Electric air outlet detection assembly line

Abstract

The invention provides an electric air outlet detection assembly line, and the assembly line comprises a conveying mechanism which is used for conveying an electric air outlet in a first direction; the turnover mechanism comprises first clamping equipment and a first workbench, the first clamping equipment is used for clamping the electric air outlet in the conveying mechanism to the first workbench, turnover equipment is arranged on the first workbench, and the turnover equipment is used for turning over the electric air outlet; the detection mechanism comprises a second clamping device and a second workbench, the second clamping device is used for clamping the turned electric air outlet from the conveying mechanism to the second workbench, and a detection device is arranged on the second workbench and used for detecting whether the electric air outlet is qualified or not; and the sorting mechanism comprises third clamping equipment and a sorting conveying line, and the sorting conveying line comprises a good product conveying line and a defective product conveying line. According to the invention, the automation degree during electric air outlet detection can be improved.

Description

Technical Field

[0001] The invention relates to the field of detection technology, and in particular to an electric air outlet detection production line. Background Art

[0002] The automobile air-conditioning air outlet assembly is an indispensable part of the automobile air-conditioning system and an important part of the automobile interior. The automobile electric air outlet includes an air outlet shell base, an air outlet shell upper cover, a plurality of transverse blades, a plurality of longitudinal blades and a motor. Among them, the shell upper cover is buckled on the shell base to form an installation space between the shell base and the shell upper cover, and an air inlet is formed at one end of the installation space and an air outlet is formed at the other end. A plurality of transverse blades are arranged on one side of the cavity close to the air outlet, and a plurality of longitudinal blades are arranged on one side of the cavity close to the air inlet. The motor is arranged on the shell upper cover to drive the longitudinal blades and the transverse blades to rotate respectively.

[0003] After the electric air outlet is assembled, it is necessary to check the installation angles of the longitudinal blades and the transverse blades to ensure that the longitudinal blades and the transverse blades are installed in place. However, the assembly process of the electric air outlet and the inspection process of the longitudinal blades and the transverse blades are currently completed manually, with low inspection efficiency and high false detection rate. In addition, when the assembly process is completed, the air inlet and outlet of the electric air outlet are facing downward, and need to be manually flipped to face upward for subsequent manual inspection, further reducing the inspection efficiency. Summary of the invention

[0004] In view of this, the present invention provides an electric air outlet detection production line, which can improve the degree of automation during the detection of the electric air outlet and improve the detection efficiency.

[0005] In order to solve at least one of the above technical problems, the present invention adopts the following technical solutions:

[0006] An electric air outlet detection assembly line according to an embodiment of the present invention includes:

[0007] A conveying mechanism, wherein the length direction of the conveying mechanism is consistent with the first direction, and the conveying mechanism is used to convey the electric air outlet along the first direction;

[0008] The flipping mechanism includes a first clamping device and a first workbench. The first clamping device is used to clamp the electric air outlet on the conveying mechanism to the first workbench. The first workbench is provided with a flipping device. The flipping device is used to flip the electric air outlet. The first clamping device is also used to clamp the flipped electric air outlet from the first workbench to the conveying mechanism.

[0009] The detection mechanism includes a second clamping device and a second workbench, the second clamping device is used to clamp the flipped electric air outlet from the conveying mechanism to the second workbench, the second workbench is provided with a detection device, the detection device is used to detect whether the electric air outlet is qualified, and the second clamping device is also used to clamp the tested electric air outlet from the second workbench to the conveying mechanism;

[0010] The sorting mechanism includes a third clamping device and a sorting conveyor line. The sorting conveyor line includes a good product conveyor line and a defective product conveyor line. The third clamping device is used to clamp the electric air outlet that has passed the inspection to the good product conveyor line, or clamp the electric air outlet that has failed the inspection to the defective product conveyor line.

[0011] In one embodiment of the present invention, the conveying mechanism comprises:

[0012] A conveying line, the conveying line is arranged along a first direction;

[0013] A plurality of conveying plates are arranged on the conveying line at intervals along a first direction, each conveying plate is used to carry the electric air outlet, and the conveying line is used to drive the plurality of conveying plates to move along the first direction.

[0014] In one embodiment of the present invention, the first clamping device comprises:

[0015] A sliding bracket, the sliding bracket is arranged above the conveying line and the first workbench correspondingly along the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction;

[0016] A first driving member, the first driving member is arranged on the sliding bracket;

[0017] a second driving member, the second driving member is connected to the first driving member, the first driving member is used to drive the second driving member to reciprocate along a second direction, and the second driving member is provided with a first docking quick-change disk;

[0018] The first quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet, a vacuum suction cup is provided in the clamping groove, the first quick-change clamp is used to clamp the electric air outlet, the first quick-change clamp is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member is used to drive the first quick-change clamp to move up and down.

[0019] In one embodiment of the present invention, the flipping device comprises:

[0020] Two clamping bases, the two clamping bases are symmetrically arranged along a first direction;

[0021] Two third driving members, each of which is connected to a clamping base;

[0022] Two first rotating mechanisms, one first rotating mechanism is provided on each clamping base;

[0023] Two clamping molds, each first rotating mechanism is connected to a corresponding clamping mold;

[0024] Among them, each third driving member is used to drive the corresponding clamping base to reciprocate along the first direction so that the two clamping molds clamp or release the electric air outlet, and the two first rotating mechanisms are used to drive the electric air outlet clamped by the two clamping molds to flip.

[0025] In one embodiment of the present invention, each conveying plate is also used to carry the electric air outlet without a wiring harness, the first workbench is also provided with a placement seat and a fourth driving member, and the first clamping device is also used to clamp the electric air outlet without a wiring harness on the conveying mechanism to the placement seat.

