Integrated encapsulation structure and encapsulation system for inductance electrical element of transformer

By designing a multi-layer lower groove structure and a linear transmission device, combined with a undulating disc system, the problems of mutual influence of multi-component heat dissipation and bubble influence are solved, and independent heat dissipation of electrical components and uniform distribution of potting glue are achieved.

CN119400545AActive Publication Date: 2025-02-07WUXI DERUN ELECTRON

Patent Information

Application Number
CN202411255073.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-02-07
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

In the integrated potting heat dissipation shell, the heating conditions between multiple electrical components affect each other, and there are bubbles in the potting glue that affect heat dissipation and cracking.

Method used

The integrated potting heat dissipation shell is designed, including the first lower groove, the second lower groove and the third lower groove to form a potting pool, and through a linear transmission device and a undulating disc system, the thermal conductivity of the potting glue is promoted in Even distribution in the potting tank and discharge of bubbles.

Benefits of technology

Independent heat dissipation between each electrical component is achieved, overheating is avoided, and by promoting the floating of bubbles, the efficiency and heat dissipation effect of the potting process are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an integrated encapsulation structure of an inductance electrical element of a transformer, which comprises an integrated encapsulation heat dissipation shell, and the integrated encapsulation heat dissipation shell is at least provided with a first lower groove, a second lower groove and a third lower groove in sequence along the length direction; the upper parts of the first lower groove, the second lower groove and the third lower groove are communicated with one another, so that the first lower groove, the second lower groove and the third lower groove jointly form an encapsulation pool; all the elements are relatively independent, normal work of other elements is prevented from being affected by overheating of a certain element, meanwhile, the upper sections of the first lower groove, the second lower groove and the third lower groove are communicated with one another, the glue filling process can be completed at a time, and the problem of complex procedures caused by respective glue filling is solved.
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Description

Technical Field

[0001] The invention belongs to the field of integrated potting structures of transformer inductance electrical components. Background Art

[0002] In the fields of energy storage, photovoltaic equipment, new energy vehicles, etc., the higher the integration of electrical components, the smaller the space they occupy. Multiple electrical components such as transformers and inductors can share a potting heat dissipation shell at the same time, which can greatly reduce production costs and improve the integration of heat dissipation.

[0003] However, it is impossible to ensure that the heat generation rate and temperature tolerance of multiple electrical components in this integrated potting heat dissipation housing are completely consistent during normal operation, so there is a problem that the heat generation conditions of the components affect each other;

[0004] At the same time, due to the certain viscosity of the potting compound, there are a large number of tortuous and complex contours and complex gaps in the potting groove space that accommodates multiple electrical components. Therefore, some bubbles may still be attached around and below the multiple submerged components and are not easy to discharge. Such bubbles may affect heat dissipation and cause cracking in the later stage. Summary of the invention

[0005] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides an integrated potting structure and potting system for transformer inductor electrical components, which can promote the discharge of bubbles during the potting process.

[0006] Technical solution: To achieve the above-mentioned purpose, the integrated potting structure of the transformer inductor electrical component of the present invention includes an integrated potting heat dissipation shell, and the integrated potting heat dissipation shell is provided with at least a first lower groove, a second lower groove and a third lower groove in sequence along the length direction; the upper parts of the first lower groove, the second lower groove and the third lower groove are interconnected, so that the first lower groove, the second lower groove and the third lower groove together constitute a potting pool.

[0007] Furthermore, the inner contours of the first lower groove and the second lower groove are adapted to the outer contour of the annular coil element; the two annular coil elements are respectively placed in the first lower groove and the second lower groove, and a plurality of rectangular electrical components are evenly arranged in the third lower groove; the potting pool is filled with thermally conductive potting glue.

[0008] Furthermore, a plurality of left strip-shaped heat sinks extending in the front-to-back direction are arranged in an array on the left side of the integrally encapsulated heat dissipation housing, and a plurality of right strip-shaped heat sinks are arranged in an array on the right side of the integrally encapsulated heat dissipation housing.

