Semi-automatic cable thermal shrinkage sealing device
By designing a semi-automatic cable heat shrink closure device, efficient closure is achieved by using gear drive and heating of heating pipes, the existing cable sealing methods are solved, with low efficiency, high safety risks and unstable sealing quality, and efficient, safe and stable sealing effect is achieved.
Patent Information
- Application Number
- CN202411675317.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-25
AI Technical Summary
The existing cable sealing methods are inefficient, have high safety risks, are unstable in the sealing quality and have large material losses, which cannot completely resolve the contradiction between efficiency, safety and quality stability.
A semi-automatic cable heat shrink closure device is designed, which adopts a cable screw combination clamping mechanism, gear drive mechanism, heat shrink envelope, heating pipe, roller and slide chute combination mechanism. The heat shrink closure is achieved through gear drive and heating of the heating pipe to ensure the quality and safety of the sealing.
It significantly improves the efficiency of heat shrink sealing of cable heads, ensures high sealing quality, safety and reliability, strong applicability, is suitable for large-scale operations, and reduces material losses.
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Figure CN119518511A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of power equipment maintenance, and in particular relates to a semi-automatic cable heat shrink sealing device. Background Art
[0002] In the process of power transmission, cable sealing is an important part to ensure the normal operation of the cable. If the cable cutout is not properly sealed during storage or transportation, foreign substances such as moisture and dust may enter the cable, causing a series of problems, such as moisture inside the cable, damage to the insulation layer, corrosion of metal parts, etc. These problems will lead to degradation of cable performance, shortened service life, and may even cause serious accidents such as cable aging, short circuit or fire, posing a threat to the safe operation of the power system.
[0003] At present, the commonly used cable plugging methods on the market mainly include manually operated hot air guns combined with heat shrink tubing for plugging. Although these traditional methods are simple and easy to use, they have the following main disadvantages:
[0004] Low operating efficiency:
[0005] The traditional manual method requires the operator to aim the hot air gun at the heat shrink tubing and gradually heat it. The hot air is easy to escape, resulting in uneven heating. The operation process takes a lot of time and the sealing efficiency is low, which is especially inadequate in large-scale operations.
[0006] High security risk:
[0007] There are great safety risks when using a handheld hot air gun. The hot air concentrated in a certain position may overheat, causing the risk of burns to the operator, and may also damage the outer insulation material of the cable, further affecting the performance of the cable.
[0008] Unstable plugging quality:
[0009] The sealing effect depends largely on the experience and skills of the operator. Due to uneven hot air distribution or insufficient heating time, it is easy to cause the heat shrink tubing to be overheated or underheated locally, resulting in loose sealing or failure to achieve the ideal effect, which in turn affects the cable sealing performance and service life.
[0010] Large material loss:
[0011] In traditional operation methods, uneven heating or operating errors may cause excessive stretching or damage to the heat shrink tubing, increasing material waste and costs.
[0012] In order to solve the above problems, although some improved tools have appeared in the existing technology, most of them lack automation and intelligent design, and cannot completely solve the contradiction between efficiency, safety and quality stability. Therefore, there is an urgent need for an innovative tool that can simplify the operation process, improve operation efficiency, ensure plugging quality, and improve operation safety to meet actual needs. Summary of the invention
[0013] The technical problem to be solved by the present invention is to provide a semi-automatic cable heat shrink sealing device which can significantly improve the efficiency of heat shrink quick sealing of cable ends and is safe, reliable and highly applicable.
