Roller turning equipment
By designing a roll turning equipment with fixed positioning chuck and driven annular track, the existing equipment has solved the problems of low efficiency and high energy consumption when processing large rolls, and a more efficient turning process is achieved.
Patent Information
- Application Number
- CN202411756508.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-12-03
AI Technical Summary
When processing large roll turning equipment, the existing roll turning equipment has slow rotation speed, small turning depth and walking distance, resulting in low processing efficiency and high energy consumption.
A roll turning equipment is designed, which fixes both ends of the roll by positioning the chuck, and uses the driving mechanism of the annular track and turning ring to enable the turning tool body to move quickly and turn the surface of the roll.
It reduces kinetic energy consumption when rolling, reduces energy consumption, and improves turning efficiency, so that turning tasks can be completed more quickly when processing large rolls.
Smart Images

Figure CN119426637A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of roller turning, and relates to roller turning equipment. Background Art
[0002] Rollers are the main working parts and tools on the rolling mill that cause continuous plastic deformation of metal. Rollers are mainly composed of three parts: roll body, roll neck and shaft head. The roll body is the middle part of the roll that actually participates in rolling metal. It has a smooth cylindrical or grooved surface. The roll neck is installed in the bearing and transmits the rolling force to the frame through the bearing seat and the pressing device. The drive end shaft head is connected to the gear seat through the connecting shaft to transmit the rotational torque of the motor to the roll. The rolls can be arranged in the form of two rolls, three rolls, four rolls or multiple rolls in the rolling mill frame.
[0003] At present, after a roller has been used for a period of time, it is usually necessary to turn (or scrape) the roller body surface; during turning, the shaft heads at both ends need to be fixed by two chucks, and then the chucks drive the roller to rotate, and at the same time the turning tool seat moves, so that the turning tool turns the roller body surface. Summary of the invention
[0004] The object of the present invention is to provide a new roll turning equipment.
[0005] In order to achieve the above technical effects, the present invention provides a roll turning device, comprising: A supporting bottom frame, wherein a fixed support and a movable support are vertically arranged on the top of the supporting bottom frame, and positioning chucks are arranged on the opposite sides of the fixed support and the movable support, and the two positioning chucks are used to fix a roller; A first driving mechanism, the first driving mechanism is used to drive the movable support to move along the length direction of the supporting bottom frame and to move closer to or away from the fixed support; An annular track, the annular track is movably connected to the supporting bottom frame; A second driving mechanism, the second driving mechanism is used to drive the annular track to move along the length direction of the supporting bottom frame; A turning ring, the turning ring is rotatably connected to the inner side of the annular track, a turning tool seat is arranged on the inner wall of the turning ring, a turning tool body is arranged at the inner end of the turning tool seat, a plurality of the turning tool bodies are arranged on the turning tool seat, the minimum distance between the working end of the turning tool body and the straight line where the axis of the roller is located is the target radius, and the target radius of all the turning tool bodies increases or decreases in sequence during operation; A third driving mechanism is used to drive the turning ring to rotate in the annular track.
[0006] Furthermore, an annular rotating groove is provided on the inner side of the annular track, a plurality of supporting wheels are rotatably provided on the inner wall of the middle part of the rotating groove, a plurality of supporting balls are rotatably provided on the inner walls on both sides of the rotating groove, the outer side of the turning ring movably contacts all the supporting wheels, and the two sides movably contact all the supporting balls; A clearance groove coaxial with the turning ring is provided in the middle of the outer wall of the turning ring, and a plurality of passive gear bodies are arranged in the clearance groove; The third driving mechanism includes a first motor arranged outside the annular track, a driving gear is arranged on the output shaft of the first motor, a through opening for the driving gear to move through is opened on the annular track, and the driving gear is meshed with the passive gear body.
[0007] Furthermore, a plurality of the first motors are arranged on the annular track, and the plurality of the first motors are evenly distributed on the annular track. A counterweight block is arranged in the turning ring, and the counterweight block and the turning tool seat are located on opposite sides of the turning ring.
[0008] Furthermore, the inner wall of the turning ring is provided with a plurality of support rods, and the free ends of all the support rods are provided with an annular guide member, the guide member is coaxial with the turning ring, and the longitudinal section of each part of the guide member is a V-shape with an opening toward the turning ring, and the outer sides of both ends of the guide member are provided with guide parts, and a set gap is provided between the inner side of the guide part and the outer side of the annular track; A cooling main pipe is arranged on the outer wall of the annular track, and a plurality of cooling branch pipes are connected to the cooling main pipe, and the water outlet ends of the cooling branch pipes are aligned with the track where the turning tool body is located.
[0009] Furthermore, two supporting bottom frames are arranged in parallel, and a supporting rail with a longitudinal section of Ω or T is arranged on the top of the supporting bottom frame, and the length direction of the supporting rail is parallel to the length direction of the supporting bottom frame; The bottoms of both ends of the movable support are provided with first movable seats, the bottoms of both sides of the annular track are provided with second movable seats, and the first movable seat and the second movable seat are both movably buckled to the support rail; A base portion is provided between both ends of the two supporting bottom frames, a first screw rod is provided between the two base portions for horizontal rotation, the first driving mechanism comprises a second motor, an output shaft of the second motor is connected to the first screw rod, a linkage portion is provided at the bottom of the movable support, and the first screw rod is threadedly matched with the linkage portion; The second driving mechanism includes a third motor vertically arranged on the outside of the second movable seat, a displacement gear is horizontally arranged on the output shaft of the third motor, a displacement rack is horizontally arranged on the outside of the supporting bottom frame, and the displacement gear is meshed with the displacement rack.
[0010] Furthermore, an auxiliary strip is horizontally arranged on the inner side of the supporting bottom frame, and an auxiliary plate is also included. An auxiliary movable wheel is rotatably arranged on the bottom of the auxiliary plate. A plurality of auxiliary movable wheels are arranged on the top of each of the auxiliary strips. An auxiliary frame with a rectangular cross-section is vertically arranged on the top of the auxiliary plate. The outer edge of the auxiliary frame is flush with the outer edge of the auxiliary plate. Both ends of the auxiliary frame are movably fitted to the inner sides of the two supporting bottom frames. A second screw rod is horizontally rotatably arranged between the two ends of the auxiliary frame. Two auxiliary blocks are threadedly connected on the second screw rod. Auxiliary blocks are horizontally arranged on the outer sides of the auxiliary blocks. Rod, the free ends of the auxiliary rods are rotatably provided with auxiliary adjustment wheels, the bottoms of the auxiliary adjustment wheels are in contact with the top of the auxiliary plate, the two auxiliary rods on the same side are hinged with an inverted U-shaped first support arm, and the two auxiliary rods on the other side are hinged with an inverted U-shaped second support arm, the outer sides of the two first support arms are movably fitted to the inner sides of the two second support arms, and the middle part of the side of the first support arm is hinged with the middle part of the side of the second support arm, the top of the first support arm is rotatably provided with a first support column, and the top of the second support arm is rotatably provided with a second support column; A driving rod is arranged at the outer end of the second screw rod, a driving opening for the driving rod to move through is horizontally opened on the supporting bottom frame, and a motor or an operating wheel is arranged at the outer end of the driving rod.
