Constant-temperature printed carpet color fixing steam box and process

By using a combined structure of mold sleeve shaft, mounting frame, extrusion plate and steam frame in a constant temperature printed carpet color fixing steam box, the problems of uneven heat and poor clamping effect during the color fixing process of carpet are solved, and carpet printing is realized Improve color uniformity and color fastness, as well as improvements in color fixation efficiency.

CN119433882APending Publication Date: 2025-02-14SHAN DONG FU TE ER XIN CAI LIAO KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202411287991.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing constant temperature and energy-saving color fixing box is unevenly heated during the carpet fixing process, resulting in poor printing color fixing effect, different color depth, and poor clamping effect, which can easily lead to wrinkles and displacement of the carpet and affect the color fixing efficiency.

Method used

A constant temperature printed carpet color-fixed steam box is designed, adopting a combined structure of mold sleeve shaft and mounting frame, and the carpet is quickly clamped and flatly distributed through extrusion plates and connectors, and is sprayed back and forth along the length of the carpet through the steam frame. Steam to improve color fixation efficiency.

Benefits of technology

By ensuring the horizontal distribution and uniform clamping of the carpet, the problems of wrinkles and uneven heat are avoided, the uniformity and color fastness of the printing color are improved, and the color fixation efficiency is improved, and the color fixation time is shortened.

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Abstract

The invention relates to a constant-temperature printed carpet color fixing steam box and technology, and relates to the technical field of carpet processing. Comprising a color fixing steam box, a fixing shaft is arranged in the color fixing steam box, the fixing shaft is sleeved with a mold sleeve shaft in a sliding mode, the mold sleeve shaft is provided with an installation part for a printed carpet to be flatly laid, and the installation part is provided with a connecting piece for rapidly clamping the printed carpet placed at the upper end of the installation part and a steam color fixing module for evenly spraying steam. Horizontal distribution of the carpet can be ensured through the mounting part, and the carpet is prevented from wrinkling in the color fixing process; the carpet on the mounting frame can be clamped and limited through simple pressing of the connecting piece, the carpet fixing efficiency is greatly improved, unnecessary operation is reduced, and the carpet color fixing efficiency is indirectly improved; and the steam color fixing module can forcibly close steam in the carpet mounting and dismounting process, so that the accidental steam leakage and injection conditions are avoided, and the protection effect is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of carpet processing, in particular to a constant temperature printed carpet color fixing steamer and a process. Background Art

[0002] Constant temperature printed carpet fixing steamer is a kind of equipment used for fixing color after textile printing. Its main function is to firmly clamp the dye in the carpet fiber through constant temperature steam treatment, so as to improve the color fastness and aesthetics of the carpet.

[0003] The constant temperature printed carpet fixing steamer ensures the dye is firmly clamped in the carpet fiber through constant temperature steam treatment, improving the color fastness and aesthetics of the carpet. Its design focuses on energy saving and environmental protection, and is suitable for the modern textile printing and dyeing industry.

[0004] For example, a Chinese patent with publication number CN208562818U discloses a constant temperature energy-saving color fixing box, including a box body, a corrugated baffle is provided on the inner side of the top of the box body, the corrugated baffle is composed of a plurality of connected W-shaped baffles, and condensation water grooves are respectively provided on the inner wall of the box body below the trough of each W-shaped baffle, the condensation water grooves are V-shaped grooves, and the bottom of each V-shaped groove is respectively connected to a steam pipe, and a steam heating device is provided on the box body; the condensation water generated in the box body is quickly and centrally collected by the W-shaped baffles and the V-shaped grooves, the heat loss of the condensation water is reduced, the condensation water with a higher temperature is heated multiple times to form a steam cycle, and steam and water are saved, and the excess condensation water is discharged into the water groove through the I-shaped baffle to ensure that no condensation water drips onto the carpet after printing and dyeing, and the carpet is fully heated by steam through the air vents on the platform.

[0005] However, the above-mentioned constant temperature energy-saving color fixing box has some shortcomings in actual use: 1. First, in the above-mentioned prior art, the carpet is heated by steam through the air holes on the platform, but the air holes of the platform are clamped and located at the bottom of the box, and the carpet in the box is mainly concentrated in the middle of the box. Therefore, the effect of steam heating the carpet is poor, which can easily lead to uneven heating of various parts of the carpet, resulting in poor effect of fixing the color of the print, and the color of the carpet print can easily become different shades.