[0026] The fourth driving member is used to drive the placement seat to reciprocate along the second direction so that the placement seat can be transferred between the clamping station and the wire harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet after the wire harness is installed on the placement seat to the conveying mechanism.

[0027] In one embodiment of the present invention, the second clamping device comprises:

[0028] Rotating bracket;

[0029] A second rotating mechanism, the second rotating mechanism is arranged on the rotating bracket;

[0030] A cantilever, the cantilever is arranged on the rotating bracket and the middle part of the cantilever is connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change plates are respectively arranged at both ends of the cantilever;

[0031] Two second quick-change fixture assemblies, each second quick-change fixture assembly comprises two second quick-change fixtures, each second quick-change fixture is detachably connected to a corresponding second docking quick-change disc through a second end quick-change disc;

[0032] A lifting mechanism, the lifting mechanism is arranged below the rotating bracket and connected to the rotating bracket;

[0033] Among them, the lifting mechanism is used to drive the rotating bracket to move up and down, the second rotating mechanism is used to drive the cantilever to rotate, and each second quick-change clamp assembly is used to clamp the electric air outlet respectively to transfer the electric air outlet from the conveying mechanism to the second workbench, or to transfer the electric air outlet from the second workbench to the conveying mechanism.

[0034] In one embodiment of the present invention, the detection device comprises:

[0035] a first detection substrate;

[0036] A first detection base, the first detection base is arranged on the first detection substrate, and the first detection base is provided with a first groove for placing the electric air outlet;

[0037] The first detection array includes two first blade detection components, which are relatively arranged on both sides of the first detection substrate along the second direction, and are used to respectively detect whether the blades of the electric air outlet on the first detection base are qualified.

[0038] In one embodiment of the present invention, the detection device further comprises:

[0039] a second detection substrate, the second detection substrate being arranged on a side of the first detection substrate away from the conveying mechanism;

[0040] A second detection base, the second detection base is arranged on the second detection substrate, and the second detection base is provided with a second groove for placing the electric air outlet;

[0041] A second detection array, the second detection array includes two second blade detection components, one group of which is arranged on the first detection substrate, and the other group of which is arranged on a side of the second detection substrate away from the first detection substrate;

[0042] A fifth driving member, the fifth driving member is used to drive the first detection substrate to reciprocate along the first direction;

[0043] Among them, each conveying plate is used to carry two electric air outlets respectively, the second clamping device is used to take and place the two electric air outlets on the conveying plate onto the first detection base and the second detection base respectively, or to take and place the electric air outlets on the first detection base and the second detection base onto the conveying plate, and the fifth driving member is used to drive the first detection base plate to move in the first direction so that the first detection base is located between the two first blade detection assemblies, and the second detection base is located between the two second blade detection assemblies, and the two second blade detection assemblies are used to respectively detect whether the blades of the electric air outlet on the second detection base are qualified.

[0044] In one embodiment of the present invention, each first blade detection assembly includes a first blade lighting lamp and a first blade detection camera, the first blade lighting lamp is used to illuminate the blades of the electric air outlet on the first detection base, and the first blade detection camera is used to detect whether the installation angle of the blades of the electric air outlet on the first detection base is qualified;

[0045] Each second blade detection assembly includes a second blade lighting lamp and a second blade detection camera. The second blade lighting lamp is used to illuminate the blades of the electric air outlet on the second detection base. The second blade detection camera is used to detect whether the installation angle of the blades of the electric air outlet on the second detection base is qualified.

[0046] The above technical solution of the present invention has at least one of the following beneficial effects:

[0047] The electric air outlet detection line of the present invention conveys the electric air outlet through a conveying mechanism and uses a flipping device to flip the electric air outlet, which does not require manual flipping of the electric air outlet, effectively saving manpower and improving efficiency. At the same time, the electric air outlet is clamped to the second workbench by a second clamping device, and the electric air outlet is tested by a detection device, which effectively improves the detection efficiency. In addition, the third clamping device in the sorting mechanism automatically sorts qualified electric air outlets and unqualified electric air outlets, effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 A schematic diagram of the structure of an electric air outlet detection assembly line provided by one embodiment of the present invention;

[0049] Figure 2 A schematic diagram of the structure of a conveying mechanism in an electric air outlet detection assembly line provided by one embodiment of the present invention;

[0050] Figure 3 A schematic diagram of the structure of a flip mechanism in an electric air outlet detection assembly line provided by one embodiment of the present invention;

[0051] Figure 4 A left view of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0052] Figure 5 Another structural schematic diagram of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0053] Figure 6 A schematic diagram of the structure of a placement seat in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0054] Figure 7 A schematic diagram of the structure of a detection mechanism in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0055] Figure 8 Another structural schematic diagram of a detection mechanism in a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0056] Fig. 9A schematic diagram of a top view of a flip mechanism in an electric air outlet detection assembly line provided by an embodiment of the present invention;

[0057] Fig.10 A schematic diagram of the structure of a sorting mechanism in an electric air outlet detection assembly line provided in one embodiment of the present invention.

