Intelligent turnover system for separated bottom plate

By designing an intelligent flip system, using fixed moving seats, flip seats, conveying chain machines and other components, the efficient and accurate flip of aerated concrete blocks is achieved, and the problems of cumbersome operation and high lifting risks in the existing technology are solved, and the problems of cumbersome operation and high lifting risks are improved. Flip efficiency and stability.

CN119429612AActive Publication Date: 2025-02-14JIANGSU TEEYER ENG MACHINERY
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Patent Information

Application Number
CN202411725753.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-14
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

When the existing flip device flips the aerated concrete blocks onto the flat steamed base plate, the operation is cumbersome, the lifting risk is high, and it is easy to cause the deviation of the flat steamed base plate and the steel bar, affecting the flip efficiency and accuracy.

Method used

An intelligent flip system is designed, adopting a structure connected to the fixed moving seat and the flip seat, combined with a conveying chain machine, a magnetic positioning fixing seat, an electromagnetic seat and a positioning bump seat to achieve accurate positioning and fixing of the flat steam bottom plate and steel bars. , avoid lifting operations and flip through cylinder drive flip seat.

Benefits of technology

The effect of no lifting loading is achieved, ensuring the stability of the flat steam bottom plate and steel bar during the flip process, preventing deviation, and improving the overall flip efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the intelligent overturning system for the separated bottom plate, a ground overturning assembly comprises a fixed moving-in seat and an overturning seat, a magnetic attraction positioning fixed seat is arranged on the inner side of a conveying chain machine, and a plurality of electromagnetic seats and positioning convex point seats are longitudinally arranged on the upper surface of the magnetic attraction positioning fixed seat; steel bars are transversely arranged above the electromagnetic base and the positioning protruding point base, the flat steaming bottom plate is directly conveyed to the overturning base in a transverse conveying mode, then the steel bars above the flat steaming bottom plate are positioned and separated through the positioning protruding point base, it is guaranteed that gaps between the whole steel bars are accurately positioned, and the deviation condition is prevented; and the electromagnetic seat can assist the steel bars in clamping and fixing, and finally receives the building blocks above the side plates from the fixed moving seat and turns over, so that the effect of feeding without hoisting is realized, the stability of the flat steaming bottom plate and the steel bars above when the turning seat performs feeding again is ensured, the steel bars are prevented from deviating during turning over, and the overall turning efficiency is improved.
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Description

Technical Field

[0001] This article belongs to the technical field of concrete floor turning, and specifically relates to an intelligent turning system for a split bottom plate. Background Art

[0002] The full name of aerated concrete board is autoclaved aerated concrete board. It is a porous board made of siliceous material and calcareous material as the main raw materials, aluminum powder as the gas-generating material, and anti-corrosion treated steel mesh. It is made by adding water and mixing, pouring into shape, pre-curing and cutting, and autoclaving to make it.

[0003] In the processing of aerated concrete panels, the raw materials are first ground into a slurry with water, and then powdered lime, an appropriate amount of cement, gypsum and a foaming agent are added. After stirring, the slurry is injected into a mold frame. After it is allowed to foam and solidify, it is cut into blocks or panels of various specifications and sent into an autoclave by a steaming vehicle. Under high-temperature saturated steam curing, porous and lightweight aerated concrete products are formed.

[0004] Among them, before entering the high-temperature autoclave for steam curing, in order to facilitate cutting and overall assembly steam curing, the blocks need to be separated from the side panels and flipped 90 degrees, and placed on the flat steaming bottom plate. Steel bars are also required to be placed between the flat steaming bottom plate and the blocks to facilitate the cutting of the blocks. This requires a special flipping device to smoothly flip the heavy blocks so that they can be alternated.

