Movable lifting device and method for lifting vehicle body without stopping conveying line
By designing a movable lifting device, the longitudinal movement and lateral elongation of the lifting mechanism are achieved by using tracks and moving mechanisms, the problem that the fixed arrangement of the lifting device in the prior art cannot be achieved without stopping the line to transfer the vehicle body, and improves the problem of the fixed arrangement of the lifting device in the prior art. Production efficiency.
Patent Information
- Application Number
- CN202411868628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-02-11
AI Technical Summary
The fixed installation of lifting devices on the existing automobile main loading transportation line cannot achieve continuous line transfer, resulting in low production efficiency.
A movable lifting device is designed, including a track, a moving mechanism and a lifting mechanism. The moving mechanism realizes longitudinal movement through the mounting frame and the walking motor on the track, and the lifting mechanism moves on the track through the support mechanism and the lifting mechanism, extending laterally and rising to lift the body.
The non-stop line transfer of the vehicle body has been realized, the production efficiency has been improved, and the problem of the inability to achieve non-stop line transfer has been solved.
Smart Images

Figure CN119408635A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile assembly and transportation, and in particular to a movable lifting device and a method for lifting a vehicle body on a non-stop transportation line. Background Art
[0002] On the automobile assembly transportation line, the car body runs continuously at a uniform speed on the plate chain, and the speed changes synchronously with the change of the rhythm. The process requires that the car body be transferred without stopping the plate chain. The conventional car body lifting device is fixedly set and can only lift the car body for transfer when the transportation line is stopped, which reduces the production rhythm, resulting in low production efficiency and unable to realize the transfer of the car body without stopping the line. Summary of the invention
[0003] The main purpose of the present invention is to provide a movable lifting device to solve the problem that the lifting device is fixed and cannot realize the transfer of vehicle bodies without stopping the production line.
[0004] The technical solution adopted by the present invention is: a movable lifting device, the lifting device comprises:
[0005] Tracks, the tracks are located on both sides of the vehicle body;
[0006] A moving mechanism, the moving mechanism comprising mounting frames moving on tracks at both sides and a moving driving mechanism for driving the mounting frames to move;
[0007] The lifting mechanism comprises a supporting mechanism and a lifting mechanism which is arranged on the mounting frame and can be lifted and lowered; the supporting mechanism is arranged on both lateral sides of the mounting frame and can be stretched and retracted laterally, and is used to support the vehicle body after being extended.
[0008] Furthermore, the supporting mechanism includes a supporting sliding member that is laterally slidably arranged on the lifting mechanism, a transverse telescopic cylinder that is arranged on the lifting mechanism and used to drive the supporting sliding member to slide, and a support block that is fixed on the supporting sliding member and used to support the vehicle body.
[0009] Furthermore, the lifting mechanism is provided with a first limiting structure for limiting the non-lateral movement of the supporting sliding member.
[0010] Furthermore, the supporting sliding member, the transverse telescopic cylinder and the supporting block form a group of supporting components; the supporting mechanism includes two groups of supporting components spaced apart in the longitudinal direction.
[0011] Furthermore, it also includes an adjusting component arranged on the lifting mechanism, which is used to adjust the distance between the two groups of supporting components; a longitudinal slide is slidably arranged on the lifting mechanism; at least one group of supporting components is transversely slidably arranged on the longitudinal slide.
[0012] Furthermore, the lifting mechanism is fixed with a longitudinal slide rail, on which a longitudinal slide seat is slidably provided, and at least one group of supporting sliding members of a supporting assembly is transversely slidably provided on the longitudinal slide seat; the longitudinal slide seat and the longitudinal slide rail are cooperated to be provided with a second limiting structure for preventing the longitudinal slide from moving non-longitudinal.
[0013] Furthermore, the lifting mechanism is provided with a plurality of longitudinal slide rails spaced apart in the transverse direction and longitudinal slide seats corresponding to the longitudinal slide rails; a same transverse slide seat is fixed on the plurality of longitudinal slide seats; and at least one group of supporting components is transversely slidably arranged on the transverse slide seat.
[0014] Furthermore, the adjustment assembly includes a longitudinal movement motor and a longitudinal rack meshed with an output shaft of the longitudinal movement motor, and the longitudinal rack and the longitudinal movement motor are fixedly mounted on the lifting mechanism and the longitudinal slide seat respectively.
[0015] Furthermore, it also includes a first speed sensor and a photoelectric trigger, the first speed sensor and the second speed sensor are respectively used to detect the longitudinal movement speed of the moving mechanism on the track and the speed of the vehicle body; the photoelectric trigger is arranged on the side of the mounting frame close to the vehicle body to be lifted and is separated from the mounting frame by a first distance, and is used to trigger the moving mechanism to move on the track when the vehicle body passes by by sensing light; when the moving mechanism moves to the point where the longitudinal movement speed is consistent with the vehicle speed, the supporting part of the vehicle body corresponds to the supporting mechanism in the horizontal direction.
[0016] Furthermore, a plurality of running wheels rollingly abutting against the track are provided on both sides of the mounting frame; and the mobile driving mechanism comprises a running motor fixed on the mounting frame and transmission-connected with the running wheels.
[0017] Furthermore, the travel motor is fixed on the mounting frame and is connected to two second synchronous rotating shafts through a second coupling, and one end of the second synchronous rotating shaft close to the track is connected to a travel wheel for synchronous rotation.
