Bent pipe inner wall repairing robot based on external driving force operation
By designing a bent inner wall repair robot based on external drive operation, the water pressure-driven repair device provided by an external water pump moves and repairs the inner wall of the bent pipe, the simple and structurally limited diameter reduction mechanism in the prior art is solved. The problem has achieved efficient pipeline repair and expansion of application scope.
Patent Information
- Application Number
- CN202411681834.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing pipeline device has a simple diameter reduction mechanism and cannot adapt to pipes of multiple pipe diameters, which limits the scope of application and passability, and is limited in structure, inconvenient assembly, and has high maintenance costs. It is prone to problems and difficult to remove after long-term application in the pipe. .
A bent inner wall repair robot based on external drive operation is designed. The water pressure provided by the external water pump is used as the external drive force, and the repair device is moved and repaired through the water circulation system, and the inner wall of the thin pipe is realized by using the wind wheel frame and the spraying mechanism. Repair.
The ability to move and repair on the inner wall of the bent pipe is realized. Through simple hydraulic drive, the complexity of structure and assembly difficulty are avoided, the maintenance cost is reduced, and the scope of application and passability of the equipment is improved.
Smart Images

Figure CN119412573A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline polishing equipment, in particular to a curved pipe inner wall repairing robot based on external driving force operation. Background Art
[0002] In the fields of chemical industry, petroleum, natural gas, etc., circular pipes are often used to transport oil, gas and other substances. However, since the pipes are not only slender and narrow, but also have curved parts, it is inconvenient to inspect and repair the pipes (rust and paint repair). At present, the diameter-changing mechanisms of pipeline devices on the market are generally simple, and most pipeline peristaltic devices do not even have diameter-changing mechanisms, which means that they can only deal with pipes of a single diameter, greatly limiting the scope of application and passability. Even for three-phase stereoscopic devices with a certain diameter-changing mechanism, generally an integrated drive mechanism is built into the device, and the entire line, power supply, circuit board, etc. are integrated into one. The structure is relatively limited, assembly is inconvenient, and the subsequent maintenance and use costs are high. If problems occur in the pipe for a long time, it is easy to shut down inside and difficult to remove.
[0003] This case was created to solve the above problems. Summary of the invention
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the present invention provides a robot for repairing the inner wall of a curved pipe based on an external driving force, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a curved pipe inner wall repair robot based on external driving force operation, the external driving force is driven by externally pumped water pressure, including a connecting main pipe, the front side of the connecting main pipe is provided with a blocking component through a support rod sleeve connected circumferentially on the periphery, and the rear side is connected to a wind wheel frame, a through groove is provided on the wind wheel frame, the rear end of the connecting main pipe is connected to a transverse pipe, the side end of the transverse pipe is connected to an L-shaped water outlet pipe, and the water outlet end of the L-shaped water outlet pipe is located on the built-in side of the wind wheel frame, and a spraying mechanism is circumferentially provided on the outer peripheral wall of the wind wheel frame.
[0008] As a preferred embodiment, further, the repair device is built into the capillary tube, and its external driving force is to pump water into one side of the capillary tube through an external water pump 1 to form a water pressure drive, and the remaining water from the repair device is quickly pumped out to the water tank through an external water pump 2 on the other side of the capillary tube.
[0009] As a preferred solution, further, a sleeve is rotatably connected to the outer wall of the connecting main pipe, and a plurality of long rods are circumferentially connected to the sleeve, and the long rods are respectively connected to the circumferential edges of the rear side of the wind rotor frame.
[0010] As a preferred solution, further, the radius of the wind wheel frame plus the height of the spraying mechanism is smaller than the radius of the inner wall of the capillary tube.
[0011] As a preferred solution, further, a sleeve frame is arranged in the middle of the connecting main pipe, and support rods are connected to both sides of the bottom of the sleeve frame, and rollers are arranged on the support rods.
[0012] As a preferred embodiment, further, the blocking component includes a blocking frame, on which sleeves are fixed at equal intervals in the circumferential direction, a swivel seat is rotatably connected to the sleeve, a U-shaped rod is hinged between two adjacent swivel seats, a flexible curtain is wrapped around the front side of the U-shaped rod, and the curtain is made of conventional flexible material, and the inner periphery of the curtain is wrapped around the outer pipe wall of the connecting main pipe.
[0013] As a preferred solution, further, a support rod slightly inclined forward is arranged on the inner circumference of the blocking frame to form a buffer for the front blocking force of the curtain.
[0014] As a preferred solution, further, a gear is arranged at one of the rotating seats at the bottom, a hole slot is opened on the blocking frame, a spring is arranged on the hole slot and a connecting column is connected to the upper end of the spring, a limit block is sleeved on the connecting column, and the limit block is normally pressed into the gear slot.
