A heat recovery device with dust cleaning
By designing a heat recovery device with dust cleaning, and using components such as filter racks, air guide tubes and telescopic plates, the problem of degradation of thermal conductivity caused by impurities attached to the heat exchanger is solved, and the improvement of heat energy transfer efficiency and effective energy utilization is achieved.
Patent Information
- Application Number
- CN202411978479.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-31
AI Technical Summary
During the process of fabric processing and drying, the heat exchanger is prone to attaching impurities such as fine fibers and fluff, resulting in a decrease in thermal conductivity, a decrease in heat transfer efficiency, and a waste of energy.
A heat recovery device with dust cleaning is designed, including filter racks, air guide tubes, telescopic plates, electromagnetic racks, magnets, guide racks and chip outlets. The impurities in the hot air are filtered through the filter rack, the air guide tube increases the contact area between the hot air and the intake pipe, and the telescopic plate and the electromagnetic rack intermittently turn on and off to control the switch of the chip outlet to ensure that the impurities are effectively removed.
Effectively prevent impurities from entering the heat exchanger, keep the hot air flow channel unobstructed, improve the heat exchange effect, extend the service life of the equipment, and reduce energy waste.
Smart Images

Figure CN119394060B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat recovery, and in particular to a heat recovery device with dust cleaning function. Background Art
[0002] In the process of fabric processing and drying, it is a common and effective practice to improve energy efficiency by recovering heat and cooling hot air. Specifically, this process can not only significantly reduce energy consumption and production costs, but also reduce environmental pollution, which is in line with the concept of sustainable development.
[0003] In the process of heat energy recycling, the cloth may produce fine fibers and fluff under high temperature and high speed operation, and a certain amount of dust and impurities will adhere to the heat exchanger and other related equipment. Over time, these attachments will gradually accumulate, resulting in a significant decrease in thermal conductivity, which will not only reduce the efficiency of heat energy transfer, but also make some heat unable to be effectively utilized, thus causing energy waste.
[0004] Based on the above situation, the present invention proposes a heat recovery device with dust cleaning. Summary of the invention
[0005] In order to overcome the disadvantage that impurities such as fine fibers and fluff are easily attached to the heat exchanger during the heat recovery process, the present invention provides a heat recovery device with dust cleaning function.
[0006] A heat recovery device with dust cleaning comprises a chassis, wherein a left cavity and a right cavity are arranged inside the chassis, one side of the top of the chassis is connected to an air inlet fan, a wind shield is fixedly connected to a side of the left cavity of the chassis close to the air inlet fan, a rectangular hole is opened on the left side of the wind shield, an air inlet pipe is fixedly connected to the right cavity of the chassis in a transverse through-type, the air inlet pipe is arranged in a U-shape, a connecting pipe is fixedly connected to the outer wall of the chassis, the connecting pipe is connected to the right cavity of the chassis, the other side of the top of the chassis is connected to an exhaust fan, and the side of the exhaust fan close to the wind shield is connected to equidistant holes. An air outlet pipe is arranged, the air outlet pipe is connected to the right cavity of the chassis, a filter cartridge is rotatably connected in the left cavity of the chassis, the left end of the air inlet pipe is located just to the right of the filter cartridge, an air guide cylinder for guiding hot air is fixedly connected in the right cavity of the chassis, the air inlet pipe is located in the air guide cylinder, a filter frame is fixedly connected to the right cavity of the chassis on one side close to the connecting pipe, filter holes are provided on the left and right sides of the filter frame, the left top surface of the filter frame is lower than the right top surface of the filter frame, and an inverted V-shaped chip removal slope is provided on the side of the filter frame close to the left filter hole.