[0018] Furthermore, the lifting mechanism includes a lifting frame vertically slidably arranged on the mounting frame and a lifting drive device transmission-connected to the lifting frame, and the lifting drive device is used to drive the lifting frame to move vertically.
[0019] Furthermore, the lifting drive mechanism is synchronously connected to the two ends of the lifting frame to drive the two ends of the mounting frame to move synchronously up and down.
[0020] Furthermore, the lifting drive device includes a lifting motor and a transmission belt, one end of the transmission belt is fixedly connected to and can be wound around the output shaft of the lifting motor, and the other end of the transmission belt is fixedly connected to the bottom of the lifting frame.
[0021] Furthermore, the lifting motor is arranged on the mounting frame and is transmission-connected with a first synchronous rotating shaft, and both ends of the first synchronous rotating shaft are synchronously transmission-connected with both ends of the lifting frame through transmission belts respectively, and the transmission belt can be wound and stored on the first synchronous rotating shaft.
[0022] Furthermore, it also includes a guiding mechanism, which is arranged on the mounting frame and is used to guide the vertical movement of the lifting frame.
[0023] Furthermore, the guiding mechanism comprises a vertical slide seat provided with a vertical slide groove and a vertical slide rail slidably embedded in the vertical slide groove; the vertical slide seat and the vertical slide rail are respectively fixed on the mounting frame and the lifting frame.
[0024] Another aspect of the present invention further provides a method for lifting a vehicle body on a non-stop transport line, using a movable lifting device provided by the present invention, the method comprising:
[0025] Collecting data information required to complete the lifting, the data information including vehicle speed, a first distance between the lifting device and the vehicle body when the lifting device starts to move, and a longitudinal speed of the lifting device;
[0026] According to the first distance and the vehicle speed, the mobile driving mechanism is controlled to drive the lifting device to move longitudinally at a speed consistent with the vehicle speed and the supporting part of the vehicle body corresponds to the supporting mechanism in the lateral direction;
[0027] The support mechanism is adjusted to extend below the support portion of the vehicle body;
[0028] Adjust the lifting mechanism to lift the vehicle body.
[0029] According to a method for lifting a vehicle body on a non-stop transport line provided by the present invention, the longitudinal speed of the lifting device driven by the mobile driving mechanism is controlled to be consistent with the vehicle speed according to the first distance and the vehicle speed, and the supporting part of the vehicle body corresponds to the supporting mechanism in the lateral direction, including:
[0030] The mobile driving mechanism is regulated to drive the lifting device to move at a set acceleration until the longitudinal movement speed is consistent with the vehicle speed. At this time, the mobile mechanism moves the second distance, and the vehicle body moves the third distance. The third distance is equal to the sum of the first distance, the second distance, the fourth distance and the fifth distance. When the supporting part of the vehicle body corresponds to the supporting mechanism in the horizontal direction, the distance between the head of the vehicle body and the head of the lifting device is the fourth distance, and the longitudinal length of the lifting device is the fifth distance.
[0031] According to the present invention, a method for lifting a vehicle body on a non-stop transport line further comprises:
[0032] The spacing between the two groups of supporting components of the supporting mechanism is adjusted so that the two groups of supporting components correspond to supporting parts of vehicle bodies of different specifications; this includes regulating the rotation of a longitudinal movement motor to longitudinally move one group of supporting components to adjust the spacing.
[0033] The beneficial effects of the present invention include: 1. Through the track and the moving mechanism, the lifting mechanism can be moved longitudinally on the track. When it moves synchronously with the vehicle body, the supporting mechanism is extended horizontally and located between the plate chain and the vehicle body. The lifting mechanism moves upward to drive the supporting mechanism to abut against the supporting part of the vehicle body, thereby lifting the vehicle body and separating it from the plate chain, realizing the transfer of the vehicle body without stopping the production line, solving the problem that the conventional lifting device is fixed and cannot realize the transfer of the vehicle body without stopping the production line;
[0034] 2. The horizontal telescopic cylinder can drive the supporting sliding member to slide horizontally on the lifting mechanism and extend into the bottom of the vehicle body, so as to achieve lifting and realize the telescopic function of the supporting mechanism. When not lifting, it can be retracted to avoid affecting the transportation line; the support block is arranged on the supporting sliding member and can be used to receive the support block of the vehicle body;
[0035] 3. Two sets of supporting components of the single-side supporting mechanism can form two supporting points for the vehicle body in the longitudinal direction. The two sets of supporting mechanisms can form four supporting points, which can stably support the vehicle body;
[0036] 4. The longitudinal slide seat provided on the lifting mechanism can slide longitudinally, and the supporting assembly can slide transversely on the longitudinal slide seat, so that the supporting assembly can slide transversely and longitudinally on the lifting mechanism; the spacing between the two groups of supporting assemblies can be adjusted by adjusting the assembly, so as to correspond to the supporting parts of vehicle bodies of different specifications and improve versatility;
[0037] 5. The longitudinal speed of the moving mechanism and the vehicle speed can be detected by the first speed sensor and the second speed sensor. The vehicle body can be detected at a fixed position by the photoelectric trigger and the longitudinal movement of the moving mechanism can be triggered. The first distance, the vehicle speed and the longitudinal speed are calculated by the formula of speed and displacement to facilitate the realization that the supporting part of the vehicle body corresponds to the supporting mechanism in the horizontal direction when the moving mechanism is accelerated to the same speed as the vehicle speed;
[0038] 6. The travel motor can drive the travel wheel to move, thereby driving the mounting frame to move, and realizing the movement of the lifting device. The travel motor is used as the mobile driving mechanism to facilitate the control of the moving speed of the lifting mechanism, so that the supporting part of the vehicle body corresponds to the supporting mechanism in the horizontal direction when the longitudinal moving speed is consistent with the vehicle speed;
[0039] 7. The lifting frame can be driven to move vertically on the mounting frame through the lifting drive device, thereby lifting the vehicle body;
[0040] 8. The structure of the lifting drive mechanism is simple. The lifting motor rotates the retractable transmission belt to realize the lifting and moving of the lifting frame, which is convenient for controlling the lifting and moving of the lifting frame and easy to use.
