Mining equipment monitoring device and method, controller, medium and product
By installing sensors and main controllers on mining equipment, real-time collection and analysis of working parameters, the problem of mining equipment fault detection is solved, efficient and real-time monitoring and fault diagnosis is achieved, and safety and work efficiency is improved.
Patent Information
- Application Number
- CN202411548817.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-02-11
AI Technical Summary
Failure of mining equipment in mining areas may lead to serious safety hazards. The existing technology relies on manual on-site inspection, monitoring and fault diagnosis, which is inefficient and difficult to ensure real-time, increasing the risk of staff.
Provide a mining equipment monitoring device, including a main controller, a display, a wireless communication module, a remote monitoring device and multiple sensors. The main controller determines the working status of the equipment based on the working parameters. , and send it to the remote monitoring device and the monitor for display through the wireless communication module.
It improves the accuracy and efficiency of monitoring the working status of mining equipment, reduces the probability of safety accidents such as explosions in equipment, and improves the safety of on-site staff.
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Figure CN119412040A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mining equipment monitoring, and in particular to a mining equipment monitoring device, method, controller, medium and product. Background Art
[0002] Since there are many mining equipment in the mining area and the mining environment is complex, there are extremely high requirements for the safety and stability of mining equipment. Failure of mining equipment may cause serious safety hazards, so it is particularly important to conduct real-time monitoring and fault diagnosis of mining equipment, such as mining transport vehicles.
[0003] At present, many mining areas still rely on manual on-site inspection, monitoring and fault diagnosis, which is not only inefficient and difficult to ensure real-time performance, but also increases the danger of workers in on-site inspections. Summary of the invention
[0004] The purpose of this application is to provide a mining equipment monitoring device, method, controller, medium and product to solve the problems described in the background technology.
[0005] To achieve the above objectives, this application provides the following solutions:
[0006] In a first aspect, the present application provides a mining equipment monitoring device, including: a main controller, a display, a wireless communication module, a remote monitoring device and a plurality of sensors;
[0007] The main controller is configured with a processor and a memory, and the processor is communicatively connected with the memory and the display;
[0008] The multiple sensors are installed on the mining equipment to be monitored, and are used to collect working parameters of the mining equipment, and send the working parameters to the processor, so that the processor determines the working state of the mining equipment according to the working parameters, and sends the working state to the display;
[0009] The display is used to receive and display the working parameters and working status sent by the processor;
[0010] The wireless communication module is connected to the processor and the remote monitoring device, and the processor sends the working parameters and the working status to the remote monitoring device through the wireless communication module.
[0011] In a second aspect, the present application provides a mining equipment monitoring method, applied to the main controller described in claim 1, comprising:
[0012] Receiving working parameters of mining equipment sent by at least one sensor, wherein the at least one sensor is installed on the monitored mining equipment and is used to collect the working parameters of the mining equipment at the current time;
[0013] Based on the working parameters, according to a predetermined working state determination method, determining the working state of the mining equipment;
[0014] The working status is sent to a display so as to display the working status through the display.
[0015] Optionally, after determining the working state of the mining equipment based on the working parameter according to a predetermined working state determination method, the method further includes:
[0016] When the working state is abnormal, determining the abnormal type and abnormal location;
[0017] Generate an abnormality analysis report and maintenance suggestions based on the abnormality type and abnormality location;
[0018] The abnormality analysis report and the maintenance suggestion are sent to the display, so that the display displays the abnormality analysis report and the maintenance suggestion.
[0019] Optionally, when the working state is abnormal, after determining the abnormal type and the abnormal location, the method further comprises:
[0020] Determine the severity and urgency of the type of anomaly;
[0021] When the severity is greater than or equal to a first predetermined level, or the urgency is greater than or equal to a second predetermined level, a full-screen display instruction and an audio-visual reminder instruction of the abnormal type and abnormal location are generated.
[0022] Optionally, the display can send an abnormal alarm by the following method:
[0023] Receive the exception type and exception location sent by the main controller;
[0024] The abnormality type and the abnormality location are displayed at a predetermined location on the display.
[0025] Optionally, after determining the working state of the mining equipment based on the working parameters according to a predetermined working state determination method, the method further comprises:
[0026] Encrypting the working parameters and the working status data to obtain encrypted data;
[0027] The encrypted data is sent to a remote monitoring device, which is connected to a main controller via a wireless communication model.