[0058] Reference numerals:

[0059] 100, conveying mechanism; 101, electric air outlet; 110, conveying line; 120, conveying plate; 130, first in-place detection device; 140, second in-place detection device; 150, third in-place detection device;

[0060] 200, flip mechanism; 211, sliding bracket; 212, first driving member; 213, second driving member; 214, first quick-change fixture; 221, clamping base; 222, first rotating mechanism; 223, clamping mold; 230, placement seat;

[0061] 300, detection mechanism; 311, rotating bracket; 312, second rotating mechanism; 313, cantilever; 314, lifting mechanism; 321, first detection substrate; 322, first detection base; 323, first transverse blade detection assembly; 3231, first transverse blade lighting lamp; 3232, first transverse blade detection camera; 324, first longitudinal blade detection assembly; 3241, first longitudinal blade lighting lamp; 3242, first longitudinal blade detection camera; 331, second detection substrate; 332, second detection base; 333, second transverse blade detection assembly; 3331, second transverse blade lighting lamp; 3332, second transverse blade detection camera; 334, second longitudinal blade detection assembly; 3341, second longitudinal blade lighting lamp; 3342, second longitudinal blade detection camera;

[0062] 400, sorting mechanism; 411, sorting sliding bracket; 412, sixth driving member; 413, seventh driving member; 414, third quick-change fixture; 421, good product conveyor line; 422, defective product conveyor line. DETAILED DESCRIPTION

[0063] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0064] First, an electric air outlet detection assembly line according to an embodiment of the present invention will be described in detail below with reference to the accompanying drawings.

[0065] like Figure 1 As shown, the electric air outlet detection assembly line of the embodiment of the present invention may include: a conveying mechanism 100, a flipping mechanism 200, a detection mechanism 300 and a sorting mechanism 400. Among them, the length direction of the conveying mechanism 100 is consistent with the first direction, and the conveying mechanism 100 is used to convey the electric air outlet 101 along the first direction; the flipping mechanism 200 includes a first clamping device and a first workbench, the first clamping device is used to clamp the electric air outlet 101 on the conveying mechanism 100 to the first workbench, and the first workbench is provided with a flipping device, the flipping device is used to flip the electric air outlet 101, and the first clamping device is also used to clamp the flipped electric air outlet 101 from the first workbench to the conveying mechanism 100; the detection mechanism 300 includes a second clamping device and a second workbench, the second clamping device is used to clamp the flipped electric air outlet 101 from the first workbench to the conveying mechanism 100; The air outlet 101 is clamped from the conveying mechanism 100 to the second workbench, and a detection device is arranged on the second workbench. The detection device is used to detect whether the electric air outlet 101 is qualified. The second clamping device is also used to clamp the tested electric air outlet 101 from the second workbench to the conveying mechanism 100; the sorting mechanism 400 includes a third clamping device and a sorting conveyor line 110, and the sorting conveyor line 110 includes a good product conveyor line 421 and a defective product conveyor line 422. The third clamping device is used to clamp the electric air outlet 101 that has passed the inspection to the good product conveyor line 421, or clamp the electric air outlet 101 that has failed the inspection to the defective product conveyor line 422.

[0066] In this embodiment, the assembled electric air outlet 101 is placed on the conveying mechanism 100, and the conveying mechanism 100 can convey the electric air outlet 101 to the flipping mechanism 200 along the first direction, and then the first clamping device in the flipping mechanism 200 can clamp the electric air outlet 101 on the conveying mechanism 100 to the first workbench, and flip the electric air outlet 101 through the flipping device on the first workbench, so as to flip the air inlet and air outlet of the electric air outlet 101 to a predetermined angle, for example, 135°, 180°, etc. Then, the first clamping device clamps the flipped electric air outlet 101 from the first workbench to the conveying mechanism 100, and the conveying mechanism 100 continues to convey the electric air outlet 101 to the detection mechanism 300 along the first direction, and the second clamping device in the detection mechanism 300 can clamp the flipped electric air outlet 101 to the second workbench, and detect whether the installation angles of the vertical blades in the air inlet and the horizontal blades in the air outlet of the electric air outlet 101 are qualified through the detection device on the second workbench. After the inspection is completed, the second clamping device clamps the electric air outlet 101 from the second workbench to the conveying mechanism 100, and the conveying mechanism 100 conveys it to the sorting mechanism 400 along the first direction. The third clamping device in the sorting mechanism 400 can clamp the electric air outlet 101 that has passed the inspection to the good product conveying line 421, or clamp the electric air outlet 101 that has failed the inspection to the defective product conveying line 422. Therefore, the turning, inspection and sorting processes of the electric air outlet 101 in the present application do not require manual participation, which effectively saves manpower and improves production efficiency.

[0067] like Figure 2 As shown, the conveying mechanism 100 may include: a conveying line 110 and a plurality of conveying plates 120. The conveying line 110 is arranged along a first direction; a plurality of conveying plates 120 are arranged on the conveying line 110 at intervals along the first direction, each conveying plate 120 is used to carry the electric air outlet 101, and the conveying line 110 is used to drive the plurality of conveying plates 120 to move along the first direction.

[0068] In this embodiment, the conveyor line 110 may be a belt conveyor or a roller conveyor extending along the first direction. The belt conveyor or the roller conveyor has a small vibration amplitude when moving, which can prevent the electric air outlet 101 placed on the conveyor plate 120 from shifting.

