Calibration method and device of multi-channel synchronous temperature measurement equipment, storage medium and processor
By determining the calibration temperature value and correspondence in a multi-channel synchronous temperature measuring device, synchronous calibration of multiple temperature measuring loops is solved, and the problems of long calibration time and large data occupancy in the existing technology are improved, and calibration efficiency and accuracy are improved sex.
Patent Information
- Application Number
- CN202411385891.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-02-11
AI Technical Summary
In the prior art, the individual calibration of multiple temperature measurement loops takes a long time, and the calibration data occupies a large amount of memory, resulting in inefficiency.
By determining the calibration temperature value within the temperature measurement range and based on the correspondence between the temperature measurement components and the circuit principle, synchronous calibration of multiple temperature measurement loops is achieved.
It realizes fast and effective calibration of multi-channel synchronous temperature measurement equipment, reduces calibration time and storage space requirements, and improves efficiency and accuracy.
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Figure CN119413318A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electrical technology, and in particular to a calibration method, device, storage medium and processor for multi-channel synchronous temperature measurement equipment. Background Art
[0002] At present, the method of pre-embedding multiple temperature measuring resistors in the key parts and environment of the motor is adopted to monitor the temperature of the key positions, and to issue an alarm before an over-temperature fault occurs, so as to notify the maintenance personnel to carry out repairs and inspections. However, due to the installation position and the length of the transmission cable of the different motors to be monitored, it is necessary to calibrate multiple temperature measuring circuits in detail to restore the real temperature information. It takes a long time to calibrate each temperature measuring circuit separately, and the multi-channel calibration data also takes up a lot of memory of the temperature measuring equipment.
[0003] The inventors of the present application discovered during the process of implementing the present invention that the above-mentioned problems have not been effectively solved. Summary of the invention
[0004] The purpose of the embodiment of the present invention is to provide a calibration method for a multi-channel synchronous temperature measurement device, which can quickly and effectively perform synchronous calibration on multiple temperature measurement circuits of the temperature measurement device.
[0005] In order to achieve the above object, an embodiment of the present invention provides a calibration method for a multi-channel synchronous temperature measurement device, wherein multiple channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specification, including:
[0006] Determine the temperature measurement range of the multi-channel synchronous temperature measurement equipment, which is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2;
[0007] Determine a first calibration temperature value T1_0 lower than T1 and a second calibration temperature value T2_0 higher than T2, and determine a plurality of calibration temperature values between T1_0 and T2_0;
[0008] Determine a first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measuring component according to the circuit principle of the multi-channel synchronous temperature measuring device; and
[0009] When the voltage values measured in each channel are consistent, the resistance values of the temperature measuring component corresponding to T1_0, T2_0 and a plurality of calibration temperature values are calibrated based on the first corresponding relationship.
[0010] Optionally, the multiple calibration temperature values are calibration temperature values selected at equal intervals between T1_0 and T2_0.
[0011] Optionally, the temperature measurement range of each temperature measurement channel of the multi-channel synchronous temperature measurement device is a continuous interval between T1_0 and T2_0.
[0012] Preferably, T1_0=1.1*T1-0.1*T2, T2_0=1.1*T2-0.1*T1.
[0013] Furthermore, the calibration method of the multi-channel synchronous temperature measurement device also includes:
[0014] If T1_0, T2_0 and any calibration point among the multiple calibration temperature values cannot make the temperature measurement result of each channel consistent, then multiple calibration temperature values are reselected between T1_0 and T2_0 and the calibration is performed again.
[0015] Furthermore, the calibration method of the multi-channel synchronous temperature measurement device also includes:
[0016] If the total error of the temperature measurement results of T1_0, T2_0 and multiple calibration temperature values compared with the theoretical value obtained according to the circuit principle exceeds the preset error range, multiple calibration temperature values are reselected between T1_0 and T2_0 and recalibrated.
[0017] Optionally, the number of the reselected multiple calibrated temperature values is twice the number of the multiple calibrated temperature values before the reselection.
[0018] On the other hand, an embodiment of the present invention provides a calibration device for a multi-channel synchronous temperature measurement device, wherein multiple channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specification, including: a calibration temperature value determination module, a first corresponding relationship determination module and a calibration module,
[0019] Among them, the calibration temperature value determination module determines the temperature measurement range of the multi-channel synchronous temperature measurement equipment, the temperature measurement range is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2, determines the first calibration temperature value T1_0 lower than T1 and the second calibration temperature value T2_0 higher than T2, and determines multiple calibration temperature values between T1_0 and T2_0;
[0020] A first corresponding relationship determination module, which determines a first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measuring component according to the circuit principle of the multi-channel synchronous temperature measuring device;
[0021] The calibration module calibrates the resistance values of the temperature measuring component corresponding to T1_0, T2_0 and multiple calibration temperature values based on the first corresponding relationship when the voltage values measured by each channel are consistent.