[0028] Optionally, the communication channel includes a main channel and a backup channel, and after encrypting the working parameter and the working status data to obtain encrypted data, the method further includes:
[0029] Determine the signal strength and interference level of the main channel;
[0030] When the signal strength is less than a predetermined strength or the interference degree is greater than a predetermined degree, a channel switching instruction is generated to transmit data through a standby channel.
[0031] In a third aspect, the present application provides a controller comprising: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the steps of any one of the methods described in the first aspect above.
[0032] In a fourth aspect, the present application provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of any one of the methods described in the first aspect above.
[0033] In a fifth aspect, the present application provides a computer program product, including a computer program, which, when executed by a processor, implements the steps of any one of the methods in the first aspect.
[0034] According to the specific embodiments provided in this application, this application discloses the following technical effects:
[0035] The mining equipment monitoring device provided in the embodiment of the present application includes a main controller, a display and multiple sensors. The sensors collect the working parameters of the mining equipment in real time, so that the main controller determines the working status of the mining equipment according to the working parameters, and sends the working status to the display for display, so that the staff can intuitively and timely know the working status of the mining equipment. Compared with the traditional reliance on manual inspection of the working status of mining equipment, the present application not only improves the accuracy of mining equipment working status monitoring, improves monitoring efficiency, reduces the probability of safety accidents such as explosions of mining equipment, but also improves the safety of on-site staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1A logic diagram of a mining equipment monitoring device provided in one embodiment of the present application;
[0038] Figure 2 A flowchart of a mining equipment monitoring method provided in one embodiment of the present application;
[0039] Figure 3 A flowchart of a mining equipment monitoring method provided in another embodiment of the present application;
[0040] Figure 4 A flowchart of a mining equipment monitoring method provided in another embodiment of the present application;
[0041] Figure 5 A flowchart of a mining equipment monitoring method provided in another embodiment of the present application;
[0042] Figure 6 A flowchart of a mining equipment monitoring method provided in another embodiment of the present application;
[0043] Figure 7 A schematic diagram of the structure of a controller provided in one embodiment of the present application. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0045] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0046] An embodiment of the present application provides a mining equipment monitoring device, including a main controller, a display, a wireless communication module, a remote monitoring device and multiple sensors.
[0047] The main controller is configured with a processor and a memory, and the processor is communicatively connected with the memory and the display;
[0048] The multiple sensors are installed on the mining equipment to be monitored, and are used to collect working parameters of the mining equipment, and send the working parameters to the processor, so that the processor determines the working state of the mining equipment according to the working parameters, and sends the working state to the display;
[0049] The display is used to receive and display the working parameters and working status sent by the processor;
[0050] The wireless communication module is connected to the processor and the remote monitoring device, and the processor sends the working parameters and the working status to the remote monitoring device through the wireless communication module.
[0051] Among them, the remote monitoring equipment can be, but is not limited to, various desktop computers, laptops, smart phones, tablet computers, IoT devices and portable wearable devices. IoT devices can be smart speakers, smart TVs, smart air conditioners, smart car devices, etc. Portable wearable devices can be smart watches, smart bracelets, head-mounted devices, etc.
[0052] The wireless communication module includes an antenna and a signal enhancer. Furthermore, the signal enhancer may be a WIFI signal repeater.
[0053] Of course, the processor can send any data that needs to be sent through the wireless communication module.
[0054] The wireless communication module uses the latest wireless communication technology, for example, it uses the Wi-Fi6 standard and has high-speed data transmission capabilities, which can accurately transmit the working parameters and working status of a large number of mining equipment in a very short time. In terms of signal coverage, it is equipped with high-performance antennas and signal enhancement devices, which effectively expands the communication range and maintains a stable signal connection even in complex geographical environments such as mines. Furthermore, to ensure the security of data transmission, advanced encryption algorithms are used, such as the WPA3 encryption algorithm, to encrypt the transmitted data to prevent data leakage and malicious tampering.
[0055] Among them, mining equipment can include mining transport vehicles, coal mining machines, coal plows, etc.
[0056] Among them, sensors include temperature sensors, pressure sensors, liquid level sensors, gas concentration sensors, etc. Different mining equipment may use different sensors, including sensors installed on electrical systems, power systems, and control systems to collect different data respectively.
