A continuous induction heater

Abstract

The present invention belongs to the technical field related to the production of induction heaters, and specifically discloses a continuous induction heater, including a workbench, a roller conveyor and a plate body, a top frame is fixedly arranged on the upper end surface of the workbench, a heating mechanism is arranged below the top frame, the roller conveyor is arranged through and above the interior of the workbench, support rods are fixedly arranged on the outer walls at both ends of one side of the workbench, a dust cleaning mechanism is arranged between the two support rods, and fixing rods are fixedly arranged on the outer walls of one side of the two support rods, and a belt plate mechanism is arranged between the two fixing rods. When the present invention heats the plate, the dust on the surface can be processed before heating, thereby preventing foreign matter and dirt from melting and adhering to the surface of the plate during heating.

Description

Technical Field

[0001] The invention belongs to the technical field related to the production of induction heaters, and specifically discloses a continuous induction heater. Background Art

[0002] An induction heater (abbreviated as inductor) is an inductor coil that can meet various heating processes by reasonably distributing the induced magnetic field. It is a key component and a necessary component for realizing various induction heating processes. Its performance is directly related to the quality of the heating process. The inductor must be manufactured according to the heating process. Due to the wide variety of induction heating processes, the specifications and varieties of inductors are also correspondingly diverse.

[0003] When the board is heated, tiny dust and fine lint will be attached to the surface of the board. During the heating process, the dust and fine lint will melt and stick to the surface of the board, thus affecting the appearance of the board. For this reason, we need to make improvements to this. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a continuous induction heater is proposed, which includes a workbench, a roller conveyor and a plate body, wherein a top frame is fixedly arranged on the upper end surface of the workbench, a heating mechanism is arranged below the top frame, the roller conveyor is arranged through the top of the workbench, support rods are fixedly arranged on the outer walls at both ends of one side of the workbench, a dust cleaning mechanism is arranged between the two support rods, and a fixing rod is fixedly arranged on the outer walls of one side of the two support rods, and a belt plate mechanism is arranged between the two fixing rods;

[0005] The plate belt mechanism is used to guide the plate body to tilt, so that the cleaning mechanism can clean the two sides of the plate body.

[0006] Preferably, the heating mechanism includes an electromagnetic induction heater, a hydraulic cylinder is fixedly arranged above the top frame, the telescopic end of the hydraulic cylinder slides through the bottom of the interior of the top frame and is connected to a movable plate at the end, and the lower end surface of the movable plate is connected to the electromagnetic induction heater through multiple groups of fixed blocks.

[0007] Preferably, the cleaning mechanism includes a No. 1 electrostatic dust removal rod and a No. 2 electrostatic dust removal rod, and the No. 1 electrostatic dust removal rod and the No. 2 electrostatic dust removal rod are both rotatable and inserted between two support rods, and a No. 1 synchronous wheel is fixedly mounted on one end of the No. 1 electrostatic dust removal rod and the No. 2 electrostatic dust removal rod, and transmission parts are arranged on the outside of the two sets of No. 1 synchronous wheels.

[0008] Preferably, the transmission member includes a No. 1 synchronous belt which is jointly sleeved on the outside of two groups of No. 1 synchronous wheels, and a second motor is provided at the end of the No. 1 electrostatic precipitator rod, and the second motor is fixedly connected to the outer wall of one of the support rods.

[0009] Preferably, the belt plate mechanism includes a rotating rod that rotates together and is inserted between two fixed rods, the outside of the rotating rod is provided with pressure wheels equidistantly sleeved in the horizontal direction, the outside of the rotating rod and one end of the No. 2 electrostatic dust removal rod are both fixedly sleeved with No. 2 synchronous wheels, and the outsides of the two groups of No. 2 synchronous wheels are jointly sleeved with a No. 2 synchronous belt.

[0010] Preferably, clamping rings are provided at both ends of the outside of the No. 2 electrostatic precipitator rod and between the two support rods. The No. 2 electrostatic precipitator rod is rotatable and inserted inside the two clamping rings. Guide inclined plates are fixedly provided on both sides of the outer walls of the two clamping rings. Multiple balls are provided on the outer surfaces of the two guide inclined plates. A groove is provided between the two guide inclined plates. Both ends of the two guide inclined plates are connected to the inner wall of the roller conveyor.