[0015] (III) Beneficial effects
[0016] After adopting the above technical solution, the invention provides a curved pipe inner wall repair robot based on external driving force, which has the following beneficial effects compared with the prior art: the invention adopts simple water pressure as the external driving force, wherein water pump 1 is used to inject water into one side of the thin tube, and water pump 2 is used to quickly pump the remaining water from the repair device to the water tank on the other side of the thin tube, and the two form a water cycle. Secondly, the water pressure part as the external driving force is drained to the inside of the repair device, and synchronously forms the rotation driving force of the repair nozzle. The entire device structure is cleverly designed, and can completely rely on the external driving force to achieve movement and repair in the thin tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the application of the present invention;
[0018] Figure 2 It is a schematic diagram of the present invention;
[0019] Figure 3 It is a schematic diagram of the rear side of the present invention;
[0020] Figure 4 It is a side view of the present invention;
[0021] Figure 5 This is a schematic diagram of the structure of the blocking frame of the present invention;
[0022] Figure 6For the present invention Figure 5 A schematic diagram of the enlarged local structure in the middle.
[0023] In the figure, 1, thin tube; 01, water pump one; 02, water pump two; 2, repair device; 3, water tank; 31, connecting main pipe; 32, horizontal pipe; 33, L-shaped outlet pipe; 4, blocking frame; 5, curtain; 7, swivel seat; 8, U-shaped rod; 9, bracket; 10, spraying mechanism; 11, wind wheel frame; 12, through groove; 13, long rod; 14, sleeve seat; 15, sleeve frame; 16, support rod; 17, cylinder sleeve; 18, gear; 19, connecting column; 20, limit block; 21, spring. DETAILED DESCRIPTION
[0024] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
[0025] See attached Figure 1 As shown, a robot for repairing the inner wall of a bent pipe based on external driving force operation, wherein the repairing device 2 is built into and applied to a thin tube 1, and its external driving force is driven by a simple water pressure, which is pumped into one side of the thin tube 1 through a water pump 1 01, and the remaining water from the repairing device 2 is quickly pumped out to a water tank 3 on the other side of the thin tube 1 through a water pump 2 02, and the two form a water circulation.
[0026] See attached Figure 2-4 As shown, the repair device 2 includes a connecting main pipe 31, and the front side of the connecting main pipe 31 is sleeved with a blocking member through a support rod 16 connected circumferentially to the periphery, which is used to block the water pumped in by the water pump and form an external driving force to propel the entire repair device 2 while being subjected to the impact force of the water.
[0027] The rear side of the connecting main pipe 31 is connected to the wind rotor frame 11, wherein a sleeve 14 is pivotally connected to the connecting main pipe 31, and a plurality of long rods 13 are circumferentially connected to the sleeve 14, and the long rods 13 are respectively connected to the circumferential edge of the rear side of the wind rotor frame 11. The rear end of the connecting main pipe 31 is connected to a transverse pipe 32, and the side end of the transverse pipe 32 is connected to an L-shaped water outlet pipe 33, and the water outlet end of the L-shaped water outlet pipe 33 is located at the built-in side of the wind rotor frame 11, and the water outlet of the L-shaped water outlet pipe 33 to the wind rotor frame 11 can drive it to rotate along the axial direction of the connecting main pipe 31 by discharging water from the L-shaped water outlet pipe 33 to the wind rotor frame 11.
[0028] The wind wheel frame 11 adopts a conventional structural design, and the principle can be referred to as a waterwheel. The function of the horizontal pipe 32 is to stagger the position of the L-shaped water outlet pipe 33 so that the falling water can fall into the edge of the wind wheel frame 11 to stagger the center of gravity and realize driving. It should be noted that the entire wind wheel frame 11 is light in weight and can rotate under the drive of the water flow. In addition, a through groove 12 is provided on the wind wheel frame 11, which can quickly drain water into the capillary 1 during the rotation process.
[0029] A spraying mechanism 10 is circumferentially provided on the outer peripheral wall of the wind wheel frame 11. The spraying mechanism 10 is used for repairing and adopts conventional components, such as a micro pump, a nozzle, a liquid storage chamber and a battery.
[0030] In order for the spray mechanism 10 to spray the inner wall of the capillary 1 , the axial outer diameter of the wind wheel frame 11 is smaller, specifically, the radius of the wind wheel frame 11 plus the height of the spray mechanism 10 is smaller than the radius of the inner wall of the capillary 1 .
[0031] From the above, it can be seen that the rear side of the entire repair device 2 is suspended relative to the inner wall of the pipe. Taking into account the rear wind wheel frame 11, the spraying mechanism 10 and the water flow, it is easy for the rear side to be heavier than the front side and flip down. Therefore, a sleeve frame 15 is set in the middle of the connecting main pipe 31, and brackets 9 are connected to both sides of the bottom of the sleeve frame 15. Rollers are set on the bracket 9 to achieve support and smooth movement.
[0032] When in use, the water pressure pumped by the water pump 1 01 should not be too large, and it is sufficient to drive the repair device 2 to move forward as a whole. Part of the water source is pumped into the connecting main pipe 31 and output to the L-shaped water outlet pipe 33, forming a water flow to drive the wind wheel frame 11 to rotate. At the same time, the water pump 2 02 needs to be turned on all the time to keep the pipe section that the repair device 2 has not passed through as dry as possible.