[0009] Further, a potting system of an integrated potting structure of a transformer inductor electrical component is characterized by comprising a linear transmission device extending in a front-to-rear direction, the linear transmission device comprising a linear transmission surface;

[0010] The lower sides of several integrally encapsulated heat dissipation shells to be encapsulated are placed flat on the linear conveying surface along the length direction; a glue injection head is arranged just above the end of the linear conveying surface; any integrally encapsulated heat dissipation shell can be conveyed along the linear conveying surface to just below the glue injection head.

[0011] Furthermore, a left base and a right base are respectively arranged on the left and right sides of the linear transmission surface directly below the glue injection head; a telescopic device a and a telescopic device b extending in opposite directions are respectively symmetrically arranged on the left and right bases, and a first vertical steering gear and a second vertical steering gear are respectively arranged at the ends of a telescopic rod a of the telescopic device a and a telescopic rod b of the telescopic device b;

[0012] A left swing arm is arranged parallel to the left side above the linear transmission surface, the middle part of the left swing arm is fixedly connected to the first steering gear shaft of the first steering gear through the first connecting arm, and the front and rear ends of the left swing arm are respectively integrally connected to the left front seat and the left rear seat;

[0013] A right swing arm is arranged parallel to the right side above the linear transmission surface, the middle part of the right swing arm is fixedly connected to the second steering gear shaft of the second steering gear through the second connecting arm, and the front and rear ends of the right swing arm are respectively integrally connected to the right front seat and the right rear seat;

[0014] It comprises four undulating discs with vertical axes, and the upper surface of each undulating disc is an inclined plane undulating surface;

[0015] The four undulating discs with vertical axes are respectively a left front undulating disc, a left rear undulating disc, a right front undulating disc and a right rear undulating disc; the lower ends of the left front undulating disc, the left rear undulating disc, the right front undulating disc and the right rear undulating disc are rotatably mounted above the left front seat, the left rear seat, the right front seat and the right rear seat respectively.

[0016] Furthermore, gears are coaxially fixedly arranged at the lower ends of the left front undulating disc, the left rear undulating disc, the right front undulating disc and the right rear undulating disc, and a rotating shaft is coaxially fixedly connected to the lower end of each gear; each gear is meshed with a driving gear, and each driving gear is correspondingly connected to a gear driving motor.

[0017] Furthermore, the rotating shafts at the lower sides of the left front undulating disc, the left rear undulating disc, the right front undulating disc and the right rear undulating disc are rotatably mounted on the left front seat, the left rear seat, the right front seat and the right rear seat respectively through bearings.

[0018] Furthermore, in the initial state, the inclined plane-shaped undulating surfaces on the left front undulating disk and the left rear undulating disk are both in a state of being higher on the left and lower on the right; the inclined plane-shaped undulating surfaces on the right front undulating disk and the right rear undulating disk are both in a state of being lower on the left and higher on the right;

[0019] When the integrated potted heat dissipation shell is conveyed along the straight conveying surface to the bottom of the injection head, the left front undulating disc, the left rear undulating disc, the right front undulating disc and the right rear undulating disc are respectively located at the left front, left rear, right front and right rear sides of the integrated potted heat dissipation shell; the a telescopic device and the b telescopic device are extended to make the left swing arm and the right swing arm approach each other until the left front undulating disc and the left rear undulating disc are about to contact the left side surface of the integrated potted heat dissipation shell, and the right front undulating disc and the right rear undulating disc are about to contact the right side surface of the integrated potted heat dissipation shell, the right upper surfaces of the left front undulating disc and the left rear undulating disc just support the lower surface of a left strip heat sink; the left upper surfaces of the right front undulating disc and the right rear undulating disc just support the lower surface of a right strip heat sink.

[0020] Beneficial effect: The first lower groove, the second lower groove and the third lower groove on the integrated encapsulated heat dissipation shell of the present invention can be used to accommodate respective electrical components, so that each component is relatively independent, avoiding overheating of a component affecting the normal operation of other components. At the same time, the mutual connection of the upper sections of the first lower groove, the second lower groove and the third lower groove allows the glue filling process to be completed at one time, avoiding the problem of complicated procedures caused by separate glue filling.