[0022] On the other hand, the present invention provides a machine-readable storage medium having instructions stored thereon, the instructions being used to enable a machine to execute the calibration method of the multi-channel synchronous temperature measurement device of the present application.
[0023] On the other hand, the present invention provides a processor for running a program, wherein the program, when being run, is used to execute the calibration method of the multi-channel synchronous temperature measurement device of the present application.
[0024] Through the above technical scheme, the calibration interval to which the calibration temperature value that exceeds the temperature measurement range of the multi-channel synchronous temperature measurement equipment belongs is first selected to cover a larger range of the calibration interval as much as possible, and then multiple calibration temperature values are selected within the selected calibration interval. Finally, based on the first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measurement component, when the voltage value measured in each channel is consistent, the resistance value corresponding to each of the multiple selected calibration temperature values is calibrated, thereby enabling the multiple temperature measurement circuits of the temperature measurement equipment to be quickly and effectively calibrated synchronously.
[0025] Other features and advantages of the embodiments of the present invention will be described in detail in the subsequent detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the following specific implementations, they are used to explain the embodiments of the present invention, but do not constitute a limitation on the embodiments of the present invention. In the accompanying drawings:
[0027] Figure 1 It is a flow chart of an embodiment of a calibration method of a multi-channel synchronous temperature measurement device of the present invention;
[0028] Figure 2 yes Figure 1 A circuit diagram of a temperature measurement circuit of a multi-channel synchronous temperature measurement device used in the embodiment;
[0029] Figure 3 It is a composition structure diagram of an embodiment of a calibration device for multi-channel synchronous temperature measurement equipment of the present invention. DETAILED DESCRIPTION
[0030] The specific implementation of the embodiment of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the embodiment of the present invention, and is not used to limit the embodiment of the present invention.
[0031] The embodiment of the present invention provides a calibration method for a multi-channel synchronous temperature measurement device, wherein multiple temperature measurement channels of the device are all measured by temperature measurement components of the same specification. The implementation process is as follows: Figure 1 As shown, including:
[0032] Step 1: Determine the temperature measurement range of the multi-channel synchronous temperature measurement equipment, which is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2;
[0033] Step 2: Determine a first calibration temperature value T1_0 lower than T1 and a second calibration temperature value T2_0 higher than T2, and determine multiple calibration temperature values between T1_0 and T2_0;
[0034] Step 3: According to the circuit principle of the multi-channel synchronous temperature measurement device, determine the first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measurement component;
[0035] Step 4: When the voltage values measured in each channel match, the resistance values of the temperature measuring component corresponding to T1_0, T2_0 and multiple calibration temperature values are calibrated based on the first corresponding relationship.
[0036] Specifically, since the multiple temperature measurement channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specifications, the first calibration temperature value T1_0 selected in step 2, which is lower than the lowest measurement temperature T1 of the multi-channel synchronous temperature measurement device, and the second calibration temperature value T2_0, which is higher than the highest measurement temperature T2 of the multi-channel synchronous temperature measurement device, can be the typical calibration temperature values of the temperature measurement components in each channel selected based on experience, or the endpoint calibration temperature values of the continuous interval that makes the temperature-resistance calibration curve conform to the linear relationship, or the maximum and minimum temperature values that the temperature measurement components can measure. In short, technicians can choose to cover as large a calibration range as possible while meeting the design requirements of the multi-channel synchronous temperature measurement device.
[0037] In this embodiment, T1_0=T1-(T2-T1)*0.1=1.1*T1-0.1*T2, T2_0=T2+(T2-T1)*0.1=1.1*T2–0.1*T1, that is, the two end points [T1_0, T2_0] of the calibration interval set in step 2 make the calibration interval cover 120% of the design working range of the multi-channel synchronous temperature measurement device. More specifically, the temperature measurement range of each temperature measurement channel of the multi-channel synchronous temperature measurement device is a continuous interval between T1_0 and T2_0, therefore, in step 2, multiple calibration temperature values can be equally spaced between T1_0 and T2_0, or selected by interpolation or other methods.
