Gear rust-proof treatment device
By designing the gear anti-rust treatment device, the reciprocating side spraying and agitating mechanism and liquid spraying recovery components are used to achieve uniform spraying on the inner side of the gear teeth and recycling of anti-rust liquid, which solves the problem that manual spraying is difficult to ensure uniform spraying and improves the prevention Rust effect and efficiency.
Patent Information
- Application Number
- CN202510015047.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing gear anti-rust heat treatment methods, manual spraying is difficult to ensure uniform application of the inner side of the gear mouth, resulting in the unspreaded parts being easily rusted.
A gear anti-rust treatment device is designed, using a reciprocating side spraying and a fluid spray recovery component, and the continuous rotation of the main shaft and the secondary shaft is controlled through a dual-axis motor, and combined with the stirring blade and the fluid spray hole to realize automatic intermittent of the gear body. Spread and spray evenly on both sides, and recycle anti-rust liquid through the diversion tube and the external and internal liquid contact box.
This device can automatically spray anti-rust heat treatment on multiple gears, ensure uniform application of the inner side of the gear mouth, improve the anti-rust effect, and save usage by recycling and utilization of anti-rust liquid.
Smart Images

Figure CN119406632A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear anti-rusting, and in particular to a gear anti-rusting treatment device. Background Art
[0002] In the process of using construction machinery, people will maintain the various parts inside the machinery in order to make the machinery last longer, especially the gears used for mechanical power transmission. Therefore, when people maintain the mechanical gears, they need to perform anti-rust heat treatment on them; Existing gear anti-rust heat treatment is usually done by manual spraying, but manual spraying often leads to the problem that some gears cannot be sprayed. When spraying the rust preventive, the inner side of the gear teeth cannot be evenly coated. When the gear is stored, the teeth that are not coated with the rust preventive come into contact with the air, which will cause the gear to rust. In view of this, the present invention proposes a gear anti-rust treatment device to compensate for and improve the deficiencies of the prior art. Summary of the invention
[0003] In order to solve the above technical problems, the technical solution adopted by the present invention is: a gear anti-rust treatment device, including a liquid storage cylinder, the top end of the liquid storage cylinder is rotatably connected to a bearing platform, and the gear anti-rust treatment device includes: Positioning columns, a plurality of positioning columns are provided, and a circular array of the plurality of positioning columns is fixed on the top surface of the bearing platform; A gear body, the gear body being rotatably connected to the outer surface of the positioning column; A liquid spray recovery component is arranged between the liquid storage cylinder and the gear body, and is used to recycle excess paint while spraying both sides of the gear body; The reciprocating side spraying and stirring mechanism is arranged between the liquid storage cylinder and the supporting platform, and the reciprocating side spraying and stirring mechanism is used to cooperate with the liquid spraying recovery component to intermittently shift the gear body while spraying the side of the gear body.
[0004] Preferably, the reciprocating side spray stirring mechanism includes a dual-axis motor fixedly connected to the bottom surface of the support platform, the top of the dual-axis motor is fixedly connected to the main rotating shaft, the top of the main rotating shaft is fixedly connected to the swing rod, and the top surface of the swing rod is rotatably connected to the shift rod.
[0005] Preferably, one end of the shift rod away from the swing rod is fixedly connected to a rack, a liquid hole is opened on the rack, a buckle plug is slidably connected to the inner wall of the liquid hole, a spring is fixedly connected to the bottom end of the buckle plug, and a liquid pipe is connected to the inside of the rack.
[0006] Preferably, a secondary rotating shaft is fixedly connected to the bottom end of the dual-shaft motor, and a stirring blade is fixedly connected to the outer surface of the secondary rotating shaft.
[0007] Preferably, the top surface of the shift rod is rotatably connected to a rack, a limiting sliding groove is provided on the rack, a positioning rod is slidably connected to the inner wall of the limiting sliding groove, and the bottom end of the positioning rod is rotatably connected to the supporting platform.
[0008] Preferably, the liquid spray recovery assembly includes an oil pump fixedly mounted on the bottom surface of the liquid storage cylinder, a liquid extraction port is provided at the bottom end of the oil pump, a liquid passing ring is connected to the top end of the oil pump, and a liquid discharge pipe is connected to the top end of the liquid passing ring.