[0011] Preferably, a screw rod and a guide rod are respectively arranged between the two support rods and above the No. 1 electrostatic dust removal rod, the guide rod is fixedly mounted between the two support rods, the screw rod is rotatably inserted between the two support rods and one end is connected to a first motor, the first motor is fixedly connected to the outer wall of the support rod at the corresponding position, a mounting block is commonly arranged on the outside of the screw rod and the guide rod, the mounting block is threadedly matched with the screw rod, the inner part of one end of the mounting block away from the screw rod is slidably matched with the guide rod, a dust suction mechanism is arranged on the upper end face of the mounting block, and a controller is fixedly arranged on one side of the outer wall of the workbench.

[0012] Preferably, the dust suction mechanism includes a dust suction pump fixedly mounted on the upper end surface of the mounting block, the dust suction pump port is connected to a two-way suction head through a connecting pipe, the two-way suction head is located between the No. 1 electrostatic dust removal rod and the No. 2 electrostatic dust removal rod, and the outer wall on one side of the two-way suction head is connected to the outer wall of the mounting block through a fixed connecting plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By setting up the roller conveyor, continuous automatic feeding can be maintained when the plate body is heated, thereby improving the working efficiency of heating the plate body.

[0015] By means of the dust cleaning mechanism, the plate body can be guided to make a slope transition, and in the transition process, the fine lint and dust on the surface of the plate body are adsorbed by the No. 1 electrostatic dust removal rod and the No. 2 electrostatic dust removal rod, thereby ensuring that when the plate body is prepared for heating, the fine lint is prevented from melting and adhering to the surface of the plate body due to high temperature.

[0016] By means of the plate belt mechanism, when the plate body is transported from one side of the guide inclined plate, the plate body can be pushed toward the other side of the guide inclined plate by the abutment of the abutment wheel;

[0017] By setting up a bidirectional suction head, a dust suction pump, a mounting block, a screw rod, a guide rod, and a second motor, the dust adsorbed on the surface can be adsorbed between the first electrostatic dust removal rod and the second electrostatic dust removal rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the overall connection structure of the present invention from another angle;

[0020] Figure 3 It is a schematic diagram of the connection structure between the movable plate and the electromagnetic induction heater of the present invention;

[0021] Figure 4 It is a schematic diagram of the connection structure between the clamp ring and the guide inclined plate of the present invention;

[0022] Figure 5 It is a schematic diagram of the connection structure between the bidirectional suction head and the mounting block of the present invention;

[0023] Figure 6 It is a schematic diagram of the connection structure between the first electrostatic precipitator rod and the second electrostatic precipitator rod of the present invention;

[0024] Figure 7 It is a schematic diagram of the connection structure between the mounting block and the connecting plate of the present invention.

[0025] In the figure: 1. workbench; 2. roller conveyor; 3. top frame; 4. moving plate; 5. support rod; 6. hydraulic cylinder; 7. electromagnetic induction heater; 8. snap ring; 9. guide inclined plate; 10. intermediate groove; 11. ball; 12. first motor; 13. screw rod; 14. guide rod; 15. dust suction pump; 16. connecting pipe; 17. connecting plate; 18. two-way suction head; 19. second motor; 20. No. 1 electrostatic dust removal rod; 21. No. 1 synchronous belt; 22. fixed rod; 23. rotating rod; 24. pressure wheel; 25. No. 2 synchronous belt; 26. mounting block; 27. No. 1 synchronous wheel; 28. No. 2 synchronous wheel; 29. ​​plate; 30. controller; 31. No. 2 electrostatic dust removal rod; 32. clamping block. DETAILED DESCRIPTION

[0026] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] like Figure 1-Figure 7 A continuous induction heater shown in the figure comprises a workbench 1, a roller conveyor 2 and a plate body 29, a top frame 3 is fixedly arranged on the upper end surface of the workbench 1, a heating mechanism is arranged below the top frame 3, the roller conveyor 2 is arranged through the top of the workbench 1, support rods 5 are fixedly arranged on the outer walls of both ends of one side of the workbench 1, a dust cleaning mechanism is arranged between the two support rods 5, and a fixing rod 22 is fixedly arranged on the outer walls of one side of the two support rods 5, and a belt plate mechanism is arranged between the two fixing rods 22;

[0029] The belt plate mechanism is used to guide the plate body 29 to tilt, so that the cleaning mechanism can clean both sides of the plate body 29.

