Brake pad powder spraying treatment device

By designing a brake pad powder spraying treatment device, using the conveyor belt and drive disc to drive the movement of the lever and brush, the problems of plastic powder residue and cleaning are solved, and efficient plastic powder removal and device operation are achieved.

CN119425980AInactive Publication Date: 2025-02-14ANHUI BO NAIKE FRICTION MATERIAL CO LTD
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Patent Information

Application Number
CN202411880561.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, when the brake pad is powdered, the plastic powder is likely to remain on the conveying device, resulting in waste and cleaning difficulties, affecting the operation of the device.

Method used

A brake pad powder spraying treatment device is designed, including a box, an electrostatic spray gun, a conveying mechanism and a cleaning mechanism. The rotation of the conveyor belt drives the drive plate, and the elastic pressing plate on the lever presses the plastic powder off, and the brush brush causes the plastic powder to fall off. The lever pushes the brush to shake off the residual plastic powder, improving the cleaning effect.

Benefits of technology

Effectively removes plastic powder residues on the conveyor belt, reduces waste, improves the operating efficiency of the conveyor device and the cleaning effect of the brush.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119425980A_ABST
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Abstract

The invention discloses a brake pad powder spraying treatment device, and relates to the technical field of brake pad machining, the brake pad powder spraying treatment device comprises a box body, electrostatic spray guns, a conveying mechanism and a cleaning mechanism, the box body is arranged on the conveying mechanism, and the electrostatic spray guns are symmetrically arranged on the inner top wall of the box body; the cleaning mechanism is arranged on the side face of the conveying mechanism and used for cleaning the conveying belt on the conveying mechanism. A to-be-sprayed brake pad is conveyed into the box body through the conveying mechanism, the brake pad is subjected to powder spraying treatment through the electrostatic spraying gun, the driving disc is driven to rotate while the conveying belt rotates, the driving rod is driven to rotate through the driving groove in the driving disc, and plastic powder remaining on the conveying belt is pressed towards the two sides through the elastic pressing plate on the driving rod; and meanwhile, the rotating brush is used for brushing the conveying belt to enable the molding powder to fall off, the stirring rod is used for stirring the brush while swinging in a reciprocating mode to enable the molding powder left on the stirring rod to fall off, and therefore the cleaning effect of the brush is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of brake pad processing, and in particular to a brake pad powder spraying treatment device. Background Art

[0002] In the manufacturing process of brake pads, after the surface of the brake pads is polished by a grinder, the next step is to spray plastic powder on the steel back of the brake pads. This step involves spraying the plastic powder evenly on the back of the brake pads, followed by heating and curing to ensure that the plastic powder is firmly attached to the brake pads. In the prior art, when the brake pads are sprayed with powder, some plastic powder will remain on the conveying device, causing waste of plastic powder and affecting the operation of the conveying device. Therefore, it is necessary to use a brush to clean the plastic powder on it. However, after the brush is used for a long time, the plastic powder will remain on the brush, which reduces the subsequent cleaning effect of the brush. Therefore, the above problem needs to be solved. Summary of the invention

[0003] The object of the present invention is to provide a brake pad powder spraying treatment device to overcome the above-mentioned defects in the prior art.

[0004] A brake pad powder spraying treatment device comprises a box, an electrostatic spray gun, a conveying mechanism and a cleaning mechanism, wherein the box is arranged on the conveying mechanism, and the electrostatic spray gun is symmetrically arranged on the inner top wall of the box;

[0005] The conveying mechanism is used to transport the brake pads to be powder-sprayed;

[0006] The cleaning mechanism is arranged on the side of the conveying mechanism and is used for cleaning the conveying belt on the conveying mechanism.

[0007] Preferably, the conveying mechanism also includes a frame, a driving roller, a driven roller and a right-angle motor, the two sides of the frame are respectively rotatably connected with the driving roller and the driven roller, the driving roller and the driven roller are connected with a conveyor belt, and the right-angle motor is installed on the frame and its output shaft is connected to the driving roller.

[0008] Preferably, the cleaning mechanism includes a brush, a sleeve, and a driving disk, the two ends of the brush are respectively rotatably connected to the fixed plates on both sides of the frame, the sleeve is sleeved on one end of the brush and rotatably connected to the fixed plate, the side of the sleeve is symmetrically provided with a support plate 1 and a support plate 2, the side of the support plate 1 is vertically symmetrically provided with two levers, the driving disk is arranged on the active roller and is provided with a driving groove, the side of the support plate 2 is vertically provided with an insertion rod inserted in the driving groove, and the pulley 1 installed on the active roller is connected to the pulley 2 installed on the brush through a driving belt.