[0011] Furthermore, the turning tool seat includes a fixed seat and a sliding seat connected to the fixed seat, the fixed seat is fixedly connected to the turning ring, and all the turning tool bodies are connected to the sliding seat; The top of the fixed seat is provided with two first adjustment grooves and a mounting groove, the longitudinal section of the first adjustment groove is dovetail-shaped or T-shaped, the bottom of the sliding seat is provided with a first matching portion movably matched with the first adjustment groove and an action portion movably matched with the mounting groove, a third screw is rotatably provided in the mounting groove, the third screw is threadedly matched with the action portion, a first worm gear is provided on the outer wall of the third screw, a first worm gear meshing with the first worm gear is horizontally rotatably provided on the top of the fixed seat, and a first hand wheel is provided on the outer end of the first worm gear; The sliding seat is provided with a plurality of second adjustment grooves, each of which has a rectangular longitudinal section, at one end thereof close to the roller, an adjustment portion matched with the inner wall of the second adjustment groove is provided in the second adjustment groove, a plurality of fourth screw rods are rotatably provided on the sliding seat, a second worm gear is provided at one end of the fourth screw rod, and the other end is threadedly matched with the adjustment portion, an end of the adjustment portion close to the roller is located between the fourth screw rod and the roller, and an end of the adjustment portion away from the roller has a set distance from the inner wall of the second adjustment groove; A tool body seat is provided in the second adjustment groove, the outer wall of the tool body seat is fitted with the inner wall of the second adjustment groove, the turning tool body is connected to the outer end of the tool body seat, the inner end of the tool body seat is in contact with the corresponding adjustment part, a stabilizing groove is provided on the top of the tool body seat, the width of the stabilizing groove is smaller than the width of the tool body seat, a positioning screw is threadedly connected to the top of the sliding seat, a spherical positioning ball is rotatably provided at the bottom of the positioning screw, the lower side of the positioning ball is in contact with the inner wall of the stabilizing groove, and the positioning ball applies a force to the tool body seat toward the adjustment part through the stabilizing groove; A second worm is horizontally rotatably arranged at one end of the sliding seat away from the rolling roller, all the second worm wheels are meshed with the second worm, the pitches of all the fourth screws increase or decrease in sequence, and a second hand wheel is arranged at the end of the second worm.
[0012] Further, a plurality of first indicator strips are evenly arranged on the side wall of the fixed seat, and the distance between adjacent first indicator strips is a; a first indicator plate is evenly arranged on the side of the sliding seat, and a plurality of second indicator strips are evenly arranged on the outer wall of the first indicator plate, and the distance between adjacent second indicator strips is b, wherein a / b=m / (m-1), and m is a natural number greater than or equal to 50, and when the sliding seat is in the starting position, the first first indicator strip is opposite to the first second indicator strip; A raised seat is arranged on the top of the sliding seat near one end of the first worm, a dovetail-shaped or T-shaped indicating groove is opened on the edge of the raised seat, an indicating seat matching with the indicating groove is movably arranged in the indicating groove, a linkage seat is arranged on the outside of the indicating seat, the bottom of the linkage seat is meshed with the second worm, and a second indicating plate movably fitted to the raised seat is arranged on the top, a plurality of third indicating strips are evenly arranged on the side of the raised seat near the second indicating plate, and the distance between adjacent third indicating strips is c, a plurality of fourth indicating strips are evenly arranged on the side of the second indicating plate near the first worm, and the distance between adjacent fourth indicating strips is d, wherein c / d=n / (n-1), and n is a natural number greater than or equal to 50, when the linkage seat is in the starting position, the first third indicating strip is opposite to the first fourth indicating strip, and the minimum distances between the working ends of all the turning tool bodies and the straight line where the axis center of the rolling roller is located are equal.
[0013] Furthermore, a chip removal plate is vertically arranged on the top of the sliding seat, and two elastic columns made of elastic material are arranged horizontally and movably through the chip removal plate, both of which face the roller, and a chip removal rod is arranged between the ends of the two elastic columns close to the roller; It also includes a chip dropping column, both ends of which are provided with dome-shaped transition parts, the transition part and the chip dropping column are rotatably sleeved on the outer wall of the chip dropping rod, the outer wall of the elastic column is provided with a termination disk, the termination disk is located between the chip dropping plate and the rolling roller, and an elastic member is provided between the termination disk and the chip dropping plate, the two ends of the elastic member are respectively fixedly connected to the termination disk and the chip dropping plate, the chip dropping column is located on the upstream side of the turning tool body, and the chip dropping column abuts against the outer wall of the rolling roller, when the rolling roller rotates, the chip dropping column can be driven to rotate, and the elastic column can be driven to shake.
[0014] Furthermore, the elastic member is movably sleeved on the outer wall of the elastic column, an anti-slip disk having a diameter larger than that of the elastic column is provided at one end of the elastic column away from the roller, a third adjustment groove having a dovetail or T-shaped longitudinal section is provided on the top of the sliding seat, the length direction of the third adjustment groove is perpendicular to the length direction of the chip removal plate, and a second matching portion matching with the third adjustment groove is provided at the bottom of the chip removal plate; A first seat body is arranged on the top of the raised seat, a second seat body is arranged on the top of the sliding seat, an adjusting screw is arranged horizontally rotating between the first seat body and the second seat body, an adjusting column is arranged horizontally on the chip dropping plate, the adjusting screw passes through the adjusting column and is threadedly matched with the adjusting column, and a hexagonal rotating part is arranged on the outer wall of the adjusting screw.
[0015] Compared with the prior art, the present invention provides a roll turning device. When turning the roll, firstly, the distance between the movable support and the fixed support is made greater than the length of the roll, then the roll is lowered and moved horizontally, so that one end of the roll passes through the turning ring (the place where the roll is suspended is located at both ends of the roll body, so that when both ends of the roll pass through the turning ring, the suspension cable of the roll can also not interact with the turning ring) and then moves to the positioning chuck on the fixed support (preferably a three-claw or four-claw chuck commonly seen on the market, and has sufficient strength), then the first driving mechanism moves the movable support to move, so that the other end of the roll is at the positioning chuck of the movable support, and finally the two ends of the roll are fixed and clamped by the two positioning chucks, and the positioning chuck does not rotate, but only plays the role of supporting the roll. Then the third driving mechanism drives the turning ring to rotate, and at the same time the second driving mechanism drives the annular track to move along the length direction of the supporting bottom frame, so that the outer wall of the roll can be turned by the turning tool body.
[0016] The current traditional lathes for turning rolls are based on the same principle as conventional lathes, that is, after the two ends of the roll are clamped and fixed by chucks, the two chucks drive the roll to rotate, and then the turning tool moves horizontally to turn the surface of the roll body. However, in actual processing, it is found that due to the large mass of some rolls (tens of tons to dozens of tons), the speed of the rolls is very slow; at the same time, because the rolls are made of special materials with strong toughness and strength, they can only turn to a very small depth and travel a very small distance each time during turning, so the rolls need to rotate for a long time to complete the turning process, and the power requirement for driving the rolls is also high, which leads to a large comprehensive energy consumption and low turning efficiency.
[0017] When the turning equipment of the present application is used to process the roller, the two ends of the roller are only supported by two positioning chucks, and the roller does not rotate, so the kinetic energy consumption of driving the roller to rotate is greatly reduced; secondly, since the mass of the turning ring can be very small compared to the roller, the turning ring can not only greatly reduce energy consumption when turning, but also enable the turning tool body to have a relatively fast turning speed (although the turning speed will not be too fast due to the material of the roller, the limitation caused by the excessive weight of the roller itself is greatly reduced), thereby also improving the turning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 yes Figure 1 A magnified view of part A; Figure 3 yes Figure 1 A magnified view of part B; Figure 4 is a schematic diagram of the circular track portion of the present invention; Figure 5 It is a schematic diagram of the turning tool holder part of the present invention; Figure 6 yes Figure 5 Enlarged view of part C; Figure 7 yes Figure 5 A magnified view of part D in the middle; Figure 8 yes Figure 5 Enlarged view of part E in the middle; Fig. 9 It is a cross-sectional view of the tool holder part in the present invention Figure 1 ; Fig.10 yes Fig. 9 Enlarged view of part F; Fig.11 yes Fig. 9 Enlarged view of section G; Fig.12 It is a cross-sectional view of the tool holder part in the present invention Figure 2 ; Fig.13 It is a cross-sectional view of the tool holder part in the present invention Figure 3 ; Fig.14 It is a cross-sectional view of the tool holder part in the present invention Figure 4 ; Fig.15 It is a schematic diagram of the linkage seat part in the present invention; Fig.16 It is a schematic diagram of the knife body seat part of the present invention; Fig.17 It is a schematic diagram of the auxiliary plate part in the present invention.