[0009] Preferably, one end of the liquid discharge pipe away from the liquid passing ring is connected to a shunt pipe, and a liquid spray hole is provided on the shunt pipe.
[0010] Preferably, the liquid spray recovery assembly also includes an internal liquid receiving box fixedly connected to the top of the liquid storage cylinder, the bottom end of the internal liquid receiving box is connected to a liquid arc tube, and the end of the liquid arc tube away from the internal liquid receiving box is connected to an external liquid receiving box.
[0011] Compared with the prior art, the present invention has the following beneficial effects: The present invention uses a reciprocating side spray stirring mechanism to control the continuous rotation of the main shaft using a double-axis motor, so that the swing lever is linked to the shift lever to follow the rotation, and the rack cooperates with the positioning rod to limit the position, so that the shift lever carries the rack, intermittently controls one gear body to rotate, and then shifts it to the position of the next gear body, so that the device automatically performs anti-rust heat treatment spraying on multiple gear bodies, thereby improving the processing efficiency of the device; The present invention can also use a dual-axis motor to control the continuous rotation of the secondary rotating shaft by setting a reciprocating side spray stirring mechanism, so that the stirring blades in the inner cavity of the liquid storage cylinder can rotate continuously, and the stirring blades can continuously stir the rust-proof liquid stored in the inner cavity of the liquid storage cylinder to prevent the rust-proof liquid from agglomerating; The present invention cooperates with the liquid spray recovery assembly through the use of the reciprocating side spray stirring mechanism and the liquid spray recovery assembly. When the shift rod carries the rack and intermittently controls the rotation of a corresponding gear body, the buckle plug is squeezed by the meshing of the gear body, prompting the spring to contract and the buckle plug to move to avoid blocking the liquid through hole. The rust-proof liquid transported by the discharge pipe is sprayed to the inner side of the gear body tooth mouth through the liquid through hole by the liquid through pipe, which is conducive to the device to evenly apply the inner side of the gear body tooth mouth, thereby improving the rust-proof effect of the gear body. The present invention can also utilize the diverter pipe and the liquid spray hole to evenly spray both sides of the gear body at the same time through the liquid spray recovery component, and utilize the external liquid receiving box and the internal liquid receiving box to carry and recover the rust-proof liquid overflowing from the gear body, so that the overflowed rust-proof liquid can be returned to the liquid storage cylinder for recycling, thereby saving the use of rust-proof liquid by the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention; Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention; Figure 3 The present invention shows Figure 2 The enlarged structural diagram at A in the middle; Figure 4 The present invention shows Figure 2 The enlarged structural diagram at B in the middle; Figure 5 It is a schematic diagram of the connection structure between the shunt pipe and the bearing platform shown in the present invention; Figure 6 It is a schematic diagram of the connection structure between the shifting rod and the rack shown in the present invention; Figure 7 It is a schematic diagram of the connection structure between the rack and the buckle plug shown in the present invention.
