Formwork surface cleaning device and construction method thereof

Abstract

The invention discloses a formwork surface cleaning device and a construction method thereof. The formwork surface cleaning device comprises a dust storage box, the two opposite ends of the dust storage box are provided with an extraction opening and an exhaust opening correspondingly, a dust filtering net is installed in the dust storage box and arranged between the extraction opening and the exhaust opening, and an exhaust fan is installed at the exhaust opening; the movable base is provided with a front side and a rear side which are opposite to each other, a containing groove is formed in the bottom of the movable base, a dust collection groove is formed in the front side of the movable base, the containing groove is communicated with the dust collection groove through a connection hole channel, a handle is connected to the rear side of the movable base in a turnover mode, and an air outlet is formed in the rear side of the movable base; the air outlet is connected to the extraction opening through an exhaust pipe; the roller is rotationally installed in the containing groove, bristles are installed on the circumferential face of the roller, a first motor is installed on the movable base, and the first motor is in transmission connection with the roller; and the controller is in signal connection with the exhaust fan and the first motor. The problems that an existing bottom die cleaning method wastes water resources and pollutes the environment are solved.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to a template surface cleaning device and a construction method thereof. Background Art

[0002] During the construction of buildings and bridges, the template is usually cleaned and the release agent is applied before the template installation process, but the construction template cleaning process is often easily overlooked. Especially in some projects, the bottom template causes secondary pollution, which is difficult to clean and the cleaning effect is not ideal. Especially in some high-altitude operations, the cleaned welding slag, cement mortar pads, steel bar heads and other solid debris are prone to high-altitude throwing and injuring people, which poses serious safety hazards. For example, the secondary cleaning of the bottom template of the high pier and large cantilever cap beam, due to the installation of the steel cage and the welding of the embedded bellows after the installation of the bottom template, welding slag, broken cement mortar pads, steel bar heads, dust and other debris will fall on the bottom template. During the concrete pouring process, these impurities will be mixed into the concrete. On the one hand, this will change the mix ratio of the concrete and affect its strength development. For example, too many impurities may cause weak points inside the concrete, reduce the compressive and tensile strength, and more easily crack and damage when bearing loads. On the other hand, impurities will also affect the appearance quality of the concrete. For example, dust may cause the concrete surface to have a pockmarked surface, seriously affecting the aesthetics of the building. Due to pollution, part of the concrete may be bonded to the formwork during the later demoulding process, making demoulding extremely difficult. If there are large particles of debris, holes may be formed on the concrete surface, reducing the density of the structure. Moreover, if there is residual release agent from the previous concrete pouring on the formwork and it is unevenly distributed, it may cause the newly poured concrete surface to have inconsistent colors and defects such as mottled patterns.

[0003] To solve this problem, the current construction method is to perform a secondary cleaning of the bottom mold before the cap beam side mold is closed after the preliminary process preparation is completed, and to use a blower and a water gun for flushing. This not only wastes a lot of water resources, but also poses a great safety hazard in high-altitude operations, and the dust from flushing can easily cause environmental pollution. Summary of the invention

[0004] In order to overcome the defects of the prior art, a template surface cleaning device and a construction method thereof are provided to solve the problems of waste of water resources and environmental pollution in the existing bottom template cleaning method.

[0005] In order to achieve the above object, a template surface cleaning device is provided, comprising:

[0006] A dust storage box, wherein an air suction port and an air exhaust port are respectively provided at opposite ends of the dust storage box, a dust filter is installed in the dust storage box, the dust filter is arranged between the air suction port and the air exhaust port, and an exhaust fan is installed at the air exhaust port;

[0007] A mobile base, the mobile base having a front side and a rear side opposite to each other, a receiving groove being provided at the bottom of the mobile base, a dust collecting groove being provided at the front side of the mobile base, the receiving groove being connected to the dust collecting groove through a communication channel, a handle being connected to the rear side of the mobile base in a flippable manner, an air outlet being provided at the rear side of the mobile base, and the air outlet being connected to the air suction port through an exhaust pipe;

[0008] A roller is rotatably mounted in the receiving groove, bristles are mounted on the circumferential surface of the roller, a first motor is mounted on the movable base, and the first motor is drivingly connected to the roller;

[0009] A controller is signal-connected to the exhaust fan and the first motor.