[0009] Preferably, an elastic pressure plate is provided on the lever located on the upper side, and the elastic pressure plate is an inverted "V"-shaped structure.

[0010] Preferably, the driving groove includes a convex

[0011] Grooves and inner grooves, two adjacent outer convex grooves are connected through the inner grooves.

[0012] Preferably, a material holding box is sleeved on the outer side of the frame.

[0013] The beneficial effects achieved by the present invention are:

[0014] The present application transports the brake pads to be powder-sprayed into a box through a conveying mechanism, and powder-sprays the brake pads through an electrostatic spray gun. When the conveyor belt rotates, the driving disk is driven to rotate, and the driving groove thereon drives the lever to rotate. The plastic powder remaining on the conveyor belt is pressed toward both sides by the elastic pressure plate on the lever to make the plastic powder fall off. At the same time, the conveyor belt is brushed by a rotating brush to make the plastic powder fall off. The lever swings back and forth while moving the brush to make the plastic powder remaining thereon fall off, thereby improving the cleaning effect of the brush. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a side view of the present invention as a whole.

[0016] Figure 2 It is a front view of the interior of the present invention.

[0017] Figure 3 It is a structural schematic diagram of the conveying mechanism and the cleaning mechanism of the present invention.

[0018] Figure 4 It is a side view of the cleaning mechanism of the present invention.

[0019] Figure 5 It is a schematic structural diagram of the drive disk of the present invention.

[0020] Figure 6 It is a front view of the cleaning mechanism of the present invention.

[0021] Figure 7 It is a top view of the cleaning mechanism of the present invention.

[0022] Figure 8 It is a structural schematic diagram of the sleeve support plate 1, support plate 2, shift rod, insertion rod and elastic pressure plate of the present invention.

[0023] In the figure, 1, box body; 2, conveying mechanism; 21, conveyor belt; 422, frame; 23, active roller; 24, driven roller; 25, right-angle motor; 3, electrostatic spray gun; 4, cleaning mechanism; 41, brush; 42, fixing plate; 43, sleeve; 431, support plate 1; 432, support plate 2; 433, lever; 434, insert rod; 44, driving disk; 441, driving groove; 442, outer convex groove; 443, inner concave groove; 45, pulley 1; 46, driving belt; 47, pulley 2; 48, elastic pressure plate; 5, material holding box. DETAILED DESCRIPTION

[0024] The specific implementation modes of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention.

[0025] like Figure 1-8 As shown, the present invention provides a brake pad powder spraying treatment device, including a box body 1, an electrostatic spray gun 3, a conveying mechanism 2 and a cleaning mechanism 4, wherein the box body 1 is arranged on the conveying mechanism 2, and the electrostatic spray gun 3 is symmetrically arranged on the inner top wall of the box body 1, the conveying mechanism 2 is used to transport the brake pad to be powder sprayed, and the cleaning mechanism 4 is arranged on the side of the conveying mechanism 2 and is used to clean the conveyor belt 21 on the conveying mechanism 2.

[0026] It should be noted that the conveying mechanism 2 also includes a frame 422, a driving roller 23, a driven roller 24 and a right-angle motor 25. The two sides of the frame 422 are rotatably connected with the driving roller 23 and the driven roller 24 respectively. The driving roller 23 and the driven roller 24 are connected with the conveyor belt 21. The right-angle motor 25 is installed on the frame 422 and its output shaft is connected to the driving roller 23.

[0027] In addition, the cleaning mechanism 4 includes a brush 41, a sleeve 43, and a driving disk 44. The two ends of the brush 41 are rotatably connected to the fixed plates 42 on both sides of the frame 422, respectively. The sleeve 43 is sleeved on one end of the brush 41 and is rotatably connected to the fixed plate 42. The side of the sleeve 43 is symmetrically provided with a support plate 1 431 and a support plate 2 432. The side of the support plate 1 431 is vertically symmetrically provided with two levers 433. The lever 433 located on the upper side is provided with an elastic pressure plate 48. The elastic pressure plate 48 is an inverted "V"-shaped structure. When in contact with the conveyor belt 21, the elastic pressure plate 48 is deformed. , so that the plastic powder on the conveyor belt 21 is squeezed toward both sides to facilitate the shedding of the plastic powder. The driving disk 44 is arranged on the active roller 23 and is provided with a driving groove 441. The driving groove 441 includes an outer convex groove 442 and an inner groove 443. Two adjacent outer convex grooves 442 are connected through the inner groove 443. The driving groove 441 is provided to drive the lever 433 to reciprocate. The side of the support plate 432 is vertically provided with an insertion rod 434 inserted into the driving groove 441. The pulley 1 45 installed on the active roller 23 is connected to the pulley 2 47 installed on the brush 41 through a driving belt 46.