[0014] The technical solution of the present invention is:
[0015] A semi-automatic cable heat shrink sealing device comprises: a cable screw combination clamping mechanism, a gear drive mechanism, a heat shrink seal, a heating tube, a roller and two groups of slideway combination mechanisms, wherein the cable screw combination clamping mechanism is respectively connected to the gear drive mechanism and the two groups of slideway combination mechanisms, the heat shrink seal is sleeved on the end of the cable, the cable is fixedly connected to the cable screw combination clamping mechanism, the heating tube is connected to one group of roller slideway combination mechanisms, the roller is connected to the other group of roller slideway combination mechanisms, the cable screw combination clamping mechanism comprises: a cable sleeve disc column, an upper clamping block, a threaded sleeve, a lower An end clamping block, a positive threaded screw and a negative threaded screw, the two threaded sleeves are fixedly connected to the chassis of the cable sleeve disc column, the two threaded sleeves are symmetrically arranged on the chassis of the cable sleeve disc column, the positive threaded screw sequentially passes through one end of the upper clamping block, the threaded sleeve and one end of the lower clamping block, and is threadedly connected with one end of the upper clamping block, the threaded sleeve and one end of the lower clamping block in sequence, the negative threaded screw sequentially passes through the other end of the upper clamping block, another threaded sleeve and the other end of the lower clamping block, and is threadedly connected with the other end of the upper clamping block, another threaded sleeve and the other end of the lower clamping block in sequence; The gear drive mechanism includes: a switch, a motor, a circuit board, an annular battery, a device cover, a transmission shaft, a driving gear, a mounting base, a gear plate, and a bearing. The gear plate is sleeved with the outer side of the mounting base, the mounting base is sleeved with the outer side of the bearing, the bearing is sleeved with the bottom end of the cable sleeve column, the annular battery is sleeved with the outer ring of the cable sleeve column, the motor and the circuit board are fixedly connected to the top of the annular battery, the motor is connected to the circuit board, the circuit board is electrically connected to the annular battery, the device cover covers the motor, the circuit board and the annular battery, the switch is arranged on the device cover and connected to the circuit board The motor is connected to the driving gear through a transmission shaft, and the driving gear is meshed with the gear plate; the roller slideway combination mechanism includes: a slider, a locking pin and a fixed slideway, two groups of the fixed slideways are fixedly connected to the bottom plate of the cable sleeve disc column, the slider slides linearly in the fixed slideway and is fixedly connected to the fixed slideway through the locking pin, the heating tube is fixedly connected to the heating tube connecting seat, one end of the heating tube connecting seat is fixedly connected to the top of one of the sliders, the roller is rotatably connected to the roller base, the roller base is connected to the bracket plate, and the bracket plate is fixedly connected to the other slider.
[0016] Furthermore, a charging port is provided on the device cover, and the charging port is electrically connected to the circuit board.
[0017] Furthermore, a circular hole is opened on the top of the device cover, and the transmission shaft passes through the circular hole.
[0018] Furthermore, a screw hole is provided at the center of the threaded sleeve.
[0019] Furthermore, a groove is provided on the heating pipe connecting seat, and the heating pipe is placed in the groove and fixed firmly.
[0020] Furthermore, the drum base is fixedly connected to the bracket plate by two groups of bolts, the two groups of bolts are respectively arranged at two ends of the bracket plate, a spring is arranged between the drum base and the bracket plate, and the spring is sleeved on the bolts.
[0021] Furthermore, screw holes are formed at both ends of the bracket plate, and the bolts pass through the screw holes to be fixedly connected to the bracket plate.
[0022] Furthermore, the heating tube is electrically connected to the circuit board.
[0023] A method for using a semi-automatic cable heat shrink sealing device comprises the following steps:
[0024] Step 1, device preparation, including the following steps:
[0025] S1. Check the integrity of the equipment: ensure that the key components such as the device cover, motor, circuit board, ring battery, heating tube and roller are installed in place and not loose. Check the charging port to ensure that the ring battery has sufficient power.