[0041] 9. The guide mechanism can guide the lifting frame to move up and down on the mounting frame to avoid shaking during movement and improve the stability of the lifting movement;
[0042] 10. The method for lifting a vehicle body on a non-stop transport line provided by the present invention fully utilizes the structural characteristics of the lifting device of the present invention. According to the vehicle speed and the first distance, the longitudinal movement speed of the lifting device is adjusted to be consistent with the vehicle speed and the supporting part of the vehicle body corresponds to the supporting mechanism in the horizontal direction. The supporting mechanism is extended to the supporting part of the vehicle body, and the lifting mechanism rises to lift the vehicle body. This method can transfer the vehicle body without stopping the line, meet the process production requirements, and improve production efficiency.
[0043] The movable lifting device of the present invention can enable the supporting mechanism to move on the track through the moving mechanism. When it moves synchronously with the vehicle body, the supporting mechanism is laterally extended to be located at the bottom of the supporting part of the vehicle body. The lifting mechanism rises and drives the supporting mechanism to move upward to lift the vehicle body, which can realize the transfer of vehicle bodies without stopping the production line and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 : Schematic diagram of the three-dimensional structure of the lifting device;
[0045] Figure 2 : A schematic diagram of the front structure of the lifting device;
[0046] Figure 3 :for Figure 1 A schematic diagram of the enlarged structure of the middle part A;
[0047] Figure 4 : A three-dimensional schematic diagram of the first limiting structure;
[0048] Figure 5 : Schematic diagram of the structure of the adjustment mechanism connected to the supporting assembly;
[0049] Figure 6 : Schematic diagram of the structure of the adjustment mechanism connected to the supporting assembly from another perspective;
[0050] Figure 7 : Schematic diagram of the connection between the mounting frame and the lifting mechanism;
[0051] Figure 8 : Schematic diagram of the guiding structure;
[0052] Fig. 9 : Schematic diagram of the top view of the lifting device;
[0053] Fig.10 : A schematic diagram of the structure of the lifting device in the state of lifting the vehicle body;
[0054] Fig.11 : Schematic diagram of the relative displacement between the lifting device and the vehicle body during the lifting process;
[0055] Among them: 1—track; 2—mounting frame; 21—travel wheel; 22—guiding mechanism; 3—moving drive mechanism; 4—supporting mechanism; 40—supporting assembly; 41—supporting slide; 42—lateral telescopic cylinder; 43—support block; 44—lateral slide; 5—lifting mechanism; 51—lifting frame; 511—mounting plate; 52—lifting drive device; 53—longitudinal slide; 54—longitudinal slide rail; 55—second limiting structure; 56—first limiting structure; 561—first limiting groove, 562—first limiting protrusion; 57—limiting block; 6—adjusting assembly; 61—longitudinal movement motor, 62—longitudinal rack; 7—photoelectric trigger; 8—lifting device; 9—vehicle body; 91—supporting part; 10—transport line. DETAILED DESCRIPTION
[0056] The embodiments of the present invention are described in detail below, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary, and the accompanying drawings are not drawn to scale and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.
[0057] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0058] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0059] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0060] The present invention relates to a movable lifting device 8, which is used for lifting a vehicle body 9 during movement to achieve transfer of the vehicle body 9. Through a track 1 and a moving mechanism, the lifting mechanism can be moved longitudinally on the track 1. When the moving mechanism moves to move synchronously with the vehicle body 9 (the speed is the same and the supporting mechanism 4 corresponds to the supporting part 91 of the vehicle body 9 in the horizontal direction), the supporting mechanism 4 is extended in the horizontal direction and is located between the plate chain and the vehicle body 9. The lifting mechanism 5 moves upward to drive the supporting mechanism 4 to abut against the supporting part 91 of the vehicle body 9, thereby lifting the vehicle body 9 and separating it from the plate chain, achieving transfer of the vehicle body 9 without stopping the line, and solving the problem that the conventional lifting device 8 is fixed and cannot achieve transfer of the vehicle body 9 without stopping the line.
[0061] A movable lifting device 8, specifically, as Figure 1-10 As shown, it includes a track 1, a moving mechanism and a lifting mechanism, wherein the track 1 is located on both sides of the vehicle body 9; the moving mechanism includes a mounting frame 2 that moves on both sides of the track 1 and a moving driving mechanism 3 for driving the mounting frame 2 to move; the lifting mechanism includes a supporting mechanism 4 and a lifting mechanism 5 that is arranged on the mounting frame 2 and can be lifted and moved; the mounting frame 2 and the lifting mechanism 5 both span the bottom of the transportation line 10; the mounting frame 2 is a rectangular three-dimensional frame structure; the supporting mechanism 4 is arranged on both lateral sides of the mounting frame 2 and can be laterally extended and retracted, and is used to support the vehicle body 9 after extension.