[0019] Among them, 1, support bottom frame; 2, fixed support; 3, movable support; 4, positioning chuck; 5, rolling roller; 6, annular track; 7, turning ring; 8, turning tool seat; 8a, fixed seat; 8b, sliding seat; 8-1, turning tool body; 9, rotating groove; 10, supporting wheel; 11, supporting ball; 12, passive gear body; 13, first motor; 14, driving gear; 15, through-port; 16, counterweight block; 17, support rod; 18, guide member; 19, guide part; 20, cooling main pipe; 21, cooling branch pipe; 2 2. Support rail; 23. First movable seat; 24. Second movable seat; 25. Base; 26. First screw rod; 27. Second motor; 28. Linkage; 29. Third motor; 30. Displacement rack; 31. Auxiliary bar; 32. Auxiliary plate; 33. Auxiliary movable wheel; 34. Auxiliary frame; 35. Second screw rod; 36. Auxiliary block; 37. Auxiliary rod; 38. Auxiliary adjustment wheel; 39. First support arm; 40. Second support arm; 41. First support column; 42. Second support column; 43. Drive rod; 44. 4. Driving port; 45. Operating wheel; 46. First adjusting slot; 47. Mounting slot; 48. First matching portion; 49. Action portion; 50. Third screw; 51. First worm gear; 52. First worm; 53. First hand wheel; 54. Second adjusting slot; 55. Adjusting portion; 56. Fourth screw; 57. Second worm gear; 58. Tool body seat; 59. Stable slot; 60. Positioning screw; 61. Positioning ball; 62. Second worm; 63. Second hand wheel; 64. First indicator bar; 65. First indicator plate; 66 , second indicator strip; 67, raised seat; 68, indicator slide groove; 69, indicator seat; 70, linkage seat; 71, second indicator plate; 72, third indicator strip; 73, fourth indicator strip; 74, chip drop plate; 75, elastic column; 76, chip drop rod; 77, chip drop column; 78, transition part; 79, termination disk; 80, elastic member; 81, anti-slip disk; 82, third adjustment groove; 83, second matching part; 84, first seat body; 85, second seat body; 86, adjustment screw; 87, adjustment column; 88, rotating part. DETAILED DESCRIPTION
[0020] A roll turning device, such as Figures 1 to 17 As shown, including: A supporting bottom frame 1, wherein a fixed support 2 and a movable support 3 are vertically arranged on the top of the supporting bottom frame 1, and positioning chucks 4 are arranged on the opposite sides of the fixed support 2 and the movable support 3, and the two positioning chucks 4 are used to fix a roller 5, wherein the roller 5 is drawn out only for auxiliary explanation, that is, the roller 5 is not the scope or object of protection claimed in this application, and the equipment of this application is only applicable to the roller 5 with a cylindrical roller body; A first driving mechanism, the first driving mechanism is used to drive the movable support 3 to move along the length direction of the supporting bottom frame 1 and to move closer to or away from the fixed support 2; An annular track 6, wherein the annular track 6 is movably connected to the supporting bottom frame 1; A second driving mechanism, the second driving mechanism is used to drive the annular track 6 to move along the length direction of the supporting bottom frame 1; A turning ring 7, wherein the turning ring 7 is rotatably connected to the inner side of the annular track 6, a turning tool seat 8 is disposed on the inner wall of the turning ring 7, a turning tool body 8-1 is disposed at the inner end of the turning tool seat 8, a plurality of the turning tool bodies 8-1 are disposed on the turning tool seat 8, and the minimum distance between the working end of the turning tool body 8-1 and the straight line where the axis of the rolling roller 5 is located is the target radius, and the target radius of all the turning tool bodies 8-1 increases or decreases in sequence during operation; A third driving mechanism, wherein the third driving mechanism is used to drive the turning ring 7 to rotate in the annular track 6 .
[0021] An annular rotating groove 9 is provided on the inner side of the annular track 6, and a plurality of supporting wheels 10 are rotatably provided on the inner wall of the middle part of the rotating groove 9, and a plurality of supporting balls 11 are rotatably provided on the inner walls of both sides of the rotating groove 9, and the outer side of the turning ring 7 movably contacts all the supporting wheels 10, and the two sides movably contact all the supporting balls 11; A clearance groove coaxial with the turning ring 7 is provided in the middle of the outer wall of the turning ring 7, and a plurality of passive gear bodies 12 are arranged in the clearance groove; The third driving mechanism includes a first motor 13 arranged outside the annular track 6 , a driving gear 14 is arranged on the output shaft of the first motor 13 , a through opening 15 for the driving gear 14 to move through is opened on the annular track 6 , and the driving gear 14 is meshed with the passive gear body 12 .
[0022] A plurality of the first motors 13 are arranged on the annular track 6 , and the plurality of the first motors 13 are evenly distributed on the annular track 6 . A counterweight block 16 is arranged in the turning ring 7 , and the counterweight block 16 and the turning tool seat 8 are located on opposite sides of the turning ring 7 .
[0023] The inner wall of the turning ring 7 is provided with a plurality of support rods 17, and the free ends of all the support rods 17 are provided with an annular guide member 18, the guide member 18 is coaxial with the turning ring 7, and the longitudinal section of each part of the guide member 18 is a V-shape with the opening facing the turning ring 7, and the outer sides of both ends of the guide member 18 are provided with a guide portion 19, and a set gap is provided between the inner side of the guide portion 19 and the outer side of the annular track 6; A cooling main pipe 20 is arranged on the outer wall of the annular track 6, and a plurality of cooling branch pipes 21 (having certain deformation properties, such as bellows, machine tool cooling pipes, etc., so that the water outlet angle and position of the cooling branch pipe 21 can be adjusted according to the shape of the rolling roller 5, so as to better cool the turning tool), and the water outlet end of the cooling branch pipe 21 is aligned with the track where the turning tool body 8-1 is located.
[0024] The supporting bottom frame 1 is provided with two parallel ones, and the top of the supporting bottom frame 1 is provided with a supporting rail 22 with a longitudinal section of Ω or T, and the length direction of the supporting rail 22 is parallel to the length direction of the supporting bottom frame 1; The bottoms of both ends of the movable support 3 are provided with first movable seats 23, and the bottoms of both sides of the annular track 6 are provided with second movable seats 24. The first movable seats 23 and the second movable seats 24 are both movably buckled to the support rail 22; A base portion 25 is provided between both ends of the two supporting bottom frames 1, a first screw rod 26 is provided between the two base portions 25 for horizontal rotation, the first driving mechanism includes a second motor 27, the output shaft of the second motor 27 is connected to the first screw rod 26, a linkage portion 28 is provided at the bottom of the movable support 3, and the first screw rod 26 is threadedly matched with the linkage portion 28; The second driving mechanism includes a third motor 29 vertically arranged on the outside of the second movable seat 24, a displacement gear is horizontally arranged on the output shaft of the third motor 29, a displacement rack 30 is horizontally arranged on the outside of the supporting bottom frame 1, and the displacement gear is meshed with the displacement rack 30.
