Roller type dyeing equipment for color fixing, printing and dyeing of socks
By introducing a printing and dyeing cycle mechanism and an infrared color fixing mechanism into the dyeing device for sock processing, the problem of sock fading in the prior art is solved, and the quality of batch color fixing of socks and printing and dyeing fixing is improved.
Patent Information
- Application Number
- CN202411891640.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing dyeing device for sock processing lacks the process of fixing the dye attached to the socks after dyeing, which causes the socks to fade and affect the quality of printing and dyeing.
A dyeing equipment for color-fixing printing and dyeing of roller-type socks is designed, including a printing and dyeing circulation mechanism and an infrared color-fixing mechanism. The printing and dyeing cycle mechanism drives the socks to rotate by rotating the code plate, achieving automatic printing and dyeing process flow; the infrared color fixing mechanism uses infrared light to irradiate the socks to promote the combination of fabrics and dyes, and improve the color fixing effect.
Through the cooperation of the printing and dyeing circulation mechanism and the infrared color fixing mechanism, batch color fixing of socks is achieved, the overall quality of sock production is improved, and the quality of printing and dyeing is improved.
Smart Images

Figure CN119433883A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of printing and dyeing color fixation, in particular to a roller type dyeing device for socks color fixation printing and dyeing. Background Art
[0002] Socks are something worn on the feet, made of cotton, wool, silk, etc. In current industrial production, the main dyeing process of socks is pretreatment, printing and dyeing, drying, color fixing and post-treatment;
[0003] The patent application with publication number CN221645311U discloses a dyeing device for socks processing, including a lifting plate, a device body and a control panel, a box body is installed on the top of the device body, and a second filter screen is installed below the inner wall of one side of the box body, an extrusion box is connected to one side of the box body, and a pneumatic telescopic rod is installed on the top of the extrusion box, and a piston is connected to the bottom end of the pneumatic telescopic rod, a lifting plate is installed on the inner side of the device body, and a positioning sleeve is evenly installed on the bottom end of the lifting plate;
[0004] The patent provides a dyeing device for socks processing, which lacks a process for fixing the dye attached to the socks after dyeing, which can easily cause the socks to fade, thereby affecting the printing and dyeing quality of the socks. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a roller-type dyeing device for socks fixation printing and dyeing to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a roller-type socks color fixing printing and dyeing dyeing device, comprising a main frame, the main frame comprising a main base, a cover shell is fixedly connected to the top of the main base, a base is fixedly connected to the bottom of the main base, a printing and dyeing circulation mechanism is rotatably connected to the top of the main base, a pretreatment mechanism is fixedly connected to the top of the main base, a spraying mechanism is fixedly connected to the top of the main base, an infrared color fixing mechanism is fixedly connected to the top of the main base, and an electric control box is fixedly connected to the top of the base;
[0007] The printing and dyeing circulation mechanism comprises:
[0008] A rotating code disc, which is rotatably connected to the top of the main base and is used to drive the socks through the dyeing processing mechanism in the device;
[0009] A transmission barrel, which is fixedly connected to the top of the rotating code disc and is used to transmit power;
[0010] A servo motor, which is fixedly connected to the top of the transmission barrel and is used to drive the rotating code disc to rotate;
[0011] A hollow roller is rotatably connected to the top of the rotating code disc, and is used to support the socks and drive the socks to rotate evenly.
[0012] Preferably, the front of the main base and the front of the cover are fixedly connected with slide rails, the front of the cover is provided with a rectangular through hole, the main base is slidably connected with a sliding door via the slide rails, and the front of the sliding door is fixedly connected with tempered glass for observing the sock dyeing process in the device.
[0013] Preferably, the rotating code disk includes a disk body, a cylindrical protrusion is fixedly connected to the top of the disk body, a circular through hole is opened at the center position of the top of the disk body, four circular through holes are opened on the top of the disk body, and the through holes are evenly distributed about the central axis of the disk body, a guide sleeve is connected to the top of the disk body, the number of the guide sleeves is four, the guide sleeve is connected to the circular through hole on the top of the disk body, an annular groove is opened at the bottom of the guide sleeve, an annular groove is opened at the top of the disk body, the bottom of the guide sleeve is connected to the annular groove at the bottom of the disk body, four circular through holes are opened at the bottom of the annular groove, a collecting box is fixedly connected to the bottom of the disk body, the top of the collecting box is connected to the circular through hole at the bottom of the annular groove of the disk body, and the collecting box is used to collect waste liquid and waste dye in the processing process.
[0014] Preferably, a transmission barrel is fixedly connected to the top of the disk body, and the top of the transmission barrel is rotatably connected to the top of the cover shell. A servo motor is fixedly connected to the top of the cover shell, and the bottom of the servo motor is fixedly connected to the top of the transmission barrel through a motor shaft. The servo motor is electrically connected to the electrical control box through a wire, and the servo motor is used to drive the rotating code disk to rotate through the transmission barrel.
[0015] Preferably, the hollow roller includes a driving motor, the top of which is fixedly connected to the bottom of the disc body, the driving motor is electrically connected to the electric control box through a wire, the driving motor is located at the bottom of the guide sleeve, the top of the driving motor is fixedly connected to a rubber sleeve through a motor shaft, the top of the rubber sleeve is fixedly connected to a conical base, the conical base is used to guide excess liquid and dye to flow out of the hollow roller, the top of the conical base is fixedly connected to a roller body, which is used to sleeve socks and store excess liquid and dye during the sock dyeing process, the roller body is made of stainless steel, the interior of the roller body is a hollow structure, a rectangular through hole is opened on the surface of the roller body, the rubber sleeve, the conical base and the roller body are all located on the inner side of the outer wall of the guide sleeve, and there are four hollow rollers in total.