[0021] In the specific potting process, the thermally conductive potting glue injected into the potting pool can be periodically swung in various directions under the continuous up and down fluctuations of the four corners of the integrated potting heat dissipation shell, so that undercurrents from multiple directions are continuously formed under the two annular coil elements in the potting pool and the rectangular electrical components, thereby promoting the displacement and floating of granular bubbles under the two annular coil elements in the potting pool and several rectangular electrical components. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a simplified diagram of the integrated potting structure of the transformer inductor electrical component in a cross-sectional state;

[0023] Figure 2 It is a simplified overall three-dimensional schematic diagram of the integrated potting structure of the transformer inductor electrical component;

[0024] Figure 3 It is a schematic diagram of another perspective of the integrated potting structure of the transformer inductor electrical component;

[0025] Figure 4 A schematic diagram of a plurality of integrally encapsulated heat dissipation housings being transported along a straight line on a straight line transport device;

[0026] Figure 5 for Figure 4 The first partial enlarged schematic diagram;

[0027] Figure 6 for Figure 4 A second partial enlarged schematic diagram of

[0028] Figure 7 for Figure 6 A schematic diagram of a viewing angle along the extension direction of the linear transmission device;

[0029] Figure 8 for Figure 7 A top view of

[0030] Fig. 9 for Figure 6 The schematic diagram of the integrated encapsulated heat dissipation housing is hidden on the basis;

[0031] Fig.10 Schematic diagram of the lower structure of an arbitrary undulating disk. DETAILED DESCRIPTION

[0032] The present invention will be further described below in conjunction with the accompanying drawings.

[0033] As attached Figures 1 to 3 The integrated potting structure of the transformer inductor electrical component shown in the figure comprises a strip-shaped integrated potting heat dissipation housing 11, wherein the integrated potting heat dissipation housing 11 is provided with at least a first lower groove 22.1, a second lower groove 22.2 and a third lower groove 22.3 in sequence in the length direction; the upper parts of the first lower groove 22.1, the second lower groove 22.2 and the third lower groove 22.3 are interconnected, so that the first lower groove 22.1, the second lower groove 22.2 and the third lower groove 22.3 together constitute a potting pool 22, and the inner contours of the first lower groove 22.1 and the second lower groove 22.2 are adapted to the outer contour of the annular coil element 20; the two annular coil elements 20 are respectively placed in the first lower groove 22.1 and the second lower groove 22.2, and a plurality of rectangular electrical components 21 are evenly arranged in the third lower groove 22.3; the potting pool 22 is filled with a heat-conductive potting glue, such as a silicone potting glue; the integrated potting structure comprises a heat-conductive potting glue, ... The sealed heat dissipation shell 11 is a metal heat-conducting structure. A plurality of left strip heat sinks 13a extending in the front-to-back direction are arranged in an array on the left side 10a of the integrally potted heat dissipation shell 11, and a right strip heat sink 13b is arranged in an array on the right side 10b of the integrally potted heat dissipation shell 11. A strip heat dissipation groove 33 extending in the front-to-back direction is formed between two upper and lower adjacent left strip heat sinks 13a and between two upper and lower adjacent right strip heat sinks 13b. The first lower groove 22.1, the second lower groove 22.2 and the third lower groove 22.3 of the present scheme can be used to accommodate respective electrical components, so that each component is relatively independent, avoiding overheating of a certain component affecting the normal operation of other components. At the same time, the upper sections of the first lower groove 22.1, the second lower groove 22.2 and the third lower groove 22.3 are interconnected, so that the glue filling process can be completed at one time, avoiding the problem of complicated procedures caused by separate glue filling.

[0034] like Figures 4 to 10The potting system of the integrated potting structure of the transformer inductor electrical component shown in FIG. Figure 4 As shown, it includes a linear transmission device 35 extending in the front-to-back direction, and the linear transmission device 35 includes a linear transmission surface 35.1; the lower sides of several integrally encapsulated heat dissipation shells 11 to be glued are placed flat on the linear transmission surface 35.1 along the length direction; a glue injection head 12 is arranged just above the transmission end of the linear transmission surface 35.1.

