Vibration head frequency dynamic adjusting method and system based on ultrasonic cleaning equipment
By calculating the resonance frequency of the cavitation gas core and adjusting the vibration head frequency in combination with the cleaning solution intensity, the problem of lack of flexibility and adaptability in the vibration head frequency adjustment of ultrasonic cleaning equipment is solved, achieving more efficient cleaning effects and equipment stability.
Patent Information
- Application Number
- CN202411432689.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-14
AI Technical Summary
The vibration head frequency adjustment of existing ultrasonic cleaning equipment lacks flexibility and adaptability, and cannot dynamically adjust according to changes in the cleaning process in real time, resulting in poor cleaning results and inefficient equipment use.
By obtaining the characteristics of the target cleaning liquid and substance, calculate the gas nuclear resonance frequency of the cavitated gas nucleus, and adjust the vibration head frequency in combination with the cleaning liquid intensity to achieve dynamic adjustment.
It improves the accuracy and efficiency of dynamic adjustment of the vibration frequency of ultrasonic cleaning equipment, and improves the cleaning effect and the stability of the equipment.
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Figure CN119414898A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ultrasonic cleaning equipment, and in particular to a method and system for dynamically adjusting the frequency of a vibration head based on ultrasonic cleaning equipment. Background Art
[0002] Ultrasonic cleaning equipment plays an important role in many industries. It can efficiently remove dirt and impurities from the surface of objects. With the continuous improvement of cleaning quality and efficiency requirements, the demand for performance optimization of ultrasonic cleaning equipment is also growing. However, there are some problems in the frequency adjustment of the vibration head of ultrasonic cleaning equipment. The vibration head frequency adjustment of current ultrasonic cleaning equipment mostly adopts fixed preset values or simple manual adjustment methods. This adjustment method lacks flexibility and adaptability. Different cleaning tasks, cleaning objects and cleaning liquid characteristics have different requirements for the vibration head frequency. The fixed frequency cannot give full play to the best performance of the cleaning equipment. In many cases, due to frequency mismatch, the cleaning effect is poor and may even cause damage to the cleaning object. At the same time, the existing adjustment method cannot be dynamically adjusted according to changes in the cleaning process in real time, and often requires manual continuous attempts at different frequencies, which greatly affects the cleaning efficiency and quality, resulting in low accuracy and efficiency of dynamic adjustment of the vibration head frequency of ultrasonic cleaning equipment. Therefore, there is an urgent need for a method that can effectively improve the accuracy and efficiency of dynamic adjustment of the vibration head frequency of ultrasonic cleaning equipment. Summary of the invention
[0003] The present invention provides a method and system for dynamically adjusting the frequency of a vibration head of an ultrasonic cleaning device, the main purpose of which is to improve the accuracy of the dynamic adjustment of the frequency of the vibration head of the ultrasonic cleaning device.
[0004] To achieve the above object, the present invention provides a method for dynamically adjusting the vibration head frequency based on an ultrasonic cleaning device, comprising:
[0005] Obtain a target cleaning liquid and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario;
[0006] According to the cleaning temperature value, the cavitation temperature value corresponding to the target cleaning liquid is set, the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid is determined, and the gas adiabatic index in the target cleaning liquid is obtained, and the gas core annihilation pressure of the cavitation gas nucleus generated in the target cleaning liquid is calculated by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index;
[0007] The gas core pressure peak value corresponding to the cavitation gas core is calculated by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, the static pressure value corresponding to the target cleaning fluid is detected, and the gas core resonance frequency corresponding to the cavitation gas core is calculated according to the gas core pressure peak value and the static pressure value;
[0008] In combination with the static pressure value, the cleaning fluid strength corresponding to the target cleaning fluid is calculated, and in combination with the cleaning fluid strength and the air core resonance frequency, the vibration head frequency of the ultrasonic cleaning device is adjusted to obtain an adjustment result.
[0009] Optionally, the determining a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario includes:
[0010] Identify the target object name corresponding to the target cleaning object;
[0011] Based on the name of the target object, determining the cleaning material and material ratio of the target cleaning object;
[0012] Query the yield temperature of the material corresponding to the material of the cleaning object;
[0013] Calculate the yield temperature value corresponding to the target cleaning object by combining the yield temperature of the material, the material of the cleaning object and the material ratio;
[0014] The associated object corresponding to the application scene is detected, and the cleaning temperature value corresponding to the target cleaning object is determined by combining the yield temperature value and the scene temperature.
[0015] Optionally, the step of calculating the yield temperature value corresponding to the target cleaning object by combining the yield temperature of the material, the material of the cleaning object and the material proportion includes:
[0016] Querying the material performance value corresponding to the material of the cleaning object, and querying the cleaning object performance value corresponding to the target cleaning object;
[0017] Calculate the interaction coefficient between the materials of the cleaning objects by combining the material performance value and the cleaning object performance value;
[0018] Combining the interaction coefficient, the material yield temperature and the material proportion, the yield temperature value corresponding to the target cleaning object is calculated by the following formula:
[0019]
[0020] Where A represents the yield temperature value of the target cleaning object, B a Indicates the yield temperature of the ath material in the cleaning material, C aIndicates the material proportion of the ath substance in the cleaning material, D ab It represents the interaction coefficient between the a-th and b-th substances in the cleaning material, a and b represent the serial numbers of the cleaning materials respectively, and x represents the number of the cleaning materials.