[0057] The memory is a large-capacity memory, for example, a capacity greater than 1000 TB, and is used to store historical data and fault records.
[0058] The working status includes normal and abnormal. Furthermore, the abnormality includes failure, power failure, water shortage, etc.
[0059] Both the main controller and the display use high-performance processors to ensure that the data on them can be processed smoothly.
[0060] Among them, the resolution of the display is greater than or equal to 800*480, and the refresh rate is greater than or equal to 60Hz, ensuring that all kinds of data and diagnostic results can be presented clearly and smoothly. The screen size has been carefully designed, for example, the length is greater than or equal to 154mm, and the width is greater than or equal to 89.5mm, which can provide sufficient information display space without affecting the overall layout and operation convenience of the device. Furthermore, in terms of display content, a scientific and reasonable layout planning has been carried out. For example, the main interface highlights the operating parameters and real-time diagnostic results of key mining equipment, distinguished by eye-catching fonts and colors, so that operators can capture the most important information at the first time. At the same time, through the split screen and switching functions, detailed fault analysis reports, historical data curves, and maintenance suggestions can be easily viewed. In addition, the display has an intelligent reminder function. When a major fault or emergency is detected, a full-screen warning message will automatically pop up, accompanied by a strong sound and light prompt to ensure that the operator will not miss any critical alarms.
[0061] In addition, the working status of mining equipment can be intuitively viewed through the display.
[0062] Furthermore, the connection between the sensor and the main controller, and the connection between the main controller and the display can be connected through various data interfaces such as CAN bus interface, RS485, Ethernet, analog signal interface, etc., which are used to connect with various sensors and peripheral devices to ensure real-time collection of working parameters of mining equipment.
[0063] The working principle of the above-mentioned mining equipment monitoring device is as follows:
[0064] A plurality of sensors are installed in advance on the mining equipment to be monitored, so as to monitor the working parameters of the mining equipment in real time through the plurality of sensors;
[0065] The main controller collects the working parameters monitored by multiple sensors in real time, and determines the working status of the mining equipment based on the working parameters; and sends the working parameters and working status to the display;
[0066] The display shows the working parameters and working status of the mining equipment so that the staff can know the working status of the mining equipment in time.
[0067] The mining equipment monitoring device provided in the embodiment of the present application includes a main controller, a display and multiple sensors. The sensors collect the working parameters of the mining equipment in real time, so that the main controller determines the working status of the mining equipment according to the working parameters, and sends the working status to the display for display, so that the staff can intuitively and timely know the working status of the mining equipment. Compared with the traditional reliance on manual inspection of the working status of mining equipment, the present application not only improves the accuracy of mining equipment working status monitoring, improves monitoring efficiency, reduces the probability of safety accidents such as explosions of mining equipment, but also improves the safety of on-site staff.
[0068] Optionally, the mining equipment monitoring device can also be provided with multiple sub-main controllers, and the connection mode between the sub-main controller and other devices is the same as that of the main controller, which will not be described in detail here. When the main controller fails, the sub-main controller is used to replace the main controller to protect the continuous monitoring.
[0069] Optionally, the mining equipment monitoring device further includes an explosion-proof box, and the main controller is installed in the explosion-proof box; the screen of the display is transparent explosion-proof glass.
[0070] The explosion-proof box and transparent explosion-proof glass ensure the safety of the main controller and display, prevent them from explosion, and enable them to operate stably in the harsh environment of the mining area, thereby improving the safety of on-site workers.
[0071] Optionally, the wireless communication module further includes a router, which is communicatively connected to the processor and is used to switch to other channels when the current channel of the communication device cannot communicate.
[0072] The router enables the wireless communication module to have intelligent routing and automatic switching functions. When the main communication channel is interfered or the signal is weakened, it can automatically switch to the backup channel to ensure the continuity of data transmission without interruption. Therefore, the wireless communication module can greatly improve the efficiency and stability of communication.
[0073] In an exemplary embodiment, Figure 2 As shown, a mining equipment monitoring method is provided, which is executed by the above-mentioned main controller and includes the following steps 201 to 203:
[0074] Step 201: receiving working parameters of mining equipment sent by at least one sensor, wherein the at least one sensor is installed on the monitored mining equipment and is used to collect the working parameters of the mining equipment at the current time.