[0030] The heating mechanism includes an electromagnetic induction heater 7. A hydraulic cylinder 6 is fixedly arranged above the top frame 3. The telescopic end of the hydraulic cylinder 6 slides through the bottom of the top frame 3 and is connected to a movable plate 4 at the end. The lower end surface of the movable plate 4 is connected to the electromagnetic induction heater 7 through a plurality of fixedly arranged blocks 32.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, the hydraulic cylinder 6 can drive the movable plate 4 to move downward, so that the electromagnetic induction heater 7 can be close to the plate body 29, thereby improving the heating efficiency.

[0032] The dust cleaning mechanism includes a No. 1 electrostatic dust removal rod 20 and a No. 2 electrostatic dust removal rod 31, which are both rotated and inserted between the two support rods 5, and a No. 1 synchronous wheel 27 is fixedly mounted on one end of the No. 1 electrostatic dust removal rod 20 and the No. 2 electrostatic dust removal rod 31, and transmission parts are arranged on the outside of the two groups of No. 1 synchronous wheels 27, and the transmission parts include a No. 1 synchronous belt 21 which is commonly sleeved on the outside of the two groups of No. 1 synchronous wheels 27, and a second motor 19 is arranged at the end of the No. 1 electrostatic dust removal rod 20, and the second motor 19 is fixedly connected to the outer wall of one of the support rods 5;

[0033] like Figure 6 As shown, under the transmission of the No. 1 synchronous wheel 27 and the No. 1 synchronous belt 21, when the second motor 19 drives the No. 1 electrostatic precipitator rod 20 to rotate, the No. 2 electrostatic precipitator rod 31 also rotates therewith, thereby changing the position of electrostatic adsorption, and improving the cleaning effect of the No. 1 electrostatic precipitator rod 20 and the No. 2 electrostatic precipitator rod 31. It should be specially noted that the No. 1 electrostatic precipitator rod 20 and the No. 2 electrostatic precipitator rod 31 are electrostatic precipitator components with batteries embedded inside, which is common knowledge and will not be described in detail.

[0034] The belt plate mechanism includes a rotating rod 23 that rotates together and is inserted between two fixed rods 22. The rotating rod 23 is sleeved with a pressing wheel 24 at equal distances in the horizontal direction. The rotating rod 23 and one end of the second electrostatic dust removal rod 31 are both sleeved with a second synchronous wheel 28. The two sets of second synchronous wheels 28 are sleeved with a second synchronous belt 25.

[0035] like Figure 1 , Figure 2 and Figure 6 As shown, the rotating rod 23, driven by the No. 2 synchronous wheel 28 and the No. 2 synchronous belt 25, can allow the external pressure wheel 24 to roll the plate body 29 to the other side, so that the upper and lower surfaces of the plate body 29 can be cleaned later. The pressure wheel 24 can be made of materials with contact resistance such as rubber.

[0036] A clamp ring 8 is provided at both ends of the outer side of the No. 2 electrostatic precipitator rod 31 and between the two support rods 5. The No. 2 electrostatic precipitator rod 31 rotates and is inserted into the two clamp rings 8. Guide inclined plates 9 are fixedly provided on both sides of the outer walls of the two clamp rings 8. A plurality of balls 11 are provided on the outer surfaces of the two guide inclined plates 9. An intermediate groove 10 is provided between the two guide inclined plates 9. Both ends of the two guide inclined plates 9 are connected to the inner wall of the roller conveyor 2.

[0037] like Figure 4 As shown, the two guide inclined plates 9 are connected with the clamp ring 8 and used outside the second electrostatic dust removal rod 31. The lower end surfaces of the two sides of the guide inclined plates 9 are arranged parallel to the cross section of the roller of the roller conveyor 2, so as to facilitate the plate body 29 to be smoother when transitioning to one side of the guide inclined plates 9. Then, the plate body 29 slides across the intermediate groove 10 with the help of a plurality of balls 11 and a pressing wheel 24. In this process, the second electrostatic dust removal rod 31 can adsorb the dust and fine wool on the lower surface of the plate body 29.