[0021] Optionally, determining the gas core pressure value corresponding to the cavitation gas core generated in the target cleaning fluid includes:
[0022] Identifying the gas nucleus position corresponding to the cavitation gas nucleus generated in the target cleaning fluid;
[0023] Based on the gas core positions, calculating the gas core distance between the cavitation gas cores;
[0024] According to the gas core distance, determine the gas core measurement position of the cavitation gas core, and record the gas core existence period corresponding to the cavitation gas core;
[0025] Determining the measurement frequency corresponding to the cavitation gas nucleus according to the gas nucleus survival period;
[0026] In combination with the measurement frequency, the gas core survival period and the matching measurement position, the matching pressure value of the cavitation gas core is measured.
[0027] Optionally, determining the gas core measurement position of the cavitation gas core according to the gas core distance includes:
[0028] According to the gas core distance, calculating the mean gas core distance corresponding to the cavitation gas core;
[0029] Combining the gas core distance and the gas core distance mean, calculating the gas core distance variance corresponding to the cavitation gas core;
[0030] According to the gas core distance variance, the cavitation gas core is divided into regions to obtain gas core regions;
[0031] Performing clustering processing on the gas core region to obtain a clustered gas core region, and calculating the regional midpoint corresponding to the clustered gas core region;
[0032] The gas core measurement position of the cavitation gas core is determined according to the midpoint of the region.
[0033] Optionally, the combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index to calculate the gas core annihilation pressure of the cavitation gas core generated in the target cleaning fluid includes:
[0034] Measuring the liquid temperature corresponding to the target cleaning liquid;
[0035] Combining the cavitation temperature value, the gas core pressure value, the liquid temperature and the gas adiabatic index, the gas core annihilation pressure of the cavitation gas core generated in the target cleaning liquid is calculated by the following formula:
[0036]
[0037] Where F represents the cavitation core annihilation pressure of the cavitation core generated in the target cleaning fluid, E max Indicates the cavitation temperature value, E min Indicates the liquid temperature, G d It represents the gas core pressure value corresponding to the dth cavitation gas core, and d represents the serial number of the cavitation gas core.
[0038] Optionally, the combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index to calculate the gas core pressure peak value corresponding to the cavitation gas core includes:
[0039]
[0040] Among them, F max Indicates the peak pressure of the cavitation core, G d represents the core pressure value corresponding to the dth cavitation core, F d represents the gas nucleus annihilation pressure corresponding to the dth cavitation nucleus, d represents the serial number of the cavitation nucleus, and β represents the gas adiabatic index.
[0041] Optionally, calculating the gas core resonance frequency corresponding to the cavitation gas core according to the gas core pressure peak value and the static pressure value includes:
[0042] Acquire a gas core image corresponding to the cavitation gas core, and extract the gas core body in the gas core image;
[0043] Based on the gas core body, determining the gas core radius corresponding to the cavitation gas core, and measuring the liquid density corresponding to the target cleaning liquid;
[0044] Combining the liquid density, the gas core radius, the gas core pressure peak value and the static pressure value, the gas core resonance frequency corresponding to the cavitation gas core is calculated by the following formula:
[0045]
[0046] Where H represents the gas core resonance frequency corresponding to the cavitation gas core, F max represents the peak value of the gas core pressure, L represents the radius of the gas core, h represents the static pressure value, and ρ represents the density of the cleaning fluid.
[0047] Optionally, calculating the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value includes:
[0048] measuring the equilibrium vapor pressure corresponding to the target cleaning solution;
[0049] Calculating the surface free energy corresponding to the target cleaning solution;
[0050] The cleaning fluid strength corresponding to the target cleaning fluid is calculated by combining the equilibrium vapor pressure, the surface free energy and the static pressure value using the following formula:
[0051]
[0052] Wherein, M represents the cleaning fluid strength corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, h represents the static pressure value, and L0 represents the starting radius of the cavitation core in the target cleaning fluid.
[0053] A dynamic adjustment system for vibration head frequency based on ultrasonic cleaning equipment, characterized in that the system comprises:
[0054] A temperature value determination module, used to obtain a target cleaning liquid and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario;
[0055] An annihilation pressure calculation module, used to set the cavitation temperature value corresponding to the target cleaning liquid according to the cleaning temperature value, determine the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid, and obtain the gas adiabatic index in the target cleaning liquid, and calculate the gas core annihilation pressure of the cavitation gas nucleus generated in the target cleaning liquid by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index;
[0056] A resonance frequency calculation module, for calculating the gas core pressure peak value corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, detecting the static pressure value corresponding to the target cleaning fluid, and calculating the gas core resonance frequency corresponding to the cavitation gas core according to the gas core pressure peak value and the static pressure value;
[0057] The frequency adjustment module is used to calculate the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value, and to adjust the vibration head frequency of the ultrasonic cleaning device in combination with the cleaning fluid strength and the air core resonance frequency to obtain an adjustment result.