[0005] The tumbler is not easy to install, and the tumbler is not easy to install, so it is not easy to install. Summary of the Invention

[0006] In order to solve the above problems, this paper proposes an intelligent flipping system for a separate bottom plate, the flipping assembly includes a fixed moving seat and a flipping seat, the rear side of the fixed moving seat is rotatably connected to the flipping seat through a rotating shaft, the upper surface of the flipping seat is horizontally provided with a conveying chain machine, the right end of the conveying chain machine is provided with a limit stop, the outside of the front and rear sides of the conveying chain machine are provided with flat steaming bottom plate clamping parts, the upper horizontal conveying movable flat steaming bottom plate of the conveying chain machine is provided with a magnetic positioning fixed seat on the inner side of the conveying chain machine, the flat steaming bottom plate is a horizontal rectangular frame, the inner side of the flat steaming bottom plate is longitudinally spaced with a plurality of steel bar placement seats, the upper side of the steel bar placement seat is provided with a plurality of steel bars, the vertical movable magnetic positioning fixed seat is arranged on the inner side of the conveying chain machine, the upper surface of the magnetic positioning fixed seat is longitudinally provided with a plurality of electromagnetic seats and positioning convex seat, the upper side of the electromagnetic seat and the positioning convex seat is provided with a steel bar, the electromagnetic seat and the positioning convex seat are provided between the gaps of the plurality of steel bar placement seats, The top of described sliding panel also is provided with an end face that is provided with an end face of sliding panel, and the end face of sliding panel is provided with an end face of sliding panel, and the end face of sliding panel is provided with an end face of sliding panel.

[0007] The fixed moving-in seat is a horizontal transverse fixed base, and the rear side of the fixed moving-in seat is connected to the front side of the flip seat through a rotating shaft. The bottom of both ends of the fixed moving-in seat is connected to the front bottom of the flip seat through a cylinder for pushing and flipping. The front bottom of the flip seat is extended forward and is provided with a flip ear. The flip seat is connected to the cylinder at the bottom of the fixed moving-in seat through the flip ear. The cylinder pushes forward to flip the flip seat forward ninety degrees, and the building block can be moved in and contacted with the flip seat and flipped over from the side panel by moving one side in and flipping the other side. The fixed moving-in seat is flipped after moving in, so that the overhead crane has sufficient clamping space to prevent interference from the flip seat and ensure the stability of automated lifting.

[0008] The conveyor chain machine is a parallel double-chain circulation conveyor. A main motor is provided on the right rear side of the conveyor chain machine. The right end bottom of the conveyor chain machine is connected to the chains on both sides through a transmission shaft for synchronous transmission. Limit blocks are provided on the front and rear sides of the upper surface of the right end of the conveyor chain machine. The limit blocks are electrically controlled opening and closing limit blocks. Limit rollers are provided between the chains on the front and rear sides of the conveyor chain machine. The conveyor chain machine moves the limit connection through the limit rollers. The limit type is provided with a flat steaming bottom plate. The flat steaming bottom plate can be moved horizontally from the outside to the inside of the ground turning assembly through the conveyor chain machine to prepare for turning, so that there is no need for lifting through a crane, and it can also ensure that the longitudinal position of the flat steaming bottom plate is limited, and the limit block can ensure that the horizontal position of the flat steaming bottom plate transported into the turning seat is fixed, thereby conveniently limiting the overall position of the flat steaming bottom plate and ensuring the stability of the turning.

[0009] The magnetic positioning fixing seat is a translational integral support mechanism. The magnetic positioning fixing seat is connected to the inner side of the conveyor chain machine through a gear rack. The four corners of the magnetic positioning fixing seat are connected to the inner guide of the conveyor chain machine through guide columns. The upper surface of the magnetic positioning fixing seat is protruding with a number of electromagnetic seats and positioning convex seat. The electromagnetic seat and the positioning convex seat are moved up and down vertically by the magnetic positioning fixing seat. The magnetic positioning fixing seat provided on the inner side of the chain machine can drive the electromagnetic seat and the positioning convex seat to move up and down, so that the steel bars above the flat steaming bottom plate can be positioned at intervals through the positioning convex seat, and the steel bars can also be assisted in adsorption by the electromagnetic seat to prevent overturning during the flipping process, which causes the steel bars to shift.