[0062] In one embodiment, if Figure 1-3 As shown, the supporting mechanism 4 is described. The supporting mechanism 4 includes a supporting slide 41, a transverse telescopic cylinder 42 and a support block 43. The supporting slide 41 is arranged on the lifting mechanism 5 for transverse sliding. The transverse telescopic cylinder 42 is arranged on the lifting mechanism 5 and the telescopic end is fixedly connected to the supporting slide 41, which is used to drive the supporting slide 41 to slide transversely on the lifting mechanism 5. The support block 43 is fixedly arranged at one end of the supporting slide 41 for abutting against the supporting vehicle body 9. In a specific scheme, a transverse slide 44 is arranged on the lifting mechanism 5, and a transverse slide groove is arranged on the transverse slide 44. The supporting slide 41 is slidably arranged in the transverse slide groove. The supporting slide 41 is used to support the vehicle body 9 after sliding transversely on the lifting mechanism 5. It can be, but not limited to, any one of a plate-shaped, tubular, and rod-shaped structure; for example, a plate-shaped supporting slide 41 is used to support the vehicle body 9 at the supporting portion 91 of the vehicle body 9, which can provide a larger contact area, and a plate-shaped supporting slide 41 can be used on each side of the vehicle body 9 to support the vehicle body 9.
[0063] Based on the support mechanism 4 including a support sliding member 41, as Figure 3-4As shown, in the preferred embodiment, the lifting mechanism 5 is provided with a first limiting structure 56 for limiting the non-lateral movement of the supporting sliding member 41. The first limiting structure 56 includes a first limiting groove 561 and a first limiting protrusion 562 respectively arranged on the lateral slide 44 and the supporting sliding member 41 and coupled to each other. The lateral slide 44 is provided with a first limiting groove 561 on one side or both sides of the slide groove, and the supporting sliding member 41 is provided with a first limiting protrusion 562 corresponding to the first limiting groove 561, so that the supporting sliding member 41 can slide laterally along the lateral slide 44 to prevent movement or rotation in other directions, and at the same time, it can be prevented that after receiving the vehicle body 9, the end of the supporting sliding member 41 close to the vehicle body 9 is subjected to greater pressure, resulting in the separation of the supporting sliding member 41 from the transverse sliding seat; in addition, the first limiting groove 561 and the first limiting protrusion 562 can be arranged in an interchangeable manner, that is, the first limiting groove 561 is arranged on the supporting sliding member 41, and the first limiting protrusion 562 is arranged on the lateral slide 44.
[0064] The supporting mechanism 4 includes a supporting sliding member 41, a transverse telescopic cylinder 42 and a supporting block 43. Figure 1 and Fig. 9 As shown, the supporting mechanism 4 includes two groups of supporting assemblies 40 spaced apart in the longitudinal direction, and each group of supporting assemblies 40 includes the above-mentioned supporting sliding members 41, transverse telescopic cylinders 42 and supporting blocks 43 used in a corresponding manner. The two groups of supporting assemblies 40 of the single-sided supporting mechanism 4 can form two supporting points for supporting the vehicle body 9 in the longitudinal direction, and the two groups of supporting mechanisms 4 can form four supporting points, which can stably support the vehicle body 9. The supporting sliding member 41 of the supporting assembly 40 using this method can be a rod-shaped or tubular structure.
[0065] The supporting mechanism 4 includes two groups of supporting components 40 spaced apart in the longitudinal direction. Figure 5-6 As shown, the lifting device 8 further includes an adjustment component 6, which is arranged on the lifting mechanism 5 and used to adjust the distance between the two groups of supporting components 40; a longitudinal slide 53 is slidably arranged on the lifting mechanism 5; at least one group of supporting components 40 is slidably arranged on the longitudinal slide 53. Through the longitudinal slide 53 slidably arranged on the lifting mechanism 5, the supporting component 40 can be slidably arranged on the longitudinal slide 53, so that the supporting component 40 can slide both horizontally and longitudinally on the lifting mechanism 5; the distance between the two groups of supporting components 40 can be adjusted by the adjustment component 6, so as to correspond to the supporting parts 91 of the vehicle body 9 of different specifications and improve the versatility.
[0066] Based on at least one set of supporting components 40 being arranged on the longitudinal slide seat 53 for transverse sliding, such as Figure 3 , Figure 5-6As shown, the lifting mechanism 5 is fixedly provided with a longitudinal slide rail 54, on which a longitudinal slide seat 53 is slidably provided, and at least one group of supporting slide members 41 of a supporting assembly 40 is slidably provided on the longitudinal slide seat 53; the longitudinal slide seat 53 and the longitudinal slide rail 54 are cooperated with a second limiting structure 55 for preventing the longitudinal slide seat 53 from non-longitudinal movement; the second limiting structure 55 includes a second limiting groove and a second limiting protrusion which are respectively provided on the longitudinal slide seat 53 and the longitudinal slide rail 54 and are coupled to each other. Specifically, a second limiting groove is provided on one or both sides of the longitudinal slide rail 54, and a second limiting protrusion is provided on the longitudinal slide seat 53 corresponding to the second limiting groove, so that the longitudinal slide seat 53 slides longitudinally along the longitudinal slide rail 54 to avoid moving or rotating in other directions, and at the same time, it can be prevented that after receiving the vehicle body 9, the end of the supporting sliding member 41 close to the vehicle body 9 is subjected to greater pressure, resulting in the longitudinal slide seat 53 being separated from the longitudinal slide rail 54; in addition, the second limiting groove and the second limiting protrusion can be arranged interchangeably, that is, the second limiting groove is arranged on the longitudinal slide seat 53, and the second limiting protrusion is arranged on the longitudinal slide rail 54. The first limiting structure 56 can be the same as or different from the second limiting structure 55.