[0026] S2. Preheat the heating tube: If the heating tube needs to be preheated, press the switch to start the circuit board power supply to ensure that the heating tube reaches the required temperature before use;
[0027] Step 2: Positioning and clamping the cable, including the following steps:
[0028] S3. Insert the cable into the device: Use a heat shrink sleeve to cover the end of the cable to be sealed, and then put the cable into the cable sleeve column;
[0029] S4. Clamp the cable: Manually rotate the plum nuts on the positive thread screw and the negative thread screw to drive the upper clamping block and the lower clamping block to clamp the cable, and confirm that the cable and the heat shrink sleeve are in the correct position;
[0030] Step 3: Slider adjustment, including the following steps:
[0031] S5. Adjust the position of the heating tube: loosen the locking pin, push the slider to slide in the fixed slide slot, adjust the heating tube to the top of the heat shrink area of the cable, and ensure that the heating tube can evenly cover the heat shrink sleeve;
[0032] S6. Adjust the roller position: similarly loosen the locking pins of the other set of slides, adjust the roller to fit the surface of the cable, check the elasticity of the spring, and ensure that the roller can adjust its position adaptively when subjected to force;
[0033] S7, fix the slider: adjust the locking pin to ensure that the slider is firmly fixed;
[0034] Step 4, starting the device to perform heat shrink sealing, including the following steps:
[0035] S8, starting device: Press the switch to start the motor, the motor drives the driving gear through the transmission shaft, the driving gear meshes with the gear plate, and starts to drive the cable sleeve disc column to rotate;
[0036] S9, heat shrink process: the heating tube starts to heat the heat shrink sleeve, so that the heat shrink sleeve gradually shrinks and wraps the cable, and the roller rolls and presses on the rotating cable to ensure that the heat shrink sleeve is close to the surface of the cable to form a uniform and flat sealing layer;
[0037] S10, Adaptive rolling: During the rolling process, the spring provides pressure adjustment, and the roller always keeps in close contact with the cable to avoid uneven heat shrinkage or gaps;
[0038] Step 5, closing completion and shutdown, including the following steps:
[0039] S11. Check the heat shrink effect: When the heat shrink sleeve is completely attached to the cable and the surface is smooth without wrinkles, turn off the switch and the motor stops running;
[0040] S12, loosen the clamping mechanism: manually rotate the positive thread screw and the negative thread screw to separate the upper clamping block and the lower clamping block to loosen the cable;
[0041] S13. Remove the cable: Take out the sealed cable from the device and check the quality of the heat shrink seal to ensure that it is fully fitted and there is no leakage.
[0042] Beneficial effects of the present invention:
[0043] 1. Compact structure and convenient operation: The reasonable layout of the cable screw combined clamping mechanism, the gear drive mechanism and the roller chute combination mechanism makes the device compact, small in space, easy to carry and store. The slider adjustment and cable clamping are manually adjusted, and the design is intuitive, so users can get started without complex training; 2. Wide range of applications: The slider in the chute combination mechanism can be moved and locked in position, supporting cables and heat shrink tubing of different specifications, and adapting to various scene requirements. The roller is connected by a spring, and can automatically adjust the pressure according to the outer diameter of the cable to ensure uniform fitting during the heat shrinking process;
[0044] 3. High sealing quality: The heating tube is arranged above the slider, and the position can be adjusted accurately to evenly heat the heat shrink tubing to avoid local overheating or insufficient heating. The roller provides a pressing effect during the rotation process, so that the heat shrink tubing fits tightly with the cable surface to avoid wrinkles or gaps, thereby improving the sealing quality;
[0045] 4. High-efficiency semi-automation: The gear drive mechanism is driven by a motor to drive the cable sleeve disc to rotate, realizing all-round heating and rolling pressing of the heat shrinkable sleeve, greatly reducing manual operation time. Through motor drive and uniform heating, the sealing process is fast and efficient, suitable for large-scale operations;
[0046] 5. Perfect protection design: The outer cover of the device wraps the internal motor, circuit board and ring battery to prevent users from contacting high temperature and rotating parts, ensuring safe operation. The ring battery can be charged by connecting an external power source through the charging port, supporting multiple cycles;
[0047] 6. Strong stability: The cable screw combined clamping mechanism adopts the upper and lower clamping block design, and clamps the cable through the positive and negative threaded screws to provide a stable fixing effect to prevent the cable from sliding during operation. The gear plate is closely matched with the mounting base, bearing, and cable sleeve column to ensure the stability of the rotating mechanism and the reliability of long-term operation; 7. Energy saving and environmental protection: The built-in battery realizes independent power supply, reduces dependence on external power supply, has low energy consumption and is green and environmentally friendly, and the heating tube only heats the target area to avoid heat energy waste;
[0048] 8. Simple maintenance: The slide and locking pin are simple in design, and the heating tube, roller and slider parts can be quickly adjusted or replaced, which is convenient for later maintenance. The surface of the roller and heating tube is smooth, which is easy to clean after use, helping to extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0050] Figure 1 It is a three-dimensional structural schematic diagram of a semi-automatic cable heat shrink sealing device of the present invention.
[0051] Figure 2 The invention discloses a schematic diagram of the structure of a motor of a semi-automatic cable heat shrink sealing device.
[0052] Figure 3 The invention discloses a schematic structural diagram of a device cover of a semi-automatic cable heat shrink sealing device.
[0053] Figure 4 The invention discloses a schematic structural diagram of a driving gear of a semi-automatic cable heat shrink sealing device.