[0035] Any integrated potting heat dissipation shell 11 can be transported along the straight conveying surface 35.1 to the bottom of the glue injection head 12; a vertical telescopic device 91 is arranged in front of the glue injection head 12, and when the vertical telescopic rod 91 of the vertical telescopic device 91 is extended downward, the front end of an integrated potting heat dissipation shell 11 under the glue injection head 12 is limited to contact one side of the telescopic rod 91; a left base 4a and a right base 4b are arranged on the left and right sides of the straight conveying surface 35.1 under the glue injection head 12 respectively; an a telescopic device 6a and a b telescopic device 6b extending in opposite directions are symmetrically arranged on the left and right sides of the left and right bases 4a and 4b, and the a telescopic rod 5a and the b telescopic rod 5b of the a telescopic device 6 ... The ends of the telescopic rod b 5b of the device 6b are respectively provided with the first vertical steering gear 3a and the second vertical steering gear 3b; a left swing arm 9a is arranged in parallel on the left side above the linear transmission surface 35.1, and the middle part of the left swing arm 9a is fixedly connected to the first steering gear shaft 8a of the first steering gear 3a through the first connecting arm 7a, and the front and rear ends of the left swing arm 9a are respectively connected to the left front seat 2.1 and the left rear seat 2.2 in an integrated manner; a right swing arm 9b is arranged in parallel on the right side above the linear transmission surface 35.1, and the middle part of the right swing arm 9b is fixedly connected to the second steering gear shaft 8b of the second steering gear 3b through the second connecting arm 7b, and the front and rear ends of the right swing arm 9b are respectively connected to the right front seat 2.3 and the right rear seat 2.4 in an integrated manner.

[0036] It also includes four undulating discs 1 with vertical axes, and the upper surface of each undulating disc 1 is an inclined plane undulating surface 15.

[0037] like Fig. 9 As shown, four undulating discs 1 with vertical axes are respectively a left front undulating disc 1.1, a left rear undulating disc 1.2, a right front undulating disc 1.3 and a right rear undulating disc 1.4; the lower ends of the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 are rotatably mounted above the left front seat 2.1, the left rear seat 2.2, the right front seat 2.3 and the right rear seat 2.4 respectively.

[0038] The lower ends of the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 are all coaxially fixed with gears 16, and the lower ends of each gear 16 are coaxially fixedly connected to the rotating shaft 14; each gear 16 is meshed with a driving gear 17, and each driving gear 17 is correspondingly connected to a gear driving motor 18.

[0039] The rotating shaft 14 at the lower side of the left front undulating disc 1.1, the rotating shaft 14 at the lower side of the left rear undulating disc 1.2, the rotating shaft 14 at the lower side of the right front undulating disc 1.3 and the rotating shaft 14 at the lower side of the right rear undulating disc 1.4 are rotatably mounted on the left front seat 2.1, the left rear seat 2.2, the right front seat 2.3 and the right rear seat 2.4 respectively through bearings.

[0040] In the initial state, the inclined plane-shaped undulating surfaces 15 on the left front undulating disc 1.1 and the left rear undulating disc 1.2 are both in a state of being higher on the left and lower on the right; the inclined plane-shaped undulating surfaces 15 on the right front undulating disc 1.3 and the right rear undulating disc 1.4 are both in a state of being lower on the left and higher on the right; when the integrally encapsulated heat dissipation housing 11 is conveyed along the straight conveying surface 35.1 to the bottom of the injection head 12, the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 are respectively located at the left front, left rear, right front and right rear sides of the integrally encapsulated heat dissipation housing 11; a telescoping device 6a and b telescoping device 6b are respectively located at the left front, left rear, right front and right rear sides of the integrally encapsulated heat dissipation housing 11; 6b is extended to make the left swing arm 9a and the right swing arm 9b approach each other, until the left front undulating disc 1.1 and the left rear undulating disc 1.2 are about to contact the left side surface 10a of the integrally encapsulated heat dissipation housing 11, and the right front undulating disc 1.3 and the right rear undulating disc 1.4 are about to contact the right side surface 10b of the integrally encapsulated heat dissipation housing 11, the right upper surfaces of the left front undulating disc 1.1 and the left rear undulating disc 1.2 just support the lower surface of a left strip heat sink 13a; the left upper surfaces of the right front undulating disc 1.3 and the right rear undulating disc 1.4 just support the lower surface of a right strip heat sink 13b, as shown in FIG. Figure 7 and 8 shown.

