Medicament adding valve of anchor rod trolley and using method
By designing a chemical-added valve on the anchor trolley, using the technology of automatic flip valve plate and high-pressure gas push, the cumbersome problem of resin chemical injection process is solved and the construction efficiency is improved.
Patent Information
- Application Number
- CN202411464002.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-02-11
AI Technical Summary
In tunnel support construction, the injection process of resin agent is cumbersome, resulting in low working efficiency.
A chemical-installation valve on an anchor trolley is designed, and the valve body inlet is automatically locked through automatic flip of the flip valve plate, and the resin chemical is pushed into the anchor hole by using high-pressure gas.
The injection process of resin agents is simplified, the work efficiency is improved, and the labor intensity for operators is reduced.
Smart Images

Figure CN119412130A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rock drilling trolleys, and in particular to a reagent adding valve of an anchor trolley and a use method thereof. Background Art
[0002] In the process of tunnel support construction, an anchor trolley is usually required to carry out anchor driving operations. In addition, for different rock masses, resin anchors are required to ensure the support effect. During the construction process of resin anchors, it is necessary to pre-inject a paste-like fluid resin agent into the anchor hole. Since the resin agent has a certain viscosity, a special resin agent injection equipment is required during the injection process of the resin agent into the anchor hole. During specific use, the resin agent injection equipment needs to be frequently docked or disassembled with the injection pipe. The entire resin agent injection operation process is relatively cumbersome and the work efficiency is low. Summary of the invention
[0003] In order to solve the current technical problems, the main purpose of the present invention is to provide a medicine adding valve for an anchor trolley and a method of use. This adding valve is mounted on the anchor trolley. By automatically flipping the flip valve plate, the valve body inlet can be automatically locked, and then a certain amount of resin medicine is pushed into the anchor hole with the help of high-pressure gas, thereby achieving the purpose of resin agent filling.
[0004] In order to realize the above-mentioned technical features, the purpose of the present invention is achieved as follows: the agent loading valve of the anchor trolley comprises a base plate, a valve body mounting plate is fixed on one side of the top of the base plate, a valve body is fixedly mounted on the back of the valve body mounting plate, a stepped through hole is machined through the center of the valve body, and a conical inlet of the stepped through hole is arranged at the upper part of the valve body mounting plate; a valve plate shaft is rotatably mounted on the valve body, and a flip valve plate is mounted on the valve plate shaft and inside the valve body; the flip valve plate is limitedly matched with the stepped through hole, and the flip valve plate can only be rotated and opened in the outlet direction of the stepped through hole, and is limitedly closed in the opposite direction; a connecting pipe is arranged at the end of the valve body; an air supply pipe is connected to the valve body through a first elbow, and a water supply pipe is connected to the valve body through a second elbow; the first elbow and the second elbow are both connected to the stepped through hole, and are located behind the flip valve plate.
[0005] During installation, the base plate is fixed on the mounting seat of the trolley body by a plurality of first bolt assemblies.
[0006] A stiffening plate is symmetrically fixed between the back of the valve body mounting plate and the bottom plate.
[0007] The valve body is fixed on the back outer wall of the valve body mounting plate through a valve body seat plate and a plurality of second bolt assemblies.
[0008] The outer wall of the joint pipe is provided with a plurality of grooves; when in use, the joint pipe is used to connect a hose, and the hose is used to transport the resin agent to the anchor hole.
[0009] A flap counterweight mechanism for automatically flipping and closing the valve plate is installed on the valve plate shaft. The flap counterweight mechanism includes a counterweight rod. One end of the counterweight rod is fixed to the end of the valve plate shaft by a first locking nut and a second locking nut, and the counterweight rod is arranged vertically to the valve plate shaft. A limiting handle is provided at the end of the counterweight rod. The counterweight rod adopts a threaded rod, and an adjusting nut is installed on the counterweight rod through threaded cooperation.
[0010] The air supply pipe is synchronously connected with a branch pipe, the branch pipe is connected to a pressure gauge, the pressure gauge is fixed on the valve body mounting plate, and the dial of the pressure gauge is located on the front side of the valve body mounting plate.