[0006] 2. Secondly, in the prior art, when a box is used to fix the color of a carpet, the carpet must first be placed there. However, the prior art has a poor effect in clamping the carpet, which can easily cause the carpet to wrinkle and shift. In addition, the clamping method of the prior art is relatively complicated, and the speed of clamping the carpet is slow, which affects the efficiency of the carpet fixing.

[0007] Therefore, under the above-stated viewpoint, the existing constant temperature energy-saving color fixing box still has room for improvement. Summary of the invention

[0008] In order to solve the above problems, the present invention provides a constant temperature printed carpet color fixing steamer and process.

[0009] In a first aspect, a constant temperature printed carpet color fixing steamer comprises a color fixing steamer, wherein a fixed shaft arranged parallel to the horizontal direction of the color fixing steamer is integrated in the color fixing steamer, and a mold sleeve shaft is slidably sleeved on the fixed shaft, wherein: The mold sleeve is provided with a mounting portion for mounting the printed carpet, the mounting portion includes a mounting frame integrally connected to the mold sleeve, and the mounting frames are evenly spaced around the mold sleeve along the axial direction of the center line of the mold sleeve, and the mounting frame is also provided with a connector for quickly clamping the printed carpet placed on its upper end.

[0010] The mounting frame is also provided with a steam color fixing module for uniformly spraying steam.

[0011] Preferably, a discharge port for sliding of the mold sleeve shaft is provided on one side of the color fixing steam box, and a closed sealing door is provided at the discharge port of the color fixing steam box.

[0012] Preferably, the connecting member comprises T-shaped columns arranged at equal intervals on the mounting frame, an extrusion plate for extruding the printed carpet is slidably mounted on the T-shaped columns, a connecting spring is installed between the extrusion plate and the mounting frame, and the connecting spring is sleeved on the T-shaped columns.

[0013] A moving rope is connected to one side of the extrusion plate, the middle part of the moving rope is arranged on the mounting frame, the end of the moving rope away from the extrusion plate is arranged on the pressing knob, the pressing knob is slidably passed through the mounting frame along the thickness direction of the mounting frame, and a return spring is arranged between the pressing knob and the mounting frame.

[0014] Preferably, a snap-in unit is provided on the push knob, and the snap-in unit includes a movable groove opened on the side wall of the push knob, a snap-in spring is installed in the movable groove, a snap-in block is provided on the snap-in spring, and the snap-in block slides in the movable groove of the push knob, a snap-in rope is connected to the inner side of the snap-in block, the snap-in rope slides through the push knob and extends to the top of the push knob; a snap-in groove for the snap-in block to be snapped is provided on the mounting frame.

[0015] Preferably, a steam fixing module is also provided at the bottom of the mounting frame, and the steam fixing module includes a steam frame for close-range steam fixing of the printed carpet clamped on the mounting frame, and the steam frame is slidably arranged on the back side of the mounting frame along the length direction of the mounting frame, and a linkage component is provided on the side of the mounting frame close to the steam frame; steam generators for spraying steam into the interior of the color fixing steam box are also arranged at equal intervals at the bottom of the color fixing steam box.

[0016] Preferably, a reciprocating threaded rod is provided on the mounting frame, the steam frame is screwed on the reciprocating threaded rod, and a reciprocating motor is also provided on the mounting frame, the output end of the reciprocating motor is connected to the reciprocating threaded rod, and the outer wall of the reciprocating motor is provided with protection for the reciprocating motor to prevent the reciprocating motor from being damaged due to high temperature.

[0017] Preferably, the linkage component includes a linkage frame, which is arranged on the mounting frame and is located directly below the pressing knob. A linkage groove is provided in the linkage frame, a linkage plate is slidably arranged in the linkage groove of the linkage frame, and a linkage spring is installed between the linkage plate and the inner wall of the linkage frame.

[0018] A linkage hole is provided at one end of the linkage frame close to the steam frame, a conveying pipe is connected to the side of the linkage frame away from the steam frame, an end of the conveying pipe away from the linkage frame is arranged on an annular pipe, the annular pipe rotates in the steam generator and communicates with the steam generator, and the annular pipe is connected to the mold sleeve shaft.

[0019] Preferably, an extrusion spring is provided on the outer side wall of the mounting frame, and a scraper is connected to one end of the extrusion spring away from the mounting frame.

[0020] Preferably, a driving motor is installed on the outer wall of the color fixing steam box, the output end of the driving motor rotates through the color fixing steam box and extends into the color fixing steam box, the output end of the driving motor is connected to a driving gear, and the mold sleeve shaft is connected to a passive gear.