[0067] In a further embodiment, Figure 5-6 As shown, the lifting mechanism 5 is provided with a plurality of longitudinal slide rails 54, which are arranged at intervals on the horizontal line, and the plurality of longitudinal slide rails 54 are provided with a plurality of longitudinal slide seats 53 corresponding thereto, and the plurality of longitudinal slide seats 53 are fixedly provided with the same transverse slide seat 44 (or may be a plurality of transverse slide seats 44 corresponding in the transverse direction), and at least one group of supporting components 40 is transversely slidably arranged on the transverse slide seat 44. The plurality of longitudinal slide seats 53 and the corresponding longitudinal slide rails 54 can support the supporting component 40 at both ends of the transverse direction of the supporting component 40, thereby improving the stability of the supporting component 40 being longitudinally slidably arranged on the lifting mechanism 5. The supporting component 40 is transversely slidably arranged on the transverse slide seat 44, and the same method can be adopted. Preferably, a limit block 57 is fixedly provided on the longitudinal slide rail 54, which is used to limit the longitudinal movement of the longitudinal slide seat 53, so as to prevent the longitudinal slide seat 53 from slipping off the longitudinal slide rail 54 in the longitudinal direction.
[0068] Based on the lifting device 8 also includes an adjustment component 6, such as Figure 5-6 As shown, the adjustment component 6 includes a longitudinal movement motor 61 and a longitudinal rack 62, which are meshed with each other for transmission and are correspondingly arranged on the lifting mechanism 5 and the longitudinal slide 53. The longitudinal movement motor 61 is fixed on the longitudinal slide 53 and the longitudinal rack 62 is fixed on the lifting mechanism 5, or the longitudinal movement motor 61 is fixed on the lifting mechanism 5 and the longitudinal rack 62 is fixed on the longitudinal slide 53. When the longitudinal movement motor 61 rotates, it can drive the longitudinal slide 53 to move longitudinally, thereby adjusting the distance between the two groups of supporting components 40, which is suitable for supporting the supporting parts 91 of vehicle bodies 9 of different specifications.
[0069] In a specific scenario, Figure 6As shown, a mounting plate 511 is fixedly disposed on the lifting mechanism 5 , the adjusting assembly 6 and a group of supporting assemblies 40 are transversely slidably disposed on the mounting plate 511 , and another group of supporting assemblies 40 are transversely slidably disposed on the lifting mechanism 5 .
[0070] In a certain embodiment, the lifting device 8 further includes a first speed sensor, a photoelectric trigger 7, and a second speed sensor. The first speed sensor and the second speed sensor are used to detect the longitudinal speed v1 of the moving mechanism on the track 1 and the speed v2 of the vehicle body 9, respectively; the photoelectric trigger 7 is arranged on the side of the mounting frame 2 close to the vehicle body 9 to be lifted and is separated from the mounting frame 2 by a first distance d1, and is used to trigger the moving mechanism to move on the track 1 by sensing the light when the vehicle body 9 passes by; when the moving mechanism moves to the longitudinal speed v1 and the speed v2 are consistent (within the allowable difference), the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the horizontal direction; after the supporting mechanism 4 is extended to the lower part of the supporting part 91 of the vehicle body 9, the lifting mechanism 5 rises and drives the supporting mechanism 4 to lift the vehicle body 9. The first speed sensor and the second speed sensor can be devices that can detect the longitudinal speed v1 and the speed v2 of the lifting device 8. The first speed sensor can be a speed sensor arranged on the running wheel 21, and the moving speed v1=2nπr is calculated according to the speed n and the radius r of the running wheel 21; the running speed of the conveyor line can be detected as the speed v2.
[0071] In one embodiment, if Figure 1 As shown, a plurality of running wheels 21 rolling against the track 1 are provided on both sides of the mounting frame 2 ; the mobile driving mechanism 3 includes a running motor fixed on the mounting frame 2 and drivingly connected to the running wheels 21 .
[0072] Preferably, if Figure 1 As shown, the travel motor is fixed on the mounting frame 2 and is connected to two second synchronous shafts through a second coupling. The second synchronous shaft is connected to the travel wheel 21 at one end close to the track 1. The travel wheels 21 on both sides of the lateral direction can rotate synchronously through the second synchronous shaft, and the travel wheels 21 not connected to the travel motor serve as driven wheels. The moving speed of the moving mechanism can be controlled by controlling the speed of the travel motor, which is convenient for adjusting the longitudinal speed.
[0073] During specific use, the various actions of the lifting device 8 are regulated by the controller, and the photoelectric trigger 7 detects the position of the vehicle body 9 through light sensing at a fixed position at a preset first distance d1 from the lifting device 8. When the photoelectric trigger 7 senses the front of the vehicle, the controller receives the sensing signal of the photoelectric trigger 7, and regulates the accelerated movement of the moving mechanism until the longitudinal movement speed is consistent with the vehicle speed, and the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the horizontal direction, keeping the speeds of the two synchronized, and regulating the supporting mechanism 4 to extend to below the supporting part 91 of the vehicle body 9. After the lifting mechanism 5 is regulated to move upward to complete the lifting of the vehicle body 9, subsequent production processes are carried out.
