Functional fiber composite material preparation device
By designing a functional fiber composite material preparation device, the multi-process automation and coordination of raw materials is achieved by using the transmission belt and transmission wheel system, the problems of complex preparation process and low production quality in the existing technology are solved, and efficient and good quality processing effect is achieved .
Patent Information
- Application Number
- CN202411590550.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-14
AI Technical Summary
The preparation process of functional fiber composites is complicated, resulting in increased production time and cost, and the lack of good synergy between equipment at different process steps, which can easily lead to reduced material performance and production quality.
A functional fiber composite material preparation device is designed, including a box, a movable plate, a drive assembly and a hot melt shell, and the unwinding, stretching, cutting and hot melt extrusion of raw materials through the transmission belt and transmission wheel system. Achieve multi-process automation and coordination.
This device can effectively improve processing efficiency, reduce production cycles, avoid the reduction of raw material quality during transportation, and improve production quality.
Smart Images

Figure CN119429834A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of functional fiber composite materials, in particular to a device for preparing functional fiber composite materials. Background Art
[0002] Functional fiber composites are fiber-reinforced composites with specific functions, which consist of two or more types of fibers and a matrix resin. These fibers can be natural or synthetic, while the matrix resin can be organic or inorganic. The main advantage of functional fiber composites lies in their special properties. For example, they can improve the strength, stiffness, heat resistance, corrosion resistance and flame retardancy of composites. In addition, they can also improve the electrical conductivity, thermal conductivity, magnetism, hydrophilicity, biocompatibility and other properties of materials.
[0003] The preparation of functional fiber composite materials requires multiple steps, so a variety of machines are needed to complete it. Since each process step needs to be completed in different equipment, the entire production process is relatively complicated, which increases production time and cost. In addition, there may be a lack of good synergy between the equipment in different process steps, which will easily lead to reduced performance and production quality of some materials or products, thereby reducing production quality and extending the production cycle.
[0004] Therefore, to address the problem, we need to propose a device for preparing functional fiber composite materials. Summary of the invention
[0005] The purpose of the present invention is to provide a device for preparing a functional fiber composite material to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a functional fiber composite material preparation device, comprising a box body, and further comprising:
[0007] A movable plate rotated on the front side of the box, an observation window is arranged on the right side of the front side of the movable plate, a heat dissipation net is arranged on the top of both sides of the box, and a first partition and a second partition are arranged on the top and bottom of the inner cavity of the box respectively;
[0008] A winding roller is arranged on the top of the first partition, an opening is opened on the left side of the top of the first partition, auxiliary frames are fixedly connected to the left sides of the top and bottom of the first partition, and a cutting board is fixedly connected to the top of the second partition;
[0009] A driving shell is fixedly connected to the rear side of the inner cavity of the box body, a control panel is arranged on the front side of the box body, a hot melt shell is arranged at the bottom of the inner cavity of the box body, an auxiliary rod and a movable rod are arranged on the right side of the inner cavity of the box body, a guide plate is arranged in the inner cavity of the box body, a material discharge shell is arranged on the right side of the inner cavity of the guide plate, and the bottom of the material discharge shell is connected with the hot melt shell;
[0010] A drive assembly fixedly connected to the rear side of the box body capable of simultaneously unwinding, guiding and cutting.
[0011] The working principle of the present invention is: first, the material roll is inserted into the surface of the driving rod, then one end of the material in the roll is pulled out and extended between the two auxiliary frames and the auxiliary rod and the movable rod, and finally the end of the material is placed on the surface of the cutting board. At this time, the output end of the first motor will drive the transmission belt through the driving rod and the first transmission wheel. At this time, the second transmission wheel will drive the movable rod to rotate to pull the material and promote it to the surface of the cutting board. Then the third transmission wheel drives the cam to rotate. The cam will continuously move the adjustment plate during rotation, and the adjustment plate will drive the cutting knife to move up and down to The movable rod promotes the continuous cutting of raw materials into blocks of uniform size. As the raw material blocks continue to accumulate, the leftmost raw material block will fall from the opening on the left side of the second partition to the surface of the guide plate. At this time, the raw material block will follow the angle of the guide plate into the interior of the hot melt shell. At this time, the heating wire inside the insulation shell will be turned on, and the output end of the second motor will heat and extrude the raw material block through the extrusion roller to achieve the effect of one-piece processing. It can effectively avoid the problem of reduced raw material quality during transportation caused by traditional processing methods, and at the same time it can effectively improve processing efficiency and promote production cycle.