[0058] The present invention determines the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario, and can accurately obtain the upper limit of the temperature that the target cleaning object can withstand during the cleaning process, thereby facilitating the subsequent setting of the cavitation temperature value. The present invention determines the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid, and can obtain the pressure inside the gas core formed when cavitation occurs in the target cleaning liquid, thereby providing a basis for the subsequent calculation of the gas core annihilation pressure. The present invention calculates the gas core pressure peak value corresponding to the cavitation gas nucleus by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index. The gas core pressure peak value can be used to understand the maximum value of the pressure reached in the gas core during the compression of the cavitation gas nucleus by the external force, thereby facilitating the subsequent calculation of the gas core resonance frequency. The present invention calculates the cleaning liquid strength corresponding to the target cleaning liquid by combining the static pressure value, and can understand the cohesive force corresponding to the target cleaning liquid, thereby providing a basis for the subsequent adjustment of the vibration head frequency of the ultrasonic cleaning equipment. Therefore, the embodiment of the present invention provides a method and system for dynamically adjusting the frequency of the vibration head of the ultrasonic cleaning device, which can improve the accuracy of the dynamic adjustment of the frequency of the vibration head of the ultrasonic cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Figure 1 A schematic flow chart of a method for dynamically adjusting the frequency of a vibration head of an ultrasonic cleaning device provided in one embodiment of the present invention;
[0060] Figure 2 A functional module diagram of a vibration head frequency dynamic adjustment system based on ultrasonic cleaning equipment provided in one embodiment of the present invention.
[0061] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0062] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0063] The embodiment of the present application provides a method for dynamically adjusting the frequency of a vibration head based on an ultrasonic cleaning device. In the embodiment of the present application, the execution subject of the method for dynamically adjusting the frequency of a vibration head based on an ultrasonic cleaning device includes but is not limited to at least one of the electronic devices such as a server and a terminal that can be configured to execute the method provided in the embodiment of the present application. In other words, the method for dynamically adjusting the frequency of a vibration head based on an ultrasonic cleaning device can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, etc. The server can be an independent server, or it can be a cloud server that provides basic cloud computing services such as cloud services, cloud databases, cloud computing, cloud functions, cloud storage, network services, cloud communications, middleware services, domain name services, security services, content delivery networks (Content Delivery Network, CDN), and big data and artificial intelligence platforms.
[0064] Reference Figure 1 FIG. 1 is a flow chart of a method for dynamically adjusting the frequency of a vibration head of an ultrasonic cleaning device according to an embodiment of the present invention. In this embodiment, the method for dynamically adjusting the frequency of a vibration head of an ultrasonic cleaning device comprises steps S1 to S4.
[0065] S1. Obtain a target cleaning solution and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario.
[0066] The present invention determines the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario, and can accurately obtain the upper limit of the temperature that the target cleaning object can withstand during the cleaning process, thereby facilitating the subsequent setting of the cavitation temperature value. The ultrasonic cleaning equipment is a device that uses the cavitation effect generated by ultrasonic waves in a liquid to achieve the purpose of cleaning. The target cleaning liquid is a liquid used to clean the target cleaning object during the ultrasonic cleaning process. The target cleaning object is an object to be cleaned, which can be an object of various shapes, sizes and materials. The application scenario is the usage scenario corresponding to the target cleaning object. The cleaning temperature value is the optimal cleaning temperature of the target cleaning object during the cleaning process. Optionally, the application scenario corresponding to the target cleaning object can be obtained by querying the product manual of the target cleaning object.
[0067] As an embodiment of the present invention, the determining the cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario includes: identifying the target object name corresponding to the target cleaning object, determining the cleaning object material and material proportion of the target cleaning object based on the target object name, querying the material yield temperature corresponding to the cleaning object material, calculating the yield temperature value corresponding to the target cleaning object in combination with the material yield temperature, the cleaning object material and the material proportion, detecting the associated object corresponding to the application scenario, and determining the cleaning temperature value corresponding to the target cleaning object in combination with the yield temperature value and the scene temperature.
[0068] The cleaning object material is a basic component material corresponding to the target cleaning object, the material yield temperature is a maximum temperature that the cleaning object material can withstand, the yield temperature value is a maximum temperature that the target cleaning object can withstand, and the scene temperature is a temperature in the application scene.
[0069] Optionally, the recognition of the target object name corresponding to the target cleaning object can be achieved through OCR recognition technology; the cleaning material and material ratio of the target cleaning object can be determined by querying from the Internet; the material yield temperature corresponding to the cleaning object material can be obtained by querying a material manual; the scene temperature corresponding to the application scenario can be achieved through a temperature monitor; the yield temperature value and the impurity adaptation temperature of the surface of the target cleaning object determined according to the scene temperature are combined, and the cleaning temperature value corresponding to the target cleaning object is determined according to the impurity adaptation temperature and the yield temperature value, and the impurity adaptation temperature is less than the cleaning temperature value and less than the yield temperature value.