[0010] Furthermore, the lower portion of the front side of the movable base extends forward to form a lip, and the lip is formed with an inclined dust guiding ramp, and the upper side of the dust guiding ramp is connected to the lower portion of the notch of the dust suction groove.

[0011] Furthermore, a baffle is installed in the dust storage box, and the baffle is arranged on the side of the dust filter facing the air intake port. The baffle has a plurality of holes, and the inner diameter of the holes is larger than the mesh size of the dust filter.

[0012] Furthermore, a support plate is formed in the dust storage box, the support plate is provided with an axial hole, the exhaust port is connected with a ventilation pipe, the ventilation pipe can be movably passed through the axial hole, and the exhaust fan includes:

[0013] A shaft sleeve, rotatably sleeved on the outside of the ventilation pipe;

[0014] A fan blade is mounted on one end of the shaft sleeve;

[0015] The second motor is mounted on the support plate and is transmission-connected to the other end of the shaft sleeve.

[0016] Furthermore, the other end of the shaft sleeve is coaxially connected to a driven gear, the output end of the second motor is coaxially connected to a driving gear, and the driving gear is meshed with the driven gear.

[0017] The present invention provides a construction method of a template surface cleaning device, comprising the following steps:

[0018] Place the mobile base on the bottom template;

[0019] The controller turns on the exhaust fan and the first motor, and the roller on the movable base rotates to make the bristles on the roller sweep the dust on the bottom template. The dust is sucked into the dust suction groove through the notch and the communication channel of the dust suction groove, and then discharged into the dust storage box through the exhaust pipe and left on the side of the dust filter facing the air suction port.

[0020] After the bottom template is dusted, a release agent is applied to the bristles of the brush;

[0021] The controller turns on the first motor, and the roller on the movable base rotates to apply the release agent on the bristles to the bottom template.

[0022] The beneficial effect of the present invention is that the template surface cleaning device of the present invention controls the second motor to rotate the fan blades, so that the gas in the internal cavity of the dust storage box flows, and the internal gas is discharged through the ventilation pipe, so that the interior of the dust storage box is in a negative pressure or vacuum state, causing the external gas to be "pressed" into the dust storage box, thereby sucking the dust, welding slag, steel bar heads, broken pads and other debris on the bottom plate template into the built-in dust storage box through the dust suction groove on the mobile base for centralized treatment. The template surface cleaning device of the present invention can centrally collect solid debris, dust particles, etc. for centralized treatment, has high safety performance, and does not cause pollution to the environment. The template surface cleaning device of the present invention is electrically driven, saves manpower and resources, has high operating efficiency, and is in line with the contemporary green, high-quality and high-efficiency development direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0024] Figure 1 It is a schematic structural diagram of a template surface cleaning device according to an embodiment of the present invention.

[0025] Figure 2 Schematic diagram of the internal structure of the dust storage box according to an embodiment of the present invention.

[0026] Figure 3 Schematic diagram of the structure of a mobile base according to an embodiment of the present invention.

[0027] Figure 4 It is a side view of a mobile base according to an embodiment of the present invention.

[0028] Figure 5 It is a structural schematic diagram of the back side of the support plate according to an embodiment of the present invention.

[0029] Figure 6 It is a schematic diagram of the use status of the template surface cleaning device according to an embodiment of the present invention. DETAILED DESCRIPTION

[0030] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.

[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] Reference Figures 1 to 6 As shown, the present invention provides a template surface cleaning device, including: a dust storage box 1, a movable base 2, a roller 3 and a controller.