[0033] See attached Figure 5 As shown, the blocking member includes a blocking frame 4, on which sleeves 17 are fixed at equal intervals in the circumferential direction, and a rotating seat 7 is rotatably connected to the sleeve 17, and a U-shaped rod 8 is hinged between two adjacent rotating seats 7. By rotating one of the rotating seats 7, the entire rotating seat 7 is linked to rotate, and the U-shaped rod 8 is driven to gradually expand outward to the periphery of the blocking frame 4. The front side of the U-shaped rod 8 is wrapped with a flexible curtain 5, which is made of conventional flexible material and has elastic deformation force. Driven by the U-shaped rod 8, it is stretched outward to block the water flow and indirectly form the propulsion force of the repair device 2 as a whole. Secondly, the inner periphery of the curtain 5 is wrapped around the outer pipe wall of the connecting main pipe 31.
[0034] Since the curtain 5 is easily deformed and spread backwards due to water pressure, a support rod 16 slightly inclined forward is arranged on the inner circumference of the blocking frame 4 to form a buffer for the front blocking force of the curtain 5 .
[0035] The arrangement of the rotating seat 7, the U-shaped rod 8 and other structures can indirectly drive the curtain 5 to expand its circumferential dimension to fit the inner wall of the capillary 1 as closely as possible, thereby achieving the adaptation and use of capillary 1 with different diameters.
[0036] See attached Figure 6As shown, a gear 18 is arranged at a rotating seat 7 at the bottom, a hole slot is opened on the blocking frame 4, a spring 21 is arranged on the hole slot, and a connecting column 19 is connected to the upper end of the spring 21, a limit block 20 is sleeved on the connecting column 19, and the limit block 20 is normally pressed into the adjacent tooth groove on the gear 18. When rotation is required, the connecting column 19 can be pulled up to drive the limit block 20 to disengage from the gear 18, thereby realizing the rotation adjustment of the rotating seat 7.
[0037] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A robot for repairing the inner wall of a curved pipe based on an external driving force, wherein the external driving force is driven by water pressure pumped from the outside, and wherein: It includes a connecting main pipe, the front side of which is provided with a blocking component through a support rod sleeve connected circumferentially on the periphery, and the rear side of which is connected to a wind wheel frame, the wind wheel frame is provided with a through groove, the rear end of the connecting main pipe is connected to a transverse pipe, the side end of the transverse pipe is connected to an L-shaped water outlet pipe, and the water outlet end of the L-shaped water outlet pipe is located at the built-in side edge of the wind wheel frame, and a spraying mechanism is circumferentially provided on the outer peripheral wall of the wind wheel frame.
2. The robot for repairing inner wall of curved pipe based on external driving force according to claim 1, characterized in that: The repair device is built into the capillary tube, and its external driving force is to pump water into one side of the capillary tube through an external water pump 1 to form a water pressure drive, and the other side of the capillary tube is used to quickly pump the remaining water from the repair device into the water tank through an external water pump 2.
3. The robot for repairing inner wall of curved pipe based on external driving force according to claim 1, characterized in that: A sleeve is rotatably connected to the outer wall of the connecting main pipe, and a plurality of long rods are circumferentially connected to the sleeve, and the long rods are respectively connected to the circumferential edges of the rear side of the wind wheel frame.
4. The robot for repairing inner wall of curved pipe based on external driving force according to claim 1, characterized in that: The radius of the wind wheel frame plus the height of the spraying mechanism is smaller than the radius of the inner wall of the capillary.
5. The robot for repairing inner wall of curved pipe based on external driving force according to claim 1, characterized in that: A sleeve frame is arranged in the middle of the connecting main pipe, and support rods are connected to both sides of the bottom of the sleeve frame, and rollers are arranged on the support rods.
6. The robot for repairing inner wall of curved pipe based on external driving force according to claim 1, characterized in that: The blocking component includes a blocking frame, on which sleeves are fixed at equal intervals in the circumferential direction, and a swivel seat is rotatably connected to the sleeve, and a U-shaped rod is hinged between two adjacent swivel seats, and a flexible curtain is wrapped around the front side of the U-shaped rod. The curtain is made of conventional flexible material, and the inner periphery of the curtain is wrapped around the outer pipe wall of the connecting main pipe.
7. The robot for repairing inner wall of curved pipe based on external driving force according to claim 6, characterized in that: The inner circumference of the blocking frame is provided with a support rod slightly inclined forward to form a buffer for the front blocking force of the curtain.
8. The robot for repairing inner wall of curved pipe based on external driving force according to claim 6, characterized in that: A gear is arranged at the rotating seat at the bottom, a hole slot is opened on the blocking frame, a spring is arranged on the hole slot, and a connecting column is connected to the upper end of the spring, a limit block is sleeved on the connecting column, and the limit block is normally pressed into the uppermost tooth groove on the gear.