[0025] An auxiliary bar 31 is horizontally arranged on the inner side of the supporting bottom frame 1, and also includes an auxiliary plate 32. An auxiliary movable wheel 33 is rotatably arranged at the bottom of the auxiliary plate 32. A plurality of auxiliary movable wheels 33 are arranged on the top of each of the auxiliary bars 31. An auxiliary frame 34 with a rectangular cross section is vertically arranged on the top of the auxiliary plate 32. The outer edge of the auxiliary frame 34 is flush with the outer edge of the auxiliary plate 32. Both ends of the auxiliary frame 34 are movably fitted to the inner sides of the two supporting bottom frames 1. A second screw rod 35 is horizontally rotatably arranged between the two ends of the auxiliary frame 34. Two auxiliary blocks 36 are threadedly connected on the second screw rod 35. Auxiliary rods 37 are horizontally arranged on the outer sides of the auxiliary blocks 36. The free ends of the auxiliary rods 37 are rotatably provided with auxiliary adjustment wheels 38, and the bottoms of the auxiliary adjustment wheels 38 are in contact with the top of the auxiliary plate 32. The two auxiliary rods 37 on the same side are hinged with an inverted U-shaped first support arm 39, and the two auxiliary rods 37 on the other side are hinged with an inverted U-shaped second support arm 40. The outer sides of the two first support arms 39 are movably fitted to the inner sides of the two second support arms 40, and the middle part of the side of the first support arm 39 is hinged to the middle part of the side of the second support arm 40. The top of the first support arm 39 is rotatably provided with a first support column 41, and the top of the second support arm 40 is rotatably provided with a second support column 42; A driving rod 43 is disposed at the outer end of the second screw rod 35 , and a driving opening 44 for the driving rod 43 to move through is horizontally opened on the supporting bottom frame 1 , and a motor or an operating wheel 45 is disposed at the outer end of the driving rod 43 .
[0026] The turning tool seat 8 includes a fixed seat 8a and a sliding seat 8b connected to the fixed seat 8a, the fixed seat 8a is fixedly connected to the turning ring 7, and all the turning tool bodies 8-1 are connected to the sliding seat 8b; The top of the fixed seat 8a is provided with two first adjustment grooves 46 and a mounting groove 47. The longitudinal section of the first adjustment groove 46 is dovetail-shaped or T-shaped. The bottom of the sliding seat 8b is provided with a first matching portion 48 movably matched with the first adjustment groove 46 and an action portion 49 movably matched with the mounting groove 47. A third screw rod 50 is rotatably provided in the mounting groove 47. The third screw rod 50 is threadedly matched with the action portion 49. A first worm gear 51 is provided on the outer wall of the third screw rod 50. A first worm gear 52 meshing with the first worm gear 51 is horizontally rotatably provided on the top of the fixed seat 8a. A first hand wheel 53 is provided on the outer end of the first worm gear 52. The sliding seat 8b is provided with a plurality of second adjustment grooves 54, each of which has a rectangular longitudinal section, at one end thereof close to the roller 5. An adjustment portion 55 is provided in the second adjustment groove 54 and matches with the inner wall of the second adjustment groove 54. A plurality of fourth screw rods 56 are rotatably provided on the sliding seat 8b. A second worm gear 57 is provided at one end of the fourth screw rod 56, and the other end thereof is threadedly matched with the adjustment portion 55. The end of the adjustment portion 55 close to the roller 5 is located between the fourth screw rod 56 and the roller 5, and the end away from the roller 5 has a set distance from the inner wall of the second adjustment groove 54. A tool body seat 58 is provided in the second adjustment groove 54, and the outer wall of the tool body seat 58 is fitted to the inner wall of the second adjustment groove 54. The turning tool body 8-1 is connected to the outer end of the tool body seat 58, and the inner end of the tool body seat 58 abuts against the corresponding adjustment portion 55. A stabilizing groove 59 is provided on the top of the tool body seat 58, and the width of the stabilizing groove 59 is smaller than the width of the tool body seat 58. A positioning screw 60 is threadedly connected to the top of the sliding seat 8b, and a spherical positioning ball 61 is rotatably provided at the bottom of the positioning screw 60. The lower side of the positioning ball 61 abuts against the inner wall of the stabilizing groove 59, and the positioning ball 61 applies a force to the tool body seat 58 toward the adjustment portion 55 through the stabilizing groove 59; A second worm 62 is horizontally rotatably arranged at one end of the sliding seat 8b away from the rolling roller 5, all the second worm wheels 57 are meshed with the second worm 62, the pitches of all the fourth screws 56 increase or decrease in sequence, and a second hand wheel 63 is arranged at the end of the second worm 62.
[0027] The side wall of the fixed seat 8a is evenly provided with a plurality of first indicator strips 64, and the distance between adjacent first indicator strips 64 is a. The side of the sliding seat 8b is provided with a first indicator plate 65, and the outer wall of the first indicator plate 65 is evenly provided with a plurality of second indicator strips 66, and the distance between adjacent second indicator strips 66 is b, wherein a / b=m / (m-1), and m is a natural number greater than or equal to 50. When the sliding seat 8b is in the starting position, the first first indicator strip 64 is opposite to the first second indicator strip 66; A raised seat 67 is provided at the top of the sliding seat 8b near one end of the first worm 52, a dovetail-shaped or T-shaped indicating groove 68 is provided at the edge of the raised seat 67, an indicating seat 69 matched with the indicating groove 68 is movably provided in the indicating groove 68, a linkage seat 70 is provided outside the indicating seat 69, the bottom of the linkage seat 70 is meshed with the second worm 62, and a second indicating plate 71 movably fitted to the raised seat 67 is provided on the top, a plurality of third indicating strips 72 are evenly provided on one side of the raised seat 67 near the second indicating plate 71, and the adjacent third indicating strips 72 are provided on the side of the raised seat 67 near the second indicating plate 71. The distance between the third indicator strips 72 is c, and a plurality of fourth indicator strips 73 are evenly arranged on the side of the second indicator plate 71 close to the first worm 52, and the distance between adjacent fourth indicator strips 73 is d, wherein c / d=n / (n-1), and n is a natural number greater than or equal to 50 (preferably n=m=50 in this application), when the linkage seat 70 is in the starting position, the first third indicator strip 72 is opposite to the first fourth indicator strip 73, and the minimum distance between the working ends of all the turning tool bodies 8-1 and the straight line where the axis of the rolling roller 5 is located is equal. At the same time, the distance a between the first indicator strips 64 and the distance c between the third indicator strips 72 are not limited to 1 cm, but can be set or selected according to actual conditions, such as a is 0.5 cm, c is 0.2 cm, and no excessive restrictions are made here. At the same time, regardless of the values of a and c, the target radius of the turning tool body 8-1 can be uniquely derived by calculation.
[0028] A chip removal plate 74 is vertically arranged on the top of the sliding seat 8b, and two elastic columns 75 made of elastic material are horizontally arranged through the chip removal plate 74. Both of the two elastic columns 75 face the roller 5, and a chip removal rod 76 is arranged between the ends of the two elastic columns 75 close to the roller 5. It also includes a chip dropping column 77, both ends of which are provided with dome-shaped transition portions 78, the transition portion 78 and the chip dropping column 77 are rotatably sleeved on the outer wall of the chip dropping rod 76, the outer wall of the elastic column 75 is provided with a termination disk 79, the termination disk 79 is located between the chip dropping plate 74 and the rolling roller 5, and an elastic member 80 is provided between the termination disk 79 and the chip dropping plate 74, the two ends of the elastic member 80 are respectively fixedly connected to the termination disk 79 and the chip dropping plate 74, the chip dropping column 77 is located on the upstream side of the turning tool body 8-1, and the chip dropping column 77 is in contact with the outer wall of the rolling roller 5, when the rolling roller 5 rotates, the chip dropping column 77 can be driven to rotate, and the elastic column 75 can be driven to shake.
