Adjustable tool platform for manufacturing ship piping system unit

Abstract

The invention discloses an adjustable tool platform for manufacturing a ship piping system unit, which comprises a tray main body (1), a sliding cross beam (2), a sliding base (3), an adjustable support rod (4) and an upper clamp (5), the sliding cross beam (2) is arranged on the tray main body (1), the sliding base (3) is arranged on the sliding cross beam (2), the adjustable support rod (4) is connected with the sliding base (3), and the upper clamp (5) is arranged on the adjustable support rod (4). The adjustable tool platform for manufacturing the ship piping system unit is simple in structure and convenient to install, an original welding fixing mode is replaced with a bolt fixing mode, the use requirements of on-site use departments on the aspects of convenient disassembly and assembly, adjustable local sections, visible disassembly and the like can be met, and meanwhile the work efficiency is improved. Through cooperative adjustment of the sliding cross beam, the sliding base and the adjustable supporting rod, free movement of the upper clamp in the XYZ three-dimensional space can be effectively achieved.

Description

Technical Field

[0001] The invention relates to the field of auxiliary processing and manufacturing of ship piping units, and in particular to an adjustable tooling platform for manufacturing ship piping units. Background Art

[0002] For a long time, in order to ensure the consistent horizontal height of the pipe supports during the production of ship piping units, the pipe supports of different lengths need to be lengthened to form a uniform horizontal height. In this process, a large number of temporary support legs need to be welded to the pipe supports and the shorter support legs need to be lengthened and welded. At the same time, in order to fix the pipe supports on the unit platform, the pipe supports need to be nailed and welded on the platform. After the construction of the piping unit is completed, all the nail welding points of the pipe supports need to be cut open and the sealing parts on the unit platform need to be cleaned. Finally, before the piping unit is installed on board, the entire unit needs to be lifted by a crane and all temporary legs used for support and height adjustment need to be cut off. During the entire piping unit production process, a large amount of temporary support materials are used, welding and gas cutting operations are carried out throughout the entire piping unit production process, the crane equipment takes a long time, the number of construction personnel is large, and various costs of the overall operation process are huge. Therefore, a new type of tooling is urgently needed to solve the existing problems and improve production efficiency. Summary of the invention

[0003] The object of the present invention is to provide an adjustable tooling platform for manufacturing ship piping units, which can improve production efficiency and reduce material cost and labor cost.

[0004] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: an adjustable tooling platform for manufacturing a ship piping unit, comprising a pallet body (1), a sliding beam (2), a sliding base (3), an adjustable support rod (4) and an upper clamp (5), wherein the sliding beam (2) is mounted on the pallet body (1), the sliding base (3) is mounted on the sliding beam (2), the adjustable support rod (4) is connected to the sliding base (3), and the upper clamp (5) is mounted on the adjustable support rod (4).

[0005] The sliding crossbeam (2) is connected to the pallet body (1) via first hook plates (201) at both ends, and can move on the pallet body (1).

[0006] The sliding base (3) is composed of a second hook plate (301), a socket tube (302), a first bolt (303) and a positioning plate (304); the positioning plate (304) is mounted on the upper part of the second hook plate (301), and the socket tube (302) is mounted on the positioning plate (304).

[0007] The sliding base (3) is connected to the sliding beam (2) via a second hook plate (301) and can move on the sliding beam (2).

[0008] The adjustable support rod (4) is composed of a second bolt (401), a screw rod (402), a pipe fitting (403) and a nut (404); the second bolt (401) is installed on the top of the screw rod (402); and the screw rod (402) is fixed to the pipe fitting (403) via the nut (404).

[0009] The invention discloses an adjustable tooling platform for manufacturing a ship piping unit, which improves the production efficiency of the piping unit manufacturing, reduces material cost and labor cost, and makes the production process more efficient and automated. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 The present invention is a structural schematic diagram of an adjustable tooling platform for manufacturing a ship piping unit.

[0011] Figure 2 The present invention is a schematic diagram of a pallet body of an adjustable tooling platform for manufacturing a ship piping unit.

[0012] Figure 3 The present invention is a schematic diagram of a sliding beam of an adjustable tooling platform for manufacturing a ship piping unit.

[0013] Figure 4 The present invention is a schematic diagram of a sliding base of an adjustable tooling platform for manufacturing a ship piping unit.

[0014] Figure 5 The diagram is a schematic diagram of an adjustable support rod of an adjustable tooling platform for manufacturing a ship piping unit according to the present invention.

[0015] Figure 6 The present invention is a schematic diagram of an upper fixture of an adjustable tooling platform for manufacturing a ship piping unit.