[0033] Wherein, a shoulder strap is installed on the dust storage box 1. During construction, the dust storage box can be carried on the back of the construction worker through the shoulder strap.

[0034] An air suction port and an air exhaust port are respectively provided at opposite ends of the dust storage box 1. The air suction port is arranged at the lower part of the dust storage box, and the air exhaust port is arranged at the upper part of the dust storage box. A dust filter 11 is installed in the dust storage box 1. The dust filter 11 is arranged between the air suction port and the air exhaust port. The dust filter is arranged in the middle of the dust storage box and is arranged in a horizontal direction. The dust filter divides the internal cavity of the dust storage box into two empty bins. One empty bin is provided with an air suction port, and the other empty bin is provided with an air exhaust port. An exhaust fan 14 is installed at the exhaust port. The exhaust fan is used to discharge the air in the dust storage box out of the dust storage box through the exhaust port.

[0035] The thickness of the movable base 2 is smaller than the gap between the bottom formwork 4 and the steel bar structure 5, so that the movable base can move in the gap.

[0036] The mobile base 2 has a front side and a rear side opposite to each other. A receiving groove is provided at the bottom of the mobile base 2. The notch of the receiving groove is arranged downward. A dust suction groove 20 is provided at the front side of the mobile base 2. The notch of the dust suction groove is arranged toward the front of the mobile base. In this embodiment, the front and rear directions of the mobile base are determined based on the front and rear of the mobile base during movement, that is, the front of the mobile base is the front in the forward direction of the mobile base, and the rear of the mobile base is the rear in the forward direction of the mobile base. The dust suction groove is arranged above the receiving groove. The receiving groove is connected to the dust suction groove 20 through a communication channel 200.

[0037] The rear side of the mobile base 2 is reversibly connected with a handle 21. The rear side of the mobile base 2 is provided with an air outlet. The air outlet is connected to the air extraction port through an exhaust pipe 22.

[0038] The drum 3 is rotatably mounted in the receiving groove. Brushes 31 are mounted on the circumferential surface of the drum 3. The bristles on the lower side of the drum extend to the outside of the notch of the receiving groove. The mobile base 2 is mounted with a first motor. The first motor is connected to the drum 3 by transmission.

[0039] The controller signal is connected to the exhaust fan 14 and the first motor.

[0040] See also Figure 3 As shown, in this embodiment, the lower part of the front side of the mobile base 2 extends forward to form a lip 23. The lip 23 is formed with an inclined dust guide ramp a. The upper side of the dust guide ramp a is connected to the lower part of the notch of the dust suction groove 20.

[0041] As a preferred embodiment, the cross section of the lip is triangular.

[0042] Continue reading Figure 1 and Figure 2 As shown, a baffle 12 is installed in the dust storage box 1. The baffle 12 is arranged on the side of the dust filter 11 facing the air outlet. The baffle and the dust filter are arranged in the same direction. The baffle is arranged below the dust filter. The baffle 12 is provided with a plurality of perforations. The inner diameter of the perforations is larger than the mesh size of the dust filter 11.

[0043] A support plate 13 is formed in the dust storage box 1. The support plate is vertically arranged above the dust filter. The support plate is connected to the top inner wall of the dust storage box. The support plate 13 is provided with an axial hole. The exhaust port is connected with a ventilation pipe 16, which can be movably inserted into the axial hole.

[0044] As a preferred implementation, the exhaust fan 14 includes: a shaft sleeve 141 , fan blades 142 and a second motor 143 .

[0045] The shaft sleeve 141 is rotatably sleeved on the outside of the ventilation pipe. The fan blade 142 is installed on one end of the shaft sleeve 141. The second motor 143 is installed on the support plate 13. The second motor 143 is transmission-connected to the other end of the shaft sleeve 141.

[0046] Combination Figure 1 and Figure 5 As shown, the other end of the sleeve 141 is coaxially connected to a driven gear 144. The output end of the second motor 143 is coaxially connected to a driving gear 145. The driving gear 145 is meshed with the driven gear 144.