[0029] The elastic member 80 is movably sleeved on the outer wall of the elastic column 75. The end of the elastic column 75 away from the roller 5 is provided with an anti-slip disk 81 with a diameter larger than that of the elastic column 75. The top of the sliding seat 8b is provided with a third adjustment groove 82 with a dovetail or T-shaped longitudinal section. The length direction of the third adjustment groove 82 is perpendicular to the length direction of the chip removal plate 74. The bottom of the chip removal plate 74 is provided with a second matching portion 83 matching with the third adjustment groove 82. A first seat body 84 is provided on the top of the raised seat 67, and a second seat body 85 is provided on the top of the sliding seat 8b. An adjusting screw 86 is horizontally rotatably provided between the first seat body 84 and the second seat body 85. An adjusting column 87 is horizontally provided on the chip dropping plate 74. The adjusting screw 86 passes through the adjusting column 87 and is threadedly engaged with the adjusting column 87. A hexagonal rotating portion 88 is provided on the outer wall of the adjusting screw 86.
[0030] The present invention provides a roller turning equipment. When turning the roller 5, first, the distance between the movable support 3 and the fixed support 2 is made greater than the length of the roller 5. Then, the roller 5 is lowered and moved horizontally, so that one end of the roller 5 passes through the turning ring 7 (the places where the roller 5 is suspended are located at both ends of the roller body. In this way, when both ends of the roller 5 pass through the turning ring 7, the suspension cables and the like for suspending the roller 5 may not interact with the turning ring 7) and then moves to the positioning chuck 4 (preferably a three-jaw or four-jaw chuck commonly available on the market, and having sufficient strength) on the fixed support 2. Then, the first driving mechanism moves the movable support 3 to move, so that the other end of the roller 5 is located at the positioning chuck 4 of the movable support 3. Finally, the two ends of the roller 5 are fixed and clamped by the two positioning chucks 4, and the positioning chucks 4 do not rotate, but only play the role of supporting the roller 5. Then the third driving mechanism drives the turning ring 7 to rotate, and at the same time the second driving mechanism drives the annular track 6 to move along the length direction of the supporting bottom frame 1, so that the outer wall of the roller 5 can be turned by the turning tool body 8-1.
[0031] The current traditional lathe for turning the roller 5 is based on the same principle as the conventional lathe, that is, after the two ends of the roller 5 are clamped and fixed by the chucks, the two chucks drive the roller 5 to rotate, and then the turning tool moves horizontally to turn the surface of the roller 5. However, in actual processing, it is found that since the mass of some rollers 5 is very large (more than ten tons to dozens of tons), the rotation speed of the roller 5 is very slow; at the same time, since the rollers 5 are made of special materials with strong toughness and strength, they can only turn a very small depth and travel a very small distance each time during turning, so the roller 5 needs to rotate for a long time to complete the turning process, and the power requirement for driving the roller 5 is also high, which leads to a large comprehensive energy consumption and a very low turning efficiency.
[0032] When the turning equipment of the present application is used to process the rolling mill 5, the two ends of the rolling mill 5 are only supported by two positioning chucks 4, and they do not rotate. Therefore, the kinetic energy consumption of driving the rolling mill 5 to rotate is greatly reduced. Secondly, since the mass of the turning ring 7 can be very small relative to the rolling mill 5, the turning ring 7 can not only reduce energy consumption to a great extent during turning, but also enable the turning tool body 8-1 to have a relatively fast turning speed (although the material of the rolling mill 5 will not result in the turning speed being too fast, the limitation caused by the excessive weight of the rolling mill 5 itself is greatly reduced), thereby also improving the turning efficiency.
[0033] During actual processing, after one end of the roller 5 moves to the positioning chuck 4 of the fixed support 2, the second motor 27 drives the first screw rod 26 to rotate, and at the same time drives the movable support 3 to move toward the fixed support 2 through the linkage part 28 until the movable support 3 reaches a suitable position. The first movable seat 23 has a large length, so that it can be stably buckled on the support rail 22 and has sufficient supporting strength.
[0034] After the roller 5 is fixed, the first motor 13 drives the active gear 14 to rotate, and the active gear 14 drives the passive gear body 12 to rotate, and at the same time drives the turning ring 7 to rotate; wherein multiple active gears 14 drive the turning ring 7 to rotate at the same time, and the outer side of the turning ring 7 is supported by the support wheel 10, and the two sides are supported by the support balls 11, so that the turning ring 7 can not only rotate stably, but also its rotation stability is fully guaranteed, and the rotation speed is also fully guaranteed. Among them, the turning ring 7, the support wheel 10 and the support balls 11 in this application all adopt high-precision dimensions and matching, which ensures the position stability and activity stability of the turning tool. At the same time, the counterweight block 16 can balance the mass of the turning tool seat 8, the turning tool body 8-1, the first worm 52, the first seat body 84 and other structures, ensuring the turning stability.
[0035] During the rotation of the turning ring 7, the third motor 29 drives the displacement gear to rotate, and the displacement gear interacts with the displacement rack 30, so that the annular track 6 moves along the length direction of the support rail 22, and the turning tool body 8-1 can act on the roller 5. The second movable seat 24 has a certain length, which can improve the angle and activity stability of the annular track 6; at the same time, both sides of the annular track 6 are driven to move by the displacement gear, which further improves the activity stability of the annular track 6.
[0036] During the turning process, iron filings and the like will be generated, and after falling, they will act on the guide member 18. Since the middle part of the guide member 18 is convex, it can well prevent the iron filings from staying on the guide member 18; at the same time, the guide parts 19 on both sides of the guide member 18 can fully block the gap between the turning ring 7 and the annular track 6, and prevent the iron filings from entering between the turning ring 7 and the annular track 6, ensuring that the turning can be carried out stably. At the same time, the cooling liquid is injected into the cooling main pipe 20, and after being sprayed out through the cooling branch pipe 21, it acts between the turning tool body 8-1 and the rolling roller 5, playing a role of cooling and lubrication; and the guide member 18 and the guide part 19 can also well prevent the coolant from entering between the turning ring 7 and the annular track 6; since the guide member 18 rotates with the turning ring 7, the iron filings and the coolant can be thrown out under the action of centrifugal force, further ensuring the cleanliness between the turning ring 7 and the annular track 6.
[0037] In the conventional method of turning the roller 5, due to the particularity of the roller 5 material, the travel distance each time is small and the turning depth is also small. In the present application, the roller 5 is turned by a plurality of turning tool bodies 8-1 at the same time (preferably three in the present embodiment, and other plural turning tools can also be used according to the actual situation), and at the same time, the target radius of different turning tool bodies 8-1 during turning is different; more specifically, the target radius of the turning tool body 8-1 that first acts on the roller 5 is the largest, and then the target radius of the turning tool body 8-1 that is downstream is smaller, so when turning the roller 5, it can be designed so that the turning depth of each turning tool body 8-1 is small, so that the overall turning efficiency of the roller 5 can be improved by turning by a plurality of turning tool bodies 8-1 at the same time.
[0038] During actual turning, when the required turning depth design is completed, the first worm 52 is first rotated by the first hand wheel 53, and then the first worm 52 drives the first worm wheel 51 to rotate, and the first worm wheel 51 drives the fourth screw 56 to rotate. At this time, the fourth screw 56 can drive the action part 49 to move along the length direction of the installation groove 47, so that the sliding seat 8b moves toward the axial direction of the roller 5; and at this time, the first matching part 48 is engaged in the first adjustment groove 46, which ensures the displacement stability of the sliding seat 8b.