[0028] In addition, a material holding box 5 is provided on the outer side of the frame 422, so as to facilitate the collection and processing of the plastic powder that falls off.

[0029] Specific implementation and principle:

[0030] During operation, the brake pad to be powder-sprayed is placed on the conveyor belt 21, and the output shaft of the right-angle motor 25 of the conveying mechanism 2 drives the active roller 23 to rotate, so that the conveyor belt 21 rotates and drives the brake pad to move into the box 1, and the brake pad is powder-sprayed by two electrostatic spray guns 3 in the box 1. At the same time, the pulley 1 45 on the rotating active roller 23 drives the brush 41 and the pulley 2 47 to rotate through the driving belt 46, and the plastic powder remaining on the conveyor belt 21 is cleaned into the material box 5 by the rotating brush 41, and the active roller 2 The driving disc 44 on the 3 drives the support plate 2 432 to rotate through the driving groove 441 thereon, so that the sleeve 43 and the support plate 1 431 rotate, and the lever 433 on the side of the support plate 1 431 moves the brush 41 to shake off the plastic powder attached to the brush 41. When the elastic pressure plate 48 on the lever 433 contacts the conveyor belt 21, the plastic powder attached to the conveyor belt 21 is squeezed toward both sides, which accelerates the falling of the plastic powder and improves the cleaning effect of the conveyor belt 21. Finally, the brake pad after the powder spraying treatment is transferred to the next station by the industrial robot.

[0031] To summarize, in the present application, the brake pads to be powder-sprayed are transported to the box body 1 through the conveying mechanism 2, and the brake pads are powder-sprayed through the electrostatic spray gun 3. When the conveyor belt 21 rotates, the driving disk 44 is driven to rotate, and the driving slot 441 thereon drives the lever 433 to rotate. The plastic powder remaining on the conveyor belt 21 is pressed toward both sides by the elastic pressure plate 48 on the lever 433 to make the plastic powder fall off. At the same time, the conveyor belt 21 is brushed by the rotating brush 41 to make the plastic powder fall off. The lever 433 swings back and forth while moving the brush 41 to make the plastic powder remaining thereon fall off, thereby improving the cleaning effect of the brush 41.

[0032] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A brake pad powder spraying device, characterized in that: It comprises a box (1), an electrostatic spray gun (3), a conveying mechanism (2) and a cleaning mechanism (4), wherein the box (1) is arranged on the conveying mechanism (2), and the electrostatic spray gun (3) is symmetrically arranged on the inner top wall of the box (1); The conveying mechanism (2) is used to transport the brake pads to be powder-sprayed; The cleaning mechanism (4) is arranged on the side of the conveying mechanism (2) and is used to clean the conveying belt (21) on the conveying mechanism (2).

2. A brake pad powder spraying device according to claim 1, characterized in that: The conveying mechanism (2) further comprises a frame (422), a driving roller (23), a driven roller (24) and a right-angle motor (25); the two sides of the frame (422) are rotatably connected to the driving roller (23) and the driven roller (24); the driving roller (23) and the driven roller (24) are connected to a conveyor belt (21); the right-angle motor (25) is mounted on the frame (422) and its output shaft is connected to the driving roller (23).

3. A brake pad powder spraying device according to claim 2, characterized in that: The cleaning mechanism (4) comprises a brush (41), a sleeve (43) and a driving disk (44); the two ends of the brush (41) are rotatably connected to the fixed plates (42) on both sides of the frame (422); the sleeve (43) is sleeved on one end of the brush (41) and is rotatably connected to the fixed plate (42); a support plate 1 (431) and a support plate 2 (432) are symmetrically provided on the side of the sleeve (43); two levers (433) are vertically and symmetrically provided on the side of the support plate 1 (431); the driving disk (44) is arranged on the active roller (23) and is provided with a driving groove (441); a plugging rod (434) plugged into the driving groove (441) is vertically provided on the side of the support plate 2 (432); a pulley 1 (45) installed on the active roller (23) is connected to a pulley 2 (47) installed on the brush (41) through a driving belt (46).

4. A brake pad powder spraying device according to claim 3, characterized in that: An elastic pressure plate (48) is provided on the upper side of the lever (433), and the elastic pressure plate (48) is an inverted "V"-shaped structure.

5. A brake pad powder spraying device according to claim 3, characterized in that: The driving groove (441) includes an outer protrusion The groove and the inner groove (443) are connected to each other by two adjacent outer convex grooves (442).

6. A brake pad powder spraying device according to claim 2, characterized in that: A material storage box (5) is sleeved on the outer side of the frame (422).