[0075] The working parameters are the working parameters of the mining equipment at the current time monitored by the sensor and are sent to the main controller in real time.
[0076] Step 202: Based on the working parameters, the working state of the mining equipment is determined according to a predetermined working state determination method.
[0077] The working status includes normal and abnormal. Furthermore, the abnormality includes failure, power failure, water shortage, etc.
[0078] Among them, the predetermined working state determination method includes comparing the received working parameters with the predetermined threshold range. If they are within the threshold range, the working state is determined to be normal. If they are not within the threshold range, the working state is determined to be abnormal. Further, when the working state is abnormal, the abnormal type can be determined according to the type of the received working parameters. For example, for a coal mining machine, different sensors are installed at different positions of the coal mining machine. For example, a current sensor is installed on the starting circuit of the coal mining machine, and a displacement sensor is installed on the wheel of the coal mining machine. If the displacement data monitored by the displacement sensor is always 0, and the data monitored by the current sensor is also always 0, then it is preliminarily determined that the abnormal type of the coal mining machine is a fault, and the abnormal position is the starting circuit, which causes the coal mining machine to be unable to work, so that the moving distance is 0.
[0079] Step 203: Send the working status to a display so as to display the working status through the display.
[0080] The mining equipment monitoring method provided in the embodiment of the present application collects the working parameters of the mining equipment in real time through sensors, so that the main controller determines the working status of the mining equipment according to the working parameters, and sends the working status to the display for display, so that the staff can intuitively and timely know the working status of the mining equipment. Compared with the traditional reliance on manual inspection of the working status of mining equipment, the present application not only improves the accuracy of the inspection of the working status of mining equipment, improves the monitoring efficiency, but also improves the safety of on-site staff.
[0081] Furthermore, when the working status is abnormal, the fault type and fault location can also be sent to the display, so that the display shows the fault type and fault location of the mining equipment, so that on-site staff can also intuitively and timely know the working status of the mining equipment to achieve the purpose of fault alarm.
[0082] Alternatively, see Figure 3 In another exemplary embodiment of the present application, the working state includes abnormal and normal. Then, after the above step 202, the method further includes the following steps 301 to 303:
[0083] Step 301: When the working state is abnormal, determine the abnormal type and abnormal location.
[0084] Step 302: Generate an abnormality analysis report and maintenance suggestions based on the abnormality type and abnormality location.
[0085] Step 303: Send the abnormality analysis report and the maintenance suggestion to the display, so that the display displays the abnormality analysis report and the maintenance suggestion.
[0086] The abnormality analysis report and the maintenance suggestions are displayed on the device so that the on-site staff can know the specific situation of the abnormality in time and repair the mining equipment in time according to the maintenance suggestions.
[0087] Alternatively, see Figure 4 In another exemplary embodiment of the present application, after the above step 301, the method further includes the following steps 401 to 402:
[0088] Step 401, determining the severity and urgency of the abnormality type.
[0089] Step 402: When the severity is greater than or equal to a first predetermined level, or the urgency is greater than or equal to a second predetermined level, a full-screen display instruction and an audio-visual reminder instruction of the abnormality type and abnormality location are generated.
[0090] For the first predetermined level: it can be determined according to needs. For example, the severity level includes four levels, namely the first severity level, the second severity level, the third severity level and the fourth severity level. The larger the level, the greater the severity. The first predetermined level can be the third severity level.
[0091] For the second predetermined level: it can be determined according to needs. For example, the urgency level includes five levels, namely the first emergency level, the second emergency level, the third emergency level, the fourth emergency level and the fifth emergency level. The larger the level, the greater the urgency level. The second predetermined level can be the third emergency level.
[0092] When the display receives a full-screen display instruction and an audible and visual reminder instruction, it executes the full-screen display and audible and visual reminder operations according to the instructions.
[0093] Optionally, in another exemplary embodiment of the present application, when the working state is abnormal, the display is also used for abnormal alarm. Further, the display performs abnormal alarm through the following steps 2031-2032:
[0094] Step 2031, receiving the abnormal type and abnormal location sent by the main controller.
[0095] Step 2032: Display the abnormality type and the abnormality location at a predetermined location on the display.
[0096] At this time, the full screen display mentioned in the above step 402 will appear.