[0021] In a second aspect, the present invention further provides a constant temperature printed carpet color fixing process, the constant temperature printed carpet color fixing process is as follows: S1. Carpet installation: first open the color fixing steam box, take out the mounting frame in the color fixing steam box, then place the printed carpet on the mounting frame and lay it flat, then push the mounting frame back into the color fixing steam box, and close the color fixing steam box to make it airtight; S2. Steam preheating: After the printed carpet is placed inside the color fixing steamer, the temperature inside the color fixing steamer is raised to a specified temperature, and steam is introduced into the interior at a high temperature; S3, Carpet color fixing: When the temperature and steam inside the color fixing steamer are stable, the steam is sprayed evenly inside the color fixing steamer, and the steam will fix the color of the printed carpet on the clamping frame; S4. Color fixing is completed: When the carpet has been fixed in the color fixing steamer for a certain period of time, the entire equipment is stopped, and the carpet can be taken out after it cools down.

[0022] In summary, the present application includes at least one of the following beneficial technical effects: 1. The present invention can ensure the horizontal distribution of the carpet through the cooperation between the extrusion plate and the mounting frame, avoid wrinkles of the carpet during the color fixing process, and fix the carpet in a flat state, which can greatly ensure the uniform distribution of the carpet printing color and avoid the color of the carpet printing being uneven.

[0023] Secondly, the connector of the present application can simply press down the knob to clamp and limit the carpet on the mounting frame, which greatly improves the efficiency of carpet clamping, reduces unnecessary operations, and indirectly improves the efficiency of carpet color fixing.

[0024] Second, the steam frame of the present invention can spray steam reciprocatingly on the carpet surface along the length direction of the carpet. By spraying steam at a close distance, the efficiency of carpet color fixation can be effectively improved, the time of carpet color fixation can be shortened, and the efficiency of carpet color fixation can be indirectly improved; at the same time, the problem of uneven coloring, looseness, and no coloring of polyester printed carpets can be solved, and the carpet brightness, uniformity, and color fastness can be increased.

[0025] 3. The present invention can open and close the steam frame capable of spraying steam in the present application through a linkage component. During the process of installing and removing the carpet, the steam frame is forced to close to avoid accidental steam leakage and spraying from the steam frame, thereby achieving a protective effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0027] Figure 1 It is a structural schematic diagram of the main structure of the present invention from a first viewing angle.

[0028] Figure 2 It is a structural schematic diagram of the main structure of the present invention from a second viewing angle.

[0029] Figure 3 It is a schematic structural diagram of the mounting portion of the present invention from a first viewing angle.

[0030] Figure 4 It is a second viewing angle structural schematic diagram of the mounting portion of the present invention.

[0031] Figure 5 It is a structural schematic diagram of the steam color fixing module of the present invention.

[0032] Figure 6 The present invention Figure 5 A partial enlarged view of point A in the figure.

[0033] Figure 7 It is a schematic diagram of the structure of the linkage components for linkage between the steam frame and the push knob of the present invention.

[0034] Figure 8It is a schematic diagram of the structure between the connecting piece and the linkage component of the present invention.

[0035] Fig. 9 It is a structural schematic diagram of the card connection unit of the present invention.

[0036] Fig.10 It is a schematic diagram of the structure among the extrusion spring, the scraper, the drive motor, the drive gear and the passive gear of the present invention.

[0037] Fig.11 It is a schematic diagram of the structure among the annular pipeline, the delivery pipeline, the steam generator and the connecting parts of the present invention.

[0038] Fig.12 The present invention is a flow chart of a constant temperature printed carpet color fixing process.

[0039] In the figure, 1, color fixing steam box; 2, fixed shaft; 3, mold sleeve shaft; 4, mounting part; 40, mounting frame; 41, connecting piece; 5, steam color fixing module; 10, discharge port; 11, sealing door; 410, T-shaped column; 411, extrusion plate; 412, connecting spring; 413, moving rope; 414, pressing knob; 415, reset spring; 6, clamping unit; 60, movable groove; 61, clamping spring; 62, clamping block; 63, Snap-on rope; 64, snap-on groove; 50, steam frame; 51, linkage component; 52, steam generator; 53, reciprocating threaded rod; 54, reciprocating motor; 520, annular pipe; 521, conveying pipe; 510, linkage frame; 511, linkage groove; 512, linkage plate; 513, linkage spring; 514, linkage hole; 70, extrusion spring; 71, scraper; 80, drive motor; 81, drive gear; 82, passive gear. DETAILED DESCRIPTION

[0040] The following is combined with Figure 1-Figure 12 Embodiments of the present invention are described in detail.