[0069] like Figure 2As shown, the conveying mechanism 100 may also include: two first in-place detection devices 130, two second in-place detection devices 140 and two third in-place detection devices 150. Among them, the two first in-place detection devices 130 are symmetrically arranged on both sides of the conveying line 110 along the second direction, and the two first in-place detection devices 130 correspond to the flip mechanism 200 along the second direction. The two first in-place detection devices 130 are used to control the conveying line 110 to stop when the electric air outlet 101 is detected so that the first clamping device clamps the electric air outlet 101 to the first workbench; the two second in-place detection devices 140 are symmetrically arranged at both ends of the conveying line 110 along the second direction, and the two second in-place detection devices 140 correspond to the detection mechanism 300 along the second direction. The two second in-place detection devices 140 are used to control the conveyor line 110 to stop when the electric air outlet 101 is detected so that the second clamping device clamps the electric air outlet 101 to the second workbench; the two third in-place detection devices 150 are symmetrically arranged at both ends of the conveyor line 110 along the second direction, and the two third in-place detection devices 150 correspond to the sorting mechanism 400 along the second direction. The two third in-place detection devices 150 are used to control the conveyor line 110 to stop when the electric air outlet 101 is detected so that the third clamping device clamps the electric air outlet 101 to the sorting conveyor line 110.

[0070] In this embodiment, the first in-place detection device 130, the second in-place detection device 140 and the third in-place detection device 150 can be photoelectric sensors. Specifically, taking the first in-place detection device 130 as an example, one of the two first in-place detection devices 130 can be an infrared emitting device, and the other can be an infrared receiving device. When the infrared rays between the two first in-place detection devices 130 are blocked by the electric air outlet 101 moving in the first direction, the two first in-place detection devices 130 can control the conveyor line 110 to stop so that the first clamping device clamps the electric air outlet 101 to the first workbench, and when the first clamping device clamps the electric air outlet 101 that has been flipped to the conveying plate 120, the two first in-place detection devices 130 can allow the conveyor line 110 to continue to run in the first direction within a preset time, for example, within three seconds after the first clamping device clamps the electric air outlet 101 that has been flipped to the conveying plate 120, the two first in-place detection devices 130 can allow the conveyor line 110 to continue to run in the first direction. Thus, the first in-place detection device 130 can control the conveyor line 110 to stop when detecting the electric air outlet 101, which can effectively improve the clamping efficiency of the first clamping device. The working principles of the second in-place detection device 140 and the third in-place detection device 150 are the same as those of the first in-place detection device 130, and will not be repeated here.

[0071] like Figure 3 and Figure 4As shown, the first clamping device includes: a sliding bracket 211 , a first driving member 212 , a second driving member 213 and a first quick-change clamp 214 . Among them, the sliding bracket 211 is arranged above the conveyor line 110 and the first workbench corresponding to the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction; the first driving member 212 is arranged on the sliding bracket 211; the second driving member 213 is connected to the first driving member 212, the first driving member 212 is used to drive the second driving member 213 to reciprocate along the second direction, and the second driving member 213 is provided with a first docking quick-change disk; the first quick-change fixture 214 is provided with a clamping groove for cooperating with the electric air outlet 101, and a vacuum suction cup is provided in the clamping groove, the first quick-change fixture 214 is used to clamp the electric air outlet 101, and the first quick-change fixture 214 is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member 213 is used to drive the first quick-change fixture 214 to move up and down.

[0072] In this embodiment, a first linear slide rail extending in the second direction is provided on the sliding bracket 211, one end of the first linear slide rail is located above the conveying mechanism 100 and the other end thereof is located above the first workbench, the second driving member 213 is slidably connected to the first linear slide rail, and the first driving member 212 and the second driving member 213 can be cylinders, oil cylinders, electric cylinders or linear modules, etc. When it is necessary to clamp the electric air outlet 101 on the conveying mechanism 100 to the first workbench, the first driving member 212 can drive the second driving member 213 to move along the first linear slide rail to the top of the conveying mechanism 100, and then the second driving member 213 can drive the first quick-change fixture 214 to descend, and the electric air outlet 101 on the conveying line 110 is clamped by the clamping groove and vacuum suction cup in the first quick-change fixture 214, and then the second driving member 213 can lift the first quick-change fixture 214 and slide along the first linear slide rail to the top of the first workbench. At this time, the second driving member 213 can drive the first quick-change fixture 214 to descend again, and place the electric air outlet 101 on the first workbench so that the electric air outlet 101 can be flipped by the flipping device on the first workbench. After the electric air outlet 101 is flipped into place, for example, after the electric air outlet 101 is flipped 180°, since the front and back sides of the electric air outlet 101 are not completely symmetrical, the second driving member 213 drives the first quick-change fixture 214 to descend again, so that the elastically retractable vacuum suction cup absorbs the electric air outlet 101 on the first workbench, and extracts the electric air outlet 101 to the conveyor line 110. Therefore, by extracting the electric air outlet 101 through the first clamping device, the transportation efficiency of the electric air outlet 101 can be effectively improved.

[0073] In some other embodiments of the present invention, since the first quick-change fixture 214 is provided with a first end quick-change disc, such as Figure 4As shown, when it is necessary to flip the electric air outlet 101 of a different type, the connection between the first end quick-change plate and the first docking quick-change plate can be released to remove the first quick-change fixture 214, and a new first quick-change fixture 214 can be connected to the first docking quick-change plate through the first end quick-change plate to replace the new first quick-change fixture 214. As a result, the first end quick-change plate and the first docking quick-change plate can be quickly disassembled and assembled, and different types of first quick-change fixtures 214 can be quickly replaced, thereby effectively improving production efficiency.

[0074] like Figure 5 As shown, the flipping device includes: two clamping bases 221, two third driving members (not shown), two first rotating mechanisms 222 and two clamping molds 223. Among them, the two clamping bases 221 are symmetrically arranged along the first direction; each third driving member is correspondingly connected to a clamping base 221, and each clamping base 221 is provided with a rotating mechanism; each first rotating mechanism is correspondingly connected to a clamping mold 223, and the clamping mold 223 is provided with a clamping groove corresponding to the electric air outlet 101; each third driving member is used to drive the clamping base 221 to which it is connected to reciprocate along the first direction, so that the two clamping molds 223 clamp or release the electric air outlet 101, and the two first rotating mechanisms are used to drive the electric air outlet 101 clamped by the two clamping molds 223 to flip.