[0097] Optionally, in another exemplary embodiment of the present application, when there are multiple mining equipment to be monitored, the display displays the working status of each mining equipment by the following method: the working status of each mining equipment to be monitored is simultaneously displayed at a preset position of the display, and the font and color of each working status are different.
[0098] The preset positions can be determined in advance and stored in the memory, and can be directly accessed when used. In addition, eye-catching fonts and colors are used to distinguish them, allowing operators to capture the most important information at the first time.
[0099] In addition, the main interface of the display can highlight the working parameters and real-time working status of key mining equipment. Furthermore, through the split screen and switching function, detailed equipment abnormality analysis reports, historical data curves and maintenance suggestions can be easily viewed.
[0100] Alternatively, see Figure 5 In another exemplary embodiment of the present application, after step 202, the method further includes the following steps 501-502:
[0101] Step 501, encrypting the working parameters and the working status data to obtain encrypted data;
[0102] Step 502, sending the encrypted data to a remote monitoring device, wherein the remote monitoring device is connected to a main controller via a wireless communication model.
[0103] The transmitted data is encrypted through encryption algorithms to prevent data leakage and malicious tampering, thereby improving the security of data transmission.
[0104] Alternatively, see Figure 6 In another exemplary embodiment of the present application, the communication channel includes a primary channel and a backup channel. Then, after step 501, the method further includes the following steps 601 and 602:
[0105] Step 601, determining the signal strength and interference degree of the primary channel;
[0106] Step 602: When the signal strength is less than a predetermined strength or the interference degree is greater than a predetermined degree, a channel switching instruction is generated to transmit data through a backup channel.
[0107] When the main controller has any of the following conditions, it is determined that the main channel has interference or signal weakening:
[0108] 1. No new working parameters are received within the scheduled time;
[0109] 2. The received working parameters are discontinuous;
[0110] 3. The received working parameters contain noise.
[0111] Of course, it is also possible to determine whether there is interference or signal weakening in the main channel based on other situations, which will not be described in detail in this application.
[0112] For other contents of the method embodiment, please refer to the device-related contents, which will not be described in detail in this application.
[0113] It can be seen from the above-mentioned mining equipment monitoring device and method that the device and method of the present application have at least the following advantages:
[0114] 1. Strong real-time performance: Traditional devices and methods rely on manual inspection and simple fault codes and cannot provide real-time data. However, this device and method collects and analyzes data in real time through the main controller, which can quickly discover and diagnose faults, greatly improving the timeliness of diagnosis.
[0115] 2. High level of intelligence: The device has a built-in intelligent diagnostic unit that automatically identifies fault types and generates reports through advanced algorithms, reducing the need for manual intervention and improving the accuracy and efficiency of fault diagnosis.
[0116] 3. Intuitive and easy operation: Equipped with a large-size high-definition display, users can intuitively view equipment status, fault information and maintenance suggestions. It is easier to use than traditional indicator lights or simple displays, and the operation complexity is significantly reduced.
[0117] 4. Remote monitoring function: The built-in wireless communication module supports remote data transmission and monitoring. Users can obtain equipment status and fault information in real time without being on site, which is more flexible and convenient than traditional on-site inspections.
[0118] 5. Comprehensive data collection: Multiple data interfaces support comprehensive data collection and monitoring, providing more detailed and comprehensive equipment status information. Compared with the traditional single monitoring method, it can provide a more comprehensive understanding of equipment operation.
[0119] 6. Explosion-proof safety: The shell with explosion-proof design can operate stably in the harsh environment of the mining area, reducing the safety hazards of the equipment caused by environmental factors, which is often difficult to achieve in traditional equipment.
[0120] These advantages enable the mining explosion-proof intelligent diagnostic device of the present invention to perform well in mining equipment fault diagnosis, significantly improving the efficiency and safety of troubleshooting.
[0121] In an exemplary embodiment, a controller is provided. The controller may be a server or a terminal. The internal structure diagram of the controller may be as follows: Figure 7 As shown. The controller includes a processor, a memory, an input / output interface (Input / Output, referred to as I / O) and a communication interface. Among them, the processor, the memory and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. Among them, the processor of the controller is used to provide computing and control capabilities. The memory of the controller includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the controller is used to store mining equipment monitoring related data. The input / output interface of the controller is used to exchange information between the processor and external devices. The communication interface of the controller is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a mining equipment monitoring method is implemented.