[0070] Further, as an optional embodiment of the present invention, the combining the yield temperature of the material, the material of the cleaning object and the material proportion to calculate the yield temperature value corresponding to the target cleaning object includes: querying the material performance value corresponding to the material of the cleaning object, and querying the cleaning object performance value corresponding to the target cleaning object, combining the material performance value and the cleaning object performance value to calculate the interaction coefficient between the materials of the cleaning object, and combining the interaction coefficient, the material yield temperature and the material proportion to calculate the yield temperature value corresponding to the target cleaning object by the following formula:
[0071]
[0072] Where A represents the yield temperature value of the target cleaning object, B a Indicates the yield temperature of the ath material in the cleaning material, C a Indicates the material proportion of the ath substance in the cleaning material, D abIt represents the interaction coefficient between the a-th and b-th substances in the cleaning material, a and b represent the serial numbers of the cleaning materials respectively, and x represents the number of the cleaning materials.
[0073] The material performance value is a specific quantitative value of the performance corresponding to the material of the cleaning object, the cleaning object performance value is a specific quantitative value of the performance corresponding to the target cleaning object, and the interaction coefficient represents the degree of mutual influence between the materials of the cleaning object. Furthermore, the material performance value and the cleaning object performance value can be obtained by querying industry standard documents.
[0074] S2. According to the cleaning temperature value, the cavitation temperature value corresponding to the target cleaning liquid is set, the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid is determined, and the gas adiabatic index in the target cleaning liquid is obtained. In combination with the cavitation temperature value, the gas core pressure value and the gas adiabatic index, the gas core annihilation pressure of the cavitation gas nucleus generated in the target cleaning liquid is calculated.
[0075] The present invention can obtain the pressure inside the gas core formed when cavitation occurs in the target cleaning liquid by determining the gas core pressure value corresponding to the cavitation gas core generated in the target cleaning liquid, thereby providing a basis for the subsequent calculation of the gas core annihilation pressure, wherein the cavitation temperature value is the maximum temperature of the gas core when cavitation occurs in the target cleaning liquid, that is, the cleaning temperature value, the gas core pressure value is the internal pressure of the cavitation gas core generated in the target cleaning liquid, the cavitation gas core is the bubble generated in the target cleaning liquid, and the gas adiabatic index is an important parameter of the thermodynamic properties of the gas in the target cleaning liquid in the adiabatic process (that is, a process without heat exchange with the outside world). Optionally, the gas adiabatic index in the target cleaning liquid can be obtained by querying an adiabatic index database.
[0076] As an embodiment of the present invention, the method of determining the gas nucleus pressure value corresponding to the cavitation gas nucleus generated in the target cleaning fluid includes: identifying the gas nucleus position corresponding to the cavitation gas nucleus generated in the target cleaning fluid, calculating the gas nucleus distance between the cavitation gas nuclei based on the gas nucleus position, determining the gas nucleus measurement position of the cavitation gas nucleus according to the gas nucleus distance, and recording the gas nucleus survival period corresponding to the cavitation gas nucleus, determining the measurement frequency corresponding to the cavitation gas nucleus according to the gas nucleus survival period, and measuring the matching pressure value of the cavitation gas nucleus in combination with the measurement frequency, the gas nucleus survival period and the matching measurement position.
[0077] Among them, the gas nucleus position is the position of the cavitation gas nucleus in the target cleaning fluid, the gas nucleus distance represents the distance between the cavitation gas nuclei, the gas nucleus measurement position is the position where the instrument is placed when detecting the gas nuclei in the target cleaning fluid, and the gas nucleus duration period is the duration corresponding to the cavitation gas nucleus. Furthermore, the gas nucleus position corresponding to the cavitation gas nucleus generated in the target cleaning fluid can be achieved by high-speed photography technology; the calculation of the gas nucleus distance between the cavitation gas nuclei can be achieved by the Euclidean distance algorithm; the recording of the gas nucleus duration period corresponding to the cavitation gas nucleus can be achieved by a timer; the gas nucleus duration period is divided into different time period intervals, and the gas nucleus duration period is determined according to the time period intervals. The measurement frequency corresponding to the cavitation gas nucleus is set for each time period. For the gas nucleus with a short lifetime, a higher measurement frequency can be set, such as 20 times, so as to more accurately capture its changes and characteristics. For the gas nucleus with a medium lifetime, the measurement frequency can be moderate, such as 12 times. And for the gas nucleus with a long lifetime, the measurement frequency can be appropriately reduced, such as 6 times. In combination with the measurement frequency, the lifetime of the gas nucleus and the matching measurement position, the pressure value of the cavitation gas nucleus is measured, and the number of the gas nuclei of the cavitation gas nucleus is counted. In combination with the number of gas nuclei and the pressure value, the average pressure value of the cavitation gas nucleus is calculated, and the matching pressure value is obtained based on the average pressure value.