[0039] When the sliding seat 8b moves, it also drives the first indicator plate 65 to move, until it moves to the designated design position, and then stops rotating the first hand wheel 53. The first indicator bar 64, the first indicator plate 65, and the second indicator bar 66 act as a vernier caliper, which can move the sliding seat 8b to a more accurate position.
[0040] Then the worker manually rotates the second hand wheel 63, and drives the second worm 62 to rotate through the second hand wheel 63. The second worm 62 also drives the three second worm wheels 57 and the linkage seat 70 to move while rotating. When the second worm wheel 57 rotates, it drives the three fourth screw rods 56 to rotate respectively, and then the three fourth screw rods 56 drive the corresponding adjustment part 55 in the direction of the roller 5. The end of the adjustment part 55 is in contact with the end of the tool body seat 58, so that the adjustment part 55 drives the tool body seat 58 and the turning tool body 8-1 in the direction of the roller 5. Since the pitch of the three fourth screw rods 56 changes (increases or decreases) in sequence, and the rotation speed of the three second worm wheels 57 is equal, when the second worm wheel 57 rotates, the speed and distance of the three adjustment parts 55, the tool body seat 58 and the turning tool body 8-1 moving in the direction of the roller 5 are increased or decreased in an arithmetic difference. In this way, not only three (or other numbers, the same below) turning tool bodies 8-1 can be adjusted at one time, but also the target radius of the three turning tool bodies 8-1 can be arranged in an equidistant manner. In actual turning, the load of each turning tool body 8-1 is similar. According to the barrel principle, the design of this method can make each turning tool body 8-1 turn at maximum power, thereby ensuring the overall turning efficiency. At the same time, since different rollers 5 require different turning depths, and different rollers 5 have different turning depths, it is necessary to adjust the target radius of the three turning tool bodies 8-1. For example, if the turning depth of a certain roller 5 is 3i, then the depths of the processing ends of the three turning tool bodies 8-1 relative to the outer surface of the roller 5 before processing are i, 2i and 3i respectively; but if the turning depth of a certain roller 5 is 3t, then the depths of the processing ends of the three turning tool bodies 8-1 relative to the outer surface of the roller 5 before processing are t, 2t and 3t respectively; but whether it is 3i or 3t, all the turning tool bodies 8-1 can be adjusted to the required position at one time. Of course, after the adjustment is completed, the minimum target radius value will still be detected by corresponding instruments and equipment. If it does not meet the requirements, fine-tuning will be required.
[0041] While the second worm 62 is rotating, it drives the linkage seat 70 and the second indicator plate 71 to move, until the second indicator plate 71 moves to the designated design position, and then stops rotating the second hand wheel 63. The third indicator bar 72, the second indicator plate 71, and the fourth indicator bar 73 act as a vernier caliper, which can move the linkage seat 70 to a more precise position; the relationship between the displacement of the linkage seat 70 and the displacement of the three tool bodies 8-1 is linear, so when the position of the tool body 8-1 is actually adjusted, the required position of the tool body 8-1 can be obtained after calculation, and the unique position of the linkage seat 70 is also obtained; at the same time, because the linkage seat 70 can achieve the accuracy of a vernier caliper through the second indicator plate 71, etc., the tool body 8-1 can be moved to the designated precise position only by manual adjustment, and the use effect is articulated.
[0042] The spacing a between adjacent first indicator strips 64 is relatively large, while the spacing c between adjacent third indicator strips 72 is relatively small, so that the movement of the sliding seat 8b is a rough adjustment, while the adjustment of the second worm 62 is a fine adjustment, and finally the turning tool body 8-1 is moved to a suitable position. In actual use, the moving position of the first indicator plate 65 and the moving position of the second indicator plate 71 are both unique and fixed.
[0043] After the second worm 62 is adjusted, it is necessary to tighten the positioning screw 60, and make the positioning ball 61 at the bottom of the positioning screw 60 press against the inner wall of the stable groove 59; the inner wall of the stable groove 59 is inclined, so the stabilizing ball has a tendency to exert a movement of the blade seat 58 toward the adjustment part 55; in this way, the blade seat 58 is stably pressed against the end of the adjustment part 55. Since the width of the stable groove 59 is smaller than that of the blade seat 58, the blade seat 58 can maintain a stable fit in the second adjustment groove 54.
[0044] When the two ends of the roller 5 are supported and fixed by two positioning chucks 4 respectively, the turning ring 7 keeps rotating, and the annular track 6 keeps moving toward the roller body; at a certain node, the transition portion 78 at the end of the chip column 77 will first act on the end of the roller body. Since the transition portion 78 is dome-shaped (the inner end edge of the transition portion 78 is flush with the edge of the chip column 77), as the annular track 6 moves, the shape of the transition portion 78 will cause the chip column 77 to move a short distance toward the chip plate 74, and cause the elastic member 80 to deform to a small extent (before the transition portion 78 acts on the roller 5, the elastic member 80 is in the original length state), and the elastic column 75 passes through the chip plate 74 for a certain distance.
[0045] Later, during the formal turning process, since the roller 5 remains stationary, the chip column 77 is in contact with the surface of the roller 5 under the elastic force of the elastic member 80. At the same time, since the longitudinal section of the chip column 77 is elliptical, and the surface of the chip column 77 has a layer with greater resistance (such as a rubber layer, etc.) or the chip column 77 itself is made of a material with greater resistance, the chip column 77 cannot slide on the surface of the roller 5, but rotates under the action of the friction between it and the surface of the roller 5; at the same time, since the chip column 77 is elliptical, and the elastic column 75 and the elastic member 80 are both elastic, and the elastic column 75 can move through the chip plate 74, the chip column 77 remains in a jumping state during the turning process.
[0046] Since the material of the roller 5 is relatively special, when the tool body 8-1 is turning, it is easy to form long scraps, and the overlong scraps are easy to be entangled on the cooling branch pipe 21, and even cause damage to it. However, at this time, since the chip column 77 is located on the upstream side of the tool body 8-1 and can shake spontaneously, even if long or rolled scraps are formed on the tool body 8-1, the chip column 77 can vibrate, block and beat these scraps, and to a certain extent make these scraps more likely to break, so that it can better prevent the scraps from acting on the cooling branch pipe 21, and the scraps with smaller lengths are also convenient for subsequent processing.
[0047] Similarly, since different rolling mills 5 require different machining positions, the distance between the chip removal column 77 and the rolling mill 5 also needs to be adjusted. When adjusting, it is only necessary to rotate the rotating part 88 using a tool such as a wrench, and then the rotating part 88 can drive the adjusting screw 86 to rotate. At this time, the chip removal plate 74 can be driven to move in a direction away from or close to the turning ring 7, and it is suitable for the current rolling mill 5 requirements.
[0048] When connecting the rolling roller 5 to the two positioning chucks 4, if the hanging cable or the like cannot maintain the height or stability of the hanging rolling roller 5 well, the auxiliary plate 32 can be moved along the length direction of the auxiliary strip 31, so that the first support column 41 and the second support column 42 are located below the roller body, and then the cylinder is driven by the operating wheel 45 or the motor to rotate, which simultaneously drives the second screw rod 35 to rotate; the second screw rod 35 drives the two auxiliary blocks 36 to approach each other, and at the same time the first support arm 39 and the second support part rotate relative to each other, and finally the first support column 41 and the second support column 42 are in contact with the two sides of the oblique lower part of the roller body, so that the roller body can be supported auxiliaryly and the connection between the rolling roller 5 and the positioning chuck 4 is facilitated.