[0047] In order to solve the problem that the secondary cleaning of the base plate formwork of the concrete structure is not clean and the cleaning debris cannot be collected, the formwork surface cleaning device of the present invention controls the second motor to rotate the fan blades to cause the gas in the internal cavity of the dust storage box to flow, and discharge the internal gas through the ventilation pipe, so that the interior of the dust storage box is in a negative pressure or vacuum state, causing the external gas to be "pressed into" the dust storage box, thereby sucking the dust, welding slag, steel bar heads, broken pads and other debris on the base plate formwork into the built-in dust storage box through the dust suction groove on the mobile base for centralized treatment.

[0048] The suction force of the template surface cleaning device of the present invention is controlled by controlling the rotation rate of the second motor. The mobile base is equipped with a brush, and the first motor is used to rotate and control the roller to wipe the upper surface of the base template and apply a release agent. The bristles on the roller wipe the surface dust, lift the dust, and finally suck it in through the dust suction groove. After the construction is completed, the hatch behind the dust storage box is opened to take out the built-in storage groove, and the debris is centrally processed to avoid the occurrence of high-altitude throwing.

[0049] The inside of the dust storage box is equipped with a porous baffle and a dust filter to filter dust to prevent flying debris from damaging the motor.

[0050] The mobile base can be rotated by a handle, and the angle can be controlled within 0-90 degrees. Each part is controlled in an integrated manner through a controller in front of the handle.

[0051] Two shoulder straps are provided on the outside of the dust storage box, so that construction work can be conveniently performed by carrying it on the shoulders, thereby improving work efficiency.

[0052] The present invention provides a construction method of a template surface cleaning device, comprising the following steps:

[0053] S1. Place the mobile base 2 on the bottom template 4.

[0054] A reinforcement structure 5 is installed above the bottom template 4. The mobile base is arranged between the reinforcement structure and the bottom template.

[0055] S2, the controller turns on the exhaust fan 14 and the first motor, and the roller 3 on the mobile base 2 rotates so that the bristles 31 on the roller 3 sweep the dust on the bottom template. The dust is sucked into the dust suction groove 20 through the notch of the dust suction groove 20 and the communication channel 200, and then discharged into the dust storage box 1 through the exhaust pipe 22 and is retained on the side of the dust filter 11 facing the air outlet.

[0056] S3. After the bottom template is dusted, a release agent is applied to the bristles 31 .

[0057] S4, the controller turns on the first motor, and the roller 3 on the mobile base 2 rotates so that the release agent on the bristles 31 is applied to the bottom template.

[0058] 1. Preparation before use

[0059] a) Assemble all parts, check whether all joints are tight, check the sealing of the dust box, check whether the motor can rotate normally, etc.

[0060] b) Check whether the suction adjustment gear is in the 0 position and the brush rotation switch is in the off position.

[0061] c) Ensure the working area is dry.

[0062] 2. Usage process

[0063] a) After checking, connect the power cord, put on the dust storage box, hold the handle area, apply mold release agent on the bristles, and adjust the rotation angle of the brush plate to the most suitable state according to the actual situation of the on-site operation.

[0064] b) Place the brush plate close to the template surface, that is, the bottom brush is close to the template surface. Slowly adjust the suction switch to ensure that it is normal, then start the brush rotation switch, and adjust the suction according to whether the actual debris on site can be sucked in and brush the template surface.

[0065] c) After the operation is completed, follow the principle of "open first and then close", first turn off the brush rotation switch, then adjust the suction adjustment device to the "0" state, and then move out of the work surface.

[0066] d) Remove the power cord, open the storage door, and take out the storage slot to dispose of the debris.

[0067] e) Disassemble the device and store it as required.

[0068] The template surface cleaning device of the present invention adopts the vacuum generator principle, and exhausts the air inside the dust storage box through the motor fan blades, causing the external gas to be pressed in and thus bringing the debris into the dust storage box, and the cleaning effect is significant.