[0041] The embodiment of the present application discloses a constant temperature printed carpet color fixing steamer and process; it is explained that the constant temperature printed carpet color fixing steamer is mainly used in the process of printed carpet processing, and can avoid the problem of poor carpet heating effect in terms of technical effect. The existing device is prone to uneven heating of various parts of the carpet, resulting in poor effect of its printing and color fixing, and the color of the carpet print is very likely to become different shades; especially when the carpet is fixed, the carpet needs to be placed first, but the existing technology has a poor effect of clamping the carpet, which is easy to cause the carpet to wrinkle and shift, and the clamping method of the existing technology is relatively complicated, and the speed of clamping the carpet is slow, which affects the efficiency of carpet color fixing.

[0042] Embodiment 1:

[0043] Reference Figure 1 and Figure 2 As shown, a constant temperature printed carpet color fixing steamer comprises a color fixing steamer 1, wherein a fixed shaft 2 is integrally provided in the color fixing steamer 1 and arranged parallel to the horizontal direction of the color fixing steamer 1, and a mold sleeve shaft 3 is slidably sleeved on the fixed shaft 2. A discharge port 10 for sliding the mold sleeve shaft 3 is provided on one side of the color fixing steamer 1, and a closed sealing door 11 is provided at the discharge port 10 of the color fixing steamer 1.

[0044] It should be noted that the mold sleeve 3 is slidably installed on the fixed shaft 2, and when the carpet needs to be placed, the mold sleeve 3 can be slid out from the fixed shaft 2 on the color fixing steamer 1. When the carpet is installed, the carpet and the mold sleeve 3 can be reinserted into the color fixing steamer 1 along the fixed shaft 2, and then the sealing door 11 is closed to put the color fixing steamer 1 in a closed state.

[0045] See also Figure 2 As shown, it is a schematic diagram of the structure of placing the carpet in this embodiment; the mold sleeve 3 is provided with a mounting portion 4 for mounting the printed carpet, the mounting portion 4 includes a mounting frame 40 integrally connected to the mold sleeve 3, and the mounting frames 40 are evenly spaced around the mold sleeve 3 along the axial direction of the center line of the mold sleeve 3, and the mounting frames 40 are also provided with a connector 41 for quickly clamping the printed carpet placed on the upper end thereof; the mounting frame 40 is also provided with a steam fixing module 5 for uniformly spraying steam.

[0046] Several mounting frames 40 are connected to the mold sleeve shaft 3 at equal intervals, and the carpet needs to be laid flat on the mounting frames 40, and the carpet is limited by the connecting piece 41 to ensure that the carpet can fit on the surface of the mounting frame 40, and then the carpet is fixed by the steam fixing module 5.

[0047] Reference Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, that is, a schematic diagram of the structure for clamping the carpet and the mounting frame 40 in this embodiment; specifically, the connecting member 41 includes T-shaped columns 410 arranged at equal intervals on the mounting frame 40, and an extrusion plate 411 for extruding the printed carpet is slidably installed on the T-shaped column 410, and a connecting spring 412 is installed between the extrusion plate 411 and the mounting frame 40, and the connecting spring 412 is sleeved on the T-shaped column 410.

[0048] A moving rope 413 is connected to one side of the extrusion plate 411, the middle part of the moving rope 413 is set on the mounting frame 40, and the end of the moving rope 413 away from the extrusion plate 411 is set on the pressing knob 414. The pressing knob 414 slides through the mounting frame 40 along the thickness direction of the mounting frame 40, and a return spring 415 is set between the pressing knob 414 and the mounting frame 40.

[0049] It should be noted that the pressing knob 414 is slidably disposed on the mounting frame 40 , and a return spring 415 is disposed between the pressing knob 414 and the mounting frame 40 .

[0050] During the specific implementation process, when the carpet needs to be clamped, first place the carpet on the clamping frame, and adjust the position of the carpet so that the carpet can be distributed parallel to the mounting frame 40, then push the pressing knob 414 downward, and the pressing knob 414 moves downward. During this process, the pressing knob 414 moves synchronously through several moving ropes 413 in a taut state, and then the moving ropes 413 drive several squeezing plates 411 to move downward along the T-shaped column 410. At this time, one side of the several squeezing plates 411 will synchronously press against the edge of the carpet, so that the surrounding of the carpet is pressed against the mounting frame 40 by several squeezing plates 411.

[0051] The cooperation between the extrusion plate 411 and the mounting frame 40 can ensure that the carpet is distributed horizontally, and avoid wrinkles in the carpet during the color fixing process. The carpet is fixed in a flat state, which can greatly ensure that the carpet printing color is evenly distributed and avoid uneven color depth of the carpet printing.