[0054] Figure 5 The invention discloses a structural schematic diagram of a cable screw combined clamping mechanism of a semi-automatic cable heat shrink sealing device.
[0055] Figure 6 The present invention is a schematic structural diagram of a slideway assembly mechanism of a semi-automatic cable heat shrink sealing device.
[0056] Figure 7 The invention discloses a structural schematic diagram of a bearing of a semi-automatic cable heat shrink sealing device.
[0057] Figure 8 The invention discloses a schematic structural diagram of a spring of a semi-automatic cable heat shrink sealing device.
[0058] Fig. 9 The utility model is a planar structural schematic diagram of a semi-automatic cable heat shrink sealing device of the present invention.
[0059] Fig.10 It is a schematic diagram of the planar structure of a semi-automatic cable heat shrink sealing device of the present invention in another direction.
[0060] In the figure: 1-cable; 2-switch; 3-charging port; 4-heat shrink plastic cover; 5-motor; 6-circuit board; 7-ring battery; 8-device cover; 9-transmission shaft; 10-driving gear; 11-internal cable sleeve disc; 12-upper clamping block; 13-threaded sleeve; 14-lower clamping block; 15-positive thread screw; 16-negative thread screw; 17-heating pipe connecting seat; 18-heating pipe; 19-drum base; 20-bolt; 21-bracket plate; 22-drum; 23-slider; 24-locking pin; 25-fixed slide groove; 26-mounting base; 27-gear plate; 28-bearing; 29-spring; 30-bottom plate. DETAILED DESCRIPTION
[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] like Figure 1-10As shown, a semi-automatic cable heat shrink sealing device comprises: a cable screw combination clamping mechanism, a gear drive mechanism, a heat shrink seal 4, a heating tube 18, a roller 22 and two groups of slideway combination mechanisms, wherein the cable screw combination clamping mechanism is respectively connected to the gear drive mechanism and the two groups of slideway combination mechanisms, the heat shrink seal 4 is sleeved on the end of the cable 1, the cable 1 is fixedly connected to the cable screw combination clamping mechanism, the heating tube 18 is connected to one group of roller slideway combination mechanisms, the roller 22 is connected to the other group of roller slideway combination mechanisms, and the cable screw combination clamping mechanism comprises: a cable sleeve disc column 11, an upper end clamping block 12, a threaded sleeve 13, a lower end clamping block 14, a positive thread screw 15 and a reverse thread screw 16. The two threaded sleeves 13 are fixedly connected to the chassis of the cable sleeve column 11, and the two threaded sleeves 13 are symmetrically arranged on the chassis of the cable sleeve column 11. The positive threaded screw 15 passes through one end of the upper clamping block 12, the threaded sleeve 13 and one end of the lower clamping block 14 in sequence, and is threadedly connected with one end of the upper clamping block 12, the threaded sleeve 13 and one end of the lower clamping block 14 in sequence. The reverse threaded screw 16 passes through the other end of the upper clamping block 12, another threaded sleeve 13 and the other end of the lower clamping block 14 in sequence, and is threadedly connected with the other end of the upper clamping block 12, another threaded sleeve 13 and the other end of the lower clamping block 14 in sequence; the gear drive mechanism includes: a switch 2, The motor 5, the circuit board 6, the annular battery 7, the device cover 8, the transmission shaft 9, the driving gear 10, the mounting base 26, the gear plate 27, and the bearing 28. The gear plate 27 is sleeved with the outer side of the mounting base 26, the mounting base 26 is sleeved with the outer side of the bearing 28, the bearing 28 is sleeved with the bottom end of the cable sleeve column 11, the annular battery 7 is sleeved with the outer ring of the cable sleeve column 11, the motor 5 and the circuit board 6 are fixedly connected with the top of the annular battery 7, the motor 5 is connected with the circuit board 6, the circuit board 6 is electrically connected with the annular battery 7, the device cover 8 covers the motor 5, the circuit board 6 and the annular battery 7, the switch 2 is arranged on the device cover 8 and connected to the circuit board 6, the motor 5 It is connected to the driving gear 10 through the transmission shaft 9, and the driving gear 10 is meshed with the gear plate 27; the roller slideway combination mechanism includes: a slider 23, a locking pin 24 and a fixed slideway 25, two groups of the fixed slideways 25 are fixedly connected to the bottom plate 30 of the cable sleeve disc column 11, the slider 23 slides linearly in the fixed slideway 25 and is fixedly connected to the fixed slideway 25 through the locking pin 24, the heating tube 18 is fixedly connected to the heating tube connecting seat 17, one end of the heating tube connecting seat 17 is fixedly connected to the top of one of the sliders 23, the roller 22 is rotatably connected to the roller base 19, the roller base 19 is connected to the bracket plate 21, and the bracket plate 21 is fixedly connected to the other slider 23.