[0069] The template surface cleaning device of the present invention has a roller installed at the bottom of a movable base, and the rotation of the roller is controlled by the rotation of a motor, so that the brush hair on the roller can wipe the surface of the bottom plate template and apply a release agent.

[0070] An internal storage tank can be provided in the dust storage box of the template surface cleaning device of the present invention to centrally clean the cleaned dust and debris.

[0071] The template surface cleaning device of the present invention is easy to install and disassemble because various components are mechanically connected. The telescopic straight rod and the corrugated hose are used to freely adjust the length of the suction rod.

[0072] The template surface cleaning device of the present invention is connected mechanically, so installation and disassembly are quick and convenient.

[0073] The template surface cleaning device of the present invention can collect solid debris, dust particles, etc. for centralized treatment, has high safety performance, and does not cause pollution to the environment.

[0074] The template surface cleaning device of the present invention is electrically driven, saves manpower and resources, has high operating efficiency, and conforms to the contemporary development direction of green, high quality and high efficiency.

[0075] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.

Claims

1. A template surface cleaning device, characterized in that: include: A dust storage box, wherein an air suction port and an air exhaust port are respectively provided at opposite ends of the dust storage box, a dust filter is installed in the dust storage box, the dust filter is arranged between the air suction port and the air exhaust port, and an exhaust fan is installed at the air exhaust port; A mobile base, the mobile base having a front side and a rear side opposite to each other, a receiving groove being provided at the bottom of the mobile base, a dust collecting groove being provided at the front side of the mobile base, the receiving groove being connected to the dust collecting groove through a communication channel, a handle being connected to the rear side of the mobile base in a flippable manner, an air outlet being provided at the rear side of the mobile base, and the air outlet being connected to the air suction port through an exhaust pipe; A roller is rotatably mounted in the receiving groove, bristles are mounted on the circumferential surface of the roller, a first motor is mounted on the movable base, and the first motor is drivingly connected to the roller; A controller is signal-connected to the exhaust fan and the first motor.

2. The template surface cleaning device according to claim 1, characterized in that: The lower part of the front side of the movable base extends forward to form a lip, and the lip is formed with an inclined dust guiding ramp, and the upper side of the dust guiding ramp is connected to the lower part of the notch of the dust suction groove.

3. The template surface cleaning device according to claim 1, characterized in that: A baffle is installed in the dust storage box, and the baffle is arranged on the side of the dust filter facing the air intake port. The baffle is provided with a plurality of through holes, and the inner diameter of the through holes is larger than the mesh size of the dust filter.

4. The template surface cleaning device according to claim 1, characterized in that: A support plate is formed in the dust storage box, and an axial hole is formed in the support plate. The exhaust port is connected to a ventilation pipe, and the ventilation pipe can be movably inserted into the axial hole. The exhaust fan includes: A shaft sleeve, rotatably sleeved on the outside of the ventilation pipe; A fan blade is mounted on one end of the shaft sleeve; The second motor is mounted on the support plate and is transmission-connected to the other end of the shaft sleeve.

5. The template surface cleaning device according to claim 4, characterized in that: The other end of the shaft sleeve is coaxially connected with a driven gear, the output end of the second motor is coaxially connected with a driving gear, and the driving gear is meshed with the driven gear.

6. A construction method of the template surface cleaning device according to any one of claims 1 to 5, characterized in that: The following steps are involved: Place the mobile base on the bottom template; The controller turns on the exhaust fan and the first motor, and the roller on the movable base rotates to make the bristles on the roller sweep the dust on the bottom template. The dust is sucked into the dust suction groove through the notch and the communication channel of the dust suction groove, and then discharged into the dust storage box through the exhaust pipe and left on the side of the dust filter facing the air suction port. After the bottom template is dusted, a release agent is applied to the bristles of the brush; The controller turns on the first motor, and the roller on the movable base rotates to apply the release agent on the bristles to the bottom template.

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