[0038] A screw rod 13 and a guide rod 14 are respectively arranged between the two support rods 5 and above the No. 1 electrostatic dust removal rod 20. The guide rod 14 is fixedly mounted between the two support rods 5. The screw rod 13 rotates and is inserted between the two support rods 5. One end of the screw rod 13 is connected to the first motor 12. The first motor 12 is fixedly connected to the outer wall of the support rod 5 at the corresponding position. A mounting block 26 is commonly arranged outside the screw rod 13 and the guide rod 14. The mounting block 26 is threadedly matched with the screw rod 13. The inner part of one end of the mounting block 26 away from the screw rod 13 is slidably matched with the guide rod 14. A dust suction mechanism is arranged on the upper end surface of the mounting block 26. A controller 30 is fixedly arranged on one side of the outer wall of the workbench 1.

[0039] like Figure 5 As shown, the first motor 12 drives the screw rod 13 to rotate, so that the mounting block 26 can slide outside the guide rod 14 and the screw rod 13, and the dust collection mechanism can move between the first electrostatic precipitator rod 20 and the second electrostatic precipitator rod 31;

[0040] It should be specially noted that the controller 30 controls the roller conveyor 2, the hydraulic cylinder 6, the first motor 12 and the second motor 19 on the device through an external computer program.

[0041] The dust suction mechanism includes a dust suction pump 15 fixedly mounted on the upper end surface of the mounting block 26, the port of the dust suction pump 15 is connected to a two-way suction head 18 through a connecting pipe 16, the two-way suction head 18 is located between the first electrostatic dust removal rod 20 and the second electrostatic dust removal rod 31, and the outer wall of one side of the two-way suction head 18 is connected to the outer wall of the mounting block 26 through a fixed connecting plate 17;

[0042] like Figure 5 and Figure 7 As shown, the mounting block 26 moves between the No. 1 electrostatic precipitator rod 20 and the No. 2 electrostatic precipitator rod 31 as the screw rod 13 rotates, causing the bidirectional suction head 18 to suck the dust adsorbed on its surface, ensuring a better cleaning effect for the No. 1 electrostatic precipitator rod 20 and the No. 2 electrostatic precipitator rod 31.

[0043] Working principle: The controller 30 can be used to control the use of the roller conveyor 2, the hydraulic cylinder 6, the first motor 12, and the second motor 19. The roller conveyor 2 is started to convey the plate 29 to be processed from one end of the support rod 5. The plate 29 will pass through one of the guide inclined plates 9 in the process. At the same time, the second motor 19 is started to drive the corresponding No. 1 electrostatic dust removal rod 20 to rotate. Under the transmission connection of the No. 1 synchronous wheel 27 and the No. 1 synchronous belt 21, the No. 2 electrostatic dust removal rod 31 located between the two guide inclined plates 9 also rotates accordingly, and under the transmission connection of the No. 2 synchronous wheel 28 and the No. 2 synchronous belt 25, the rotating rod 23 drives the pressure wheel 24 to rotate, and the pressure wheel 24 will bring the plate 29 to the surface of the guide inclined plate 9 on the other side. In this process In the process, the No. 1 electrostatic dust removal rod 20 and the No. 2 electrostatic dust removal rod 31 clean the two sides of the plate body 29, so that the fine wool and dust can be fully separated from the plate body 29, and then the plate body 29 falls to the surface of the roller conveyor 2, passes under the electromagnetic induction heater 7, and the hydraulic cylinder 6 drives the movable plate 4 to move downward, so that the electromagnetic induction heater 7 is fully heated above the plate body 29. After completion, the first motor 12 drives the screw rod 13 to rotate, so that the mounting block 26 slides on the outside of the screw rod 13 and the guide rod 14, and the bidirectional suction head 18 connected to the lower end of the dust suction pump 15 moves between the No. 1 electrostatic dust removal rod 20 and the No. 2 electrostatic dust removal rod 31 to absorb the dust on their surfaces, ensuring that the No. 1 electrostatic dust removal rod 20 and the No. 2 electrostatic dust removal rod 31 can continuously absorb dust in the later stage.

[0044] The above shows and describes the basic features, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only the features of the present invention. The present invention may be subject to various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall within the scope of the present invention claimed.