[0041] Working principle details: Step 1, in the initial state, the inclined plane undulating surfaces 15 on the left front undulating disc 1.1 and the left rear undulating disc 1.2 are both in a state of being higher on the left and lower on the right; the inclined plane undulating surfaces 15 on the right front undulating disc 1.3 and the right rear undulating disc 1.4 are both in a state of being lower on the left and higher on the right;

[0042] When a certain integrated encapsulated heat dissipation shell 11 to be encapsulated is transferred along the straight conveying surface 35.1 to the bottom of the injection head 12; the vertical telescopic rod 91 of the vertical telescopic device 91 extends downward, so that the front end of the integrated encapsulated heat dissipation shell 11 to be encapsulated that has arrived at the bottom of the injection head 12 is limited to contact one side of the telescopic rod 91, and the conveying process of the straight conveying surface 35.1 is immediately suspended, and then the vertical telescopic rod 91 of the vertical telescopic device 91 is retracted upward; at this time, the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 are respectively located at the left front, left rear, right front and right rear sides of the integrated encapsulated heat dissipation shell 11;

[0043] Step 2, respectively control the a telescopic device 6a and the b telescopic device 6b to extend, so that the left swing arm 9a and the right swing arm 9b approach each other, until the left front undulating disc 1.1 and the left rear undulating disc 1.2 are translated to the left side surface 10a of the integral potted heat dissipation shell 11, and the right front undulating disc 1.3 and the right rear undulating disc 1.4 are translated to the right side surface 10b of the integral potted heat dissipation shell 11, and the right upper surfaces of the left front undulating disc 1.1 and the left rear undulating disc 1.2 just support the lower surface of a left strip heat sink 13a; the left upper surfaces of the right front undulating disc 1.3 and the right rear undulating disc 1.4 just support the lower surface of a right strip heat sink 13b;

[0044] Step 3: The glue injection head 12 injects a certain amount of heat-conductive potting glue into the potting pool 22 of the integral potting heat dissipation housing 11 to be potted directly below, until the lower parts of the two annular coil elements 20 and the plurality of rectangular electrical elements 21 in the potting pool 22 are submerged by the potting glue, and then the glue injection head 12 is suspended; since the potting glue has a certain viscosity, there are a large number of tortuous and complex contours and complex gaps in the space near and below the two annular coil elements 20 and the plurality of rectangular electrical elements 21, so some bubbles may still be attached around and below the annular coil elements 20 and the plurality of rectangular electrical elements 21 whose lower bodies are submerged, which are not easy to be discharged, and such bubbles may affect heat dissipation and cracking in the later stage;

[0045] Step 4, independently controlling the four gear drive motors 18 to rotate the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 along their respective axes at different speeds;

[0046] In order to prevent the integrated encapsulated heat dissipation housing 11 from deviating in the direction of its own length when driven by the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4, the left front undulating disc 1.1 and the left rear undulating disc 1.2 are controlled to rotate in opposite directions, and the right front undulating disc 1.3 and the right rear undulating disc 1.4 are controlled to rotate in opposite directions, thereby offsetting the sliding friction of the integrated encapsulated heat dissipation housing 11 in the direction of its own length.

[0047] In addition, in practice, in order to ensure that the integrated encapsulated heat dissipation shell 11 does not deviate along its own length direction when driven by the left front undulating disk 1.1, the left rear undulating disk 1.2, the right front undulating disk 1.3 and the right rear undulating disk 1.4, non-rigid position restraint devices, such as spring flexible limiters, can be added to the front and rear ends of the integrated encapsulated heat dissipation shell 11.

[0048] Since the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 at the four corners of the integral potted heat dissipation housing 11 rotate along their respective axes at different speeds, the four corners of the integral potted heat dissipation housing 11 itself will also rise and fall along with the rotation of the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4;

[0049] As a result, the thermally conductive potting glue injected into the potting pool 22 is periodically swung in various directions under the continuous up and down action of the four corners of the integrated potting heat dissipation shell 11, so that undercurrents from multiple directions are continuously formed under the two annular coil elements 20 and the rectangular electrical elements 21 in the potting pool 22, thereby promoting the displacement and floating of the granular bubbles under the two annular coil elements 20 and several rectangular electrical elements 21 in the potting pool 22; in the above process, the a retractor 6a and the b retractor 6b are adaptively extended and retracted.