[0012] Preferably, the driving assembly includes a first motor, the front side of the first motor is fixedly connected to the box, the output end of the first motor passes through the inner cavity of the box and is fixedly connected to a driving rod, the surface of the driving rod is in contact with the inner cavity of the roller, the rear side of the surface of the driving rod is fixedly connected to a first transmission wheel, the surface of the first transmission wheel is sleeved with a transmission belt, the right side of the bottom of the inner cavity of the transmission belt is movably connected to a second transmission wheel, the inner cavity of the second transmission wheel is fixedly connected to the movable rod, and the left side of the bottom of the inner cavity of the transmission belt is movably connected to a third transmission wheel.
[0013] With the above structure, the raw material inside the roller can be unwound at the same time, the movable rod can drive the raw material to promote the raw material, and the cam can be driven to move the adjustment plate, so that the movable plate drives the cutting knife to cut the raw material.
[0014] Preferably, the inner cavity of the third transmission wheel is fixedly connected to a cam, the bottom of the cam is movably connected to an adjustment plate, both sides of the bottom of the adjustment plate are fixedly connected to springs, and the bottom of the spring is fixedly connected to the bottom of the inner cavity of the drive shell.
[0015] The above structure can make the cutting knife move up and down to cut the raw material at a uniform speed.
[0016] Preferably, both sides of the inner cavity of the adjustment plate are movably connected with sliding rods, and the top and bottom of the sliding rods are fixedly connected to the inner wall of the drive shell.
[0017] By adopting the above structure, the adjustment plate can be limited.
[0018] Preferably, a cutting knife is fixedly connected to one side of the adjustment plate, the cutting knife is arranged longitudinally, and a plurality of transverse slices are arranged at the bottom of the surface thereof.
[0019] By adopting the above structure, the raw material can be cut into raw material blocks of uniform size.
[0020] Preferably, the tops of both sides of the drive housing are fixedly connected with positioning blocks, and the rear sides of the positioning blocks are fixedly connected to the box body.
[0021] With the above structure, the drive housing can be positioned.
[0022] Preferably, a second motor is fixedly connected to the right side of the hot melt shell, and an output end of the second motor passes through the inner cavity of the hot melt shell and is fixedly connected to an extrusion roller.
[0023] By adopting the above structure, the hot melt shell can cooperate with the extrusion roller to extrude the heated raw material block.
[0024] Preferably, a heat-insulating shell is arranged on the surface of the hot-melt shell, a heating wire is arranged in the inner cavity of the heat-insulating shell, and the surface of the heating wire is in contact with the hot-melt shell.
[0025] By adopting the above structure, the raw material block inside the hot melt shell can be heated and melted.
[0026] Preferably, a support bracket is fixedly connected to the left side of the bottom of the guide plate, and the left side of the support bracket is fixedly connected to the inner wall of the box body.
[0027] By adopting the above structure, the guide plate can be supported and positioned.
[0028] Preferably, the front side and the rear side of the top of the guide plate are fixedly connected with baffles, and the baffles are arranged at an angle.
[0029] By adopting the above structure, the raw material block can be guided and limited.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] The present invention uses a movable plate to facilitate the later staff to inspect the inside of the box. The observation window is located on the right side of the front side of the movable plate. Its function is to facilitate the staff to observe the storage situation of the raw materials of the roller. Through the first motor, driving rod, first transmission wheel, transmission belt, second transmission wheel and third transmission wheel of the driving assembly, the raw materials inside the roller can be unwound at the same time, the movable rod can drive the raw materials to promote the raw materials and drive the cam to move the adjusting plate, so that the movable plate drives the cutting knife to cut the raw materials, so as to achieve the effect of one driving source to complete multiple processes and save energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 A schematic structural diagram of a preferred embodiment of a functional fiber composite material preparation device provided by the present invention;
[0033] Figure 2 A schematic diagram of the opening structure of the movable panel provided by the present invention;
[0034] Figure 3 A rear view structural schematic diagram provided by the present invention;
[0035] Figure 4 A schematic diagram of the internal structure of the box provided by the present invention;
[0036] Figure 5 A schematic diagram of the structure of the drive assembly provided by the present invention;
[0037] Figure 6 A schematic diagram of the internal structure of the hot melt shell provided by the present invention;
[0038] Figure 7 The present invention provides Figure 5 A schematic diagram of the enlarged structure at point A in the middle.