[0010] The flat steaming bottom plate clamping piece is a single-sided clamping piece that rotates and opens and closes. The flat steaming bottom plate clamping pieces are symmetrically arranged in the middle of the front and rear sides of the conveyor chain machine. The inner sides of the flat steaming bottom plate clamping pieces on the front and rear sides are rotated and folded to be tightly connected with the front and rear sides of the flat steaming bottom plate. The flat steaming bottom plate is clamped and fixed by the flat steaming bottom plate clamping pieces on both sides, so that the flat steaming bottom plate can be packaged firmly during the flipping process, and after the flipping is completed and the building blocks are received, it can continue to remain on the conveyor chain machine steadily and accurately, and then be moved out horizontally, thereby realizing the automatic discharging effect of the flat steaming bottom plate.

[0011] The left and right ends of the outer rear side of the fixed moving-in seat are provided with a translation conveyor at both ends of the top surface of the fixed moving-in seat, and the front end of the fixed moving-in seat is horizontally connected to the translation conveyor by introducing a transmission mechanism, and the top surface of the translation conveyor is linked to the side plate, and the inner rear side of the fixed moving-in seat is provided with a side plate locking piece, and the side plate locking piece is pressed and locked with the front bottom side of the side plate. The rear sides of the left and right ends of the fixed moving-in seat are provided with a pushing claw hook, and the pushing claw hook is linked and linked with the side plate locking piece, and the building block is moved by the movable fixed moving-in seat, and the building block is translated inward by one end distance, so that the overhead crane can be moved out, and can effectively prevent interference when the rear flip seat has not completely fallen, thereby increasing the overall operation efficiency, and the pushing claw hook and the side plate locking piece can not only limit and lock the side plate through linkage, but also assist in pushing the building block down from the bottom, which is convenient for flipping and dumping.

[0012] Beneficial effects:

[0013] The flat steaming bottom plate is directly transported to the turning seat in the form of horizontal conveying, and then the steel bars above the flat steaming bottom plate are positioned and separated by the positioning convex seat to ensure the accurate positioning of the gaps between the overall steel bars to prevent deviation. The electromagnetic seat can assist in clamping and fixing the steel bars to ensure stability during turning and play a role in auxiliary clamping. Finally, the blocks above the side plates are received from the fixed moving seat and then turned over, thereby achieving the effect of non-hoisting loading, ensuring that the flat steaming bottom plate and steel bars above are stable when the turning seat is fed again, preventing the steel bars from being offset during turning, and improving the overall turning efficiency.

[0014] By moving one side in and flipping the other side, the building block can be moved in and in contact with the flip seat, flipped over from the side panel, and the fixed moving-in seat is flipped after moving in, so that the overhead crane has sufficient clamping space, preventing interference from the flip seat and ensuring the stability of the automated lifting.

[0015] The flat steaming bottom plate can be moved horizontally directly from the outside to the inside of the ground turning assembly through the conveyor chain machine, ready for turning, so there is no need for lifting through a crane, and the longitudinal position of the flat steaming bottom plate can be limited. The limit stop can ensure that the horizontal position of the flat steaming bottom plate conveyed into the turning seat is fixed, thereby facilitating the overall limitation of the flat steaming bottom plate and ensuring stable turning.

[0016] The magnetic positioning fixing seat arranged on the inner side of the chain machine can drive the electromagnetic seat and the positioning convex seat to move up and down, so that the steel bars above the flat steaming bottom plate can be positioned at intervals through the positioning convex seat, and the electromagnetic seat can also be used to assist in the adsorption of the steel bars to prevent overturning during the flipping process, which may cause the steel bars to deflect.

[0017] The flat steaming bottom plate is clamped and fixed by the flat steaming bottom plate clamping parts on both sides, so that the flat steaming bottom plate can be packaged stably during the flipping process. After the flipping is completed and the blocks are received, it can continue to remain on the conveyor chain machine stably and accurately, and then be moved out horizontally, thereby realizing the automatic discharging effect of the flat steaming bottom plate.