[0074] According to the first distance d1 and the vehicle speed v2, the acceleration a of the lifting device 8 (moving mechanism) is regulated, and the velocity and displacement formula can be used to calculate the longitudinal speed and the vehicle speed v2 are consistent and the position of the supporting mechanism 4 corresponding to the supporting part 91 of the vehicle body 9 (the longitudinal distance from the photoelectric trigger 7) and the moving time. There are many calculation methods to achieve the synchronous movement of the supporting device and the vehicle body 9 (the same speed and the supporting mechanism 4 corresponds to the supporting part 91 of the vehicle body 9), which are not limited to the scheme shown in the present invention.
[0075] like Fig.11 As shown, according to the calculation that the vehicle body 9 is fixed on the plate chain of the transport line 10 and runs at a uniform speed, when the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the horizontal direction, the distance between the head of the vehicle body 9 and the head of the lifting device 8 is the fourth distance d4, and the longitudinal length of the lifting device 8 is the fifth distance d5; when the longitudinal moving speed is consistent with the vehicle speed v2, the moving mechanism moves the second distance d2, and the vehicle body 9 moves the third distance d3; when the head of the vehicle body 9 triggers the photoelectric trigger 7, the third distance d3 is equal to the sum of the first distance d1, the second distance d2, the fourth distance d4 and the fifth distance d5, that is, d3=v2t=d1+d2+d4+d5, when the acceleration a is constant, d2=at 2 / 2, we can know that at 2 =2v2t-(d1+d4+d5), since v2 and d1, d4, d5 are all known, the moving time t can be calculated by controlling the acceleration a, and d3 can be calculated, that is, the lifting device 8 is consistent with the vehicle speed v2 and the lifting mechanism corresponds to the supporting part 91 of the vehicle body 9 in the longitudinal direction. The longitudinal movement speed v1 of the lifting device 8 can be used to compare with the vehicle speed v2 to determine whether the speeds are consistent. When the speeds are consistent, the moving distances of the vehicle body 9 and the lifting device 8 meet the above equation, and it can be verified whether the supporting mechanism 4 corresponds to the supporting part 91 of the vehicle body 9 in the longitudinal direction; when the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the transverse direction, the distance between the rear end of the vehicle body 9 and the rear end of the lifting device 8 is the sixth distance, and when the rear end of the vehicle body 9 triggers the photoelectric trigger 7, the sum of the third distance plus the sixth distance is equal to the sum of the first distance d1 plus the second distance d2.
[0076] In certain embodiments, such as Figure 1-2 , Figure 7-8 As shown, the lifting mechanism 5 includes a lifting frame 51 vertically slidably disposed on the mounting frame 2 and a lifting drive device 52 transmission-connected to the lifting frame 51, the lifting drive device 52 is used to drive the lifting frame 51 to move vertically, drive the supporting mechanism 4 to move upward, and thus lift the vehicle body 9; the supporting mechanism 4 is disposed on the lifting frame 51. Preferably, the lifting drive mechanism is synchronously transmission-connected to both ends of the lifting frame 51, and drives both ends of the mounting frame 2 to move synchronously up and down.
[0077] The lifting mechanism 5 includes a lifting frame 51 and a lifting drive device 52. Figure 1As shown, the lifting drive device 52 includes a lifting motor and a transmission belt, one end of the transmission belt is fixedly connected and can be wound and stored on the output shaft of the lifting motor, and the other end is fixedly connected to the bottom of the lifting frame 51. Specifically, a storage reel is provided on the output shaft of the lifting motor, one end of the transmission belt is fixedly arranged on the storage reel and can be wound and stored on the storage reel, and the other end is fixedly connected to the bottom of the lifting frame 51. The lifting motor can control the lifting and moving of the lifting frame 51 by controlling the rotation direction, which is convenient to use. Preferably, the lifting motor is arranged on the mounting frame 2 and is connected to the first synchronous shaft through the first coupling. The two ends of the first synchronous shaft are respectively connected to the two ends of the lifting frame 51 through synchronous transmission belts, and the transmission belts at both ends of the first synchronous shaft can be wound and stored on the first synchronous shaft.
[0078] Based on the lifting drive device 52 including a lifting motor and a transmission belt, as Figure 1 , Figure 7 As shown, the transmission belt is a chain, and a gear plate that can mesh with the chain is fixed on the output shaft of the lifting motor. The upper end of the chain is fixed on the gear plate through a pin passing through a hinge hole of the chain, and the other end of the chain is fixed to the bottom of the lifting frame 51. When the lifting motor is rotated in this way, the chain is stored on the gear plate for a maximum of one circle, which is suitable for scenes with smaller lifting ranges.
[0079] In one embodiment, if Figure 7-8 As shown, the lifting device 8 also includes a guide mechanism 22, which is vertically arranged on the mounting frame 2 to guide the vertical movement of the lifting frame 51 to avoid shaking during movement and improve the stability of the lifting movement.
[0080] Based on the lifting device 8 further comprising a guide mechanism 22, such as Figure 8 As shown, the guide mechanism 22 includes a vertical slide seat provided with a vertical slide groove and a vertical slide rail slidably embedded in the vertical slide groove; the vertical slide seat and the vertical slide rail are respectively fixed on the mounting frame 2 and the lifting frame 51; the vertical slide seat and the vertical slide rail are also provided with a third limiting structure for limiting the non-vertical movement of the lifting frame 51, and the third limiting structure can be the same as or different from the first limiting structure 56.