[0078] Further, as an optional embodiment of the present invention, determining the air nucleus measurement position of the cavitation air nucleus according to the air nucleus distance includes: calculating the air nucleus distance mean corresponding to the cavitation air nucleus according to the air nucleus distance, calculating the air nucleus distance variance corresponding to the cavitation air nucleus by combining the air nucleus distance and the air nucleus distance mean, performing regional division on the cavitation air nucleus according to the air nucleus distance variance to obtain air nucleus regions, clustering the air nucleus regions to obtain clustered air nucleus regions, calculating the regional midpoint corresponding to the clustered air nucleus region, and determining the air nucleus measurement position of the cavitation air nucleus according to the regional midpoint.
[0079] Among them, the air nucleus distance variance represents the degree of discreteness corresponding to the cavitation air nucleus, the air nucleus area is the cavitation air nucleus divided into different sub-areas, and the clustered air nucleus area is the area formed after the similar areas in the air nucleus area are gathered together. Furthermore, the air nucleus distance mean corresponding to the cavitation air nucleus can be realized by the average function; the calculation of the air nucleus distance variance corresponding to the cavitation air nucleus can be realized by the variance calculator; the minimum variance in the air nucleus distance variance is identified, and the air nucleus area is obtained by manually dividing the cavitation air nucleus into regions; the clustering processing of the air nucleus area can be realized by the K-Means clustering algorithm; the regional midpoint corresponding to the clustered air nucleus area can be obtained by calculating the average value.
[0080] The present invention calculates the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index, and can obtain the maximum pressure value corresponding to the cavitation gas nuclei annihilation, thereby providing a basis for the subsequent calculation of the gas nucleus pressure peak value, wherein the gas nucleus annihilation pressure is the maximum pressure required for the cavitation gas nuclei to annihilate.
[0081] As an embodiment of the present invention, the gas core annihilation pressure of the cavitation gas core generated in the target cleaning liquid is calculated by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index, including: measuring the liquid temperature corresponding to the target cleaning liquid, combining the cavitation temperature value, the gas core pressure value, the liquid temperature and the gas adiabatic index, and calculating the gas core annihilation pressure of the cavitation gas core generated in the target cleaning liquid by the following formula:
[0082]
[0083] Where F represents the cavitation core annihilation pressure of the cavitation core generated in the target cleaning fluid, E max Indicates the cavitation temperature value, E min Indicates the liquid temperature, G d It represents the gas core pressure value corresponding to the dth cavitation gas core, and d represents the serial number of the cavitation gas core.
[0084] The liquid temperature is the normal temperature of the target cleaning liquid. Furthermore, the measurement of the liquid temperature corresponding to the target cleaning liquid can be achieved by the above-mentioned temperature monitoring meter.
[0085] S3. Calculate the gas core pressure peak value corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, detect the static pressure value corresponding to the target cleaning liquid, and calculate the gas core resonance frequency corresponding to the cavitation gas core based on the gas core pressure peak value and the static pressure value.
[0086] The present invention calculates the gas core pressure peak value corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index. The gas core pressure peak value can be used to understand the maximum value of the pressure reached inside the gas core when the cavitation gas core is compressed by an external force, thereby facilitating the subsequent calculation and processing of the gas core resonance frequency. The gas core pressure peak value is the maximum value of the pressure reached inside the gas core when the cavitation gas core is compressed by an external force, and the static pressure value is the pressure corresponding to the target cleaning fluid under static conditions. Furthermore, the detection of the static pressure value corresponding to the target cleaning fluid can be achieved by a pressure detector.
[0087] As an embodiment of the present invention, the calculation of the peak value of the gas core pressure corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index includes:
[0088]
[0089] Among them, F max Indicates the peak pressure of the cavitation core, G d represents the core pressure value corresponding to the dth cavitation core, F d represents the gas nucleus annihilation pressure corresponding to the dth cavitation nucleus, d represents the serial number of the cavitation nucleus, and β represents the gas adiabatic index.
[0090] The present invention calculates the gas core resonance frequency corresponding to the cavitation gas core based on the gas core pressure peak value and the static pressure value, and can obtain the frequency value of the cavitation gas core when resonance occurs under ultrasonic cleaning, which is convenient for the subsequent adjustment of the vibration head frequency of the ultrasonic cleaning equipment, wherein the gas core resonance frequency is the resonance frequency corresponding to the cavitation gas core. When the vibration head frequency of the ultrasonic cleaning equipment is the same as the gas core resonance frequency, the cleaning efficiency reaches the best.
[0091] As an embodiment of the present invention, the gas core resonance frequency corresponding to the cavitation gas core is calculated based on the gas core pressure peak value and the static pressure value, including: collecting the gas core image corresponding to the cavitation gas core, extracting the gas core body in the gas core image, determining the gas core radius corresponding to the cavitation gas core based on the gas core body, measuring the liquid density corresponding to the target cleaning liquid, combining the liquid density, the gas core radius, the gas core pressure peak value and the static pressure value, and calculating the gas core resonance frequency corresponding to the cavitation gas core by the following formula:
[0092]
[0093] Where H represents the gas core resonance frequency corresponding to the cavitation gas core, F max represents the peak value of the gas core pressure, L represents the radius of the gas core, h represents the static pressure value, and ρ represents the density of the cleaning fluid.
