Automatic poultry neck meat cutting machine

Abstract

The invention discloses an automatic cutting machine for poultry neck meat, relates to the technical field of poultry processing, and solves the technical problems of uneven product quality and low efficiency caused by manual stripping of the poultry neck meat in the existing technical scheme. The two mounting frames are rotatably provided with chain wheel shafts respectively, one of the two chain wheel shafts is fixedly provided with a material driving chain wheel, and the other one of the two chain wheel shafts is fixedly provided with a material driven chain wheel. Through the automatic cutting technology, the dependence on manual operation is greatly reduced, the production speed is increased, and the production efficiency is improved. Therefore, the market demand can be better met; the automatic cutting machine can be accurately operated, the cutting precision and consistency are guaranteed, and the problem that the quality is uneven in the manual stripping process is solved; and automatic equipment is used, so that the requirement on skilled workers is reduced, and the labor cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of poultry processing, in particular to an automatic poultry neck meat cutting machine. Background Art

[0002] The invention relates to the technical field of neck meat processing of poultry (such as chicken, duck, goose, turkey, etc.). Although the amount of poultry neck meat is small, it has a unique flavor in some dishes. Because the neck meat is active frequently, its muscles are firm, and the part close to the bones is rich in gravy and has a strong taste, so it is considered very delicious. Neck meat has a wide range of uses and can be used to make soups, stews or barbecues. It has even become the core material of traditional cuisine in some areas, such as special barbecues. Its affordable price makes it very popular in some areas. When cooking, it is usually necessary to slow cook or simmer to make the meat soft and delicious. Combined with a variety of spices and sauces, the neck meat can show a rich flavor and is deeply loved by food lovers.

[0003] However, the production process of poultry neck meat usually relies on manual peeling, a traditional method with significant technical problems. First, due to manual operation, product quality is prone to inconsistency. Manual peeling requires skilled techniques and rich experience, but even so, differences in techniques and strength of different staff will lead to different peeling results, affecting the consistency and appearance of the product.

[0004] Secondly, manual peeling has a slow production speed, which affects meeting market demand and large-scale production goals. The peeling process is complex and delicate, and each step requires caution, which not only increases time costs but also increases labor costs. In large-scale production, this inefficient operation mode has become an important bottleneck limiting production efficiency and market competitiveness.

[0005] To change the status quo, the industry is actively exploring and developing more advanced mechanization and automation technologies, hoping to achieve precise peeling through machines, increase production speed, and ensure product consistency and quality. The introduction of automated production lines will not only help increase production capacity, but also reduce dependence on labor, reduce production costs, and make the production of poultry neck meat more in line with modern industry standards and market demand.

[0006] The existing technical solutions have the technical problem of using manual operation to peel the poultry neck meat, resulting in uneven product quality and low efficiency. Invention content

[0007] In view of the shortcomings of the prior art, the present invention provides an automatic poultry neck meat cutting machine, which solves the technical problem that the prior art solution uses manual operation to peel the poultry neck meat, resulting in uneven product quality and low efficiency.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic poultry neck meat cutting machine, comprising a workbench, two mounting frames are fixedly installed on the wall of the workbench, sprocket shafts are rotatably installed on the two mounting frames, a material driving sprocket is fixedly installed on one of the two sprocket shafts, and a material driven sprocket is fixedly installed on the other of the two sprocket shafts, a material driving sprocket and a material driven sprocket are meshed and connected with a material transmission chain, and fixed spikes are installed on the material transmission chain, a material transmission structure is installed on the workbench, a first motor is fixedly installed on the wall below the workbench, and a cutting knife disc is fixedly installed on the driving end of the first motor, an operator places the neck strip on a support plate, between a pair of guide rails, and enters the fixed spike of the transmission chain, the fixed spike drives the neck to move, and it is first cut by a pre-cutter, and both sides of the neck meat are pre-cut in advance, and the neck meat is cut by the cutting knife disc to complete the automatic separation of the neck meat.

[0009] Preferably, the material transmission structure includes a second motor, which is fixedly mounted on the lower wall of the workbench, and a driving sprocket is fixedly mounted on the driving end of the second motor, and a driving driven sprocket is fixedly mounted on one of the two sprocket shafts, and a driving transmission chain is meshed and connected on the driving driving sprocket and the driving driven sprocket.

[0010] Preferably, two pairs of support tubes are fixedly installed on the wall surface of the workbench, and sliders are slidably installed on the two pairs of support tubes, respectively. Connecting beams are connected between the two pairs of sliders, and compression chain rods are installed on the connecting beams. Compression springs are fixedly installed on the upper ends of the two pairs of support tubes, and the upper ends of the sliders are connected to the lower ends of the compression springs.