[0052] Secondly, the connector 41 of the present application can simply press down the knob 414 to clamp and limit the carpet on the mounting frame 40, which greatly improves the efficiency of carpet clamping, reduces unnecessary operations, and indirectly improves the efficiency of carpet fixing.

[0053] See also Figure 7 , Figure 8 and Fig. 9 As shown, it is a structural schematic diagram of the connection and separation of the pressing knob 414 and the mounting frame 40 in this embodiment; a locking unit 6 is provided on the pressing knob 414, and the locking unit 6 includes a movable groove 60 opened on the side wall of the pressing knob 414, a locking spring 61 is installed in the movable groove 60, a locking block 62 is provided on the locking spring 61, and the locking block 62 slides in the movable groove 60 of the pressing knob 414, and a locking rope 63 is connected to the inner side of the locking block 62, and the locking rope 63 slides through the pressing knob 414 and extends to the top of the pressing knob 414; a locking groove 64 for the locking block 62 to be engaged is provided on the mounting frame 40.

[0054] It should be noted that, in the initial state, the pressing knob 414 protrudes outward and is higher than the plane of the mounting frame 40 .

[0055] When the pressing knob 414 is pressed downward, the clamping block 62 on the side wall of the pressing knob 414 will be inserted into the clamping slot 64 on the mounting frame 40, so that the pressing knob 414 moves into the mounting frame 40 and the pressing knob 414 is flush with the surface of the mounting frame 40.

[0056] During the specific implementation process, it is described above that the carpet can be clamped by squeezing the pressing knob 414 downwards, but when the carpet needs to be separated from the mounting frame 40, the clamping rope 63 on the pressing knob 414 is pulled upwards. At this time, the clamping rope 63 drives the clamping block 62 to move in the opposite direction of the clamping groove 64 of the mounting frame 40. At this time, the mounting frame 40 is separated from the pressing knob 414, and then under the elastic force of the reset spring 415, the pressing knob 414 returns to its initial position.

[0057] Reference Figure 4 As shown, that is, a schematic diagram of the structure of steam fixing the carpet clamped on the mounting frame 40 in this embodiment; specifically: a steam fixing module 5 is also provided at the bottom of the mounting frame 40, and the steam fixing module 5 includes a steam frame 50 for close-range steam fixing of the printed carpet clamped on the mounting frame 40, the steam frame 50 is slidably arranged on the back side of the mounting frame 40 along the length direction of the mounting frame 40, and a linkage component 51 is provided on the side of the mounting frame 40 close to the steam frame 50; steam generators 52 for spraying steam into the interior of the color fixing steam box 1 are also arranged at equal intervals at the bottom of the color fixing steam box 1.

[0058] It should be noted that in the prior art, a mold temperature controller is used outside the color fixing steamer 1. The mold temperature controller is a known structure. The mold temperature controller controls the temperature of the heat transfer oil to be maintained between 200+ / -50°. Then the heat transfer oil inside the mold temperature controller transfers the heat to the color fixing steamer 1, so that the temperature inside the color fixing steamer 1 is maintained at 155°~170°. The high-temperature color development technology is used to solve the problem of uneven coloring, looseness, and non-coloring of polyester printed carpets. The carpet's brightness, uniformity, and color fastness are increased to meet customer needs.

[0059] At the same time, the side wall of the color fixing steam box 1 is provided with jetted steam, and the carpet in the color fixing steam box 1 is fixed by the steam, and the stability of the carpet printing is ensured at a suitable temperature.

[0060] When the steam generator 52 is fixing the color of the carpet in the color fixing steamer 1, a steam frame 50 is also provided on one side of the mounting frame 40. The steam frame 50 can move back and forth along the mounting frame 40, and during its movement, the carpet clamped on the mounting frame 40 is subjected to close-range steam fixing treatment, thereby greatly ensuring the efficiency of carpet fixing.

[0061] See also Figure 5 and Figure 7 As shown, a reciprocating threaded rod 53 is provided on the mounting frame 40, and the steam frame 50 is screwed on the reciprocating threaded rod 53. A reciprocating motor 54 is also provided on the mounting frame 40, and the output end of the reciprocating motor 54 is connected to the reciprocating threaded rod 53. The outer wall of the reciprocating motor 54 is provided with protection for the reciprocating motor 54 to prevent the reciprocating motor 54 from being damaged due to high temperature.

[0062] The reciprocating threaded rod 53 is driven to rotate by the reciprocating motor 54, and at the same time, the steam frame 50 on the reciprocating threaded rod 53 reciprocates along the reciprocating threaded rod 53, and during this process, the steam frame 50 sprays steam onto the carpet surface.