[0094] Among them, the gas core image is the image corresponding to the cavitation gas core, and the gas core body is the image obtained by removing the image irrelevant to the gas core in the gas core image. Furthermore, the gas core image corresponding to the cavitation gas core can be obtained by taking pictures with a camera; the extraction of the gas core body in the gas core image can be achieved by an extraction tool, and the extraction tool is compiled by a programming language; based on the image parameters of the gas core body, the gas core pixel area is calculated, and then the actual area is calculated according to the resolution and scale of the image, and then the gas core radius corresponding to the cavitation gas core is calculated; the measurement of the liquid density corresponding to the target cleaning liquid can be achieved by a densitometer.
[0095] S4. Calculate the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value, and perform adjustment processing on the vibration head frequency of the ultrasonic cleaning device in combination with the cleaning fluid strength and the air core resonance frequency to obtain an adjustment result.
[0096] The present invention calculates the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value, thereby understanding the magnitude of the cohesive force corresponding to the target cleaning fluid, thereby providing a basis for the subsequent adjustment of the vibration head frequency of the ultrasonic cleaning equipment, wherein the cleaning fluid strength represents a description of the cohesive force inside the target cleaning fluid.
[0097] As an embodiment of the present invention, the calculation of the cleaning liquid strength corresponding to the target cleaning liquid in combination with the static pressure value includes: measuring the equilibrium vapor pressure corresponding to the target cleaning liquid, calculating the surface free energy corresponding to the target cleaning liquid, and combining the equilibrium vapor pressure, the surface free energy and the static pressure value to calculate the cleaning liquid strength corresponding to the target cleaning liquid by the following formula:
[0098]
[0099] Wherein, M represents the cleaning fluid strength corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, h represents the static pressure value, and L0 represents the starting radius of the cavitation core in the target cleaning fluid.
[0100] Among them, the equilibrium vapor pressure represents the target cleaning liquid, the surface free energy represents the target cleaning liquid, the starting radius is the radius corresponding to the cavitation gas nucleus in the target cleaning liquid at the beginning, and further, the measurement of the equilibrium vapor pressure corresponding to the target cleaning liquid can be achieved by a vapor pressure measuring instrument; the surface free energy corresponding to the target cleaning liquid can be measured by the Wilhelmy plate method, a vertical thin plate is inserted into the cleaning liquid, the force acting on the plate is measured, and the surface free energy is calculated.
[0101] The present invention combines the cleaning fluid strength and the air core resonance frequency to perform the adjustment processing of the vibration head frequency of the ultrasonic cleaning equipment, so as to improve the adjustment accuracy of the vibration head frequency of the ultrasonic cleaning equipment. Furthermore, the vibration head frequency is adjusted to be consistent with the air core resonance frequency, and the cleaning fluid strength is graded into three levels: low, medium and high. Assuming that the air core resonance frequency is 45kHz, if the cleaning fluid strength is low, it means that the cleaning fluid has weak decontamination ability. At this time, the vibration head frequency can be appropriately increased, such as increasing the vibration head frequency from 45kHz to 50kHz, so as to enhance the cavitation effect and the cleaning effect. If the cleaning fluid strength is medium, the vibration head frequency is maintained near the air core resonance frequency of 45kHz, and may be fine-tuned to 44kHz or 46kHz, so as to ensure a certain cleaning effect while taking into account the stability and energy consumption of the equipment. When the cleaning fluid strength is high, it indicates that it has strong decontamination ability. In order to avoid excessive impact and damage to the cleaning object, the vibration head frequency can be slightly reduced, such as adjusted to 40kHz, to achieve the adjustment processing of the vibration head frequency.
[0102] The present invention determines the cleaning temperature value corresponding to the target cleaning object by combining the target cleaning object and the application scenario, and can accurately obtain the upper limit of the temperature that the target cleaning object can withstand during the cleaning process, thereby facilitating the subsequent setting of the cavitation temperature value. The present invention determines the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid, and can obtain the pressure inside the gas core formed when cavitation occurs in the target cleaning liquid, thereby providing a basis for the subsequent calculation of the gas core annihilation pressure. The present invention calculates the gas core pressure peak value corresponding to the cavitation gas nucleus by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index. The gas core pressure peak value can be used to understand the maximum value of the pressure reached in the gas core during the compression of the cavitation gas nucleus by the external force, thereby facilitating the subsequent calculation of the gas core resonance frequency. The present invention calculates the cleaning liquid strength corresponding to the target cleaning liquid by combining the static pressure value, and can understand the cohesive force corresponding to the target cleaning liquid, thereby providing a basis for the subsequent adjustment of the vibration head frequency of the ultrasonic cleaning equipment. Therefore, the embodiment of the present invention provides a method for dynamically adjusting the frequency of a vibration head of an ultrasonic cleaning device, which can improve the accuracy of the dynamic adjustment of the frequency of a vibration head of an ultrasonic cleaning device.
[0103] like Figure 2 The figure shows a functional module diagram of a vibration head frequency dynamic adjustment system based on ultrasonic cleaning equipment provided by one embodiment of the present invention.