[0011] Preferably, a protective cover is fixedly installed on the upper wall of the workbench, a material preparation box is fixedly installed at one end of the workbench, a support plate is fixedly installed in the workbench and below the material transmission chain, a pair of guide rails are fixedly installed in the workbench, a pair of the guide rails form a trumpet-shaped necking, a pair of the guide rails are respectively installed on both sides of the material transmission chain, a pair of pre-cutting knives are fixedly installed in the guide rails, a neck bone guide groove is fixedly installed on the other end of the side wall of the workbench, and a neck meat collection box is installed below the workbench.

[0012] Beneficial Effects

[0013] The invention provides an automatic cutting machine for poultry neck meat. The invention greatly reduces the dependence on manual operation and improves the production speed through the automatic cutting technology, so as to better meet the market demand; the automatic cutting machine can operate accurately, ensure the accuracy and consistency of cutting, and avoid the problem of uneven quality in the manual peeling process; the use of automatic equipment reduces the demand for skilled workers, thereby reducing labor costs and helping enterprises to reduce operating expenses; through the design of protective covers and mechanized operations, the safety risks that may be caused by manual participation are reduced; the automatic equipment helps to reduce direct contact between people and products, reduces the risk of contamination and bacteria entering the food chain, and improves food safety; the chain pressing rod, pre-cutting knife and cutting disc in the equipment are reasonably designed, and can accurately cut the neck meat to ensure the perfection and beauty of the product cutting; it can be suitable for the processing of neck meat of different specifications and sizes, and can adapt to different processing requirements by adjusting the equipment parameters; the design of the equipment takes into account the ease of operation and maintenance, reduces the operation threshold, and makes training and maintenance easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The present invention provides a schematic diagram of the main cross-sectional structure of an automatic poultry neck meat cutting machine.

[0015] In the figure: 1. workbench; 2. mounting frame; 3. sprocket shaft; 4. material driving sprocket; 5. material driven sprocket; 6. material transmission chain; 7. fixed spikes; 8. first motor; 9. cutting disc; 10. second motor; 11. driving driving sprocket; 12. driving driven sprocket; 13. driving transmission chain; 14. supporting tube; 15. slider; 16. connecting beam; 17. chain pressing rod; 18. pressing spring; 19. protective cover; 20. material preparation box; 21. supporting plate; 22. guide rail; 23. pre-cutting knife; 24. neck bone guide groove; 25. neck meat collection box; DETAILED DESCRIPTION

[0016] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. The detailed description is as follows.

[0017] See also Figure 1The present invention provides a technical solution: an automatic poultry neck meat cutting machine, comprising a workbench 1, wherein two mounting frames 2 are fixedly installed on the upper wall of the workbench 1, and sprocket shafts 3 are rotatably installed on the two mounting frames 2, one of the two sprocket shafts 3 is fixedly installed with a material driving sprocket 4, and the other of the two sprocket shafts 3 is fixedly installed with a material driven sprocket 5, the material driving sprocket 4 and the material driven sprocket 5 are meshed and connected with a material transmission chain 6, and a fixed spike 7 is installed on the material transmission chain 6, and a material transmission structure is installed on the workbench 1, and a first motor 8 is fixedly installed on the lower wall of the workbench 1, and a cutting knife disc 9 is fixedly installed on the driving end of the first motor 8. The operator places the neck body strip on the support plate 21, between a pair of guide rails 22, and enters the fixed spike 7 of the transmission chain. The fixed spike 7 drives the neck body to move, and it is first cut by the pre-cutter 23, and the two sides of the neck meat are pre-cut in advance. The neck meat is cut by the cutting knife disc 9 to complete the automatic separation of the neck meat.

[0018] This embodiment is further configured as follows: the material transmission structure includes a second motor 10, the second motor 10 is fixedly mounted on the lower wall of the workbench 1, a driving sprocket 11 is fixedly mounted on the driving end of the second motor 10, a driving driven sprocket 12 is fixedly mounted on one of the two sprocket shafts 3, and a driving transmission chain 13 is meshedly connected on the driving sprocket 11 and the driving driven sprocket 12.

[0019] This embodiment is further configured as follows: two pairs of support tubes 14 are fixedly installed on the upper wall of the workbench 1, and sliders 15 are slidably installed on the two pairs of support tubes 14, respectively. Connecting beams 16 are connected between the two pairs of sliders 15, and compression chain rods 17 are installed on the connecting beams 16. Compression springs 18 are fixedly installed on the upper ends of the two pairs of support tubes 14, and the upper ends of the sliders 15 are connected to the lower ends of the compression springs 18.

[0020] The present embodiment is further configured as follows: a protective cover 19 is fixedly installed on the upper wall of the workbench 1, a material preparation box 20 is fixedly installed at one end of the workbench 1, a support plate 21 is fixedly installed in the workbench 1 and below the material transmission chain 6, a pair of guide rails 22 are fixedly installed in the workbench 1, a pair of the guide rails 22 form a trumpet-shaped necking, a pair of the guide rails 22 are respectively installed on both sides of the material transmission chain 6, a pair of pre-cutting knives 23 are fixedly installed in the guide rails 22, a neck bone guide groove 24 is fixedly installed on the other end of the side wall of the workbench 1, and a neck meat collection box 25 is installed below the workbench 1.