[0049] In another embodiment, the positioning chuck 4 includes a bottom chuck with an upward opening and a C-shaped top chuck with an upward opening, and the two are detachably connected by bolts; then, when supporting the roller 5, it is only necessary to lower the roller 5 and then move the roller 5 horizontally (the structure for hoisting the roller 5 is at both ends of the roller body, so that when the roller 5 is moved horizontally, the hoisting structure may not act on the turning ring 7), so that one end of the roller 5 passes through the turning ring 7; after one end of the roller 5 is located above the bottom chuck of the fixed support 2, the roller 5 is stopped; and then the movable roller 5 is translated The movable support 3 is moved so that the bottom chuck on the movable support 3 is located below the other end of the roller 5. At this time, it is only necessary to slowly lower the roller 5 so that the two ends of the roller 5 are respectively against the two bottom chucks; then the top chuck is moved to the top of the bottom chuck by an electric hoist, etc., and then cooperates with the bottom chuck, and finally the long screw is passed through the top chuck and threadedly connected with the bottom chuck, so that the two ends of the roller 5 are fully fixed by the top chuck and the bottom chuck; for large rollers 5, the top chuck may not be set according to actual conditions; or a rotary clamping cylinder (angle cylinder) may be used instead of the top chuck.
[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent replacements for some of the technical features therein.
[0051] Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A roll turning device, characterized in that: include: A supporting bottom frame (1), wherein a fixed support (2) and a movable support (3) are vertically arranged on the top of the supporting bottom frame (1), and positioning chucks (4) are arranged on opposite sides of the fixed support (2) and the movable support (3), and the two positioning chucks (4) are used to fix a rolling roller (5); A first driving mechanism, the first driving mechanism is used to drive the movable support (3) to move along the length direction of the supporting bottom frame (1) and to move closer to or farther away from the fixed support (2); An annular track (6), the annular track (6) being movably connected to the supporting bottom frame (1); A second driving mechanism, the second driving mechanism is used to drive the annular track (6) to move along the length direction of the supporting bottom frame (1); A turning ring (7), the turning ring (7) is rotatably connected to the inner side of the annular track (6), the inner wall of the turning ring (7) is provided with a turning tool seat (8), the inner end of the turning tool seat (8) is provided with a turning tool body (8-1), a plurality of the turning tool bodies (8-1) are provided on the turning tool seat (8), the minimum distance between the working end of the turning tool body (8-1) and the straight line where the axis of the rolling roller (5) is located is the target radius, and the target radius of all the turning tool bodies (8-1) increases or decreases in sequence during operation; A third driving mechanism, the third driving mechanism is used to drive the turning ring (7) to rotate in the annular track (6).
2. A roll turning equipment according to claim 1, characterized in that: An annular rotating groove (9) is provided on the inner side of the annular track (6); a plurality of supporting wheels (10) are rotatably arranged on the inner wall of the middle part of the rotating groove (9); a plurality of supporting balls (11) are rotatably arranged on the inner walls of both sides of the rotating groove (9); the outer side of the turning ring (7) movably contacts all the supporting wheels (10), and the two sides movably contact all the supporting balls (11); A clearance groove coaxial with the turning ring (7) is provided in the middle of the outer wall of the turning ring (7), and a plurality of passive gear bodies (12) are arranged in the clearance groove; The third driving mechanism comprises a first motor (13) arranged outside the annular track (6); a driving gear (14) is arranged on the output shaft of the first motor (13); a through opening (15) for the driving gear (14) to move through is opened on the annular track (6); and the driving gear (14) is meshed with the passive gear body (12).
3. A roll turning equipment according to claim 2, characterized in that: A plurality of the first motors (13) are arranged on the annular track (6), and the plurality of the first motors (13) are evenly distributed on the annular track (6). A counterweight block (16) is arranged in the turning ring (7), and the counterweight block (16) and the turning tool seat (8) are located on opposite sides of the turning ring (7).
4. A roll turning equipment according to claim 2, characterized in that: The inner wall of the turning ring (7) is provided with a plurality of support rods (17), and the free ends of all the support rods (17) are provided with an annular guide member (18), the guide member (18) is coaxial with the turning ring (7), and the longitudinal section of each part of the guide member (18) is V-shaped with the opening facing the turning ring (7), and the outer sides of both ends of the guide member (18) are provided with guide parts (19), and a set gap is provided between the inner side of the guide part (19) and the outer side of the annular track (6); A cooling main pipe (20) is arranged on the outer wall of the annular track (6), and a plurality of cooling branch pipes (21) are connected to the cooling main pipe (20), and the water outlet ends of the cooling branch pipes (21) are aligned with the track where the turning tool body (8-1) is located.
5. The roll turning equipment according to claim 1, characterized in that: Two supporting bottom frames (1) are arranged in parallel, and a supporting rail (22) having an Ω-shaped or T-shaped longitudinal section is arranged on the top of the supporting bottom frame (1), and the length direction of the supporting rail (22) is parallel to the length direction of the supporting bottom frame (1); The bottoms of both ends of the movable support (3) are provided with first movable seats (23), the bottoms of both sides of the annular track (6) are provided with second movable seats (24), and the first movable seat (23) and the second movable seat (24) are both movably buckled to the support rail (22); A base portion (25) is provided between the two ends of the two supporting bottom frames (1), a first screw rod (26) is provided between the two base portions (25) for horizontal rotation, the first driving mechanism comprises a second motor (27), an output shaft of the second motor (27) is connected to the first screw rod (26), a linkage portion (28) is provided at the bottom of the movable support (3), and the first screw rod (26) is threadedly matched with the linkage portion (28); The second driving mechanism comprises a third motor (29) vertically arranged on the outside of the second movable seat (24), a displacement gear is horizontally arranged on the output shaft of the third motor (29), a displacement rack (30) is horizontally arranged on the outside of the supporting bottom frame (1), and the displacement gear is meshed with the displacement rack (30).
6. A roll turning equipment according to claim 5, characterized in that: An auxiliary strip (31) is horizontally arranged on the inner side of the supporting bottom frame (1), and also includes an auxiliary plate (32). An auxiliary movable wheel (33) is rotatably arranged at the bottom of the auxiliary plate (32). The top of each auxiliary strip (31) has a plurality of auxiliary movable wheels (33). An auxiliary frame (34) with a rectangular cross section is vertically arranged on the top of the auxiliary plate (32). The outer edge of the auxiliary frame (34) is flush with the outer edge of the auxiliary plate (32). The two ends of the auxiliary frame (34) are movably fitted on the inner sides of the two supporting bottom frames (1). A second screw rod (35) is horizontally rotatably arranged between the two ends of the auxiliary frame (34). Two auxiliary blocks (36) are threadedly connected on the second screw rod (35). The outer sides of the auxiliary blocks (36) are horizontally arranged with auxiliary rods ( 37), the free ends of the auxiliary rods (37) are rotatably provided with auxiliary adjustment wheels (38), the bottoms of the auxiliary adjustment wheels (38) are in contact with the top of the auxiliary plate (32), the two auxiliary rods (37) on the same side are hinged with an inverted U-shaped first support arm (39), and the two auxiliary rods (37) on the other side are hinged with an inverted U-shaped second support arm (40), the outer sides of the two first support arms (39) are movably fitted to the inner sides of the two second support arms (40), and the middle part of the side of the first support arm (39) is hinged with the middle part of the side of the second support arm (40), the top of the first support arm (39) is rotatably provided with a first support column (41), and the top of the second support arm (40) is rotatably provided with a second support column (42); A driving rod (43) is arranged at the outer end of the second screw rod (35), a driving opening (44) for the driving rod (43) to movably pass through is horizontally opened on the supporting bottom frame (1), and a motor or an operating wheel (45) is arranged at the outer end of the driving rod (43).