[0007] In one of the embodiments, it also includes a telescopic plate, which is fixedly connected to the top of the right cavity of the chassis, and the telescopic part of the telescopic plate contacts the top of the right side of the filter frame. The telescopic part of the telescopic plate is fixedly connected to an electromagnetic frame, and the fixed part of the telescopic plate is fixedly connected to magnets symmetrically distributed along the telescopic plate. When power is turned on, the electromagnetic frame and the magnet are magnetically engaged, and the side of the air guide tube close to the telescopic plate is slidably connected to a guide frame symmetrically distributed along the air guide tube, and the side of the air guide tube close to the telescopic plate is slidably connected to a chip outlet symmetrically distributed along the air guide tube, and the guide frame is used to block the adjacent chip outlet, and the chip removal slope obliquely guides impurities to the chip outlet.
[0008] In one of the embodiments, an air guide plate is further included. The air guide plate is fixedly connected to the air guide tube and is located below the filter frame.
[0009] In one of the embodiments, it further includes an air guide frame symmetrically distributed along the air guide plate, the air guide frame is fixedly connected to the air guide plate, and the air guide plate is used to guide the airflow to the left side of the filter frame.
[0010] In one embodiment, the openings between the symmetrically distributed left sides of the air guide frames are smaller than the openings between the symmetrically distributed right sides of the air guide frames.
[0011] In one of the embodiments, it also includes electric slide rails symmetrically distributed along the filter cartridge, the electric slide rails are fixedly connected to the left cavity of the chassis, the filter cartridge is externally splined with a dust removal frame, the dust removal frame is used to scrape off impurities on the filter cartridge, the symmetrically distributed electric slide rails are slidably connected to a slide, and the slide is rotatably connected to the dust removal frame.
[0012] In one of the embodiments, a cavity is provided inside the dust discharge frame, and a scraping surface of the dust discharge frame in contact with the filter cartridge is communicated with the cavity.
[0013] In one of the embodiments, a collection box is further included. The collection box is plugged into the bottom of the dust exhaust frame, and the collection box is communicated with the cavity of the dust exhaust frame.
[0014] In one of the embodiments, it also includes fixing rods symmetrically distributed along the chassis, the fixing rods are fixed to one side of the left cavity of the chassis close to the wind shield, and a baffle is slidably connected between the symmetrically distributed fixing rods. The baffle slides to the left and gradually covers the rectangular hole of the wind shield, and a spring is fixed between the fixing rods and the baffle.
[0015] The present invention has the following advantages: the present invention filters the hot air entering from the connecting pipe through the filter frame, so that impurities such as fine fibers and fluff in the hot air are filtered on the top of the filter frame, preventing the impurities from entering the chassis with the hot air and causing accumulation to block the flow channel of the hot air.
[0016] The present invention uses the air guide tube to allow the hot air entering the right cavity of the chassis to flow into the air outlet pipe in a U shape, thereby increasing the contact area between the hot air and the air inlet pipe, extending the time for heat exchange between the hot air and the air in the air inlet pipe, and improving the heat exchange effect.
[0017] The present invention controls the intermittent on and off of power to the electromagnetic frame, so that the chip outlet is intermittently opened and closed. When power is turned on to cause the telescopic plate to retract upward to separate from the filter frame, impurities such as fluff on the filter frame can be blown to the left onto the chip discharge slope by hot air, and the chip outlet is closed at the same time to prevent hot air from escaping. When power is turned off to cause the telescopic plate to extend downward to contact the filter frame, the chip outlet is opened at the same time, and the impurities can be accelerated to be discharged from the chip outlet along the chip discharge slope through the propulsion of the airflow.
[0018] The present invention scrapes dust and impurities on the surface of the filter cartridge to the left by the dust discharge frame, and the air enters the left part of the filter cartridge through the rectangular hole on the left side of the wind shield and flows to the right, blowing the dust and impurities scraped by the dust discharge frame to the right into the cavity inside the dust discharge frame, and the impurities in the cavity fall downward into the collection box under the action of gravity for collection.
[0019] The baffle plate of the present invention moves synchronously with the dust discharge frame at a later stage, so that when the dust discharge frame moves to the left, the rectangular hole of the wind shield plate is reduced to the left, so that the air is concentrated and enters from the left side, so that the air can also blow the dust and impurities scraped by the dust discharge frame moving gradually to the left to the cavity inside the dust discharge frame to the right. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0021] Figure 2 It is a three-dimensional structural schematic diagram of components such as the chassis, the air intake fan and the air intake pipe of the present invention.