[0038] Specifically, in this embodiment, a temperature measurement circuit of the multi-channel synchronous temperature measurement device adopts Figure 2 The temperature is measured by the bridge method shown in the figure. Among them, Rpt is the PT100 temperature measuring component, and its equivalent resistance is a variable resistor that changes according to the ambient temperature. Different temperatures correspond to different resistance values, and the relationship between the two is the inherent relationship of the PT100 component itself. Figure 2 As shown, a reference voltage Vref loaded on one diagonal of the bridge is 3.6V. Different ambient temperatures will output different output voltages Vo through the bridge. The current ambient temperature can be determined by collecting the current output voltage.
[0039] It should be noted that due to fluctuations in external cables or external interference signals, the output voltage signal may fluctuate and change. Figure 2 The circuit includes filter circuits Z6 and Z7, which perform filtering processing on the input and output parts to filter out external interference signals, so that the output voltage corresponding to the temperature measurement signal is more stable and accurate.
[0040] according to Figure 2 For the designed circuit, the theoretical relationship between the output voltage Vo and the PT100 resistance value Rpt, that is, the first corresponding relationship mentioned in step 3, is the following calculation formula: Vo = 0.0107716Rpt + 2.80572.
[0041] It should also be noted that, in order to avoid errors caused by inconsistencies in the temperature measurement circuits, each circuit usually uses circuits of the same specifications. That is, in this embodiment, the relationship between the output voltage Vo and the PT100 resistance value Rpt in other temperature measurement circuits should also theoretically conform to the calculation formula of the first corresponding relationship mentioned above.
[0042] Because the filter circuits Z6 and Z7 only affect the change process of the output voltage Vo, they will not have any effect on the ratio of the PT100 resistance value to the output voltage at different ambient temperatures. Considering the delay caused by the filter circuits Z6 and Z7, in step 4, the software is used to continuously measure within 10ms until the change of the output voltage Vo is less than 1% / ms. It is considered that this measurement has stabilized. The PT100 resistance value corresponding to the current measured voltage can be determined according to the first corresponding relationship obtained in step 3, and the PT100 resistance value and the current ambient temperature value are calibrated accordingly.
[0043] Compared with the prior art, the technical advantages of this embodiment are:
[0044] 1. Covering 120% of the design working range of multi-channel synchronous temperature measurement equipment;
[0045] 2. A method for synchronous calibration of multiple channels is proposed, which saves the workload of calibrating each channel separately and reduces the storage space occupied by recording calibration data of multiple channels separately;
[0046] 3. Perform unified calibration when the monitoring data of multiple channels are consistent to ensure that the overall error meets the preset standard and reduce measurement errors.
[0047] In order to further reduce the measurement error, in some embodiments, the following steps are also included:
[0048] Step 5: If T1_0, T2_0 and any calibration point among the multiple calibration temperature values cannot make the temperature measurement result of each channel consistent, then reselect multiple calibration temperature values between T1_0 and T2_0 and recalibrate; or
[0049] Step 6: If the total error of the temperature measurement results of T1_0, T2_0 and multiple calibration temperature values compared with the theoretical value obtained according to the circuit principle exceeds the preset error range, multiple calibration temperature values are reselected between T1_0 and T2_0 and recalibrated.
[0050] Specifically, in step 5, if the deviation between the actual measurement value and the theoretical value of any calibration point is greater than 1°C, it means that there is a large deviation in the measurement environment or the measuring instrument, the connection of the measuring cable, etc., then this calibration is invalid and all calibrations are performed again. In step 6, the error value between the actual temperature and the theoretical temperature of each calibration point is recorded, and the error values are added to obtain the overall statistical error. If the overall statistical error is less than (T2-T1)*0.01, this calibration passes. Otherwise, the calibration point needs to be re-determined.
[0051] Furthermore, when recalibrating, select twice the calibration points of the previous calibration and recalibrate the newly selected calibration points. For example, if the factory default 10 calibration points of the multi-channel synchronous temperature measurement device cannot pass the calibration, then select 20 calibration points at equal intervals between the lowest temperature 1.1*T1-0.1*T2 and the highest temperature 1.1*T2–0.1*T1, and restart the calibration until the overall statistical error of all calibration points is less than (T2-T1)*0.01, complete the calibration and save the calibration records to the specified storage device.