[0018] The building blocks are moved by a movable fixed moving seat, and the building blocks are shifted inward a certain distance, so that they can be moved out by the overhead crane. This can effectively prevent interference when the rear flip seat has not completely fallen, thereby increasing the overall operating efficiency. The push-down claw hook and the side panel locking piece can not only limit and lock the side panels through linkage, but also assist in pushing the building blocks down from the bottom, making it easier to flip and tip. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the deployment of an intelligent flipping system for a split bottom plate;

[0020] Figure 2 It is a flip schematic diagram of an intelligent flip system for a split bottom plate;

[0021] Figure 3 It is a top view schematic diagram of an intelligent flipping system for a split bottom plate;

[0022] Figure 4 It is a side view of the intelligent flipping system for a split bottom plate;

[0023] In the figure; 1. turning seat, 2. conveying chain machine, 3. limit stop, 4. magnetic positioning fixing seat, 5. flat steaming bottom plate, 6. electromagnetic seat, 7. positioning convex seat, 8. flat steaming bottom plate clamping part, 9. rotating shaft, 10. fixed moving seat, 11. side plate, 12. side plate locking part, 13. introduction conveyor, 14. steel bar. DETAILED DESCRIPTION

[0024] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to the embodiments and drawings. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0025] Turning seat 1, conveyor chain machine 2, limit stop 3, magnetic positioning fixing seat 4, flat steaming bottom plate 5, electromagnetic seat 6, positioning convex seat 7, flat steaming bottom plate clamping part 8, rotating shaft 9, fixed moving seat 10, side plate 11, side plate locking part 12, introduction conveyor 13, steel bar 14.

[0026] like Figure 1 、 2 , 3 shown;

[0027] An intelligent flipping system for a separate bottom plate, the flipping assembly includes a fixed moving-in seat 10 and a flipping seat 1, the rear side of the fixed moving-in seat 10 is rotatably connected to the flipping seat 1 through a rotating shaft 9, the upper surface of the flipping seat 1 is horizontally provided with a conveying chain machine 2, the right end of the conveying chain machine 2 is provided with a limit stop 3, the outside of the front and rear sides of the conveying chain machine 2 are provided with a flat steaming bottom plate clamping part 8, the upper side of the conveying chain machine 2 is horizontally conveyed and movable with a flat steaming bottom plate 5, the inner side of the conveying chain machine 2 is provided with a magnetic positioning fixing seat 4, the flat steaming bottom plate 5 is a horizontal rectangular frame, the inner side of the flat steaming bottom plate 5 is longitudinally spaced with a plurality of steel bars 14 placement seats, the upper side of the steel bar 14 placement seat is horizontally provided with a plurality of steel bars 14, the vertical movable magnetic positioning fixing seat 4 is provided at On the inner side of the conveyor chain machine 2, the upper surface of the magnetic positioning fixed seat 4 is longitudinally provided with a plurality of electromagnetic seats 6 and positioning convex seats 7, and above the electromagnetic seats 6 and the positioning convex seats 7, there are horizontally provided with steel bars 14, and the electromagnetic seats 6 and the positioning convex seats 7 are arranged between the gaps of the plurality of steel bar 14 placement seats, and the surface of the positioning convex seat 7 is provided with a plurality of convex points, and the convex point positions of the positioning convex seat 7 are the same as the spacing between the steel bars 14, and the upper surface of the fixed moving-in seat 10 is longitudinally movable with side panels 11, and the front bottom of the side panels 11 is provided with side panel locking members 12, and a flip overlap gap is provided between the rear edge of the side panel 11 and the front edge of the flipped flat steaming bottom plate 5, and the bottom surface of the side panel 11 is longitudinally movable back and forth through the conveyor and the introduction conveyor 13 and is arranged on the top surface of the fixed moving-in seat 10,