[0075] like Figure 5 As shown, since the electric air outlet 101 may include a left electric air outlet and a right electric air outlet that are mirror images of each other, in some other embodiments of the present invention, the flipping device may include two flipping devices, and the two flipping devices are mirror images, so that the left electric air outlet and the right electric air outlet can be flipped respectively.

[0076] In this embodiment, when the second driving member 213 drives the first quick-change fixture 214 holding the electric air outlet 101 to descend to a height above the first workbench and horizontal with the clamping base 221, the third driving member can drive the clamping base 221 connected to it to move in the first direction, and clamp the electric air outlet 101 through the two clamping molds 223. Then, the two first rotating mechanisms can drive the electric air outlet 101 clamped by the two clamping molds 223 to flip to a predetermined angle. After the flipping is completed, the second driving member 213 can drive the first quick-change fixture 214 to descend again, so that the retractable vacuum suction cup absorbs the electric air outlet 101 on the flipping device, and extracts the electric air outlet 101 to the conveyor line 110. Therefore, by flipping the electric air outlet 101 through the flipping device, the flipping accuracy can be effectively improved, and the flipping efficiency can be improved.

[0077] like Figure 6As shown, each conveying plate 120 is also used to carry the electric air outlet 101 without a wiring harness installed, and a placement seat 230 and a fourth driving member (not shown) are also provided on the first workbench. The first clamping device is also used to clamp the electric air outlet 101 without a wiring harness installed on the conveying mechanism 100 to the placement seat 230, and the fourth driving member is used to drive the placement seat 230 to reciprocate along the second direction so that the placement seat 230 is transferred between the clamping station and the wiring harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet 101 after the wiring harness is installed on the placement seat 230 to the conveying mechanism 100.

[0078] In the present embodiment, after the first clamping device clamps the electric air outlet 101 without the wiring harness installed onto the placement seat 230, the fourth driving member can drive the placement member to move along the second direction to the wiring harness installation station for manual installation of the wiring harness. Since the electric air outlet 101 needs to be flipped to a preset angle when the wiring harness is manually installed, after the electric air outlet 101 has the wiring harness installed, the first clamping device does not need to move the electric air outlet 101 to the flipping device for flipping, but can directly clamp the electric air outlet 101 with the wiring harness installed on the placement seat 230 onto the conveying mechanism 100.

[0079] like Figure 7 As shown, the second clamping device includes: a rotating bracket 311, a second rotating mechanism 312, a cantilever 313, two second quick-change fixture assemblies (not shown) and a lifting mechanism 314. Among them, the second rotating mechanism 312 is arranged on the rotating bracket 311; the cantilever 313 is arranged on the rotating bracket 311 and connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change disks are arranged at both ends of the cantilever 313; each second quick-change fixture assembly includes two second quick-change fixtures, each second quick-change fixture is detachably connected to a corresponding second docking quick-change disk through a second end quick-change disk, and the second quick-change fixture can be the same fixture as the first quick-change fixture 214; the lifting mechanism 314 is arranged below the rotating bracket 311 and connected to the rotating bracket 311. Among them, the lifting mechanism 314 is used to drive the rotating bracket 311 to move up and down, the second rotating mechanism is used to drive the cantilever 313 to rotate, and each second quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet 101, and a vacuum suction cup is provided in the clamping groove. The second quick-change clamp is used to clamp the electric air outlet 101 respectively to transfer the electric air outlet 101 from the conveying mechanism 100 to the second workbench, or to transfer the electric air outlet 101 from the second workbench to the conveying mechanism 100.

[0080] In this embodiment, when it is necessary to clamp the electric air outlet 101 on the conveying mechanism 100 to the first workbench, the second rotating mechanism in the second clamping device can drive the cantilever 313 to rotate so that the second quick-change fixture assembly is aligned with the conveying line 110 in the vertical direction, and then the lifting mechanism 314 can drive the second rotating mechanism to descend so that the second quick-change fixture clamps the electric air outlet 101. Then the lifting mechanism 314 can drive the second rotating mechanism to rise, and the second rotating mechanism drives the cantilever 313 to rotate again so that the second quick-change fixture assembly is aligned with the detection equipment on the second workbench. Finally, the lifting mechanism 314 descends again to place the electric air outlet 101 on the detection equipment. The process of the second clamping device transferring the electric air outlet 101 from the second workbench to the conveying mechanism 100 is opposite to the above process and will not be repeated here.

[0081] In some other embodiments of the present invention, since the second quick-change fixture is provided with a second end quick-change disc, such as Figure 7 As shown, when different types of electric air outlets 101 need to be detected, the connection between the second end quick-change plate and the second docking quick-change plate can be released to remove the second quick-change fixture, and a new second quick-change fixture can be connected to the second docking quick-change plate through the second end quick-change plate to replace the new second quick-change fixture. As a result, the second end quick-change plate and the second docking quick-change plate can be quickly disassembled and assembled, and different types of second quick-change fixtures can be quickly replaced, thereby effectively improving the detection efficiency.

[0082] like Figure 8 and Fig. 9 As shown, the detection device includes: a first detection substrate 321, a first detection base 322 and a first detection array. The first detection base 322 is arranged on the first detection substrate 321, and a first groove for placing the electric air outlet 101 is arranged on the first detection base 322; the first detection array includes two first blade detection components, the two first blade detection components are arranged on both sides of the first detection substrate 321 in a second direction, and the two first blade detection components are used to respectively detect whether the blades of the electric air outlet 101 on the first detection base 322 are qualified.