[0081] In actual use, the walking motor is fixed on the rectangular mounting frame 2 and connected to the second synchronous rotating shaft through the second coupling. The second synchronous rotating shaft is transmission-connected to the walking wheel 21 rotatably arranged on the mounting frame 2; the lifting motor is connected to the first synchronous rotating shaft through the first coupling, and the two ends of the first synchronous rotating shaft are fixedly connected and can be wrapped with a transmission belt, and the bottom end of the transmission belt is fixedly connected to the lifting frame 51; the supporting mechanism 4 is arranged on both sides of the lifting frame 51, and the supporting mechanism 4 includes two groups of supporting components 40 that can be laterally slidably arranged on the lifting frame 51, and the lifting frame 51 is fixedly provided with a mounting plate 511, and the mounting plate 511 is provided with two longitudinal slide rails 54, and the longitudinal slide rails 54 are slidably provided with a longitudinal slide seat 53, and the two longitudinal slide seats 53 are fixedly provided with a transverse slide seat 44, and a group of supporting components 40 is laterally slidably arranged on the transverse slide seat 44 ; The transverse slide 44 includes a tubular structure, and the supporting sliding member 41 is transversely slidably arranged in the tubular transverse slide 44, and the transverse telescopic cylinder 42 is fixedly arranged on the transverse slide 44, and the telescopic end is fixedly connected to the supporting sliding member 41; a support block 43 is provided at one end of the supporting sliding member 41; the first speed sensor adopts a speed sensor coaxially arranged on the walking wheel 21, and the moving speed of the lifting device 8 is calculated by the speed and the radius of the walking wheel 21; the second speed sensor adopts a speed sensor and is arranged on the output shaft of the motor driving the plate chain of the transport line 10, and the plate chain movement speed, that is, the vehicle speed, can be calculated according to the gear diameter on the output shaft; the controller can receive the information transmitted by the photoelectric trigger 7, the first speed sensor, and the second speed sensor and regulate the actions of the walking motor, the lifting motor, the longitudinal movement motor 61 and the transverse telescopic cylinder 42.
[0082] Another aspect of the present invention further provides a method for lifting a vehicle body 9 on a non-stop transport line 10, using a movable lifting device 8 provided by the present invention, the method comprising:
[0083] S1, collecting data information required to complete the lifting, the data information including vehicle speed, a first distance between the lifting device 8 and the vehicle body 9 when the lifting device 8 starts to move, and a longitudinal moving speed of the lifting device 8;
[0084] S2, according to the first distance and the vehicle speed, the mobile driving mechanism 3 drives the lifting device 8 to move at a longitudinal speed that is consistent with the vehicle speed and the supporting portion 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the lateral direction; according to the first distance and the vehicle speed, the lifting device 8 can be moved to a position where the longitudinal speed is consistent with the vehicle speed and the supporting portion 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the lateral direction by controlling the acceleration of the lifting device 8, and the specific implementation methods are various and not limited to the specific schemes exemplified in the present invention;
[0085] S3, adjusting the support mechanism 4 to extend below the support portion 91 of the vehicle body 9, so that when the support mechanism 4 moves upward, it can directly abut against the support portion 91 to lift the vehicle body 9;
[0086] S4, adjusting the lifting mechanism 5 to lift the vehicle body 9 upward.
[0087] According to a method for lifting a vehicle body 9 on a non-stop transport line 10 provided by the present invention, in step S2, the longitudinal speed of the lifting device 8 driven by the mobile driving mechanism 3 is adjusted to be consistent with the vehicle speed according to the first distance and the vehicle speed, and the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the lateral direction, including:
[0088] S21, regulate the mobile drive mechanism 3 to drive the lifting device 8 to move according to the set acceleration a until the longitudinal movement speed v1 is consistent with the vehicle speed v2. At this time, the mobile mechanism moves the second distance d2, and the vehicle body 9 moves the third distance d3. The third distance d3 is equal to the sum of the first distance d1, the second distance d2, the fourth distance d4 and the fifth distance d5, d3=v2t=d1+d2+d4+d5. When the supporting part 91 of the vehicle body 9 corresponds to the supporting mechanism 4 in the horizontal direction, the distance between the head of the vehicle body 9 and the head of the lifting device 8 is the fourth distance d4, and the longitudinal length of the lifting device 8 is the fifth distance d5. During the actual regulation movement, the mobile drive mechanism 3 is regulated to drive the lifting device 8 to accelerate until the longitudinal movement speed v1 is consistent with the vehicle speed v2, and then keep moving synchronously with the vehicle speed v2, and then lift the vehicle body 9.
[0089] According to the present invention, a method for lifting a vehicle body 9 on a non-stop transport line 10 also includes:
[0090] S5. Adjust the distance between the two groups of supporting components 40 of the supporting mechanism 4 so that the two groups of supporting components 40 correspond to the supporting parts 91 of the vehicle body 9 of different specifications; including regulating the rotation of the longitudinal movement motor 61 to longitudinally move one group of supporting components 40 to adjust the distance. Step S5 shall not be later than step S4.