[0013] The numbers in the figure are: 1. Liquid storage cylinder; 2. Carrying platform; 3. Reciprocating side spray stirring mechanism; 4. Spray liquid recovery assembly; 5. Gear body; 6. Positioning column; 31. Double-axis motor; 32. Main shaft; 33. Swinging rod; 34. Shifting rod; 35. Rack; 36. Limiting slide; 37. Positioning rod; 38. Liquid hole; 39. Snap plug; 310. Spring; 311. Liquid pipe; 312. Stirring blade; 313. Secondary shaft; 41. Oil pump; 42. Liquid extraction port; 43. Liquid flow ring; 44. Liquid discharge pipe; 45. Diverter pipe; 46. Liquid spray hole; 47. External liquid connection box; 48. Liquid flow arc tube; 49. Internal liquid connection box. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] Embodiments of the present invention Please refer to Figures 1 to 7 As shown, a gear anti-rust treatment device includes a liquid storage cylinder 1, the top of the liquid storage cylinder 1 is rotatably connected to a bearing platform 2, and a gear anti-rust treatment device includes: Positioning posts 6, a plurality of positioning posts 6 are provided, and a plurality of positioning posts 6 are fixed to the top surface of the supporting platform 2 in a circumferential array; The gear body 5 is rotatably connected to the outer surface of the positioning column 6; A liquid spray recovery component 4 is disposed between the liquid storage cylinder 1 and the gear body 5, and is used to recycle excess paint while spraying the gear body 5 on both sides; The reciprocating side spraying and stirring mechanism 3 is arranged between the liquid storage cylinder 1 and the bearing platform 2, and the reciprocating side spraying and stirring mechanism 3 is used to cooperate with the liquid spraying recovery component 4 to intermittently shift the gear body 5 while spraying the side of the gear body 5; The reciprocating side spray stirring mechanism 3 includes a double-axis motor 31 fixedly connected to the bottom surface of the carrier 2, the top of the double-axis motor 31 is fixedly connected to a main rotating shaft 32, the top of the main rotating shaft 32 is fixedly connected to a swing rod 33, and the top surface of the swing rod 33 is rotatably connected to a shifting rod 34; The end of the shifting rod 34 away from the swinging rod 33 is fixedly connected to a rack 35, and a liquid through hole 38 is opened on the rack 35. A buckle plug 39 is slidably connected to the inner wall of the liquid through hole 38, and a spring 310 is fixedly connected to the bottom end of the buckle plug 39. The interior of the rack 35 is connected to a liquid through pipe 311. The bottom end of the dual-shaft motor 31 is fixedly connected with a secondary rotating shaft 313, and the outer surface of the secondary rotating shaft 313 is fixedly connected with a stirring blade 312; The top surface of the shifting rod 34 is rotatably connected to a rack 35, a limited sliding groove 36 is provided on the rack 35, a positioning rod 37 is slidably connected to the inner wall of the limited sliding groove 36, and the bottom end of the positioning rod 37 is rotatably connected to the bearing platform 2; Supplementary explanation: The staff can control the number of positioning posts 6 and the length of the swinging rod 33 through multiple tests, so that the swinging rod 33 rotates one circle with the main shaft 32, and the shifting rod 34 and the rack 35 are linked to shift the gear body 5 on the corresponding positioning post 6 to the position of the gear body 5 on the next positioning post 6; Each tooth block on the rack 35 is provided with a liquid through hole 38, and a liquid through pipe 311 is connected to each liquid through hole 38, and the liquid through pipe 311 is also connected to the discharge end of the oil pump 41; An arc groove is provided at one end of the positioning rod 37 close to the rack 35, and the rack 35 can mesh with any gear body 5; The above scheme is adopted: through the reciprocating side spray stirring mechanism 3, the dual-axis motor 31 can be used to control the continuous rotation of the main shaft 32, so that the swing rod 33 is linked to the shifting rod 34 to follow the rotation, and the rack 35 cooperates with the limit of the positioning rod 37 to prompt the shifting rod 34 to carry the rack 35, intermittently control one gear body 5 to rotate, and then shift it to the position of the next gear body 5, so that the device can automatically perform anti-rust heat treatment spraying on multiple gear bodies 5, thereby improving the processing efficiency of the device; In addition, by setting up the reciprocating side spray stirring mechanism 3, the dual-axis motor 31 can also be used to control the continuous rotation of the secondary rotating shaft 313, so that the stirring blades 312 located in the inner cavity of the liquid storage cylinder 1 can rotate continuously, and the stirring blades 312 can continuously stir the rust-proof liquid stored in the inner cavity of the liquid storage cylinder 1 to prevent the rust-proof liquid from agglomerating.