[0122] Those skilled in the art will understand that Figure 7 The structure shown in the figure is merely a block diagram of a partial structure related to the scheme of the present application, and does not constitute a limitation on the controller to which the scheme of the present application is applied. The specific controller may include more or fewer components than shown in the figure, or combine certain components, or have a different arrangement of components.
[0123] In an exemplary embodiment, a controller is further provided, including a memory and a processor, wherein a computer program is stored in the memory, and the processor implements the steps in the above-mentioned method embodiments when executing the computer program.
[0124] In an exemplary embodiment, a computer-readable storage medium is provided, storing a computer program, and when the computer program is executed by a processor, the steps in the above method embodiments are implemented.
[0125] In an exemplary embodiment, a computer program product is provided, including a computer program, and when the computer program is executed by a processor, the steps in the above method embodiments are implemented.
[0126] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with relevant regulations.
[0127] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other medium used in the embodiments provided in the present application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetic random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. By way of illustration and not limitation, RAM may be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM).
[0128] The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. The non-relational database may include a distributed database based on blockchain, etc., but is not limited thereto. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, etc., but is not limited thereto.
[0129] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0130] This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and core ideas of this application. At the same time, for those skilled in the art, according to the ideas of this application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting this application.
Claims
1. A mining equipment monitoring device, characterized in that: include: Main controller, display, wireless communication module, remote monitoring equipment and multiple sensors; The main controller is configured with a processor and a memory, and the processor is communicatively connected with the memory and the display; The multiple sensors are installed on the mining equipment to be monitored, and are used to collect working parameters of the mining equipment, and send the working parameters to the processor, so that the processor determines the working state of the mining equipment according to the working parameters, and sends the working state to the display; The display is used to receive and display the working parameters and working status sent by the processor; The wireless communication module is connected to the processor and the remote monitoring device, and the processor sends the working parameters and the working status to the remote monitoring device through the wireless communication module.
2. A mining equipment monitoring method, characterized in that: The main controller as claimed in claim 1 comprises: Receiving working parameters of mining equipment sent by at least one sensor, wherein the at least one sensor is installed on the monitored mining equipment and is used to collect the working parameters of the mining equipment at the current time; Based on the working parameters, according to a predetermined working state determination method, determining the working state of the mining equipment; The working status is sent to a display so as to display the working status through the display.
3. The mining equipment monitoring method according to claim 2, characterized in that: After determining the working state of the mining equipment based on the working parameters according to a predetermined working state determination method, the method further includes: When the working state is abnormal, determining the abnormal type and abnormal location; Generate an abnormality analysis report and maintenance suggestions based on the abnormality type and abnormality location; The abnormality analysis report and the maintenance suggestion are sent to the display, so that the display displays the abnormality analysis report and the maintenance suggestion.
4. The mining equipment monitoring method according to claim 3, characterized in that: When the working state is abnormal, after determining the abnormal type and abnormal location, the method further includes: Determine the severity and urgency of the type of anomaly; When the severity is greater than or equal to a first predetermined level, or the urgency is greater than or equal to a second predetermined level, a full-screen display instruction and an audio-visual reminder instruction of the abnormal type and abnormal location are generated.
5. The mining equipment monitoring method according to claim 2, characterized in that: The display can send abnormal alarms in the following ways: Receive the exception type and exception location sent by the main controller; The abnormality type and the abnormality location are displayed at a predetermined location on the display.
6. The mining equipment monitoring method according to claim 2, characterized in that: After determining the working state of the mining equipment based on the working parameters according to a predetermined working state determination method, the method further includes: Encrypting the working parameters and the working status data to obtain encrypted data; The encrypted data is sent to a remote monitoring device, which is connected to a main controller via a wireless communication model.
7. The mining equipment monitoring method according to any one of claims 2 to 6, characterized in that: The communication channel includes a main channel and a backup channel. After encrypting the working parameters and the working status data to obtain encrypted data, the method further includes: Determine the signal strength and interference level of the main channel; When the signal strength is less than a predetermined strength or the interference degree is greater than a predetermined degree, a channel switching instruction is generated to transmit data through a standby channel.
8. A controller comprising: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the mining equipment monitoring method according to any one of claims 1 to 7.
9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the mining equipment monitoring method described in any one of claims 2 to 7 is implemented.
10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the mining equipment monitoring method described in any one of claims 2 to 7 is implemented.