[0063] See also Figure 7 , which is a schematic diagram of the structure of the linkage triggering of the steam frame 50 when the carpet is fixed in color in this embodiment; the linkage component 51 includes a linkage frame 510, which is arranged on the mounting frame 40, and the linkage frame 510 is located directly below the pressing knob 414, and a linkage groove 511 is provided in the linkage frame 510, and a linkage plate 512 is slidably provided in the linkage groove 511 of the linkage frame 510, and a linkage spring 513 is installed between the linkage plate 512 and the inner wall of the linkage frame 510. A linkage hole 514 is provided at one end of the linkage frame 510 close to the steam frame 50.

[0064] During the specific implementation process, the steam is transported to the linkage frame 510 through the pipeline, and then the steam passes through the linkage frame 510 through the linkage hole 514, and finally enters the steam frame 50 and is sprayed toward the carpet on the mounting frame 40 through the steam frame 50, ensuring that the carpet can be under close-range steam, thereby improving its color fixing efficiency and reducing the time required for steam color fixing.

[0065] Furthermore, the present application also proposes a linkage component 51, through which the timing of steam injection in the steam frame 50 can be effectively controlled, while preventing the operator from accidentally spraying steam from the steam frame 50 during the process of installing and removing the carpet.

[0066] Specifically, when the pressing knob 414 is pressed downward, the bottom of the pressing knob 414 squeezes the linkage plate 512, so that the linkage plate 512 moves downward along the linkage frame 510 synchronously, so that the linkage hole 514 on the side wall of the linkage frame 510 opens, ensuring that steam can be sprayed outward along the linkage hole 514 through the steam frame 50.

[0067] When the carpet is fixed and needs to be removed, the push knob 414 will move upward to return to its original position. At this time, the linkage plate 512 is pulled back to its original position by the linkage spring 513, so that the linkage plate 512 blocks the linkage hole 514 on the linkage frame 510. At this time, the steam cannot enter the steam frame 50 from the linkage frame 510, so as to avoid the situation in which the steam frame 50 accidentally sprays steam and causes casualties during the removal of the carpet.

[0068] Embodiment 2: On the basis of embodiment 1, in order to further ensure the efficiency of carpet color fixing, the present application further proposes a scraper 71 and a drive motor 80 capable of driving the mounting frame 40 to rotate. The mounting frame 40 is controlled to rotate by the drive motor 80 to ensure that the carpet on the mounting frame 40 is evenly fixed during the uniform rotation of the mounting frame 40, thereby avoiding uneven heating of the carpet. Secondly, during the rotation of the mounting frame 40, the scraper 71 scrapes the inner wall of the color fixing steamer 1, which can avoid the condensed water from dripping from the top of the color fixing steamer 1 after the steam contacts the inner wall of the color fixing steamer 1. The scraper 71 scrapes the inner wall of the color fixing steamer 1 to scrape off the condensed water before the steam forms it.

[0069] See also Fig.10 As shown, specifically, a compression spring 70 is provided on the outer wall of the mounting frame 40 , and a scraper 71 is connected to one end of the compression spring 70 away from the mounting frame 40 .

[0070] A driving motor 80 is installed on the outer wall of the color fixing steam box 1. The output end of the driving motor 80 rotates through the color fixing steam box 1 and extends into the color fixing steam box 1. The output end of the driving motor 80 is connected to a driving gear 81, and the mold sleeve shaft 3 is connected to a passive gear 82.

[0071] It should be noted that a passive gear 82 is provided on the mold sleeve shaft 3. When the mold sleeve shaft 3 is pulled outward, the passive gear 82 is separated from the driving gear 81. When the mold sleeve shaft 3 is inserted into the color fixing steamer 1, the passive gear 82 will re-engage with the driving gear 81.

[0072] Then, the driving motor 80 is started, and the driving motor 80 drives the driving gear 81 to rotate. The driving gear 81 drives the mold sleeve shaft 3 and the mounting frame 40 to rotate at a uniform speed through the passive gear 82.

[0073] During the uniform rotation of the mounting frame 40, the scraper 71 on the mounting frame 40 is attached to the inner wall of the color fixing steam box 1. As the mounting frame 40 rotates, the scraper 71 on the mounting frame 40 constantly scrapes the inner wall of the color fixing steam box 1 to scrape off the steam that is about to condense on the color fixing steam box 1.