[0022] Figure 3 It is a three-dimensional structural schematic diagram of components such as the air intake pipe, the connecting pipe and the exhaust fan of the present invention.
[0023] Figure 4 It is a three-dimensional structural schematic diagram of the air guide tube, filter frame, telescopic plate and other components of the present invention.
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the telescopic plate, electromagnetic frame, magnet and other components of the present invention.
[0025] Figure 6It is a three-dimensional structural schematic diagram of the components such as the air guide tube, the telescopic plate and the guide frame of the present invention.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of components such as the air intake pipe, the air guide plate and the air guide tube of the present invention.
[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the filter frame, the air guide plate and the air guide frame of the present invention.
[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the electric slide rail, dust removal frame, slide frame and other components of the present invention.
[0029] Fig.10 It is a three-dimensional structural schematic diagram of the dust exhaust frame, the sliding frame and the collection box and other components of the present invention.
[0030] Fig.11 It is a three-dimensional structural schematic diagram of the fixing rod, baffle plate, spring and other components of the present invention.
[0031] The names and serial numbers of the parts in the figure are: 1. Chassis, 2. Air inlet fan, 201. Wind shield, 3. Air inlet pipe, 4. Connecting pipe, 5. Exhaust fan, 501. Air outlet pipe, 6. Filter cartridge, 7. Air guide cylinder, 8. Filter frame, 801. Chip removal ramp, 9. Telescopic plate, 10. Electromagnetic frame, 11. Magnet, 12. Guide frame, 13. Chip outlet, 14. Air guide plate, 15. Air guide frame, 16. Electric slide rail, 17. Dust removal frame, 18. Slide, 19. Collection box, 20. Fixing rod, 21. Baffle, 22. Spring. DETAILED DESCRIPTION
[0032] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0033] Example 1: A heat recovery device with dust cleaning, such as Figure 1-Figure 5As shown, it includes a chassis 1, and the left and right sides of the interior of the chassis 1 are respectively provided with a left cavity and a right cavity, the right side of the top of the chassis 1 is connected with an air inlet fan 2, the upper side of the left cavity of the chassis 1 is fixedly connected with a wind shield 201, and a rectangular hole is opened on the left side of the wind shield 201, and an air inlet pipe 3 is fixedly connected to the right cavity of the chassis 1 in a transverse through-type manner, and the air inlet pipe 3 is set in a U shape, and a connecting pipe 4 is fixedly connected to the upper right side of the outer wall of the chassis 1, and the connecting pipe 4 is connected to the right cavity of the chassis 1, and the left side of the top of the chassis 1 is connected with an exhaust fan 5, and the side of the exhaust fan 5 close to the wind shield 201 is connected with four exhaust pipes arranged at equal intervals. The air pipe 501 and the right end of the air outlet pipe 501 are connected to the right cavity of the chassis 1. A filter cartridge 6 is rotatably connected to the left cavity of the chassis 1. The left end of the air inlet pipe 3 is located directly to the right of the filter cartridge 6. An air guide tube 7 for guiding hot air is fixedly connected to the right cavity of the chassis 1. The air inlet pipe 3 is located in the air guide tube 7. A filter frame 8 is fixedly connected to the right cavity of the chassis 1 on one side close to the connecting pipe 4. Filter holes are provided on the left and right sides of the filter frame 8. The left top surface of the filter frame 8 is lower than the right top surface of the filter frame 8. An inverted V-shaped chip removal slope 801 is provided on the side of the filter frame 8 close to the left filter hole.
[0034] First, the device is connected to the air inlet pipe of the fabric processing dryer through the air inlet pipe 3, and the device is connected to the air outlet pipe of the fabric processing dryer through the connecting pipe 4. Then, the air inlet fan 2 and the exhaust fan 5 are started. The air inlet fan 2 allows the outside air to enter the left cavity of the chassis 1, and then enters the inside of the filter cartridge 6 through the rectangular hole of the wind shield 201. The filter cartridge 6 filters dust and other impurities in the air. The filtered air is then discharged into the air inlet pipe of the fabric processing dryer through the air inlet pipe 3, and the hot air discharged from the air outlet pipe of the fabric processing dryer enters the right cavity of the chassis 1 through the connecting pipe 4. The exhaust fan 5 allows the hot air in the right cavity of the chassis 1 to enter the air outlet pipe 501 again, and then is discharged to the outside air through the exhaust fan 5.