[0028] The fixed moving-in seat 10 is a horizontal horizontal fixed base. The rear side of the fixed moving-in seat 10 is connected to the front side of the flip seat 1 through the rotating shaft 9. The bottom of the two ends of the fixed moving-in seat 10 is connected to the front bottom of the flip seat 1 by the cylinder. The front bottom of the flip seat 1 extends forward and is provided with a flip ear. The flip seat 1 is connected to the cylinder at the bottom of the fixed moving-in seat 10 through the flip ear. The cylinder pushes forward to flip the flip seat 1 forward ninety degrees. The conveyor chain machine 2 is a parallel double-chain circulating conveyor. The rear side of the right end of the conveyor chain machine 2 A main motor is provided, and the bottom of the right end of the conveyor chain machine 2 is synchronously connected to the chains on both sides through a transmission shaft. The front and rear sides of the upper surface of the right end of the conveyor chain machine 2 are provided with limit stops 3. The limit stops 3 are electrically controlled opening and closing limit stops 3. A limit roller is provided between the chains on the front and rear sides of the conveyor chain machine 2. The conveyor chain machine 2 is provided with a flat steaming bottom plate 5 by moving the limit roller to limit the position. The magnetic positioning fixing seat 4 is a translational integral support mechanism. The magnetic positioning fixing seat 4 is connected to the inner side of the conveyor chain machine 2 through a gear rack. The magnetic positioning fixing seat The four corners of 4 are connected to the inner guide of the conveyor chain machine 2 through the guide column. The upper surface of the magnetic positioning fixing seat 4 is protruding with a number of electromagnetic seats 6 and positioning convex seats 7. The electromagnetic seats 6 and positioning convex seats 7 are moved up and down vertically by the magnetic positioning fixing seat 4. The flat steaming bottom plate clamping piece 8 is a single-sided clamping piece of rotating opening and closing type. The flat steaming bottom plate clamping pieces 8 are symmetrically arranged in the middle of the front and rear sides of the conveyor chain machine 2. The inner sides of the flat steaming bottom plate clamping pieces 8 on the front and rear sides are rotated and folded to be tightly connected with the front and rear sides of the flat steaming bottom plate 5, fixed. The left and right ends of the top surface of the fixed moving-in seat 10 are provided with a translation conveyor. The front end of the fixed moving-in seat 10 is horizontally connected to the translation conveyor by introducing a conveyor 13. The top surface of the translation conveyor is linked to the side panel 11. The inner rear of the fixed moving-in seat 10 is provided with a side panel locking member 12. The side panel locking member 12 is pressed and locked with the front bottom of the side panel 11. The rear sides of the left and right ends of the fixed moving-in seat 10 are provided with a push-down claw hook, and the push-down claw hook is linked and connected with the side panel locking member 12.

[0029] Implementation examples;

[0030] Before use, the flat steaming bottom plate 5 is first transported into the turning seat 1 through the conveyor chain machine 2, and then the magnetic positioning fixing seat 4 drives the electromagnetic seat 6 and the positioning convex seat 7 to rise, and the positioning convex seat 7 separates and positions the steel bars 14 through the gaps between the surface convex points, and the steel bars 14 are adsorbed and fixed again by the electromagnetic seat 6, and then the flat steaming bottom plate clamping piece 8 is used to clamp and fix the flat steaming bottom plate 5, thereby completing the fixation of the entire receiving bottom plate, and finally the cylinder drives the turning seat 1 to turn upward along the rotating shaft 9 to prepare for receiving the building blocks.

[0031] When in use, the building block with the side panel 11 at the bottom is first transported by the overhead crane and placed on the fixed moving seat 10, and then transported to the turning seat 1 by introducing the conveyor 13, so that the building block contacts the surface of the flat steaming bottom plate 5 and the steel bar 14, and then the side panel locking piece 12 is used to lock the side panel 11 and then the building block is pushed down from the bottom by the pushing claw hook. At the same time of pushing down, the turning seat 1 is flipped backward together, thereby completing the flipping of the building block and placing it above the flat steaming bottom plate 5 and the steel bar 14, and then the limit block 3 is opened and it is transported to the subsequent steps by the conveyor chain machine 2.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An intelligent flipping system for a separate floor, the flipping assembly includes a fixed moving-in seat and a flipping seat, the rear side of the fixed moving-in seat is rotatably connected to the flipping seat through a rotating shaft, characterized in that: The upper surface of the flip seat is horizontally provided with a conveyor chain machine, the right end of the conveyor chain machine is provided with a limit stopper, the outside of the front and rear sides of the conveyor chain machine are provided with flat steaming bottom plate clamping parts, the upper part of the conveyor chain machine is horizontally provided with a flat steaming bottom plate, the inner side of the conveyor chain machine is provided with a magnetic positioning fixing seat, the flat steaming bottom plate is a horizontal rectangular frame, the inner side of the flat steaming bottom plate is longitudinally spaced with a plurality of steel bar placement seats, the upper part of the steel bar placement seat is horizontally provided with a plurality of steel bars, the vertical movable magnetic positioning fixing seat is arranged on the inner side of the conveyor chain machine, and the upper surface of the magnetic positioning fixing seat is longitudinally A plurality of electromagnetic seats and positioning convex seats are provided, steel bars are horizontally provided above the electromagnetic seats and the positioning convex seats, the electromagnetic seats and the positioning convex seats are arranged between the gaps of a plurality of steel bar placement seats, a plurality of convex points are provided on the surface of the positioning convex seat, the convex point positions of the positioning convex seat are the same as the spacing between the steel bars, a side panel is longitudinally movable on the upper surface of the fixed moving-in seat, a side panel locking piece is provided on the front bottom of the side panel, a flipping overlap gap is provided between the rear edge of the side panel and the front edge of the flipped flat steaming bottom plate, and the bottom surface of the side panel is longitudinally movable forward and backward on the top surface of the fixed moving-in seat through a conveyor and an introduction conveyor.