[0011] The method for using the agent adding valve of the anchor trolley comprises the following steps: Step 1, installation of the reagent filling valve: The reagent filling valve is fixedly installed on the anchor trolley; Step 2, pipe connection of the reagent filling valve: Connect the air supply pipe and water supply pipe to the valve body respectively, and connect the branch pipe to the pressure gauge; Step 3, Hose connection: A hose for conveying resin agent is fixedly connected to the joint pipe, and the other end of the hose is connected to a grouting pipe, and the grouting pipe is used to extend into the anchor hole; Step 4, water injection and lubrication of the hose: The flip valve plate is in an initial state of closing the stepped through hole. At this time, the water supply pipe is opened to inject water into the hose through the water supply pipe, thereby initially lubricating the inner wall of the hose. After the water is passed through, the water supply valve is closed and the water inside the hose is drained through the air supply pipe. Step 5, initial addition of resin agent: After lubrication is completed, insert the outlet pipe of the resin agent injection device into the interior of the valve body through the conical inlet. At this time, the valve plate will be automatically pushed open and a certain amount of resin agent will be injected into the interior of the valve body. Step 6: Pushing of resin agent: After the resin agent is added, the outlet pipe of the resin agent injection device is pulled out, and the flip valve plate will flip down under the action of its own weight or the flip plate counterweight mechanism, thereby closing the inlet end of the stepped through hole; at this time, the air supply pipe is started, and air is supplied to the inside of the valve body through the air supply pipe, and the high-pressure gas will push the resin agent from the hose into the grouting pipe, and then from the grouting pipe into the anchor hole; Step 7, add the resin agent to the next anchor hole: After adding the resin agent to one anchor hole, repeat steps 4 to 6 to construct the next anchor hole.
[0012] The present invention has the following beneficial effects: 1. The additional valve of the present invention is mounted on the anchor trolley. By automatically flipping the flip valve plate, the valve body inlet can be automatically locked, and then a certain amount of resin agent is pushed into the anchor hole by high-pressure gas, thereby achieving the purpose of resin agent filling.
[0013] 2. The first bolt assembly can be used to reliably fix and install the base, thereby ensuring the reliability of its fixed installation.
[0014] 3. The second bolt assembly can be used to reliably fix and install the valve body.
[0015] 4. The connection strength and reliability between the hose and the connector pipe are enhanced by the groove.
[0016] 5. The above-mentioned flap counterweight mechanism ensures that the flip valve plate can automatically flip and close the stepped through hole.
[0017] 6. The above-mentioned branch pipe and pressure gauge can be used to monitor the gas supply pressure, thereby ensuring the best resin agent pushing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 It is the front view of the present invention and is a state diagram when the flip valve plate is closed.
[0020] Figure 2 It is the front view of the present invention and is a state diagram when the valve plate is turned over and opened.
[0021] Figure 3 It is a three-dimensional diagram of the back side of the present invention.
[0022] Figure 4 It is a side three-dimensional diagram of the present invention.
[0023] In the figure: mounting seat 1, base plate 2, first bolt assembly 3, valve body mounting plate 4, pressure gauge 5, second bolt assembly 6, tapered inlet 7, flip valve plate 8, screw 9, valve body 10, valve body seat plate 11, counterweight rod 12, adjusting nut 13, limit handle 14, joint pipe 15, first locking nut 16, first elbow 17, stiffening plate 18, branch pipe 19, air supply pipe 20, second elbow 21, water supply pipe 22, groove 23, second locking nut 24, valve plate shaft 25, stepped through hole 26. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are further described below in conjunction with the accompanying drawings.
[0025] Embodiment 1: See also Figure 1-4 The agent adding valve of the anchor trolley comprises a bottom plate 2, a valve body mounting plate 4 is fixed on one side of the top of the bottom plate 2, a valve body 10 is fixedly mounted on the back of the valve body mounting plate 4, a stepped through hole 26 is machined through the center of the valve body 10, and a conical inlet 7 of the stepped through hole 26 is arranged on the upper part of the valve body mounting plate 4; a valve plate shaft 25 is rotatably mounted on the valve body 10, and a flip valve plate 8 is mounted on the valve plate shaft 25 and located inside the valve body 10; the flip valve plate 8 is limitedly matched with the stepped through hole 26, and the flip valve plate 8 can only be rotated and opened in the outlet direction of the stepped through hole 26, and is limitedly closed in the opposite direction; a joint pipe 15 is arranged at the end of the valve body 10; an air supply pipe 20 is connected to the valve body 10 through a first elbow 17, and a water supply pipe 22 is connected to the valve body 10 through a second elbow 21; the first elbow 17 and the second elbow 21 are both connected to the stepped through hole 26 and are located behind the flip valve plate 8. The installed valve of the present invention is carried on the anchor trolley. By automatically flipping the flip valve plate, the valve body inlet can be automatically locked, and then a certain amount of resin agent is pushed into the anchor hole by high-pressure gas, thereby achieving the purpose of resin agent filling.
[0026] Furthermore, during installation, the bottom plate 2 is fixed to the mounting seat 1 of the trolley body by a plurality of first bolt assemblies 3. The first bolt assemblies 3 can be used to reliably fix and install the base 2, thereby ensuring the reliability of its fixed installation.