[0104] The present invention discloses a system 100 for dynamically adjusting the frequency of a vibration head based on an ultrasonic cleaning device, which can be installed in an electronic device. According to the functions to be implemented, the system 100 for dynamically adjusting the frequency of a vibration head based on an ultrasonic cleaning device can include a temperature value determination module 101, an annihilation pressure calculation module 102, a resonance frequency calculation module 103, and a frequency adjustment module 104. The module described in the present invention can also be referred to as a unit, which refers to a series of computer program segments that can be executed by a processor of an electronic device and can complete fixed functions, and is stored in the memory of the electronic device.
[0105] In this embodiment, the functions of each module / unit are as follows:
[0106] The temperature value determination module 101 is used to obtain a target cleaning liquid and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario;
[0107] The annihilation pressure calculation module 102 is used to set the cavitation temperature value corresponding to the target cleaning liquid according to the cleaning temperature value, determine the gas core pressure value corresponding to the cavitation gas core generated in the target cleaning liquid, and obtain the gas adiabatic index in the target cleaning liquid, and calculate the gas core annihilation pressure of the cavitation gas core generated in the target cleaning liquid by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index;
[0108] The resonance frequency calculation module 103 is used to calculate the gas core pressure peak value corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, detect the static pressure value corresponding to the target cleaning liquid, and calculate the gas core resonance frequency corresponding to the cavitation gas core according to the gas core pressure peak value and the static pressure value;
[0109] The frequency adjustment module 104 is used to calculate the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value, and to adjust the vibration head frequency of the ultrasonic cleaning device in combination with the cleaning fluid strength and the air core resonance frequency to obtain an adjustment result.
[0110] In detail, each module described in the dynamic frequency adjustment system 100 of the ultrasonic cleaning device according to the embodiment of the present application is used in the same manner as described above. Figure 1 The technical means described in the method for dynamically adjusting the frequency of the vibration head of an ultrasonic cleaning device is the same as that described in the method for dynamically adjusting the frequency of the vibration head of an ultrasonic cleaning device, and can produce the same technical effects, so I will not go into details here.
[0111] In the several embodiments provided by the present invention, it should be understood that the provided methods and systems can be implemented in other ways. For example, the method embodiments described above are only illustrative, for example, the division of the modules is only a logical function division, and there may be other division methods in actual implementation.
[0112] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention.
Claims
1. A method for dynamically adjusting the vibration head frequency based on ultrasonic cleaning equipment, characterized in that: The method comprises: Obtain a target cleaning liquid and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario; According to the cleaning temperature value, the cavitation temperature value corresponding to the target cleaning liquid is set, the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid is determined, and the gas adiabatic index in the target cleaning liquid is obtained, and the gas core annihilation pressure of the cavitation gas nucleus generated in the target cleaning liquid is calculated by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index; The gas core pressure peak value corresponding to the cavitation gas core is calculated by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, the static pressure value corresponding to the target cleaning fluid is detected, and the gas core resonance frequency corresponding to the cavitation gas core is calculated according to the gas core pressure peak value and the static pressure value; In combination with the static pressure value, the cleaning fluid strength corresponding to the target cleaning fluid is calculated, and in combination with the cleaning fluid strength and the air core resonance frequency, the vibration head frequency of the ultrasonic cleaning device is adjusted to obtain an adjustment result.
2. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 1, characterized in that: The step of determining a cleaning temperature value corresponding to the target cleaning object in combination with the application scenario includes: Identify the target object name corresponding to the target cleaning object; Based on the name of the target object, determining the cleaning material and material ratio of the target cleaning object; Query the yield temperature of the material corresponding to the material of the cleaning object; Calculate the yield temperature value corresponding to the target cleaning object by combining the yield temperature of the material, the material of the cleaning object and the material ratio; The associated object corresponding to the application scene is detected, and the cleaning temperature value corresponding to the target cleaning object is determined by combining the yield temperature value and the scene temperature.
3. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 2, characterized in that: The step of calculating the yield temperature value corresponding to the target cleaning object by combining the yield temperature of the material, the material of the cleaning object and the material ratio includes: Querying the material performance value corresponding to the material of the cleaning object, and querying the cleaning object performance value corresponding to the target cleaning object; Calculate the interaction coefficient between the materials of the cleaning objects by combining the material performance value and the cleaning object performance value; Combining the interaction coefficient, the material yield temperature and the material proportion, the yield temperature value corresponding to the target cleaning object is calculated by the following formula: Where A represents the yield temperature value of the target cleaning object, B a Indicates the yield temperature of the ath material in the cleaning material, C a Indicates the material proportion of the ath substance in the cleaning material, D ab It represents the interaction coefficient between the a-th and b-th substances in the cleaning material, a and b represent the serial numbers of the cleaning materials respectively, and x represents the number of the cleaning materials.
4. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 1, characterized in that: The determining of the gas core pressure value corresponding to the cavitation gas core generated in the target cleaning fluid includes: Identifying the gas nucleus position corresponding to the cavitation gas nucleus generated in the target cleaning fluid; Based on the gas core positions, calculating the gas core distance between the cavitation gas cores; According to the gas core distance, determine the gas core measurement position of the cavitation gas core, and record the gas core existence period corresponding to the cavitation gas core; Determining the measurement frequency corresponding to the cavitation gas nucleus according to the gas nucleus survival period; In combination with the measurement frequency, the gas core survival period and the matching measurement position, the matching pressure value of the cavitation gas core is measured.