2. The intelligent flipping system for a split bottom plate according to claim 1, characterized in that: The fixed moving-in seat is a horizontal transverse fixed base, the rear side of the fixed moving-in seat is rotatably connected to the front side of the flip seat through a rotating shaft, the bottoms of both ends of the fixed moving-in seat are connected to the front bottom of the flip seat by a cylinder for pushing and flipping, the front bottom of the flip seat is extended forward and is provided with a flip ear, the flip seat is connected to the cylinder at the bottom of the fixed moving-in seat through the flip ear, and the cylinder pushes forward to flip the flip seat forward ninety degrees.

3. The intelligent flipping system for a split bottom plate according to claim 1, characterized in that: The conveyor chain machine is a parallel double-chain circulating conveyor. A main motor is provided on the rear side of the right end of the conveyor chain machine. The bottom of the right end of the conveyor chain machine is synchronously connected with the chains on both sides through a transmission shaft. Limit stops are provided on the front and rear sides of the upper surface of the right end of the conveyor chain machine. The limit stops are electrically controlled opening and closing limit stops. Limit rollers are provided between the chains on the front and rear sides of the conveyor chain machine. The conveyor chain machine is provided with a flat steaming bottom plate through the limit roller to move the limit stop.

4. The intelligent flipping system for a split bottom plate according to claim 1, characterized in that: The magnetic positioning fixing seat is a translational integral supporting mechanism, the magnetic positioning fixing seat is connected to the inner side of the conveyor chain machine through a gear rack, the four corners of the magnetic positioning fixing seat are connected to the inner guide of the conveyor chain machine through guide columns, and the upper surface of the magnetic positioning fixing seat is protrudingly provided with a plurality of electromagnetic seats and positioning convex point seats, and the electromagnetic seats and positioning convex point seats are moved up and down vertically through the magnetic positioning fixing seat.

5. The intelligent flipping system for a split bottom plate according to claim 1, characterized in that: The flat steam bottom plate clamping piece is a single-sided clamping piece that rotates and opens. The flat steam bottom plate clamping pieces are symmetrically arranged in the middle of the front and rear sides of the conveyor chain machine. The inner sides of the flat steam bottom plate clamping pieces on the front and rear sides are rotated and folded to be tightly connected with the front and rear sides of the flat steam bottom plate.

6. The intelligent flipping system for a split bottom plate according to claim 1, characterized in that: The left and right ends of the top surface of the fixed moving-in seat are provided with translation conveyors, the front end of the fixed moving-in seat is horizontally connected to the translation conveyor through the introduction transmission machine, the top surface of the translation conveyor is linked to the side plate, the inner rear of the fixed moving-in seat is provided with a side plate locking piece, the side plate locking piece is pressed and locked with the front bottom of the side plate, the rear sides of the left and right ends of the fixed moving-in seat are provided with push-down claw hooks, and the push-down claw hooks are linked and linked with the side plate locking piece.

Citation Information

Patent Citations

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