[0063] Preferably, a charging port 3 is provided on the device cover 8 , and the charging port 3 is electrically connected to the circuit board 6 .
[0064] Preferably, a circular hole is opened on the top of the device cover 8, and the transmission shaft 9 passes through the circular hole.
[0065] Preferably, a screw hole is opened at the center of the threaded sleeve 13 .
[0066] Preferably, the heating pipe connecting seat 17 is provided with a groove, and the heating pipe 18 is placed in the groove and fixed firmly.
[0067] Preferably, the drum base 19 is fixedly connected to the bracket plate 21 by two sets of bolts 20 , and the two sets of bolts 20 are respectively arranged at both ends of the bracket plate 21 , and a spring 29 is arranged between the drum base 19 and the bracket plate 21 , and the spring 29 is sleeved on the bolts 20 .
[0068] More preferably, screw holes are formed at both ends of the bracket plate 21 , and the bolts 20 pass through the screw holes to be fixedly connected to the bracket plate 21 .
[0069] Preferably, the heating tube 18 is electrically connected to the circuit board 6 .
[0070] A method for using a semi-automatic cable heat shrink sealing device comprises the following steps:
[0071] Step 1, device preparation, including the following steps:
[0072] S1. Check the integrity of the equipment: ensure that the key components such as the device cover 8, the motor 5, the circuit board 6, the annular battery 7, the heating tube 18 and the roller 22 are installed in place without looseness, and check the charging port 3 to ensure that the annular battery 7 has sufficient power;
[0073] S2, preheating the heating tube: if the heating tube needs to be preheated, press the switch 2 to start the circuit board 6 to supply power, and ensure that the heating tube 18 reaches the required temperature before use;
[0074] Step 2: Positioning and clamping the cable, including the following steps:
[0075] S3, inserting the cable into the device: using the heat shrink sleeve 4 to cover the end of the cable 1 to be sealed, and then putting the cable 1 into the cable sleeve column 11;
[0076] S4. Clamp the cable: manually rotate the plum nuts on the positive thread screw 15 and the negative thread screw 16 to drive the upper clamping block 12 and the lower clamping block 14 to clamp the cable 1, and confirm that the cable 1 and the heat shrink sleeve 4 are in the correct position;
[0077] Step 3: Slider adjustment, including the following steps:
[0078] S5. Adjust the position of the heating tube: loosen the locking pin 24, push the slider 23 to slide in the fixed slide groove 25, and adjust the heating tube 18 to be just above the heat shrink area of the cable 1 to ensure that the heating tube 18 can evenly cover the heat shrink sleeve 4;
[0079] S6. Adjust the position of the roller: similarly loosen the locking pins 24 of the other set of slideways, adjust the roller 22 to make it fit the surface of the cable 1, check the elasticity of the spring 29, and ensure that the roller 22 can adjust its position adaptively when subjected to force;
[0080] S7, fix the slider: adjust the locking pin 24 to ensure that the slider 23 is firmly fixed;
[0081] Step 4, starting the device to perform heat shrink sealing, including the following steps:
[0082] S8, starting device: press switch 2 to start motor 5, which drives driving gear 10 through transmission shaft 9, and driving gear 10 meshes with gear plate 27, and starts to drive cable sleeve disc column 11 to rotate;
[0083] S9, heat shrink process: the heating tube 18 starts to heat the heat shrink sleeve 4, so that the heat shrink sleeve 4 gradually shrinks and wraps the cable 1, and the roller 22 rolls and presses on the rotating cable 1 to ensure that the heat shrink sleeve 4 is close to the surface of the cable 1 to form a uniform and flat sealing layer;
[0084] S10, adaptive rolling: during the rolling process, the spring 29 provides pressure adjustment, and the roller 22 always keeps in contact with the cable 1 to avoid uneven heat shrinkage or gaps;
[0085] Step 5, closing and shutting down, including the following steps:
[0086] S11, check the heat shrink effect: when the heat shrink sleeve 4 is completely attached to the cable 1 and the surface is smooth without wrinkles, turn off the switch 2 and the motor 5 stops running;
[0087] S12, loosen the clamping mechanism: manually rotate the positive thread screw 15 and the negative thread screw 16 to separate the upper clamping block 12 and the lower clamping block 14, and loosen the cable 1;
[0088] S13, removing the cable: taking out the sealed cable 1 from the device, checking the quality of the heat shrink sealing to ensure that it is completely fitted and there is no leakage.