[0083] Specifically, the two first blade detection components can be the first transverse blade detection component 323 and the first longitudinal blade detection component 324 respectively. The first transverse blade detection component 323 and the first longitudinal blade detection component 324 are relatively arranged on both sides of the first detection substrate 321 along the second direction. The first transverse blade detection component 323 is aligned with the air outlet of the electric air outlet 101, and is used to detect whether the transverse blades of the electric air outlet 101 on the first detection base 322 are qualified. The first longitudinal blade detection component 324 is aligned with the air inlet of the electric air outlet 101, and is used to detect whether the longitudinal blades of the electric air outlet 101 on the first detection base 322 are qualified.

[0084] like Figure 8 and Fig. 9 As shown, the first transverse blade detection component includes a first transverse blade lighting lamp 3231 and a first transverse blade detection camera 3232, the first transverse blade lighting lamp 3231 is used to illuminate the transverse blades of the electric air outlet 101 on the first detection base 322, and the first transverse blade detection camera 3232 is used to detect whether the transverse blade installation angle of the transverse blades of the electric air outlet 101 on the first detection base 322 is qualified; the first longitudinal blade detection component includes a first longitudinal blade lighting lamp 3241 and a first longitudinal blade detection camera 3242, the first longitudinal blade lighting lamp 3241 is used to illuminate the longitudinal blades of the electric air outlet 101 on the first detection base 322, and the first longitudinal blade detection camera 3242 is used to detect whether the longitudinal blade installation angle of the longitudinal blades of the electric air outlet 101 on the first detection base 322 is qualified. Therefore, the first transverse blade detection component 323 and the first longitudinal blade detection component 324 respectively detect whether the transverse blade installation angle and the longitudinal blade installation angle are qualified, which can effectively improve the detection efficiency.

[0085] like Figure 8 and Fig. 9 As shown, the detection device also includes: a second detection substrate 331, a second detection base 332, a second detection array and a fifth driving member (not shown). The second detection substrate 331 is arranged on the side of the first detection substrate 321 away from the conveying mechanism 100; the second detection base 332 is arranged on the second detection substrate 331, and the second detection base 332 is provided with a second groove for placing the electric air outlet 101; the second detection array includes two second blade detection components, one group of which is arranged on the first detection substrate 321, and the other group of which is arranged on the side of the second detection substrate 331 away from the first detection substrate 321; the fifth driving member is used to drive the first detection substrate 321 to reciprocate along the first direction. Among them, each conveying plate 120 is used to carry two electric air outlets 101 respectively, the second clamping device is used to take and place the two electric air outlets 101 on the conveying plate 120 onto the first detection base 322 and the second detection base 332 respectively, or to take and place the electric air outlets 101 on the first detection base 322 and the second detection base 332 onto the conveying plate 120, and the fifth driving member is used to drive the first detection base plate 321 to move in the first direction so that the first detection base 322 is located between the two first blade detection assemblies, and the second detection base 332 is located between the two second blade detection assemblies, and the two second blade detection assemblies are used to respectively detect whether the blades of the electric air outlet 101 on the second detection base 332 are qualified.

[0086] Specifically, the two second blade detection components can be a second transverse blade detection component 333 and a second longitudinal blade detection component 334, respectively. The second transverse blade detection component 333 is arranged on the first detection substrate 321, and the second longitudinal blade detection component 334 is arranged on the side of the second detection substrate 331 away from the first detection substrate 321. The fifth driving member is used to drive the first detection substrate 321 to move along the first direction so that the first detection base 322 is located between the first transverse blade detection component 323 and the first longitudinal blade detection component 324, and the second detection base 332 is located between the second transverse blade detection component 333 and the second longitudinal blade detection component 334. The second transverse blade detection component 333 is used to detect whether the transverse blades of the electric air outlet 101 on the second detection base 332 are qualified, and the second longitudinal blade detection component 334 is used to detect whether the longitudinal blades of the electric air outlet 101 on the second detection base 332 are qualified.

[0087] In this embodiment, two electric air outlets 101 can be placed on the conveying plate 120 of the conveying mechanism 100 simultaneously along the second direction. At this time, a group of second quick-change clamp components of the second clamping device can clamp the two electric air outlets 101 at the same time, and place the two electric air outlets 101 on the first detection base 322 and the second detection base 332 respectively, and then the fifth driving member can drive the first detection base 321 to move along the first direction, so that the first detection base 322 is located between the first transverse blade detection component 323 and the first longitudinal blade detection component 324, and the second detection base 332 is located between the second transverse blade detection component 333 and the second longitudinal blade detection component 334. Therefore, by staggering the second transverse blade detection component 333 and the second longitudinal blade detection component 334, space can be effectively saved.

[0088] Specifically, the second transverse blade detection component 333 includes a second transverse blade lighting lamp 3331 and a second transverse blade detection camera 3332, the second transverse blade lighting lamp 3331 is used to illuminate the transverse blades of the electric air outlet 101 on the second detection base 332, and the second transverse blade detection camera 3332 is used to detect whether the transverse blade angle in the transverse blades of the electric air outlet 101 on the second detection base 332 is qualified; the second longitudinal blade detection component includes a second longitudinal blade lighting lamp 3341 and a second longitudinal blade detection camera 3342, the second longitudinal blade lighting lamp 3341 is used to illuminate the longitudinal blades of the electric air outlet 101 on the second detection base 332, and the second longitudinal blade detection camera 3342 is used to detect whether the longitudinal blade angle in the longitudinal blades of the electric air outlet 101 on the second detection base 332 is qualified. Therefore, the second transverse blade detection component 333 and the second longitudinal blade detection component 334 respectively detect whether the transverse blade installation angle and the longitudinal blade installation angle are qualified, which can effectively improve the detection efficiency.