[0039] In the figure: 1. box body; 2. movable plate; 3. observation window; 4. control panel; 5. heat dissipation net; 6. first partition; 7. driving assembly; 701. first motor; 702. driving rod; 703. first transmission wheel; 704. transmission belt; 705. second transmission wheel; 706. third transmission wheel; 707. cam; 708. adjustment plate; 709. spring; 710. slide bar; 711. cutting knife; 8. second partition; 9. auxiliary frame; 10. winding roller; 11. movable rod; 12. cutting plate; 13. guide plate; 14. unloading shell; 15. hot melt shell; 16. heat preservation shell; 17. auxiliary rod; 18. driving shell; 19. second motor; 20. extrusion roller; 21. heating wire; 22. supporting frame; 23. positioning block; 24. baffle. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0041] See also Figure 1-7 As shown, a functional fiber composite material preparation device comprises a box body 1, a movable plate 2 is movably connected to the front side of the box body 1 through a rotating shaft, the movable plate 2 is located at the top of the front side of the box body 1, and its function is to facilitate maintenance by the staff, an observation window 3 is arranged on the right side of the front side of the movable plate 2, and the observation window 3 is located on the right side of the front side of the movable plate 2, and its function is to facilitate the staff to observe the raw material storage situation of the roller 10, the tops of both sides of the box body 1 are provided with heat dissipation nets 5, the heat dissipation nets 5 are arranged on both sides of the box body 1, and their function is to dissipate heat inside the box body 1, and the top and bottom of the inner cavity of the box body 1 are respectively provided with a first partition plate 6 and a second partition plate 8;
[0042] A winding roller 10 is arranged on the right side of the top of the first partition 6, and the winding roller 10 is located on the right side of the top of the inner cavity of the box body 1, and its function is to store and unwind the raw materials. An opening is opened on the left side of the top of the first partition 6, and auxiliary frames 9 are fixedly connected to the left sides of the top and bottom of the first partition 6. The auxiliary frame 9 is located on the surface of the second partition 8, and its function is to limit and guide the raw materials. A cutting plate 12 is fixedly connected to the top of the second partition 8;
[0043] A driving shell 18 is fixedly connected to the rear side of the inner cavity of the box body 1, a control panel 4 is arranged on the front side of the box body 1, a hot melt shell 15 is arranged at the bottom of the inner cavity of the box body 1, and the hot melt shell 15 is located at the bottom of the inner cavity of the box body 1, and its function is to hot-melt extrude the cut raw material blocks, an auxiliary rod 17 and a movable rod 11 are arranged on the right side of the inner cavity of the box body 1, the auxiliary rod 17 and the movable rod 11 are located in the inner cavity of the box body 1, and their function is to guide and stretch the raw materials, a guide plate 13 is arranged in the inner cavity of the box body 1, and the guide plate 13 is located in the inner cavity of the box body 1, and its function is to guide the cut raw material blocks, a blanking shell 14 is arranged on the right side of the inner cavity of the guide plate 13, and the blanking shell 14 is located on one side of the inner cavity of the guide plate 13, and its function is to guide the raw material blocks to the inside of the hot melt shell 15, and the bottom of the blanking shell 14 is connected with the hot melt shell 15;
[0044] A driving assembly 7 capable of simultaneously unwinding, guiding and cutting is fixedly connected to the rear side of the box body 1 .
[0045] The driving assembly 7 includes a first motor 701, the front side of the first motor 701 is fixedly connected to the box body 1, the output end of the first motor 701 passes through the inner cavity of the box body 1 and is fixedly connected to a driving rod 702, the surface of the driving rod 702 contacts the inner cavity of the roller 10, the rear side of the surface of the driving rod 702 is fixedly connected to a first transmission wheel 703, the surface of the first transmission wheel 703 is sleeved with a transmission belt 704, the right side of the bottom of the inner cavity of the transmission belt 704 is movably connected to a second transmission wheel 705, and the second transmission wheel 705 is The inner cavity is fixedly connected to the movable rod 11, and the left side of the bottom of the inner cavity of the transmission belt 704 is movably connected to the third transmission wheel 706. Through the first motor 701, the driving rod 702, the first transmission wheel 703, the transmission belt 704, the second transmission wheel 705 and the third transmission wheel 706, the raw materials inside the roller 10 can be unwound at the same time, and the movable rod 11 can be used to drive the raw materials to promote the raw materials and drive the cam 707 to move the adjusting plate 708, so that the movable plate 2 drives the cutting knife 711 to cut the raw materials.