[0089] It should be noted that: after each use, clean the surface of the heating tube 18 and the roller 22 with a dry cloth to prevent residue from affecting the next use. When the annular battery 7 is low on power, connect the external power supply through the charging port 3 to charge the annular battery 7. Regularly add lubricating oil to the slide 25 to ensure the smooth movement of the slider 23. The above-mentioned specific implementation method further explains the purpose, technical scheme and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not used to limit the protection scope of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A semi-automatic cable heat shrink sealing device, characterized in that: include: A cable screw combination clamping mechanism, a gear drive mechanism, a heat shrink sleeve (4), a heating tube (18), a roller (22) and two groups of slideway combination mechanisms, wherein the cable screw combination clamping mechanism is respectively connected to the gear drive mechanism and the two groups of slideway combination mechanisms, the heat shrink sleeve (4) is sleeved on the end of the cable (1), the cable (1) is fixedly connected to the cable screw combination clamping mechanism, the heating tube (18) is connected to one group of roller slideway combination mechanisms, the roller (22) is connected to the other group of roller slideway combination mechanisms, and the cable screw combination clamping mechanism comprises: a cable sleeve disc column (11), an upper end clamping block (12), a threaded The cable sleeve (13) comprises a sleeve (13), a lower clamping block (14), a positive threaded screw rod (15) and a negative threaded screw rod (16), wherein the two threaded sleeves (13) are fixedly connected to the chassis of the cable sleeve disc column (11), and the two threaded sleeves (13) are symmetrically arranged on the chassis of the cable sleeve disc column (11), the positive threaded screw rod (15) sequentially passes through one end of the upper clamping block (12), the threaded sleeve (13) and one end of the lower clamping block (14) and is sequentially threadedly connected with one end of the upper clamping block (12), the threaded sleeve (13) and one end of the lower clamping block (14), and the negative threaded screw rod (16) sequentially passes through the other end of the upper clamping block (12) The gear drive mechanism comprises: a switch (2), a motor (5), a circuit board (6), a ring-shaped battery (7), a device cover (8), a transmission shaft (9), a driving gear (10), a mounting base (26), a gear plate (27), and a bearing (28); the gear plate (27) is sleeved with the outer side of the mounting base (26); the mounting base (26) is sleeved with the outer side of the bearing (28); the bearing (28) is sleeved with the outer side of the motor (5), and the gear plate (27) is sleeved with the outer side of the bearing (28); The bottom end of the cable sleeve column (11) is sleeved, the annular battery (7) is sleeved with the outer ring of the cable sleeve column (11), the motor (5) and the circuit board (6) are fixedly connected to the top of the annular battery (7), the motor (5) is connected to the circuit board (6), the circuit board (6) is electrically connected to the annular battery (7), the device cover (8) sleeves the motor (5), the circuit board (6) and the annular battery (7), the switch (2) is arranged on the device cover (8) and connected to the circuit board (6), the motor (5) is connected to the driving gear (10) through the transmission shaft (9), and the driving gear (10) is meshed with the gear plate (27);The roller slide groove combination mechanism comprises: a slider (23), a locking pin (24) and a fixed slide groove (25); two groups of the fixed slide grooves (25) are fixedly connected to the bottom plate (30) of the cable sleeve column (11); the slider (23) linearly slides in the fixed slide groove (25) and is fixedly connected to the fixed slide groove (25) through the locking pin (24); the heating pipe (18) is fixedly connected to the heating pipe connecting seat (17); one end of the heating pipe connecting seat (17) is fixedly connected to the top of one of the sliders (23); the roller (22) is rotatably connected to the roller base (19); the roller base (19) is connected to the bracket plate (21); and the bracket plate (21) is fixedly connected to the other slider (23). ; 2. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: A charging port (3) is provided on the device outer cover (8), and the charging port (3) is electrically connected to the circuit board (6).
3. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: A circular hole is formed on the top of the device cover (8), and the transmission shaft (9) passes through the circular hole.
4. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: A screw hole is provided at the center of the threaded sleeve (13).
5. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: The heating pipe connecting seat (17) is provided with a groove, and the heating pipe (18) is placed in the groove and fixed firmly.
6. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: The roller base (19) is fixedly connected to the bracket plate (21) via two groups of bolts (20), the two groups of bolts (20) being respectively arranged at two ends of the bracket plate (21), a spring (29) being arranged between the roller base (19) and the bracket plate (21), the spring (29) being sleeved on the bolts (20).
7. A semi-automatic cable heat shrink sealing device according to claim 6, characterized in that: Screw holes are formed at both ends of the support plate (21), and the bolts (20) pass through the screw holes to be fixedly connected to the support plate (21).
8. A semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: The heating tube (18) is electrically connected to the circuit board (6).
9. A method for using the semi-automatic cable heat shrink sealing device according to claim 1, characterized in that: The following steps are involved: Step 1, device preparation, including the following steps: S1. Check the integrity of the device: ensure that the key components such as the device cover (8), motor (5), circuit board (6), annular battery (7), heating tube (18) and roller (22) are installed in place and not loose. Check the charging port (3) to ensure that the annular battery (7) has sufficient power. S2, preheating the heating tube: if the heating tube needs to be preheated, press the switch (2) to start the circuit board (6) to supply power, and ensure that the heating tube (18) reaches the required temperature before use; Step 2: Positioning and clamping the cable, including the following steps: S3, inserting the cable into the device: using a heat shrink sleeve (4) to cover the end of the cable (1) to be sealed, and then inserting the cable (1) into the cable sleeve column (11); S4. Clamp the cable: manually rotate the plum nuts on the positive thread screw (15) and the negative thread screw (16) to drive the upper clamping block (12) and the lower clamping block (14) to clamp the cable (1), and confirm that the cable (1) and the heat shrink sleeve (4) are in the correct position; Step 3: Slider adjustment, including the following steps: S5. Adjust the position of the heating tube: loosen the locking pin (24), push the slider (23) to slide in the fixed slide groove (25), and adjust the heating tube (18) to be just above the heat shrink area of the cable (1), ensuring that the heating tube (18) can evenly cover the heat shrink sleeve (4); S6. Adjust the position of the roller: similarly loosen the locking pin (24) of the other set of slide grooves, adjust the roller (22) to make it fit the surface of the cable (1), check the elasticity of the spring (29), and ensure that the roller (22) can adjust its position adaptively when subjected to force; S7, fix the slide block: adjust the locking pin (24) to ensure that the slide block (23) is firmly fixed; Step 4, starting the device to perform heat shrink sealing, including the following steps: S8, starting device: press the switch (2) to start the motor (5), the motor (5) drives the driving gear (10) through the transmission shaft (9), the driving gear (10) meshes with the gear plate (27), and starts to drive the cable sleeve disc column (11) to rotate; S9, heat shrinking process: the heating tube (18) starts to heat the heat shrink sleeve (4), so that the heat shrink sleeve (4) gradually shrinks and wraps around the cable (1), and the roller (22) rolls and presses on the rotating cable (1) to ensure that the heat shrink sleeve (4) is in close contact with the surface of the cable (1) to form a uniform and flat sealing layer; S10, adaptive rolling: during the rolling process, the spring (29) provides pressure adjustment, and the roller (22) always keeps in close contact with the cable (1), avoiding uneven heat shrinkage or gaps; Step 5, closing completion and shutdown, including the following steps: S11. Check the heat shrink effect: when the heat shrink sleeve (4) completely fits the cable (1) and the surface is smooth and wrinkle-free, turn off the switch (2) and the motor (5) stops running; S12, loosening the clamping mechanism: manually rotating the positive thread screw (15) and the negative thread screw (16) to separate the upper clamping block (12) and the lower clamping block (14), thereby loosening the cable (1); S13. Remove the cable: Take out the sealed cable (1) from the device and check the quality of the heat shrink seal to ensure that it is completely fitted and there is no leakage.
Citation Information
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