Claims

1. A continuous induction heater, comprising a workbench (1), a roller conveyor (2) and a plate (29), characterized in that: A top frame (3) is fixedly arranged on the upper end surface of the workbench (1), a heating mechanism is arranged below the top frame (3), a roller conveyor (2) is arranged through the interior of the workbench (1), support rods (5) are fixedly arranged on the outer walls at both ends of one side of the workbench (1), a dust cleaning mechanism is arranged between the two support rods (5), and a fixing rod (22) is fixedly arranged on the outer walls of one side of the two support rods (5), and a belt plate mechanism is arranged between the two fixing rods (22); The plate belt mechanism is used to guide the plate body (29) to tilt, so that the dust cleaning mechanism can clean dust on both sides of the plate body (29); The dust cleaning mechanism comprises a first electrostatic dust removal rod (20) and a second electrostatic dust removal rod (31), wherein the first electrostatic dust removal rod (20) and the second electrostatic dust removal rod (31) are both rotatably inserted between the two support rods (5); The belt plate mechanism comprises a rotating rod (23) which rotates together and is inserted between two fixed rods (22), and a pressing wheel (24) is sleeved on the outside of the rotating rod (23) at equal distances in the horizontal direction; Snap rings (8) are provided at both ends of the exterior of the second electrostatic precipitator rod (31) and between the two support rods (5); the second electrostatic precipitator rod (31) is rotatably inserted into the two snap rings (8); guide inclined plates (9) are fixedly provided on both sides of the outer walls of the two snap rings (8); a plurality of balls (11) are provided on the outer surfaces of the two guide inclined plates (9); an intermediate groove (10) is provided between the two guide inclined plates (9); and both ends of the two guide inclined plates (9) are connected to the inner wall of the roller conveyor (2); A screw rod (13) and a guide rod (14) are respectively arranged between the two support rods (5) and above the first electrostatic precipitator rod (20); A mounting block (26) is provided on the outside of the screw rod (13) and the guide rod (14); the mounting block (26) is threadedly engaged with the screw rod (13); an end of the mounting block (26) away from the screw rod (13) is slidably engaged with the guide rod (14); and a dust collecting mechanism is provided on the upper end surface of the mounting block (26); The dust suction mechanism comprises a dust suction pump (15) fixedly mounted on the upper end surface of the mounting block (26); a port of the dust suction pump (15) is connected to a bidirectional suction head (18) via a connecting pipe (16); the bidirectional suction head (18) is located between a first electrostatic dust removal rod (20) and a second electrostatic dust removal rod (31).

2. A continuous induction heater according to claim 1, characterized in that: The heating mechanism comprises an electromagnetic induction heater (7), a hydraulic cylinder (6) is fixedly arranged above the top frame (3), the telescopic end of the hydraulic cylinder (6) slides through the bottom of the interior of the top frame (3) and the end is connected to a movable plate (4), and the lower end surface of the movable plate (4) is connected to the electromagnetic induction heater (7) via a plurality of fixedly arranged groups of clamping blocks (32).

3. A continuous induction heater according to claim 1, characterized in that: A first synchronous wheel (27) is fixedly mounted on one end of the first electrostatic precipitator rod (20) and the second electrostatic precipitator rod (31), and transmission parts are arranged on the outside of the two sets of first synchronous wheels (27).

4. A continuous induction heater according to claim 3, characterized in that: The transmission member comprises a first synchronous belt (21) which is sleeved on the outside of two sets of first synchronous wheels (27); a second motor (19) is arranged at the end of the first electrostatic dust removal rod (20); and the second motor (19) is fixedly connected to the outer wall of one of the support rods (5).

5. A continuous induction heater according to claim 1, characterized in that: The rotating rod (23) and one end of the second electrostatic dust removal rod (31) are both fixedly sleeved with a second synchronous wheel (28) on the outside, and the two sets of second synchronous wheels (28) are commonly sleeved with a second synchronous belt (25) on the outside.

6. A continuous induction heater according to claim 1, characterized in that: The guide rod (14) is fixedly mounted between the two support rods (5), the screw rod (13) is rotatably inserted between the two support rods (5) and one end of the screw rod (13) is connected to the first motor (12), the first motor (12) is fixedly connected to the outer wall of the support rod (5) at the corresponding position, and a controller (30) is fixedly arranged on one side of the outer wall of the workbench (1).

7. A continuous induction heater according to claim 6, characterized in that: An outer wall on one side of the bidirectional suction head (18) is connected to an outer wall of the mounting block (26) via a fixedly arranged connecting plate (17).

Images