[0046] The inner cavity of the third transmission wheel 706 is fixedly connected with a cam 707, and the bottom of the cam 707 is movably connected with an adjustment plate 708. Both sides of the bottom of the adjustment plate 708 are fixedly connected with springs 709, and the bottom of the spring 709 is fixedly connected to the bottom of the inner cavity of the driving shell 18. Through the cam 707, the adjustment plate 708 and the spring 709, the cutting knife 711 can be moved up and down to cut the raw material at a uniform speed.
[0047] Slide rods 710 are movably connected to both sides of the inner cavity of the adjustment plate 708. The slide rods 710 are located in the inner cavity of the adjustment plate 708 and their function is to limit the adjustment plate 708. The top and bottom of the slide rods 710 are fixedly connected to the inner wall of the drive shell 18.
[0048] A cutting knife 711 is fixedly connected to one side of the adjusting plate 708. The cutting knife 711 is located on one side of the adjusting plate 708 and its function is to cut the raw material into raw material blocks of uniform size. The cutting knife 711 is arranged longitudinally, and a plurality of transverse slices are arranged at the bottom of its surface.
[0049] The tops of both sides of the drive shell 18 are fixedly connected with positioning blocks 23 . The positioning blocks 23 are located on both sides of the drive shell 18 and their function is to position the drive shell 18 . The rear sides of the positioning blocks 23 are fixedly connected to the box body 1 .
[0050] A second motor 19 is fixedly connected to the right side of the hot melt shell 15. The second motor 19 is located on one side of the hot melt shell 15. Its function is to cooperate with the extrusion roller 20 to extrude the heated raw material block. The output end of the second motor 19 passes through the inner cavity of the hot melt shell 15 and is fixedly connected to the extrusion roller 20.
[0051] An insulation shell 16 is provided on the surface of the hot melt shell 15. The insulation shell 16 is located on the surface of the hot melt shell 15. Its function is to cooperate with the heating wire 21 to melt the raw material block inside the hot melt shell 15. The inner cavity of the insulation shell 16 is provided with a heating wire 21, and the surface of the heating wire 21 is in contact with the hot melt shell 15.
[0052] A support bracket 22 is fixedly connected to the left side of the bottom of the guide plate 13 . The support bracket 22 is located on the left side of the bottom of the guide plate 13 and functions to support and position the guide plate 13 . The left side of the support bracket 22 is fixedly connected to the inner wall of the box body 1 .
[0053] The front side and the rear side of the top of the guide plate 13 are fixedly connected with a baffle 24, which is located at the top of the guide plate 13 and functions to guide and limit the raw material block. The baffle 24 is inclined.
[0054] Working principle: First, the staff opens the movable plate 2, then inserts the material roll 10 into the surface of the driving rod 702, then pulls out one end of the material on the surface of the roll 10 and extends it between the two auxiliary frames 9 and the auxiliary rod 17 and the movable rod 11, and finally places the end of the material on the surface of the cutting board 12. At this time, the first motor 701 is turned on, and the output end of the first motor 701 will drive the transmission belt 704 through the driving rod 702 and the first transmission wheel 703. At this time, the second transmission wheel 705 will drive the movable rod 11 to rotate to pull the material and promote it to the surface of the cutting board 12. Then the third transmission wheel 706 drives the cam 707 to rotate. The cam 707 will continuously toggle the adjustment plate 708 while rotating, and the adjustment plate 708 will drive the cutting knife 711 moves up and down reciprocatingly to continuously cut the raw materials promoted by the movable rod 11 into raw material blocks of uniform size. As the raw material blocks are continuously accumulated, the raw material block closest to the left side of the inner cavity of the box body 1 will fall from the opening on the left side of the second partition 8 to the surface of the guide plate 13. Since the guide plate 13 is arranged at an angle, the raw material block will follow the angle of the guide plate 13 and the limit of the baffle 24 and pass through the unloading shell 14 into the interior of the hot melt shell 15. At this time, the heating wire 21 inside the insulation shell 16 will be turned on, and the output end of the second motor 19 will heat and extrude the raw material block through the extrusion roller to achieve the effect of one-piece processing, which can effectively avoid the problem of reduced raw material quality during transportation caused by traditional processing methods, and at the same time can effectively improve processing efficiency and promote production cycle.