[0050] After a certain period of time, it returns to the initial state of this step;

[0051] Step 5: Control the first steering gear 3a and the second steering gear 3b respectively, so that the left swing arm 9a and the right swing arm 9b respectively swing back and forth around the first steering gear shaft 8a and the second steering gear shaft 8b with an amplitude less than 5°, so that the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.3 and the right rear undulating disc 1.4 are correspondingly offset back and forth in the horizontal direction. At this time, the integral encapsulated heat dissipation housing 11 continuously offsets the left front undulating disc 1.1, the left rear undulating disc 1.2, the right front undulating disc 1.4 back and forth horizontally. The disk 1.3 and the right rear undulating disk 1.4 periodically oscillate and twist horizontally around their own geometric center in a top-down perspective, so that the two annular coil elements 20 and the plurality of rectangular electrical elements 21 in the potting pool 22 also oscillate and twist rapidly left and right repeatedly, thereby promoting the separation and floating of the bubbles attached to the two annular coil elements 20 and the plurality of rectangular electrical elements 21 in the potting pool 22; thereby further reducing the problem of injection bubbles; and finally returning to the state at the end of "step one";

[0052] Step six, the glue injection head 12 injects the thermal conductive potting glue for the second time into the potting pool 22 of the integrated potted heat dissipation shell 11 to be potted directly below, so that the potting glue in the potting pool 22 completely submerges the two annular coil elements 20 and several rectangular electrical components 21 in the potting pool 22, and the potting process of suppressing bubbles is completed.

[0053] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An integrated potting structure for an inductor electrical component of a transformer, comprising an integrated potting heat dissipation housing (11), wherein the integrated potting heat dissipation housing (11) is provided with at least a first lower groove (22.1), a second lower groove (22.2) and a third lower groove (22.3) in sequence along a length direction; the upper parts of the first lower groove (22.1), the second lower groove (22.2) and the third lower groove (22.3) are interconnected, so that the first lower groove (22.1), the second lower groove (22.2) and the third lower groove (22.3) together form a potting pool (22).

2. The integrated potting structure of transformer inductor electrical components according to claim 1, characterized in that: The inner contours of the first lower groove (22.1) and the second lower groove (22.2) are adapted to the outer contour of the annular coil element (20); the two annular coil elements (20) are respectively placed in the first lower groove (22.1) and the second lower groove (22.2); a plurality of rectangular electrical elements (21) are evenly arranged in the third lower groove (22.3); and the potting pool (22) is filled with a heat-conductive potting glue.

3. The integrated potting structure of transformer inductor electrical components according to claim 2, characterized in that: A plurality of left strip-shaped heat sinks (13a) extending in the front-rear direction are arranged in an array on the left side surface (10a) of the integral potted heat sink housing (11), and right strip-shaped heat sinks (13b) are arranged in an array on the right side surface (10b) of the integral potted heat sink housing (11).

4. The potting system of the integrated potting structure of the transformer inductor electrical component according to claim 3, characterized in that: It comprises a linear transmission device (35) extending in the front-rear direction, and the linear transmission device (35) comprises a linear transmission surface (35.1); The lower sides of a plurality of integrally encapsulated heat dissipation shells (11) to be encapsulated with glue are placed flat on a straight conveying surface (35.1) along the length direction; a glue injection head (12) is provided just above the transmission end of the straight conveying surface (35.1); any integrally encapsulated heat dissipation shell (11) can be transported along the straight conveying surface (35.1) to just below the glue injection head (12).