[0027] Furthermore, a reinforcing plate 18 is symmetrically fixed between the back of the valve body mounting plate 4 and the bottom plate 2. The reinforcing plate 18 enhances the fixing reliability between the valve body mounting plate 4 and the bottom plate 2.
[0028] Furthermore, the valve body 10 is fixed to the back outer wall of the valve body mounting plate 4 through the valve body seat plate 11 and a plurality of second bolt assemblies 6. The second bolt assemblies 6 can realize reliable fixing and mounting of the valve body 10.
[0029] Furthermore, the outer wall of the joint pipe 15 is provided with a plurality of grooves 23; when in use, the joint pipe 15 is used to connect a hose, and the hose is used to transport the resin agent to the anchor hole. The grooves 23 enhance the connection strength and reliability between the hose and the joint pipe 15.
[0030] Furthermore, a flap counterweight mechanism for automatically flipping and closing the flip valve plate 8 is installed on the valve plate shaft 25, and the flap counterweight mechanism includes a counterweight rod 12, one end of which is fixed to the end of the valve plate shaft 25 through a first locking nut 16 and a second locking nut 24, and the counterweight rod 12 is arranged vertically with the valve plate shaft 25; a limit handle 14 is provided at the end of the counterweight rod 12, the counterweight rod 12 is a threaded rod, and an adjusting nut 13 is installed on the counterweight rod 12 through threaded cooperation. The flap counterweight mechanism ensures that the flip valve plate 8 can automatically flip and close the stepped through hole 26. Among them, when it is necessary to inject resin agent, it is only necessary to automatically push open the flip valve plate 8, and then inject the agent into the interior of the valve body. When the outlet pipe of the resin agent injection equipment is pulled out, the flip valve plate 8 will automatically flip under the action of the counterweight rod 12, and then the flip valve plate 8 will block the stepped through hole 26 to prevent the gas from being discharged from the inlet during subsequent inflation, thereby ensuring that the resin agent inside the valve body is pushed to the delivery hose by high-pressure gas.
[0031] Furthermore, the air supply pipe 20 is synchronously connected with a branch pipe 19, which is connected to a pressure gauge 5, which is fixed on the valve body mounting plate 4, and the dial of the pressure gauge 5 is located on the front of the valve body mounting plate 4. The branch pipe 19 and the pressure gauge 5 are used in conjunction with each other to monitor the air supply pressure, thereby ensuring the best resin agent pushing effect.
[0032] Embodiment 2: The method for using the agent adding valve of the anchor trolley comprises the following steps: Step 1, installation of the reagent filling valve: The reagent filling valve is fixedly installed on the anchor trolley; Step 2, pipe connection of the reagent filling valve: Connect the air supply pipe 20 and the water supply pipe 22 to the valve body 10 respectively, and connect the branch pipe 19 to the pressure gauge 5; Step 3, Hose connection: A hose for conveying resin agent is fixedly connected to the joint pipe 15, and the other end of the hose is connected to a grouting pipe, and the grouting pipe is used to extend into the anchor hole; Step 4, water injection and lubrication of the hose: The flip valve plate 8 is in an initial state of closing the stepped through hole 26. At this time, the water supply pipe 22 is opened to inject water into the hose through the water supply pipe 22, thereby initially lubricating the inner wall of the hose. After the water supply is completed, the water supply valve 22 is closed, and the water inside the hose is emptied through the air supply pipe 20. Step 5, initial addition of resin agent: After lubrication is completed, the outlet pipe of the resin agent injection device is inserted into the interior of the valve body 10 through the conical inlet 7. At this time, the flip valve plate 8 will be automatically pushed open and a certain amount of resin agent will be injected into the interior of the valve body 10. Step 6: Pushing of resin agent: After the addition of the resin agent is completed, the outlet pipe of the resin agent injection device is pulled out, and the flip valve plate 8 will flip down under the action of its own weight or the flip plate counterweight mechanism, thereby closing the inlet end of the stepped through hole 26; at this time, the air supply pipe 20 is started, and air is supplied to the inside of the valve body 10 through the air supply pipe 20, and the high-pressure gas will push the resin agent from the hose into the grouting pipe, and then from the grouting pipe into the anchor hole; Step 7, add the resin agent to the next anchor hole: After adding the resin agent to one anchor hole, repeat steps 4 to 6 to construct the next anchor hole.