[0021] The detailed connection means are well known in the art; Figure 1 As shown, ensure the cleanliness and hygiene of the workbench 1 and the surrounding of the equipment to avoid contamination of food.

[0022] Check all parts of the equipment to ensure normal operation, such as the material active sprocket 4, the material driven sprocket 5, the drive active sprocket 11, the drive driven sprocket 12, the drive transmission chain 13, the material transmission chain 6, the cutting disc 9, etc. are all set correctly and in good condition.

[0023] The positions and pressures of the support tube 14, the slider 15, the pressure chain rod 17 and the pre-cutter 23 are adjusted as needed to adapt to neck meat of different specifications.

[0024] The compression spring 18 is adjusted to a suitable pressure to ensure that the neck meat is fixed and stable during the conveying process.

[0025] The operator places the neck strip neatly on the support plate 21 on the workbench 1 , ensuring that it is located between the guide rails 22 .

[0026] The equipment is started, and the first motor 8 drives the cutting disc 9 to start operation.

[0027] The second motor 10 starts to drive the driving sprocket 11, which drives the transmission chain 13 to operate, and then drives the driven sprocket 12 to rotate, thereby driving the sprocket shaft 3 to rotate. At this time, the material driving sprocket 4 drives the material transmission chain 6 to move, and then drives the material driven sprocket 5 to move, and drives the material transmission chain 6 and the fixed spikes 7 thereon to move.

[0028] The neck moves with the transmission chain, and the fixed spike 7 ensures its stable position.

[0029] When the neck passes through the guide rail 22 and the pre-cutter 23, a preliminary side cut is first performed.

[0030] Subsequently, the neck enters the cutting blade 9 area for precise cutting to achieve automatic separation of the neck meat.

[0031] The cut neck meat will be automatically transported to the neck meat collection box 25, and the removed bones will be discharged through the neck bone guide groove 24.

[0032] Check and empty the aggregate bins and chutes regularly to keep the equipment running smoothly.

[0033] After use, turn off the device.

[0034] Clean and disinfect the equipment thoroughly, especially the blades, chains and work surfaces, to maintain the equipment and ensure hygiene and safety.

[0035] Regularly check the wear of equipment parts and perform necessary maintenance and replacement to improve the service life and efficiency of the equipment.

[0036] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

[0037] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An automatic poultry neck cutting machine, comprising a workbench (1), characterized in that: Two mounting frames (2) are fixedly mounted on the upper wall of the workbench (1), and sprocket shafts (3) are rotatably mounted on the two mounting frames (2). A material driving sprocket (4) is fixedly mounted on one of the two sprocket shafts (3), and a material driven sprocket (5) is fixedly mounted on the other of the two sprocket shafts (3). A material transmission chain (6) is meshedly connected between the material driving sprocket (4) and the material driven sprocket (5), and a fixed spike (7) is mounted on the material transmission chain (6). A material transmission structure is mounted on the workbench (1), and a first motor (8) is fixedly mounted on the lower wall of the workbench (1), and a cutting blade (9) is fixedly mounted on the driving end of the first motor (8).

2. The automatic poultry neck cutting machine according to claim 1, characterized in that The material transmission structure comprises a second motor (10), the second motor (10) is fixedly mounted on the lower wall of the workbench (1), a driving sprocket (11) is fixedly mounted on the driving end of the second motor (10), a driving driven sprocket (12) is fixedly mounted on one of the two sprocket shafts (3), and a driving transmission chain (13) is meshedly connected on the driving sprocket (11) and the driving driven sprocket (12).

3. The automatic poultry neck cutting machine according to claim 1, characterized in that Two pairs of support tubes (14) are fixedly installed on the upper wall of the workbench (1), and sliders (15) are slidably installed on the two pairs of support tubes (14), and connecting beams (16) are respectively connected between the two pairs of sliders (15). A compression chain rod (17) is installed on the connecting beam (16). A compression spring (18) is fixedly installed on the upper ends of the two pairs of support tubes (14), and the upper end of the slider (15) is connected to the lower end of the compression spring (18).

4. The automatic poultry neck cutting machine according to claim 1, characterized in that A protective cover (19) is fixedly installed on the upper wall of the workbench (1), a material preparation box (20) is fixedly installed at one end of the workbench (1), a support plate (21) is fixedly installed in the workbench (1) and below the material transmission chain (6), a pair of guide rails (22) are fixedly installed in the workbench (1), the pair of guide rails (22) form a trumpet-shaped neck, the pair of guide rails (22) are respectively installed on both sides of the material transmission chain (6), a pair of guide rails (22) are fixedly installed with a pre-cutting knife (23), a neck bone guide groove (24) is fixedly installed at the other end of the side wall of the workbench (1), and a neck meat collection box (25) is installed below the workbench (1).

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