5. A method for dynamically adjusting the vibration head frequency based on ultrasonic cleaning equipment as claimed in claim 4, characterized in that: Determining the gas core measurement position of the cavitation gas core according to the gas core distance includes: According to the gas core distance, calculating the mean gas core distance corresponding to the cavitation gas core; Combining the gas core distance and the gas core distance mean, calculating the gas core distance variance corresponding to the cavitation gas core; According to the gas core distance variance, the cavitation gas core is divided into regions to obtain gas core regions; Performing clustering processing on the gas core region to obtain a clustered gas core region, and calculating the regional midpoint corresponding to the clustered gas core region; The gas core measurement position of the cavitation gas core is determined according to the midpoint of the region.
6. A method for dynamically adjusting the vibration head frequency based on ultrasonic cleaning equipment according to claim 1, characterized in that: The step of calculating the gas nucleus annihilation pressure of the cavitation gas nuclei generated in the target cleaning fluid by combining the cavitation temperature value, the gas nucleus pressure value and the gas adiabatic index comprises: Measuring the liquid temperature corresponding to the target cleaning liquid; Combining the cavitation temperature value, the gas core pressure value, the liquid temperature and the gas adiabatic index, the gas core annihilation pressure of the cavitation gas core generated in the target cleaning liquid is calculated by the following formula: Where F represents the cavitation core annihilation pressure of the cavitation core generated in the target cleaning fluid, E max Indicates the cavitation temperature value, E min Indicates the liquid temperature, G d It represents the gas core pressure value corresponding to the dth cavitation gas core, and d represents the serial number of the cavitation gas core.
7. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 1, characterized in that: The step of calculating the peak value of the gas core pressure corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index comprises: Among them, F max Indicates the peak pressure of the cavitation core, G d represents the core pressure value corresponding to the dth cavitation core, F d represents the gas nucleus annihilation pressure corresponding to the dth cavitation nucleus, d represents the serial number of the cavitation nucleus, and β represents the gas adiabatic index.
8. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 1, characterized in that: The step of calculating the gas core resonance frequency corresponding to the cavitation gas core according to the gas core pressure peak value and the static pressure value comprises: Acquire a gas core image corresponding to the cavitation gas core, and extract the gas core body in the gas core image; Based on the gas core body, determining the gas core radius corresponding to the cavitation gas core, and measuring the liquid density corresponding to the target cleaning liquid; Combining the liquid density, the gas core radius, the gas core pressure peak value and the static pressure value, the gas core resonance frequency corresponding to the cavitation gas core is calculated by the following formula: Where H represents the gas core resonance frequency corresponding to the cavitation gas core, F max represents the peak value of the gas core pressure, L represents the radius of the gas core, h represents the static pressure value, and ρ represents the density of the cleaning fluid.
9. A method for dynamically adjusting the vibration frequency of an ultrasonic cleaning device according to claim 1, characterized in that: The calculating the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value includes: measuring the equilibrium vapor pressure corresponding to the target cleaning solution; Calculating the surface free energy corresponding to the target cleaning solution; The cleaning fluid strength corresponding to the target cleaning fluid is calculated by combining the equilibrium vapor pressure, the surface free energy and the static pressure value using the following formula: Wherein, M represents the cleaning fluid strength corresponding to the target cleaning fluid, N represents the equilibrium vapor pressure, P represents the surface free energy, h represents the static pressure value, and L0 represents the starting radius of the cavitation core in the target cleaning fluid.
10. A dynamic frequency adjustment system for a vibration head based on an ultrasonic cleaning device, characterized in that: The system comprises: A temperature value determination module, used to obtain a target cleaning liquid and a target cleaning object of an ultrasonic cleaning device, query an application scenario corresponding to the target cleaning object, and determine a cleaning temperature value corresponding to the target cleaning object in combination with the target cleaning object and the application scenario; An annihilation pressure calculation module, used to set the cavitation temperature value corresponding to the target cleaning liquid according to the cleaning temperature value, determine the gas core pressure value corresponding to the cavitation gas nucleus generated in the target cleaning liquid, and obtain the gas adiabatic index in the target cleaning liquid, and calculate the gas core annihilation pressure of the cavitation gas nucleus generated in the target cleaning liquid by combining the cavitation temperature value, the gas core pressure value and the gas adiabatic index; A resonance frequency calculation module, for calculating the gas core pressure peak value corresponding to the cavitation gas core by combining the gas core annihilation pressure, the gas core pressure value and the gas adiabatic index, detecting the static pressure value corresponding to the target cleaning fluid, and calculating the gas core resonance frequency corresponding to the cavitation gas core according to the gas core pressure peak value and the static pressure value; The frequency adjustment module is used to calculate the cleaning fluid strength corresponding to the target cleaning fluid in combination with the static pressure value, and to adjust the vibration head frequency of the ultrasonic cleaning device in combination with the cleaning fluid strength and the air core resonance frequency to obtain an adjustment result.
Citation Information
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