[0016] Please refer to Figures 2 to 7 As shown, the spray liquid recovery assembly 4 includes an oil pump 41 fixedly mounted on the bottom surface of the liquid storage cylinder 1, a liquid extraction port 42 is provided at the bottom end of the oil pump 41, a liquid through ring 43 is connected to the top end of the oil pump 41, and a liquid discharge pipe 44 is connected to the top end of the liquid through ring 43; One end of the liquid discharge pipe 44 away from the liquid passing ring 43 is connected to a shunt pipe 45, and a liquid spray hole 46 is opened on the shunt pipe 45; The spray liquid recovery assembly 4 also includes an inner liquid receiving box 49 fixedly connected to the top of the liquid storage cylinder 1, the bottom end of the inner liquid receiving box 49 is connected to a liquid arc tube 48, and the end of the liquid arc tube 48 away from the inner liquid receiving box 49 is connected to an outer liquid receiving box 47; Supplementary explanation: A bearing ring is fixedly mounted on the inner wall of the external liquid receiving box 47, and the inner ring of the bearing ring is fixedly connected to the bearing platform 2; The shunt pipe 45 is U-shaped, and the shunt pipe 45 is fixedly connected to the carrier platform 2 through a support sheet; The above scheme is adopted: by the coordinated use of the reciprocating side spray stirring mechanism 3 and the spray recovery assembly 4, when the shift rod 34 carries the rack 35 and intermittently controls the rotation of a corresponding gear body 5, the buckle plug 39 is squeezed by the meshing of the gear body 5, prompting the spring 310 to contract and the buckle plug 39 to move to avoid blocking the liquid hole 38, and the anti-rust liquid transported by the discharge pipe 44 is sprayed to the inner side of the tooth mouth of the gear body 5 through the liquid hole 38 by the liquid pipe 311, which is conducive to the device to evenly apply the inner side of the tooth mouth of the gear body 5, thereby improving the anti-rust effect of the gear body 5; In addition, by setting up the liquid spray recovery component 4, the diverter pipe 45 and the liquid spray hole 46 can be used to evenly spray both sides of the gear body 5 at the same time, and the external liquid box 47 and the internal liquid box 49 can be used to carry and recover the anti-rust liquid overflowing from the gear body 5, so that the overflowed anti-rust liquid can be returned to the liquid storage cylinder 1 for recycling, thereby saving the use of anti-rust liquid by the device.
[0017] The working principle and use process of the present invention: First, the staff places a number of gear bodies 5 on the positioning columns 6 one by one, and pours the anti-rust liquid into the liquid storage cylinder 1; Then, the operator operates the control panel to drive the dual-axis motor 31 and the oil pump 41, and the oil pump 41 extracts the rust-proof liquid in the liquid storage cylinder 1 through the liquid extraction port 42, and supplies the rust-proof liquid into the liquid passing ring 43. With the continuous supply of the rust-proof liquid, the drain pipe 44 connected thereto supplies the rust-proof liquid into the shunt pipe 45 and the liquid passing pipe 311 respectively, and the shunt pipe 45 sprays the rust-proof liquid onto both sides of the gear body 5 through the liquid spraying hole 46; At the same time, since the top of the dual-axis motor 31 is fixedly connected to the main rotating shaft 32, the top of the main rotating shaft 32 is fixedly connected to the swing rod 33, the top surface of the swing rod 33 is rotatably connected to the shifting rod 34, and one end of the shifting rod 34 is fixedly connected to the rack 35, the shifting rod 34 carries the rack 35, intermittently controls one gear body 5 to rotate, and then shifts it to the position of the next gear body 5, so as to cooperate with the spray hole 46 to spray both sides of the gear body 5 evenly, and automatically transport a plurality of gear bodies 5; Since the rack 35 is provided with a liquid hole 38, the inner wall of the liquid hole 38 is slidably connected to the buckle plug 39, the bottom end of the buckle plug 39 is fixedly connected to the spring 310, and the rack 35 is connected to the liquid pipe 311, so that the buckle plug 39 is squeezed by the meshing of the gear body 5, so that the spring 310 contracts and the buckle plug 39 moves to avoid blocking the liquid hole 38, and the rust-proof liquid transported by the drain pipe 44 is sprayed to the inner side of the tooth opening of the gear body 5 through the liquid hole 38 by the liquid pipe 311; The bottom end of the dual-axis motor 31 is fixedly connected to the auxiliary shaft 313, and the outer surface of the auxiliary shaft 313 is fixedly connected to the stirring blade 312, so that the stirring blade 312 is located in the inner cavity of the liquid storage cylinder 1 and continuously rotates, and the stirring blade 312 continuously stirs the rust-proof liquid stored in the inner cavity of the liquid storage cylinder 1; Finally, the excess liquid sprayed by the liquid through hole 38 and the liquid spray hole 46 on the gear body 5 is collected by the external liquid receiving box 47, the liquid arc tube 48 and the internal liquid receiving box 49, and then collected into the liquid storage cylinder 1 for recycling.