[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A functional fiber composite material preparation device, comprising a box (1), characterized in that: Also includes: A movable plate (2) is rotated on the front side of the box body (1), an observation window (3) is arranged on the right side of the front side of the movable plate (2), heat dissipation nets (5) are arranged on the tops of both sides of the box body (1), and a first partition plate (6) and a second partition plate (8) are arranged on the top and bottom of the inner cavity of the box body (1) respectively; A winding roller (10) is arranged on the top of the first partition (6), an opening is provided on the left side of the top of the first partition (6), auxiliary frames (9) are fixedly connected to the left sides of the top and bottom of the first partition (6), and a cutting plate (12) is fixedly connected to the top of the second partition (8); A driving shell (18) is fixedly connected to the rear side of the inner cavity of the box body (1); a control panel (4) is arranged on the front side of the box body (1); a hot melt shell (15) is arranged at the bottom of the inner cavity of the box body (1); an auxiliary rod (17) and a movable rod (11) are arranged on the right side of the inner cavity of the box body (1); a guide plate (13) is arranged in the inner cavity of the box body (1); a material discharge shell (14) is arranged on the right side of the inner cavity of the guide plate (13); and the bottom of the material discharge shell (14) is connected to the hot melt shell (15); A drive assembly (7) is fixedly connected to the rear side of the box body (1) and is capable of simultaneously achieving unwinding, guiding and cutting.
2. The functional fiber composite material preparation device according to claim 1, characterized in that: The driving assembly (7) comprises a first motor (701), the front side of the first motor (701) is fixedly connected to the box body (1), the output end of the first motor (701) passes through the inner cavity of the box body (1) and is fixedly connected to a driving rod (702), the surface of the driving rod (702) is in contact with the inner cavity of the roller (10), the rear side of the surface of the driving rod (702) is fixedly connected to a first transmission wheel (703), the surface of the first transmission wheel (703) is sleeved with a transmission belt (704), the right side of the bottom of the inner cavity of the transmission belt (704) is movably connected to a second transmission wheel (705), the inner cavity of the second transmission wheel (705) is fixedly connected to the movable rod (11), and the left side of the bottom of the inner cavity of the transmission belt (704) is movably connected to a third transmission wheel (706).
3. A functional fiber composite material preparation device according to claim 2, characterized in that: The inner cavity of the third transmission wheel (706) is fixedly connected to a cam (707), the bottom of the cam (707) is movably connected to an adjustment plate (708), both sides of the bottom of the adjustment plate (708) are fixedly connected to springs (709), and the bottom of the spring (709) is fixedly connected to the bottom of the inner cavity of the drive housing (18).
4. The functional fiber composite material preparation device according to claim 3, characterized in that: Both sides of the inner cavity of the adjustment plate (708) are movably connected with a sliding rod (710), and the top and bottom of the sliding rod (710) are fixedly connected to the inner wall of the driving shell (18).
5. The functional fiber composite material preparation device according to claim 4, characterized in that: A cutting knife (711) is fixedly connected to one side of the adjustment plate (708); the cutting knife (711) is arranged longitudinally, and a plurality of transverse slices are arranged at the bottom of the surface thereof.
6. The functional fiber composite material preparation device according to claim 1, characterized in that: The tops of both sides of the drive housing (18) are fixedly connected with positioning blocks (23), and the rear sides of the positioning blocks (23) are fixedly connected to the box body (1).
7. The functional fiber composite material preparation device according to claim 1, characterized in that: A second motor (19) is fixedly connected to the right side of the hot melt shell (15), and an output end of the second motor (19) penetrates into the inner cavity of the hot melt shell (15) and is fixedly connected to an extrusion roller (20).
8. The functional fiber composite material preparation device according to claim 1, characterized in that: The surface of the hot melt shell (15) is provided with a heat-insulating shell (16), the inner cavity of the heat-insulating shell (16) is provided with a heating wire (21), and the surface of the heating wire (21) is in contact with the hot melt shell (15).
9. The functional fiber composite material preparation device according to claim 1, characterized in that: A support frame (22) is fixedly connected to the left side of the bottom of the guide plate (13), and the left side of the support frame (22) is fixedly connected to the inner wall of the box body (1).
10. The functional fiber composite material preparation device according to claim 1, characterized in that: The front side and the rear side of the top of the guide plate (13) are both fixedly connected with a baffle (24), and the baffle (24) is arranged in an inclined manner.