[0035] In the above process, the air in the air inlet pipe 3 will exchange heat with the hot air in the right cavity of the chassis 1, and the hot air discharged from the air outlet pipe of the fabric processing dryer will be used to preheat the air entering the air inlet pipe of the fabric processing dryer. When the hot air in the right cavity of the chassis 1 flows into the air outlet pipe 501, the waste heat of the hot air will also exchange heat with the air in the left cavity of the chassis 1, and the air entering the chassis 1 will be preliminarily preheated, thereby achieving the effect of heat recovery.
[0036] The air guide tube 7 allows the hot air entering the right cavity of the chassis 1 to flow into the air outlet pipe 501 in a U shape, thereby increasing the contact area between the hot air and the air inlet pipe 3, extending the time for heat exchange between the hot air and the air in the air inlet pipe 3, and improving the heat exchange effect.
[0037] The hot air entering from the connecting pipe 4 is first filtered through the filter holes on the right side of the filter frame 8, so that impurities such as fine fibers and fluff in the hot air are filtered on the top of the filter frame 8, preventing impurities from entering the chassis 1 with the hot air and causing accumulation to block the flow channel of the hot air.
[0038] Embodiment 2: Based on embodiment 1, Figure 3-Figure 8 As shown, it also includes a telescopic plate 9, which is fixedly connected to the top of the right cavity of the chassis 1, and the telescopic part of the telescopic plate 9 contacts the top of the right side of the filter frame 8. The telescopic part of the telescopic plate 9 is fixedly connected to an electromagnetic frame 10, and the fixed part of the telescopic plate 9 is fixedly connected to a magnet 11 symmetrically distributed along the front and back of the telescopic plate 9. When power is turned on, the electromagnetic frame 10 and the magnet 11 cooperate with each other by magnetic attraction, and the side of the air guide tube 7 close to the telescopic plate 9 is slidably connected to a guide frame 12 symmetrically distributed along the front and back of the air guide tube 7, and the side of the air guide tube 7 close to the telescopic plate 9 is slidably connected to a chip outlet 13 symmetrically distributed along the front and back of the air guide tube 7. The chip removal inclined surface 801 guides impurities obliquely to the chip outlet 13, and the guide frame 12 is used to block the adjacent chip outlet 13. An air guide plate 14 is fixedly connected to the air guide tube 7, and the air guide plate 14 is located below the filter frame 8. The air guide plate 14 is fixedly connected to an air guide frame 15 symmetrically distributed along the front and back of the air guide plate 14, and the opening between the left sides of the two air guide frames 15 is smaller than the opening between the right sides of the two air guide frames 15.
[0039] The electromagnetic frame 10 is controlled to be intermittently energized, so that the magnet 11 attracts the electromagnetic frame 10 and moves upward, thereby driving the telescopic plate 9 to retract upward until it is separated from the filter frame 8, so that impurities such as fluff on the filter frame 8 can be blown to the left by the hot air to the chip removal slope 801, and the telescopic plate 9 retracts upward to drive the guide frame 12 to move upward to close the chip outlet 13 to prevent hot air from escaping.
[0040] The electromagnetic frame 10 is controlled to be intermittently powered off. Under the action of gravity, the electromagnetic frame 10 moves downward, thereby driving the telescopic plate 9 to extend downward until it contacts the filter frame 8, so that the hot air cannot blow to the left, but can only blow downward from the filter hole on the right side of the filter frame 8. Through the guiding effect of the air guide plate 14 and the two air guide frames 15, a small amount of hot air flow at the bottom of the filter frame 8 can flow upward from the filter hole on the left side of the filter frame 8. The telescopic plate 9 extends downward, driving the guide frame 12 to move downward to open the chip outlet 13. Through the pushing effect of the airflow, impurities can be accelerated to be discharged from the chip outlet 13 along the chip discharge slope 801.