[0018] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gear anti-rust treatment device, comprising a liquid storage cylinder (1), the top end of the liquid storage cylinder (1) being rotatably connected to a bearing platform (2), characterized in that: The gear anti-rust treatment device comprises: Positioning posts (6), wherein a plurality of the positioning posts (6) are provided, and the plurality of the positioning posts (6) are fixed in a circular array on the top surface of the supporting platform (2); A gear body (5), the gear body (5) being rotatably connected to the outer surface of the positioning column (6); A liquid spray recovery component (4), the liquid spray recovery component (4) being arranged between the liquid storage cylinder (1) and the gear body (5), and the liquid spray recovery component (4) being used for recycling excess paint while spraying both sides of the gear body (5); A reciprocating side spray stirring mechanism (3), wherein the reciprocating side spray stirring mechanism (3) is arranged between the liquid storage cylinder (1) and the supporting platform (2), and the reciprocating side spray stirring mechanism (3) is used to cooperate with the liquid spray recovery component (4) to intermittently shift the gear body (5) while spraying the side surface of the gear body (5).
2. The gear anti-rust treatment device according to claim 1, characterized in that: The reciprocating side-spray stirring mechanism (3) comprises a double-axis motor (31) fixedly connected to the bottom surface of the support platform (2), the top end of the double-axis motor (31) is fixedly connected to a main rotating shaft (32), the top end of the main rotating shaft (32) is fixedly connected to a swing rod (33), and the top surface of the swing rod (33) is rotatably connected to a shifting rod (34).
3. The gear anti-rust treatment device according to claim 2, characterized in that: One end of the shifting rod (34) away from the swinging rod (33) is fixedly connected to a rack (35), a liquid through hole (38) is formed on the rack (35), a buckle plug (39) is slidably connected to the inner wall of the liquid through hole (38), a spring (310) is fixedly connected to the bottom end of the buckle plug (39), and the interior of the rack (35) is connected to a liquid through pipe (311).
4. The gear anti-rust treatment device according to claim 2, characterized in that: The bottom end of the dual-shaft motor (31) is fixedly connected to a secondary rotating shaft (313), and the outer surface of the secondary rotating shaft (313) is fixedly connected to a stirring blade (312).
5. The gear anti-rust treatment device according to claim 2, characterized in that: The top surface of the shifting rod (34) is rotatably connected to a rack (35), a limiting sliding groove (36) is provided on the rack (35), a positioning rod (37) is slidably connected to the inner wall of the limiting sliding groove (36), and the bottom end of the positioning rod (37) is rotatably connected to the supporting platform (2).
6. The gear anti-rust treatment device according to claim 1, characterized in that: The spray liquid recovery assembly (4) comprises an oil pump (41) fixedly mounted on the inner bottom surface of the liquid storage cylinder (1); a liquid extraction port (42) is provided at the bottom end of the oil pump (41); a top end of the oil pump (41) is connected to a liquid passing ring (43); and a top end of the liquid passing ring (43) is connected to a liquid discharge pipe (44).
7. The gear anti-rust treatment device according to claim 6, characterized in that: One end of the liquid discharge pipe (44) away from the liquid passing ring (43) is connected to a diverter pipe (45), and a liquid spray hole (46) is provided on the diverter pipe (45).
8. The gear anti-rust treatment device according to claim 6, characterized in that: The spray liquid recovery assembly (4) further comprises an internal liquid receiving box (49) fixedly connected to the top end of the liquid storage cylinder (1); the bottom end of the internal liquid receiving box (49) is connected to a liquid arc tube (48); and the end of the liquid arc tube (48) away from the internal liquid receiving box (49) is connected to an external liquid receiving box (47).
Citation Information
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