[0016] In the figure: 1. tray body; 2. sliding beam; 3. sliding base; 4. adjustable support rod; 5. upper clamp; 201. first hook plate; 301. second hook plate; 302. socket tube; 303. first bolt; 304. positioning plate; 401. second bolt; 402. screw rod; 403. pipe fitting; 404. nut. DETAILED DESCRIPTION

[0017] like Figures 1 to 6As shown, the adjustable tooling platform for manufacturing a ship piping unit includes a pallet body 1, a sliding beam 2, a sliding base 3, an adjustable support rod 4 and an upper fixture 5. The sliding beam 2 is installed on the pallet body 1, the sliding base 3 is installed on the sliding beam 2, the adjustable support rod 4 is connected to the sliding base 3, and the upper fixture 5 is installed on the adjustable support rod 4. The sliding beam 2 is connected to the pallet body 1 through the first hook plates 201 at both ends, and can be moved on the pallet body 1. The sliding base 3 is composed of a second hook plate 301, a socket tube 302, a first bolt 303 and a positioning plate 304. 04, the positioning plate 304 is installed on the upper part of the second hook plate 301, the socket tube 302 is installed on the positioning plate 304, the sliding base 3 is connected to the sliding beam 2 through the second hook plate 301, and can be moved on the sliding beam 2, the adjustable support rod 4 is composed of a second bolt 401, a screw rod 402, a pipe fitting 403 and a nut 404, the second bolt 401 is installed on the top of the screw rod 402, and the screw rod 402 is fixed to the pipe fitting 403 through the nut 404, and the upper clamp 5 is composed of a steel plate and a plurality of bolts. When in use, the upper clamp 5 is installed on the adjustable support rod 4 The second bolt 401 at the top of the adjustable support rod 4 is used to fix it. The adjustable support rod 4 is connected to the sliding base 3 through the socket tube 302 on the sliding base 3. The sliding base 3 is connected to the sliding beam 2 through the second hook plate 301 thereon. The upper clamp 5 can be installed last. When installing, it only needs to be fixed by the second bolt 401 at the upper end of the adjustable support rod 4, and the pipe bracket is clamped into the limiting area of ​​the upper clamp 5. The horizontal height of the pipe bracket can be adjusted by adjusting the limiting and locking part structure of the adjustable support rod 4. By adjusting the sliding beam 2 and the sliding base The seat 3 can change the horizontal front and rear position of the piping unit and its bracket. The adjustable tooling platform for manufacturing the ship piping unit of the present invention has a simple structure and is easy to install. The bolt fixing method replaces the original welding fixing method. During maintenance, the bolts at the maintenance position can be directly removed, which can meet the use requirements of the on-site user department in terms of convenient disassembly and assembly, adjustable local intervals, and visible disassembly. At the same time, through the coordinated adjustment of the three parts of the sliding beam, the sliding base, and the adjustable support rod, the free movement of the upper fixture in the XYZ three-dimensional space can be effectively realized.

Claims

1. An adjustable tooling platform for manufacturing a ship piping unit, characterized in that: The invention comprises a pallet body (1), a sliding beam (2), a sliding base (3), an adjustable support rod (4) and an upper clamp (5), wherein the sliding beam (2) is mounted on the pallet body (1), the sliding base (3) is mounted on the sliding beam (2), the adjustable support rod (4) is connected to the sliding base (3), and the upper clamp (5) is mounted on the adjustable support rod (4).

2. The adjustable tooling platform for manufacturing a ship piping unit according to claim 1, characterized in that: The sliding crossbeam (2) is connected to the pallet body (1) via first hook plates (201) at both ends, and can move on the pallet body (1).

3. The adjustable tooling platform for manufacturing a ship piping unit according to claim 1 is characterized in that: The sliding base (3) is composed of a second hook plate (301), a socket tube (302), a first bolt (303) and a positioning plate (304); the positioning plate (304) is mounted on the upper part of the second hook plate (301), and the socket tube (302) is mounted on the positioning plate (304).

4. The adjustable tooling platform for manufacturing a ship piping unit according to claim 3 is characterized by: The sliding base (3) is connected to the sliding beam (2) via a second hook plate (301) and can move on the sliding beam (2).

5. The adjustable tooling platform for manufacturing a ship piping unit according to claim 1 is characterized by: The adjustable support rod (4) is composed of a second bolt (401), a screw rod (402), a pipe fitting (403) and a nut (404); the second bolt (401) is installed on the top of the screw rod (402); and the screw rod (402) is fixed to the pipe fitting (403) via the nut (404).

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