5. The potting system of the integrated potting structure of the transformer inductor electrical component according to claim 4, characterized in that: A left base (4a) and a right base (4b) are respectively arranged on the left and right sides of the linear transmission surface (35.1) directly below the glue injection head (12); an a telescopic device (6a) and a b telescopic device (6b) extending in opposite directions are respectively arranged on the left and right sides of the linear transmission surface (35.1) directly below the glue injection head (12); a first vertical steering gear (3a) and a second vertical steering gear (3b) are respectively arranged on the left and right sides of the telescopic device (6a) and the right telescopic device (6b); A left swing arm (9a) is arranged parallel to the left side above the linear transmission surface (35.1); the middle part of the left swing arm (9a) is fixedly connected to the first steering gear shaft (8a) of the first steering gear (3a) through a first connecting arm (7a); the front and rear ends of the left swing arm (9a) are respectively integrally connected to the left front seat (2.1) and the left rear seat (2.2); A right swing arm (9b) is arranged parallel to the right side above the linear transmission surface (35.1); the middle part of the right swing arm (9b) is fixedly connected to the second steering gear shaft (8b) of the second steering gear (3b) through a second connecting arm (7b); the front and rear ends of the right swing arm (9b) are respectively integrally connected to a right front seat (2.3) and a right rear seat (2.4); It comprises four undulating discs (1) with vertical axes, and the upper surface of each undulating disc (1) is an inclined plane undulating surface (15); The four undulating discs (1) with vertical axes are respectively a left front undulating disc (1.1), a left rear undulating disc (1.2), a right front undulating disc (1.3) and a right rear undulating disc (1.4); the lower ends of the left front undulating disc (1.1), the left rear undulating disc (1.2), the right front undulating disc (1.3) and the right rear undulating disc (1.4) are respectively rotatably mounted above the left front seat (2.1), the left rear seat (2.2), the right front seat (2.3) and the right rear seat (2.4).

6. The potting system of the integrated potting structure of the transformer inductor electrical component according to claim 5, characterized in that: The lower ends of the left front undulating disc (1.1), the left rear undulating disc (1.2), the right front undulating disc (1.3) and the right rear undulating disc (1.4) are all coaxially fixedly provided with gears (16), and the lower ends of the gears (16) are coaxially fixedly connected to the rotating shaft (14); each gear (16) is meshed with a driving gear (17), and each driving gear (17) is correspondingly connected to a gear driving motor (18).

7. The potting system of the integrated potting structure of the transformer inductor electrical component according to claim 6, characterized in that: The rotating shaft (14) at the lower side of the left front undulating disc (1.1), the rotating shaft (14) at the lower side of the left rear undulating disc (1.2), the rotating shaft (14) at the lower side of the right front undulating disc (1.3) and the rotating shaft (14) at the lower side of the right rear undulating disc (1.4) are rotatably mounted on the left front seat (2.1), the left rear seat (2.2), the right front seat (2.3) and the right rear seat (2.4) respectively through bearings.

8. The potting system of the integrated potting structure of the transformer inductor electrical component according to claim 6, characterized in that: In the initial state, the inclined plane-shaped undulating surfaces (15) on the left front undulating disc (1.1) and the left rear undulating disc (1.2) are both in a state where the left side is higher and the right side is lower; the inclined plane-shaped undulating surfaces (15) on the right front undulating disc (1.3) and the right rear undulating disc (1.4) are both in a state where the left side is lower and the right side is higher; When the integrally potted heat dissipation housing (11) is transported along the linear transport surface (35.1) to the position directly below the glue injection head (12), the left front undulating disc (1.1), the left rear undulating disc (1.2), the right front undulating disc (1.3) and the right rear undulating disc (1.4) are respectively located at the left front, left rear, right front and right rear sides of the integrally potted heat dissipation housing (11); the a telescopic device (6a) and the b telescopic device (6b) are extended to make the left swing arm (9a) and the right swing arm (9b) approach each other until the left front undulating disc (1.1) and the left rear undulating disc (1.4) are moved closer to each other. .2) When the left side surface (10a) of the integral encapsulated heat dissipation shell (11) is about to contact, and the right front undulating disc (1.3) and the right rear undulating disc (1.4) are about to contact the right side surface (10b) of the integral encapsulated heat dissipation shell (11), the right upper surfaces of the left front undulating disc (1.1) and the left rear undulating disc (1.2) just support the lower surface of a left strip-shaped heat dissipation fin (13a); and the left upper surfaces of the right front undulating disc (1.3) and the right rear undulating disc (1.4) just support the lower surface of a right strip-shaped heat dissipation fin (13b).

Citation Information

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