7. A roll turning equipment according to claim 1, characterized in that: The turning tool seat (8) comprises a fixed seat (8a) and a sliding seat (8b) connected to the fixed seat (8a), the fixed seat (8a) is fixedly connected to the turning ring (7), and all the turning tool bodies (8-1) are connected to the sliding seat (8b); The top of the fixed seat (8a) is provided with two first adjustment grooves (46) and a mounting groove (47), the longitudinal section of the first adjustment groove (46) is dovetail-shaped or T-shaped, the bottom of the sliding seat (8b) is provided with a first matching portion (48) movably matched with the first adjustment groove (46) and an action portion (49) movably matched with the mounting groove (47), a third screw rod (50) is rotatably arranged in the mounting groove (47), the third screw rod (50) is threadedly matched with the action portion (49), a first worm gear (51) is arranged on the outer wall of the third screw rod (50), a first worm gear (52) meshing with the first worm gear (51) is horizontally rotatably arranged on the top of the fixed seat (8a), and a first hand wheel (53) is arranged at the outer end of the first worm gear (52); The sliding seat (8b) is provided with a plurality of second adjustment grooves (54) whose longitudinal sections are all rectangular at one end close to the rolling roller (5), and an adjustment portion (55) matched with the inner wall of the second adjustment groove (54) is arranged in the second adjustment groove (54); a plurality of fourth screw rods (56) are rotatably arranged on the sliding seat (8b), and a second worm gear (57) is arranged at one end of the fourth screw rod (56), and the other end is threadedly matched with the adjustment portion (55); the end of the adjustment portion (55) close to the rolling roller (5) is located between the fourth screw rod (56) and the rolling roller (5), and the end away from the rolling roller (5) has a set distance from the inner wall of the second adjustment groove (54); A tool body seat (58) is arranged in the second adjustment groove (54), the outer wall of the tool body seat (58) is fitted with the inner wall of the second adjustment groove (54), the turning tool body (8-1) is connected to the outer end of the tool body seat (58), the inner end of the tool body seat (58) is in contact with the corresponding adjustment portion (55), a stabilizing groove (59) is provided at the top of the tool body seat (58), the width of the stabilizing groove (59) is smaller than the width of the tool body seat (58), a positioning screw (60) is threadedly connected to the top of the sliding seat (8b), a spherical positioning ball (61) is rotatably arranged at the bottom of the positioning screw (60), the lower side of the positioning ball (61) is in contact with the inner wall of the stabilizing groove (59), and the positioning ball (61) applies a force to the tool body seat (58) in the direction of the adjustment portion (55) through the stabilizing groove (59); A second worm (62) is horizontally rotatably arranged at one end of the sliding seat (8b) away from the rolling roller (5); all the second worm wheels (57) are meshed with the second worm (62); the pitches of all the fourth screws (56) increase or decrease in sequence; and a second hand wheel (63) is arranged at the end of the second worm (62).
8. A roll turning equipment according to claim 7, characterized in that: A plurality of first indicator strips (64) are evenly arranged on the side wall of the fixed seat (8a), and the distance between adjacent first indicator strips (64) is a; a first indicator plate (65) is arranged on the side of the sliding seat (8b), and a plurality of second indicator strips (66) are evenly arranged on the outer wall of the first indicator plate (65), and the distance between adjacent second indicator strips (66) is b, wherein a / b=m / (m-1), and m is a natural number greater than or equal to 50; when the sliding seat (8b) is in the starting position, the first first indicator strip (64) is opposite to the first second indicator strip (66); A protruding seat (67) is arranged at the top of the sliding seat (8b) near one end of the first worm (52); a dovetail-shaped or T-shaped indicating slot (68) is provided at the edge of the protruding seat (67); an indicating seat (69) matched with the indicating slot (68) is movably arranged in the indicating slot (68); a linkage seat (70) is arranged outside the indicating seat (69); the bottom of the linkage seat (70) is meshed with the second worm (62); a second indicating plate (71) movably fitted to the protruding seat (67) is arranged at the top; a plurality of protruding seats (67) are evenly arranged on one side of the protruding seat (67) near the second indicating plate (71) A plurality of third indicator strips (72) are arranged on the second indicator plate (71), and the distance between adjacent third indicator strips (72) is c. A plurality of fourth indicator strips (73) are evenly arranged on a side of the second indicator plate (71) close to the first worm (52), and the distance between adjacent fourth indicator strips (73) is d, wherein c / d=n / (n-1), and n is a natural number greater than or equal to 50. When the linkage seat (70) is in a starting position, the first third indicator strip (72) is opposite to the first fourth indicator strip (73), and the minimum distances between the working ends of all the turning tool bodies (8-1) and the straight line where the axis of the roller (5) is located are equal.
9. A roll turning device according to claim 8, characterized in that: A chip removal plate (74) is vertically arranged on the top of the sliding seat (8b), and two elastic columns (75) made of elastic material are horizontally movably arranged through the chip removal plate (74), the two elastic columns (75) are both facing the roller (5), and a chip removal rod (76) is arranged between the ends of the two elastic columns (75) close to the roller (5); The invention also includes a chip dropping column (77), both ends of which are provided with dome-shaped transition portions (78), the transition portions (78) and the chip dropping column (77) are both rotatably sleeved on the outer wall of the chip dropping rod (76), the outer wall of the elastic column (75) is provided with a termination disk (79), the termination disk (79) is located between the chip dropping plate (74) and the rolling roller (5), and an elastic member (80) is provided between the termination disk (79) and the chip dropping plate (74), the two ends of the elastic member (80) are respectively fixedly connected to the termination disk (79) and the chip dropping plate (74), the chip dropping column (77) is located on the upstream side of the turning tool body (8-1), and the chip dropping column (77) is in contact with the outer wall of the rolling roller (5), when the rolling roller (5) rotates, the chip dropping column (77) can be driven to rotate, and the elastic column (75) can be driven to vibrate.
10. A roll turning equipment according to claim 9, characterized in that: The elastic member (80) is movably sleeved on the outer wall of the elastic column (75); an anti-slip disc (81) having a diameter larger than that of the elastic column (75) is provided at one end of the elastic column (75) away from the rolling roller (5); a third adjusting groove (82) having a dovetail or T-shaped longitudinal section is provided on the top of the sliding seat (8b); the length direction of the third adjusting groove (82) is perpendicular to the length direction of the chip removal plate (74); and a second matching portion (83) matching with the third adjusting groove (82) is provided at the bottom of the chip removal plate (74); A first seat body (84) is arranged on the top of the raised seat (67), a second seat body (85) is arranged on the top of the sliding seat (8b), an adjusting screw (86) is arranged horizontally and rotatably between the first seat body (84) and the second seat body (85), an adjusting column (87) is arranged horizontally on the chip dropping plate (74), the adjusting screw (86) passes through the adjusting column (87) and is threadedly engaged with the adjusting column (87), and a hexagonal rotating portion (88) is arranged on the outer wall of the adjusting screw (86).
Citation Information
Patent Citations
Portable large-diameter round steel tube turning special device
CN113857920A
Machine tool feeding device
CN118404371A
Low-frequency vibration cutting chip breaking device
CN118437950A
The multi-direction roller outer edge machining lathe is simple in structure and high in machining precision
CN211564519U
Roller machining lathe
CN217095697U
Cited By
Quartering hammer machining equipment
CN120662843A
Furnace roller rough machining turning equipment
CN121339499A