[0052] The embodiment of the present invention provides a calibration device for a multi-channel synchronous temperature measurement device, wherein multiple channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specification, such as Figure 3 As shown, it includes: a calibration temperature value determination module, a first corresponding relationship determination module and a calibration module, wherein the calibration temperature value determination module is configured to: determine the temperature measurement range of the multi-channel synchronous temperature measurement device, the temperature measurement range is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2, determine a first calibration temperature value T1_0 lower than T1 and a second calibration temperature value T2_0 higher than T2, and determine multiple calibration temperature values between T1_0 and T2_0;
[0053] The first corresponding relationship determination module is configured to: determine the first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measuring component according to the circuit principle of the multi-channel synchronous temperature measuring device;
[0054] The calibration module is configured to: when the voltage value measured in each channel is consistent, calibrate the resistance values of the temperature measuring component corresponding to T1_0, T2_0 and multiple calibration temperature values based on the first corresponding relationship.
[0055] In some embodiments, the calibration module is further configured as follows: if T1_0, T2_0, and any calibration point among the multiple calibration temperature values cannot make the temperature measurement result of each channel consistent, then reselect multiple calibration temperature values between T1_0 and T2_0, and recalibrate; or, if the total error of the temperature measurement results of T1_0, T2_0, and the multiple calibration temperature values compared to the theoretical value obtained according to the circuit principle exceeds a preset error range, then reselect multiple calibration temperature values between T1_0 and T2_0, and recalibrate. When recalibrating, select a calibration point that is twice the previous calibration point and recalibrate the newly selected calibration point.
[0056] An embodiment of the present invention provides a calibration device for a multi-channel synchronous temperature measurement device, which includes a processor and a memory. The calibration temperature value determination module, the first correspondence determination module and the calibration module are all stored in the memory as program units, and the processor executes the program units stored in the memory to implement corresponding functions.
[0057] The processor includes a kernel, which calls the corresponding program unit from the memory. One or more kernels can be set, and the synchronous calibration of multiple temperature measurement loops can be completed by adjusting the kernel parameters.
[0058] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory, such as read-only memory (ROM) or flash RAM, and the memory includes at least one memory chip.
[0059] An embodiment of the present invention provides a storage medium on which a program is stored. When the program is executed by a processor, the calibration method of the multi-channel synchronous temperature measurement device of the present application is implemented.
[0060] An embodiment of the present invention provides a processor, which is used to run a program, wherein the calibration method of a multi-channel synchronous temperature measurement device of the present application is executed when the program is run.
[0061] The embodiment of the present invention provides a device, which includes a processor, a memory, and a program stored in the memory and can be run on the processor. When the processor executes the program, the calibration method steps of the multi-channel synchronous temperature measurement device of the present application are implemented. The device in this article can be a server, a PC, a PAD, a mobile phone, etc.
[0062] The present application also provides a computer program product, which, when executed on a data processing device, is suitable for executing a program that initializes the calibration method steps of the multi-channel synchronous temperature measurement device of the present application.
[0063] Those skilled in the art will appreciate that the embodiments of the present application may be provided as methods, systems, or computer program products. Therefore, the present application may adopt the form of a complete hardware embodiment, a complete software embodiment, or an embodiment in combination with software and hardware. Moreover, the present application may adopt the form of a computer program product implemented in one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) that include computer-usable program code.
[0064] The present application is described with reference to the flowcharts and / or block diagrams of the methods, devices (systems), and computer program products according to the embodiments of the present application. It should be understood that each process and / or box in the flowchart and / or block diagram, as well as the combination of the processes and / or boxes in the flowchart and / or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, a special-purpose computer, an embedded processor, or other programmable data processing device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing device generate instructions for implementing the processes in the flowchart and / or block diagram. Figure 1 A process or multiple processes and / or boxes Figure 1 A device that provides the functions specified in a block or multiple blocks.
[0065] These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce an article of manufacture comprising an instruction device, which implements the process Figure 1 A process or multiple processes and / or boxes Figure 1 A function specified in one or more boxes.
[0066] These computer program instructions can also be loaded onto a computer or other programmable data processing device so that a series of operating steps are executed on the computer or other programmable device to produce a computer-implemented process, thereby providing instructions for implementing the process in the computer or other programmable device. Figure 1 A process or multiple processes and / or boxes Figure 1 The steps for the functions specified in one or more boxes.
[0067] In a typical configuration, a computing device includes one or more processors (CPU), input / output interfaces, network interfaces, and memory.
[0068] The memory may include non-permanent memory in a computer-readable medium, random access memory (RAM) and / or non-volatile memory in the form of read-only memory (ROM) or flash RAM. The memory is an example of a computer-readable medium.