[0041] Embodiment 3: Based on embodiment 2, Fig. 9 and Fig.10As shown, it also includes an electric slide rail 16 symmetrically distributed along the front and back of the filter cartridge 6, the electric slide rail 16 is fixedly connected to the left cavity of the chassis 1, the outside of the filter cartridge 6 is splined with a dust exhaust frame 17, the dust exhaust frame 17 slides left and right along the outside of the filter cartridge 6, the dust exhaust frame 17 is used to scrape impurities on the filter cartridge 6, a cavity is arranged inside the dust exhaust frame 17, the scraping surface of the dust exhaust frame 17 in contact with the filter cartridge 6 is communicated with the cavity, a slide 18 is slidably connected between the electric slide rails 16 symmetrically distributed front and back, the slide 18 is rotatably connected to the dust exhaust frame 17, a collecting box 19 is inserted at the bottom of the dust exhaust frame 17, and the collecting box 19 is communicated with the cavity of the dust exhaust frame 17.
[0042] The electric slide rail 16 is controlled to drive the dust exhaust frame 17 to move back and forth left and right. When the dust exhaust frame 17 moves to the left, the dust exhaust frame 17 scrapes off the dust and impurities on the surface of the filter tube 6. When the dust exhaust frame 17 moves to the left, the air entering the left part of the filter tube 6 through the rectangular hole on the left side of the wind shield 201 flows to the right, thereby blowing the dust and impurities scraped by the dust exhaust frame 17 to the right into the cavity inside the dust exhaust frame 17. The impurities in the cavity fall downward into the collection box 19 under the action of gravity for collection.
[0043] like Fig.11 As shown, it also includes a fixing rod 20 symmetrically distributed along the front and back of the chassis 1. The fixing rod 20 is fixedly connected to one side of the left cavity of the chassis 1 near the wind shield 201. A baffle 21 is slidably connected between the fixing rods 20 symmetrically distributed along the left and right directions. The baffle 21 is initially located on the right side of the bottom of the wind shield 201. The baffle 21 slides to the left and gradually covers the rectangular hole of the wind shield 201. A spring 22 is fixedly connected between the fixing rod 20 and the baffle 21.
[0044] When the dust exhaust frame 17 moves to the left, it will contact the left part of the baffle 21. After that, the dust exhaust frame 17 pushes the baffle 21 to slide to the left synchronously along the fixed rod 20, and the spring 22 is compressed, gradually covering the rectangular hole of the wind shield 201. In this way, when the dust exhaust frame 17 moves to the left, the rectangular hole of the wind shield 201 is reduced to the left, so that the air is concentrated on the left side to enter, so that the air can also blow the dust and impurities scraped off by the dust exhaust frame 17 that gradually moves to the left to the right into the cavity inside the dust exhaust frame 17. When the dust exhaust frame 17 moves to the right and disengages from the left part of the baffle 21, the spring 22 is reset.