[0074] See also Fig.11 As shown, a linkage hole 514 is provided at one end of the linkage frame 510 close to the steam frame 50, and a conveying pipe 521 is connected to the side of the linkage frame 510 away from the steam frame 50. The end of the conveying pipe 521 away from the linkage frame 510 is arranged on the annular pipe 520, and the annular pipe 520 rotates in the steam generator 52 and communicates with the steam generator 52, and the annular pipe 520 is connected to the mold sleeve shaft 3.

[0075] The purpose is to ensure that the conveying pipeline 521 connected to the steam frame 50 is not entangled during the rotation of the mounting frame 40, and to ensure that the annular pipeline 520 and the mold sleeve shaft 3 rotate synchronously.

[0076] See also Fig.12 The figure is a flow chart of the constant temperature printed carpet color fixing process in this embodiment, and the constant temperature printed carpet color fixing process is as follows: S1. Carpet installation: first open the sealing door 11 on the color fixing steam box 1 to open the discharge port 10 of the color fixing steam box 1, then pull the mounting frame 40 to make the mounting frame 40 and the mold sleeve shaft 3 be pulled out from the color fixing steam box 1 along the fixed axis 2, then place the printed carpet on the mounting frame 40 and lay it flat, then press the pressing knob 414 downward to make the squeezing plate 411 abut against the mounting frame 40, and at the same time squeeze the edge of the carpet laid flat on the mounting frame 40 so that the carpet can be clamped on the mounting frame 40 to prevent the carpet from shifting at will, then push the mounting frame 40 back into the color fixing steam box 1, close the sealing door 11, and seal the color fixing steam box 1 again.

[0077] S2, steam preheating: after the printed carpet is placed in the color fixing steamer 1, the temperature inside the color fixing steamer 1 is raised to a specified temperature, and steam is introduced into the color fixing steamer 1 through the steam generator 52 under high temperature to fill the color fixing steamer 1 with steam, and the carpet is preliminarily fixed by the steam.

[0078] S3, carpet color fixing: when the stability and steam inside the color fixing steam box 1 are both stable, the carpet is steamed at a close distance through the steam frame 50, and the steam frame 50 reciprocates along the mounting frame 40, so that the steam frame 50 performs secondary steam treatment on the carpet. After the steam frame 50 sprays steam evenly inside the color fixing steam box 1, the steam can shorten the carpet color fixing time, and indirectly improve the efficiency of carpet color fixing.

[0079] S4, color fixing is completed: when the carpet has been fixed in the color fixing steam box 1 for a certain period of time, the entire device is stopped, and the carpet can be taken out after it has cooled down.

[0080] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and therefore it is intended that all changes within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0081] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A constant temperature printed carpet fixing steamer, characterized in that: It comprises a color fixing steam box (1), wherein a fixed shaft (2) arranged parallel to the horizontal direction of the color fixing steam box (1) is integrally provided in the color fixing steam box (1), and a mold sleeve shaft (3) is slidably sleeved on the fixed shaft (2), wherein: The mold sleeve (3) is provided with a mounting portion (4) for mounting the printed carpet, the mounting portion (4) comprising a mounting frame (40) integrally connected to the mold sleeve (3), and the mounting frames (40) are distributed around the mold sleeve (3) at equal intervals along the axial direction of the center line of the mold sleeve (3), and the mounting frame (40) is also provided with a connector (41) for quickly clamping the printed carpet placed on its upper end; The mounting frame (40) is also provided with a steam color fixing module (5) for uniformly spraying steam.

2. A constant temperature printed carpet fixing steamer according to claim 1, characterized in that: A discharge port (10) for the mold sleeve shaft (3) to slide is provided on one side of the color fixing steam box (1), and a closed sealing door (11) is provided at the discharge port (10) of the color fixing steam box (1).

3. The constant temperature printed carpet fixing steamer according to claim 1, characterized in that: The connecting member (41) comprises T-shaped columns (410) arranged at equal intervals on the mounting frame (40), a pressing plate (411) for pressing the printed carpet being slidably mounted on the T-shaped columns (410), a connecting spring (412) being mounted between the pressing plate (411) and the mounting frame (40), and the connecting spring (412) being sleeved on the T-shaped columns (410); A moving rope (413) is connected to one side of the squeezing plate (411); a middle portion of the moving rope (413) is arranged on the mounting frame (40); an end of the moving rope (413) away from the squeezing plate (411) is arranged on a pressing knob (414); the pressing knob (414) is slidably inserted into the mounting frame (40) along a thickness direction of the mounting frame (40); and a return spring (415) is arranged between the pressing knob (414) and the mounting frame (40).

