] In the figure: 1. Screw conveyor device; 2. Rotary sealing device; 3. Drum head; 4. Drum; 5. Gas collecting steel pipe; 6. Gas outlet steel pipe; 7. Blind plate; 8. Shell; 9. Cut off a section of the upper shell; 10. Upper discharge elbow; 11. Packing rope; 12. Packing box; 13. Compensating accessories; 14. Gland pipe; 15. Gland flange; 16. Nut; 17. Bolt; 18. Compression spring; 19. Packing box flange; 20. Packing box steel pipe; 21. Gland. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] Please refer to FIG. 1 , FIG. 2 , and FIG. 3 . In the embodiment of the present invention, the roller scraper conveying gas-solid separation device includes a screw conveyor device, a rotary sealing device, and a roller head.
[0025] The screw conveyor device is formed by cutting off a section of the upper half of the shell body 8 on the upper side of the feeding end, opening a hole on the upper side of the discharging end of the shell body 8, and welding a discharging elbow 10 thereon.
[0026] The screw conveyor device is welded with a gas collecting steel pipe 5 on the shell 8, the inner diameter of the gas collecting steel pipe 5 is larger than the outer diameter of the shell 8, and the gas collecting steel pipe 5 is concentric with the shell 8; one end face of the gas collecting steel pipe 5 is aligned with the vertical section of the upper half shell cut off, and the other end face is welded to the shell 8 with a blind plate 7; a hole is opened on the upper side of the gas collecting steel pipe 5 to weld a gas outlet steel pipe 6.
[0027] In the rotary sealing device, the packing box 12 is welded by a packing box flange 19 and a packing box steel pipe 20, and the inner diameter of the packing box steel pipe 20 is equal to the outer diameter of the packing rope 11.
[0028] The claimed rotary sealing device, the compensating accessory 13 is composed of a gland 21, a plurality of sets of nuts 16, bolts 17 and a compression spring 18; the gland 21 is welded by a gland tube 14 and a gland flange 15, the outer diameter of the gland tube 14 is 1 mm smaller than the inner diameter of the packing box steel pipe 20, and the inner diameter of the gland tube 14 is 1 mm larger than the outer diameter of the gas collecting steel pipe 5.
[0029] The rotary seal device described above has a gland flange 15 and a packing box flange 19 that are matched and can be penetrated by a plurality of sets of bolts 17.
[0030] The gas collecting steel pipe 5 of the screw conveyor device is installed in the packing box steel pipe 20. The gas collecting steel pipe 5 is concentric with the packing box steel pipe 20. The outer diameter of the gas collecting steel pipe 5 is 2 mm smaller than the inner diameter of the head. The end face of the gas collecting steel pipe 5 should enter the interior of the head 3 by 10 mm.
[0031] The working principle of the present invention is: when the drum scraper is used to convey the gas-solid separation device, when the drum 4 rotates, the rotary sealing device 2 rotates synchronously with the drum along with the drum head 3, the screw conveyor shell is fixed and motionless, and the packing rope 11 in the rotary sealing device 2 is tightly matched with the outer wall of the gas collecting steel pipe 5 and the inner wall of the packing box steel pipe 20 under the action of the nut 16, bolt 17 and compression spring 18 of the compensation accessory 13; in this way, the gas cracked by the material in the drum at high temperature is discharged to the gas collecting device along the gas collecting steel pipe 5 and the gas outlet steel pipe 6 on the shell of the screw conveyor 1 under its own expansion pressure, and the solid material in the drum is transported to the external collecting device of the drum through the inside of the shell 8 of the screw conveyor 1 and the upper discharge elbow 10, so as to achieve the gas-solid separation function.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
Claims
1. The roller scraper conveying gas-solid separation device includes a screw conveyor device, a rotary sealing device, and a roller head: Features: The packing box steel pipe (20) of the rotary sealing device is welded on the drum head (3) and is concentric with the drum (4). The packing box steel pipe (20) is sleeved on the gas collecting steel pipe (5) of the screw conveyor device. The packing box steel pipe (20) is concentric with the gas collecting steel pipe (5) of the screw conveyor device.
2. The roller scraper conveying gas-solid separation device according to claim 1 is characterized in that: A section of the upper half of the casing (8) of the screw conveyor device is cut off on the upper side of the feeding end.
3. The roller scraper conveying gas-solid separation device according to claim 1 is characterized in that: A hole is opened on the upper side of the discharge end of the housing (8) of the screw conveyor device, and a discharge elbow (10) is welded thereon.
4. The roller scraper conveying gas-solid separation device according to claim 1 is characterized in that: A gas collecting steel pipe (5) is welded to a shell (8) of the screw conveyor device via a blind plate (7), so that an outer wall of the shell (8), an inner wall of the gas collecting steel pipe (5) and an end face of the blind plate (7) form a cavity.
5. The roller scraper conveying gas-solid separation device according to claim 1 is characterized in that: A gas outlet steel pipe (6) is welded to a hole formed on the upper side of the gas collecting steel pipe (5).