[0069] Computer readable media include permanent and non-permanent, removable and non-removable media that can be implemented by any method or technology to store information. Information can be computer readable instructions, data structures, program modules or other data. Examples of computer storage media include, but are not limited to, phase change memory (PRAM), static random access memory (SRAM), dynamic random access memory (DRAM), other types of random access memory (RAM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), flash memory or other memory technology, compact disk read-only memory (CD-ROM), digital versatile disk (DVD) or other optical storage, magnetic cassettes, magnetic tape magnetic disk storage or other magnetic storage devices or any other non-transmission media that can be used to store information that can be accessed by a computing device. As defined herein, computer readable media does not include temporary computer readable media (transitory media), such as modulated data signals and carrier waves.
[0070] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.
[0071] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.
Claims
1. A calibration method for a multi-channel synchronous temperature measurement device, wherein multiple channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specification, characterized in that: include: Determine the temperature measurement range of the multi-channel synchronous temperature measurement device, wherein the temperature measurement range is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2; Determine a first calibrated temperature value T1_0 lower than T1 and a second calibrated temperature value T2_0 higher than T2, and determine a plurality of calibrated temperature values between T1_0 and T2_0; Determine a first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measuring component according to the circuit principle of the multi-channel synchronous temperature measuring device; and When the voltage values measured in each channel are consistent, the resistance values of the temperature measuring component corresponding to the T1_0, the T2_0 and the multiple calibration temperature values are calibrated based on the first corresponding relationship.
2. The calibration method of a multi-channel synchronous temperature measurement device according to claim 1, characterized in that: The multiple calibration temperature values are calibration temperature values selected at equal intervals between T1_0 and T2_0.
3. The calibration method of a multi-channel synchronous temperature measurement device according to claim 1, characterized in that: The temperature measurement range of each temperature measurement channel of the multi-channel synchronous temperature measurement device is a continuous interval between T1_0 and T2_0.
4. The calibration method of a multi-channel synchronous temperature measurement device according to claim 3, characterized in that: T1_0=1.1*T1-0.1*T2, T2_0=1.1*T2–0.1*T1.
5. The calibration method of a multi-channel synchronous temperature measurement device according to any one of claims 1 to 4, characterized in that: Also includes: If the T1_0, the T2_0 and any calibration point among the multiple calibration temperature values cannot make the temperature measurement result of each channel consistent, then the multiple calibration temperature values are reselected between the T1_0 and the T2_0, and the calibration is performed again.
6. The calibration method of a multi-channel synchronous temperature measurement device according to any one of claims 1 to 4, characterized in that: Also includes: If the total error of the temperature measurement results of T1_0, T2_0 and the multiple calibration temperature values compared to the theoretical value obtained according to the circuit principle exceeds a preset error range, the multiple calibration temperature values are reselected between T1_0 and T2_0 and recalibrated.
7. The calibration method of a multi-channel synchronous temperature measurement device according to claim 5 or 6, characterized in that: The number of the reselected multiple calibrated temperature values is twice the number of the multiple calibrated temperature values before the reselection.
8. A calibration device for a multi-channel synchronous temperature measurement device, wherein the multiple channels of the multi-channel synchronous temperature measurement device are all measured by temperature measurement components of the same specification, characterized in that: include: a calibration temperature value determination module, a first corresponding relationship determination module and a calibration module, The calibration temperature value determination module determines the temperature measurement range of the multi-channel synchronous temperature measurement device, which is a continuous interval from the lowest measurement temperature T1 to the highest measurement temperature T2, and determines a first calibration temperature value T1_0 lower than T1 and a second calibration temperature value T2_0 higher than T2, and determines multiple calibration temperature values between T1_0 and T2_0. The first corresponding relationship is determined according to the circuit principle of the multi-channel synchronous temperature measurement device, and the first corresponding relationship between the measured voltage Vo and the resistance value Rpt of the temperature measurement component; The calibration module calibrates the resistance values of the temperature measuring component corresponding to T1_0, T2_0 and the multiple calibration temperature values based on the first corresponding relationship when the voltage values measured in each channel are consistent.
9. A machine-readable storage medium having instructions stored thereon, the instructions being used to enable a machine to execute: a calibration method for a multi-channel synchronous temperature measurement device according to any one of claims 1 to 7.
10. A processor, characterized in that: Used to run a program, wherein the program, when run, is used to execute: a calibration method for a multi-channel synchronous temperature measurement device according to any one of claims 1 to 7.