[0089] like Fig.10 As shown, the third clamping device includes: a sorting sliding bracket 411, a sixth driving member 412, a seventh driving member 413 and a third quick-change fixture 414. Among them, the sorting sliding bracket 411 is arranged above the conveying line 110 and the sorting conveying line 110 correspondingly along the second direction; the sixth driving member 412 is arranged on the sorting sliding bracket 411; the seventh driving member 413 is provided with a third docking quick-change disk, and the sixth driving member 412 is used to drive the seventh driving member 413 to reciprocate along the second direction; the third quick-change fixture 414 is provided with a third end quick-change disk, and the third quick-change fixture 414 is detachably connected to the third docking quick-change disk through the third end quick-change disk, and the seventh driving member 413 is used to drive the third quick-change fixture 414 to move up and down so that the third quick-change fixture 414 can pick up and place the electric air outlet 101 that has been tested.

[0090] In this embodiment, a second linear slide rail extending along the second direction is provided on the sorting sliding bracket 411, one end of the second linear slide rail is located above the conveying mechanism 100 and the other end thereof is located above the sorting conveying line 110, and the sixth driving member 412 is slidably connected to the second linear slide rail. When it is necessary to clamp the electric air outlet 101 on the conveying mechanism 100 to the sorting conveying line 110, the sixth driving member 412 can drive the seventh driving member 413 to move along the second linear slide rail to the top of the conveying mechanism 100, and then the seventh driving member 413 can drive the third quick-change fixture 414 to descend, and the electric air outlet 101 on the conveying line 110 that has been inspected is clamped by the clamping groove and vacuum suction cup in the third quick-change fixture 414, and then the seventh driving member 413 can lift the third quick-change fixture 414 and slide it to the sorting conveying line 110 along the second direction. At this time, the seventh driving member 413 can drive the third quick-change clamp 414 to descend again, clamping the electric air outlet 101 that has passed the inspection to the good product conveying line 421, or clamping the electric air outlet 101 that has failed the inspection to the defective product conveying line 422. Thus, the sorting efficiency is effectively improved.

[0091] like Fig.10 As shown, in some other embodiments of the present invention, the third clamping device may include two, so that the two electric air outlets 101 on the conveying mechanism 100 can be clamped at the same time.

[0092] In some other embodiments of the present invention, since the third quick-change fixture 414 is provided with a third end quick-change disc, such as Fig.10As shown, when different types of electric air outlets 101 need to be detected, the connection between the third terminal quick-change disk and the third docking quick-change disk can be released to remove the third quick-change fixture 414, and a new third quick-change fixture 414 can be connected to the third docking quick-change disk through the third terminal quick-change disk to replace the new third quick-change fixture 414. As a result, the third terminal quick-change disk and the third docking quick-change disk can be quickly disassembled and assembled, and different types of third quick-change fixtures 414 can be quickly replaced, thereby effectively improving the detection efficiency.

[0093] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not indicate quantity restrictions, but indicate the existence of at least one. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship also changes accordingly.

[0094] The above are preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An electric air outlet detection line, characterized in that: include: A conveying mechanism, wherein the length direction of the conveying mechanism is consistent with the first direction, and the conveying mechanism is used to convey the electric air outlet along the first direction; A flipping mechanism, wherein the flipping mechanism comprises a first clamping device and a first workbench, wherein the first clamping device is used to clamp the electric air outlet on the conveying mechanism to the first workbench, and a flipping device is provided on the first workbench, wherein the flipping device is used to flip the electric air outlet, and the first clamping device is also used to clamp the flipped electric air outlet from the first workbench to the conveying mechanism; A detection mechanism, the detection mechanism includes a second clamping device and a second workbench, the second clamping device is used to clamp the flipped electric air outlet from the conveying mechanism to the second workbench, the second workbench is provided with a detection device, the detection device is used to detect whether the electric air outlet is qualified, and the second clamping device is also used to clamp the tested electric air outlet from the second workbench to the conveying mechanism; The sorting mechanism includes a third clamping device and a sorting conveyor line, the sorting conveyor line includes a good product conveyor line and a defective product conveyor line, and the third clamping device is used to clamp the electric air outlet that has passed the inspection to the good product conveyor line, or clamp the electric air outlet that has failed the inspection to the defective product conveyor line.

2. The electric air outlet detection line according to claim 1 is characterized in that: The conveying mechanism comprises: a conveying line, the conveying line being arranged along the first direction; A plurality of conveying plates are arranged on the conveying line at intervals along the first direction, each of the conveying plates is used to carry the electric air outlet, and the conveying line is used to drive the plurality of conveying plates to move along the first direction.

3. The electric air outlet detection line according to claim 2 is characterized in that: The first clamping device comprises: A sliding bracket, wherein the sliding bracket is arranged above the conveying line and the first workbench correspondingly along a second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are both perpendicular to the vertical direction; a first driving member, wherein the first driving member is disposed on the sliding bracket; a second driving member, the second driving member is connected to the first driving member, the first driving member is used to drive the second driving member to reciprocate along the second direction, and the second driving member is provided with a first docking quick-change disk; The first quick-change clamp is provided with a clamping groove for cooperating with the electric air outlet, a vacuum suction cup is provided in the clamping groove, the first quick-change clamp is used to clamp the electric air outlet, the first quick-change clamp is provided with a first end quick-change disk, the first end quick-change disk is detachably connected to the first docking quick-change disk, and the second driving member is used to drive the first quick-change clamp to move up and down.