[0045] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. A heat recovery device with dust cleaning, comprising a cabinet (1), characterized in that: The chassis (1) is provided with a left cavity and a right cavity inside. One side of the top of the chassis (1) is connected to an air inlet fan (2). A windshield (201) is fixedly connected to a side of the left cavity of the chassis (1) close to the air inlet fan (2). A rectangular hole is opened on the left side of the windshield (201). An air inlet pipe (3) is fixedly connected to the right cavity of the chassis (1) in a transversely penetrating manner. The air inlet pipe (3) is arranged in a U shape. A connecting pipe (4) is fixedly connected to the outer wall of the chassis (1). The connecting pipe (4) is connected to the right cavity of the chassis (1). The other side of the top of the chassis (1) is connected to an exhaust fan (5). The exhaust fan (5) is connected to an air outlet pipe (501) arranged at equal intervals on a side close to the windshield (201). The air outlet pipe (501) is connected to the right cavity of the chassis (1); a filter cartridge (6) is rotatably connected to the left cavity of the chassis (1); the left end of the air inlet pipe (3) is located directly to the right of the filter cartridge (6); an air guide cylinder (7) for guiding hot air is fixedly connected to the right cavity of the chassis (1); the air inlet pipe (3) is located in the air guide cylinder (7); a filter frame (8) is fixedly connected to a side of the right cavity of the chassis (1) close to the connecting pipe (4); filter holes are provided on both sides of the filter frame (8); the left top surface of the filter frame (8) is lower than and the right top surface of the filter frame (8); and an inverted V-shaped chip removal inclined surface (801) is provided on the side of the filter frame (8) close to the left filter hole; The invention also comprises a telescopic plate (9), wherein the telescopic plate (9) is fixedly connected to the top of the right cavity of the chassis (1), the telescopic portion of the telescopic plate (9) contacts the top of the right side of the filter frame (8), the telescopic portion of the telescopic plate (9) is fixedly connected to an electromagnetic frame (10), the fixed portion of the telescopic plate (9) is fixedly connected to magnets (11) symmetrically distributed along the telescopic plate (9), when power is turned on, the electromagnetic frame (10) and the magnets (11) are magnetically matched, the side of the air guide tube (7) close to the telescopic plate (9) is slidably connected to a guide frame (12) symmetrically distributed along the air guide tube (7), the side of the air guide tube (7) close to the telescopic plate (9) is slidably connected to a chip outlet (13) symmetrically distributed along the air guide tube (7), the guide frame (12) is used to block the adjacent chip outlet (13), and the chip removal inclined surface (801) obliquely guides impurities to the chip outlet (13).
2. A heat recovery device with dust cleaning as claimed in claim 1, characterized in that: It also includes an air guide plate (14), wherein the air guide plate (14) is fixedly connected to the air guide cylinder (7), and the air guide plate (14) is located below the filter frame (8).
3. A heat recovery device with dust cleaning as claimed in claim 2, characterized in that: It also includes an air guide frame (15) symmetrically distributed along the air guide plate (14), the air guide frame (15) being fixedly connected to the air guide plate (14), and the air guide plate (14) being used to guide the airflow to the left side of the filter frame (8).
4. A heat recovery device with dust cleaning as claimed in claim 3, characterized in that: The openings between the left sides of the symmetrically distributed air guide frames (15) are smaller than the openings between the right sides of the symmetrically distributed air guide frames (15).
5. A heat recovery device with dust cleaning as claimed in claim 4, characterized in that: It also includes electric slide rails (16) symmetrically distributed along the filter cartridge (6), the electric slide rails (16) being fixedly connected to the left cavity of the chassis (1), the filter cartridge (6) being externally splined with a dust removal frame (17), the dust removal frame (17) being used to scrape off impurities on the filter cartridge (6), a slide frame (18) being slidably connected between the symmetrically distributed electric slide rails (16), and the slide frame (18) being rotatably connected to the dust removal frame (17).
6. A heat recovery device with dust cleaning as claimed in claim 5, characterized in that: A cavity is provided inside the dust discharge frame (17), and a scraping surface of the dust discharge frame (17) in contact with the filter cartridge (6) is in communication with the cavity.
7. A heat recovery device with dust cleaning as claimed in claim 6, characterized in that: It also includes a collection box (19), the collection box (19) being plugged into the bottom of the dust exhaust frame (17), and the collection box (19) being in communication with the cavity of the dust exhaust frame (17).
8. A heat recovery device with dust cleaning as claimed in claim 7, characterized in that: It also includes fixing rods (20) symmetrically distributed along the chassis (1), the fixing rods (20) being fixedly connected to a side of the left cavity of the chassis (1) close to the windshield (201), a baffle (21) being slidably connected between the symmetrically distributed fixing rods (20), the baffle (21) sliding to the left gradually covering the rectangular hole of the windshield (201), and a spring (22) being fixedly connected between the fixing rods (20) and the baffle (21).
Citation Information
Patent Citations
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