4. A constant temperature printed carpet fixing steamer according to claim 3, characterized in that: The push knob (414) is provided with a snap-fit ​​unit (6), the snap-fit ​​unit (6) comprising a movable groove (60) provided on a side wall of the push knob (414), a snap-fit ​​spring (61) being installed in the movable groove (60), a snap-fit ​​block (62) being provided on the snap-fit ​​spring (61), and the snap-fit ​​block (62) slidingly slides in the movable groove (60) of the push knob (414), a snap-fit ​​rope (63) being connected to the inner side of the snap-fit ​​block (62), and the snap-fit ​​rope (63) slidingly passes through the push knob (414) and extends toward the top of the push knob (414); The mounting frame (40) is provided with a clamping groove (64) for clamping the clamping block (62).

5. The constant temperature printed carpet fixing steamer according to claim 1, characterized in that: A steam color fixing module (5) is also provided at the bottom of the mounting frame (40), the steam color fixing module (5) comprising a steam frame (50) for performing close-range steam color fixing on a printed carpet clamped on the mounting frame (40), the steam frame (50) being slidably arranged on the back side of the mounting frame (40) along the length direction of the mounting frame (40), and a linkage component (51) being provided on a side of the mounting frame (40) close to the steam frame (50); Steam generators (52) for spraying steam into the interior of the color-fixing steam box (1) are also arranged at equal intervals at the bottom of the color-fixing steam box (1).

6. The constant temperature printed carpet fixing steamer according to claim 5, characterized in that: A reciprocating threaded rod (53) is disposed on the mounting frame (40), the steam frame (50) is screwed onto the reciprocating threaded rod (53), and a reciprocating motor (54) is also disposed on the mounting frame (40), an output end of the reciprocating motor (54) is connected to the reciprocating threaded rod (53), and an outer wall of the reciprocating motor (54) is provided with protection for the reciprocating motor (54) to prevent the reciprocating motor (54) from being damaged due to high temperature.

7. The constant temperature printed carpet fixing steamer according to claim 5, characterized in that: The linkage component (51) comprises a linkage frame (510), the linkage frame (510) being arranged on the mounting frame (40), and the linkage frame (510) being located directly below the pressing knob (414), a linkage groove (511) being provided in the linkage frame (510), a linkage plate (512) being slidably arranged in the linkage groove (511) of the linkage frame (510), and a linkage spring (513) being installed between the linkage plate (512) and the inner wall of the linkage frame (510); A linkage hole (514) is provided at one end of the linkage frame (510) close to the steam frame (50); a delivery pipe (521) is connected to the side of the linkage frame (510) away from the steam frame (50); an end of the delivery pipe (521) away from the linkage frame (510) is provided on an annular pipe (520); the annular pipe (520) rotates in the steam generator (52) and communicates with the steam generator (52); and the annular pipe (520) is connected to the mold sleeve shaft (3).

8. The constant temperature printed carpet fixing steamer according to claim 1, characterized in that: An extrusion spring (70) is provided on the outer side wall of the mounting frame (40), and a scraper (71) is connected to one end of the extrusion spring (70) away from the mounting frame (40).

9. The constant temperature printed carpet fixing steamer according to claim 1, characterized in that: A driving motor (80) is mounted on the outer wall of the color fixing steam box (1); an output end of the driving motor (80) rotates through the color fixing steam box (1) and extends into the color fixing steam box (1); the output end of the driving motor (80) is connected to a driving gear (81); and a driven gear (82) is connected to the mold sleeve shaft (3).

10. A constant temperature printed carpet fixing process, comprising a constant temperature printed carpet fixing steamer as claimed in any one of claims 1 to 9, characterized in that: Constant temperature printed carpet fixing process is as follows: S1. Carpet installation: first, open the color fixing steam box (1), take out the mounting frame (40) in the color fixing steam box (1), then place the printed carpet on the mounting frame (40) and lay it flat, then push the mounting frame (40) back into the color fixing steam box (1), and close the color fixing steam box (1) to make it airtight; S2, steam preheating: after the printed carpet is placed inside the color fixing steamer (1), the color fixing steamer (1) is heated to a specified temperature, and steam is introduced into the interior of the color fixing steamer (1) at a high temperature; S3, carpet color fixing: when the temperature and steam inside the color fixing steamer (1) are both stable, steam is sprayed evenly into the color fixing steamer (1), and the steam fixes the printed carpet on the fixing frame; S4, color fixing completed: After the carpet has been fixed in the color fixing steamer (1) for a certain period of time, the entire device is stopped, and the carpet can be taken out after it has cooled down.

Citation Information

Patent Citations

  • Energy -conserving fixation case of constant temperature

    CN208562818U