4. The electric air outlet detection line according to claim 3 is characterized in that: The flipping device comprises: Two clamping bases, the two clamping bases are symmetrically arranged along the first direction; Two third driving members, each of which is connected to a corresponding clamping base; Two first rotating mechanisms, one of the first rotating mechanisms is disposed on each of the clamping bases; Two clamping molds, each of the first rotating mechanisms is correspondingly connected to one of the clamping molds; Among them, each of the third driving members is used to drive the corresponding clamping base to reciprocate along the first direction so that the two clamping molds clamp or release the electric air outlet, and the two first rotating mechanisms are used to drive the electric air outlet clamped by the two clamping molds to flip.

5. The electric air outlet detection line according to claim 4 is characterized in that: Each of the conveying plates is also used to carry the electric air outlet without a wiring harness, the first workbench is also provided with a placement seat and a fourth driving member, and the first clamping device is also used to clamp the electric air outlet without a wiring harness on the conveying mechanism to the placement seat, The fourth driving member is used to drive the placement seat to reciprocate along the second direction so that the placement seat can be transferred between the clamping station and the wire harness installation station corresponding to the first clamping device. The first clamping device is also used to clamp the electric air outlet after the wire harness is installed on the placement seat to the conveying mechanism.

6. The electric air outlet detection line according to claim 5, characterized in that: The second clamping device comprises: Rotating bracket; a second rotating mechanism, the second rotating mechanism being arranged on the rotating bracket; A cantilever, wherein the cantilever is arranged on the rotating bracket and the middle part thereof is connected to the rotating shaft of the second rotating mechanism, and two second docking quick-change plates are respectively arranged at both ends of the cantilever; Two second quick-change fixture assemblies, each of which comprises two second quick-change fixtures, each of which is detachably connected to a corresponding second docking quick-change disc via a second end quick-change disc; A lifting mechanism, the lifting mechanism is arranged below the rotating bracket and connected to the rotating bracket; Among them, the lifting mechanism is used to drive the rotating bracket to move up and down, the second rotating mechanism is used to drive the cantilever to rotate, and each of the second quick-change clamp assemblies is used to clamp the electric air outlet respectively to transfer the electric air outlet from the conveying mechanism to the second workbench, or to transfer the electric air outlet from the second workbench to the conveying mechanism.

7. The electric air outlet detection line according to claim 6, characterized in that: The detection equipment comprises: a first detection substrate; A first detection base, wherein the first detection base is arranged on the first detection substrate, and a first groove for placing the electric air outlet is arranged on the first detection base; The first detection array includes two first blade detection components, and the two first blade detection components are relatively arranged on both sides of the first detection substrate along the second direction, and the two first blade detection components are used to respectively detect whether the blades of the electric air outlet on the first detection base are qualified.

8. The electric air outlet detection line according to claim 7, characterized in that: The detection device also includes: a second detection substrate, the second detection substrate being arranged on a side of the first detection substrate away from the conveying mechanism; A second detection base, the second detection base is arranged on the second detection substrate, and the second detection base is provided with a second groove for placing the electric air outlet; A second detection array, wherein the second detection array comprises two second blade detection components, wherein one group of the second blade detection components is arranged on the first detection substrate, and the other group of the second blade detection components is arranged on a side of the second detection substrate away from the first detection substrate; a fifth driving member, configured to drive the first detection substrate to reciprocate along the first direction; Among them, each of the conveying plates is used to carry two of the electric air outlets respectively, the second clamping device is used to respectively take and place the two electric air outlets on the conveying plate onto the first detection base and the second detection base, or to take and place the electric air outlets on the first detection base and the second detection base onto the conveying plate, and the fifth driving member is used to drive the first detection base plate to move along the first direction so that the first detection base is located between the two first blade detection assemblies, and the second detection base is located between the two second blade detection assemblies, and the two second blade detection assemblies are used to respectively detect whether the blades of the electric air outlet on the second detection base are qualified.

9. The electric air outlet detection line according to claim 8, characterized in that: Each of the first blade detection components includes a first blade lighting lamp and a first blade detection camera, wherein the first blade lighting lamp is used to illuminate the blades of the electric air outlet on the first detection base, and the first blade detection camera is used to detect whether the installation angle of the blades of the electric air outlet on the first detection base is qualified; Each of the second blade detection components includes a second blade lighting lamp and a second blade detection camera, the second blade lighting lamp is used to illuminate the blades of the electric air outlet on the second detection base, and the second blade detection camera is used to detect whether the installation angle of the blades of the electric air outlet on the second detection base is qualified.

10. The electric air outlet detection line according to claim 9, characterized in that: The third clamping device comprises: A sorting sliding bracket, wherein the sorting sliding bracket is arranged above the conveying line and the sorting conveying line correspondingly along the second direction; a sixth driving member, wherein the sixth driving member is arranged on the sorting sliding support; a seventh driving member, wherein the seventh driving member is provided with a third docking quick-change disk, and the sixth driving member is used for driving the seventh driving member to reciprocate along the second direction; The third quick-change fixture is provided with a third end quick-change disk, and the third quick-change fixture is detachably connected to the third docking quick-change disk through the third end quick-change disk, and the seventh driving member is used to drive the third quick-change fixture to move up and down so that the third quick-change fixture can pick up and place the electric air outlet that has been inspected and completed.

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