[0091] In actual use, the longitudinal movement motor 61 is regulated to rotate according to the specifications of the vehicle body 9 to drive a group of supporting components 40 to move the center so that the distance between the two groups of supporting components 40 corresponds to the distance between the supporting parts 91 of the vehicle body 9; the running speed of the detection plate chain is used as the vehicle speed v2 of the vehicle body 9; when the front of the vehicle passes through the photoelectric trigger 7 in the longitudinal direction, the light of the photoelectric trigger 7 senses the vehicle body 9 and triggers the moving mechanism to accelerate according to the set acceleration a until the longitudinal movement speed v1 is consistent with the vehicle speed v2 and the supporting component 40 corresponds to the supporting part 91 of the vehicle body 9. At this time, the third distance d3 is equal to the sum of the first distance d1, the second distance d2, the fourth distance d4 and the fifth distance d5; the lifting device 8 continues to move synchronously with the vehicle body 9, and the transverse telescopic cylinder 42 extends to drive the supporting sliding member 41 to slide to the bottom of the vehicle body 9; the lifting motor rotates to make the lifting frame 51 rise and drive the support block 43 of the supporting component 40 to move up to abut against the supporting part 91 of the vehicle body 9 to lift the vehicle body 9, thereby transferring the vehicle body 9 and then carrying out subsequent production processes.
[0092] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A movable lifting device, characterized in that: include, Tracks (1), the tracks (1) being located on both sides of the vehicle body (9); A moving mechanism, the moving mechanism comprising a mounting frame (2) moving on two sides of the track (1) and a moving drive mechanism (3) for driving the mounting frame (2) to move; The lifting mechanism comprises a supporting mechanism (4) and a lifting mechanism (5) which is arranged on the mounting frame (2) and can be lifted and lowered; the supporting mechanism (4) is arranged on both lateral sides of the mounting frame (2) and can be stretched and retracted laterally, and is used to support the vehicle body (9) after being extended.
2. A movable lifting device as claimed in claim 1, characterized in that: The supporting mechanism (4) comprises a supporting sliding member (41) which is laterally slidably arranged on the lifting mechanism (5), a transverse telescopic cylinder (42) which is arranged on the lifting mechanism (5) and is used to drive the supporting sliding member (41) to slide, and a supporting block (43) which is fixedly arranged on the supporting sliding member (41) and is used to support the vehicle body (9).
3. A movable lifting device as claimed in claim 2, characterized in that: The supporting sliding member (41), the transverse telescopic cylinder (42) and the supporting block (43) form a group of supporting components (40); the supporting mechanism (4) comprises two groups of supporting components (40) spaced apart in the longitudinal direction.
4. A movable lifting device as claimed in claim 3, characterized in that: It also includes an adjustment component (6) arranged on the lifting mechanism (5) for adjusting the distance between the two groups of supporting components (40); a longitudinal slide seat (53) is slidably arranged on the lifting mechanism (5); and at least one group of supporting components (40) is transversely slidably arranged on the longitudinal slide seat (53).
5. A movable lifting device as claimed in claim 1, characterized in that: The invention also comprises a first speed sensor, a second speed sensor and a photoelectric trigger (7), wherein the first speed sensor and the second speed sensor are used to detect the longitudinal speed of the moving mechanism on the track (1) and the speed of the vehicle body (9) respectively; the photoelectric trigger (7) is arranged on a side of the mounting frame (2) close to the vehicle body (9) to be lifted and spaced apart from the mounting frame (2) by a first distance, and is used to trigger the moving mechanism to move on the track (1) when the vehicle body (9) passes by by light sensing; when the moving mechanism moves to a point where the longitudinal speed is consistent with the vehicle speed, the supporting portion (91) of the vehicle body (9) corresponds to the supporting mechanism (4) in the lateral direction.
6. A movable lifting device as claimed in claim 5, characterized in that: A plurality of running wheels (21) rollingly abutting against the track (1) are provided on both sides of the mounting frame (2); the mobile drive mechanism (3) comprises a running motor fixedly mounted on the mounting frame (2) and drivingly connected to the running wheels (21).
7. A movable lifting device according to any one of claims 1 to 6, characterized in that: The lifting mechanism (5) comprises a lifting frame (51) vertically slidably arranged on the mounting frame (2) and a lifting drive device (52) drivingly connected to the lifting frame (51), wherein the lifting drive device (52) is used to drive the lifting frame (51) to move vertically.
8. A movable lifting device as claimed in claim 1, characterized in that: The lifting drive device (52) comprises a lifting motor and a transmission belt, one end of the transmission belt is fixedly connected to and can be wound around the output shaft of the lifting motor, and the other end of the transmission belt is fixedly connected to the bottom of the lifting frame (51).
9. A movable lifting device as claimed in claim 1, characterized in that: It also comprises a guide mechanism (22), wherein the guide mechanism (22) is vertically arranged on the mounting frame (2) and is used for guiding the vertical movement of the lifting frame (51).
10. A method for lifting a vehicle body (9) on a non-stop transport line, characterized in that: Using the movable lifting device as described in any one of claims 1 to 9, the method includes: Collecting data information required to complete the lifting, the data information including vehicle speed, a first distance between the lifting device and the vehicle body (9) when the lifting device starts to move, and a longitudinal movement speed of the lifting device; According to the first distance and the vehicle speed, the mobile driving mechanism (3) drives the lifting device to move longitudinally at a speed consistent with the vehicle speed and the supporting portion (91) of the vehicle body (9) corresponds to the supporting mechanism (4) in the transverse direction; The supporting mechanism (4) is adjusted to extend below the supporting portion (91) of the vehicle body (9); and the lifting mechanism (5) is adjusted to rise and lift the vehicle body (9).