Claims
1. The reagent adding valve of the anchor trolley is characterized by: The invention comprises a bottom plate (2), a valve body mounting plate (4) is fixed on one side of the top of the bottom plate (2), a valve body (10) is fixedly mounted on the back of the valve body mounting plate (4), a stepped through hole (26) is machined through the center of the valve body (10), a conical inlet (7) of the stepped through hole (26) is arranged on the upper part of the valve body mounting plate (4); a valve plate shaft (25) is rotatably mounted on the valve body (10), a flip valve plate (8) is mounted on the valve plate shaft (25) and located inside the valve body (10); the flip valve plate (8) and the stepped through hole are connected to each other. (26) and are limited in position, so that the flip valve plate (8) can only be rotated in the direction of the outlet of the stepped through hole (26) to open, and is limited in the opposite direction to be closed; a joint pipe (15) is provided at the end of the valve body (10); the valve body (10) is connected to an air supply pipe (20) through a first elbow (17), and the valve body (10) is connected to a water supply pipe (22) through a second elbow (21); the first elbow (17) and the second elbow (21) are both connected to the stepped through hole (26) and are located behind the flip valve plate (8).
2. According to the drug filling valve of the anchor trolley of claim 1, it is characterized by: During installation, the base plate (2) is fixed to the mounting seat (1) of the trolley body via a plurality of first bolt assemblies (3).
3. The agent adding valve of the anchor trolley according to claim 1 is characterized in that: A reinforcing plate (18) is symmetrically fixed between the back of the valve body mounting plate (4) and the bottom plate (2).
4. The agent filling valve of the anchor trolley according to claim 1 is characterized in that: The valve body (10) is fixed to the back outer wall of the valve body mounting plate (4) via a valve body seat plate (11) and a plurality of second bolt assemblies (6).
5. The agent filling valve of the anchor trolley according to claim 1 is characterized in that: The outer wall of the joint pipe (15) is provided with a plurality of grooves (23); when in use, the joint pipe (15) is used to connect a hose, and the hose is used to transport the resin agent to the anchor hole.
6. The agent filling valve of the anchor trolley according to claim 1 is characterized in that: The valve plate shaft (25) is provided with a flap counterweight mechanism for automatically flipping and closing the flap valve plate (8), the flap counterweight mechanism comprising a counterweight rod (12), one end of the counterweight rod (12) being fixed to the end of the valve plate shaft (25) via a first locking nut (16) and a second locking nut (24), and the counterweight rod (12) and the valve plate shaft (25) being arranged vertically; a limit handle (14) is provided at the end of the counterweight rod (12), the counterweight rod (12) is a threaded rod, and an adjusting nut (13) is installed on the counterweight rod (12) via threaded engagement.
7. The agent filling valve of the anchor trolley according to claim 1 is characterized in that: The air supply pipe (20) is synchronously connected to a branch pipe (19), the branch pipe (19) is connected to a pressure gauge (5), the pressure gauge (5) is fixed on the valve body mounting plate (4), and the dial of the pressure gauge (5) is located on the front side of the valve body mounting plate (4).
8. The method for using the agent loading valve of the anchor trolley according to any one of claims 1 to 7, characterized in that: The following steps are involved: Step 1, installation of the reagent filling valve: The reagent filling valve is fixedly installed on the anchor trolley; Step 2, pipe connection of the reagent filling valve: Connecting the air supply pipe (20) and the water supply pipe (22) to the valve body (10) respectively, and connecting the branch pipe (19) to the pressure gauge (5); Step 3, Hose connection: A hose for conveying the resin agent is fixedly connected to the joint pipe (15), and the other end of the hose is connected to a grouting pipe, and the grouting pipe is used to extend into the anchor hole; Step 4, water injection and lubrication of the hose: The flip valve plate (8) is in an initial state in which the stepped through hole (26) is closed. At this time, the water supply pipe (22) is opened to inject water into the hose through the water supply pipe (22), thereby initially lubricating the inner wall of the hose. After the water supply is completed, the water supply valve (22) is closed and the water inside the hose is drained through the air supply pipe (20); Step 5, initial addition of resin agent: After lubrication is completed, the outlet pipe of the resin agent injection device is inserted into the interior of the valve body (10) through the conical inlet (7), at which time the flip valve plate (8) is automatically pushed open and a certain amount of resin agent is injected into the interior of the valve body (10); Step 6: Pushing of resin agent: After the addition of the resin agent is completed, the outlet pipe of the resin agent injection device is pulled out, and the flip valve plate (8) will flip down under the action of its own weight or the flip plate counterweight mechanism, thereby closing the inlet end of the stepped through hole (26); at this time, the air supply pipe (20) is started, and air is supplied to the inside of the valve body (10) through the air supply pipe (20), and the high-pressure gas pushes the resin agent from the hose into the grouting pipe, and then from the grouting pipe into the anchor hole; Step 7, add the resin agent to the next anchor hole: After adding the resin agent to one anchor hole, repeat steps 4 to 6 to construct the next anchor hole.