[0016] Preferably, the pretreatment mechanism is located on the left side of the rotating code disk, and the pretreatment mechanism includes a cleaning agent spray pipe. The right side of the cleaning agent spray pipe is connected with a nozzle for expanding the spraying area and improving the spraying effect. The front cross-section of the nozzle is a hollow frustum, and the circular diameter of the cross-section on the right side of the nozzle is larger than the circular diameter of the cross-section on the left side of the nozzle. The bottom of the cleaning agent spray pipe is connected with a cleaning agent pump through a rubber hose, and the bottom of the cleaning agent pump is fixedly connected to the top of the base. The right side of the cleaning agent pump is connected to the cleaning agent water tank through a rubber hose, and the cleaning agent pump is electrically connected to the electrical control box through a wire.
[0017] Preferably, a cleaning brush plate is fixedly connected to the top of the main base, and the cleaning brush plate is located on the back of the detergent nozzle. The cleaning brush plate includes a sliding rod, the bottom of the sliding rod is fixedly connected to the top of the sliding plate, the sliding plate is slidably connected to the surface of the sliding rod, the bottom of the sliding plate is fixedly connected to the bottom of the sliding rod through a spring, a soft brush is fixedly connected to the right side of the sliding plate, which is used to assist in cleaning oil and other dirt on the surface of the socks, a roller frame is fixedly connected to the bottom of the sliding plate, and a rubber roller is rotatably connected to the left side of the roller frame, which is used to contact the cylindrical protrusion on the top of the disc body to assist in driving the sliding plate to move up and down, and the top of the sliding rod is fixedly connected to the top of the inner wall of the cover.
[0018] Preferably, a hot fluid nozzle is fixedly connected to the top of the main base, and the hot fluid nozzle is located on the back of the cleaning brush plate. A nozzle is connected to the right side of the hot fluid nozzle for expanding the spraying area and improving the spraying effect. The front cross-section of the nozzle is a hollow frustum, and the circular diameter of the cross-section on the right side of the nozzle is larger than the circular diameter of the cross-section on the left side of the nozzle. The bottom of the hot fluid nozzle is connected to a heating air pump through a rubber hose. The heating air pump includes a heater and an air pump. The bottom of the heating air pump is fixedly connected to the top of the base, and the right side of the heating air pump is connected to the outside air through a rubber hose. The heating air pump is electrically connected to the electrical control box through a wire.
[0019] Preferably, the spraying mechanism is located on the back of the rotating code disk, and the spraying mechanism includes a T-shaped mounting plate, and the T-shaped mounting plate is fixedly connected to the top of the main base, and the front of the T-shaped mounting plate is fixedly connected to a dye nozzle for spraying liquid dye, and the front of the dye nozzle is connected to a nozzle, and the bottom of the dye nozzle is connected to the top of the main base. There are two T-shaped mounting plates and two dye nozzles and they are symmetrically distributed about the top of the main base. The bottom of the main base is connected to a diverter, and the top of the diverter is connected to the bottom of the dye nozzle through the main base. The diverter is located at the bottom of the dye nozzle, and the bottom of the diverter is connected to a liquid dye pump through a rubber hose, and the liquid dye pump is electrically connected to the electrical control box through a wire, the bottom of the liquid dye pump is fixedly connected to the top of the base, and the back of the liquid dye pump is connected to the liquid dye box through a rubber hose.
[0020] Preferably, the infrared color fixing mechanism is located on the right side of the rotating code disk, and the infrared color fixing mechanism includes a mounting base, which is fixedly connected to the top of the main base, and a reflective plate is fixedly connected to the top of the mounting base, and the reflective plate is used to emit infrared light to irradiate the dyed socks. An infrared light tube group is fixedly connected to the top of the mounting base, and the infrared light tube group is located on the right side of the reflective plate, and is used to reflect part of the infrared light emitted by the reflective plate to the surface of the socks to improve the irradiation effect. The top of the infrared light tube group is fixedly connected to the top of the inside of the cover shell, and the bottom of the mounting base is electrically connected to the electric control box through a wire. A temperature probe is fixedly connected to the right side of the inner wall of the cover shell, which is used to detect the temperature of the irradiated sock surface, and the back of the temperature probe is electrically connected to the electric control box through a wire. The number of the mounting base, the reflective plate, and the infrared light tube group are all three and they are symmetrically distributed about the top of the main base.
[0021] The present invention provides a roller-type dyeing device for socks color fixing printing and dyeing. It has the following beneficial effects:
[0022] 1. This roller-type dyeing equipment for socks color fixing printing and dyeing, by setting a printing and dyeing circulation mechanism, uses a rotating code disc to drive the socks to rotate so that the socks automatically go through the printing and dyeing process, and by setting an infrared color fixing mechanism, infrared light is used to irradiate the socks to promote the combination of sock fabric and dye, thereby improving the color fixing effect after dyeing. The printing and dyeing circulation mechanism cooperates with the infrared color fixing mechanism to achieve batch color fixing of socks, thereby improving the overall quality of sock production.
[0023] 2. This roller-type dyeing equipment for socks color fixing and dyeing, by setting up hollow rollers, using an electric motor to cooperate with the hollow rollers, to achieve uniform rotation of the socks surface in the device, using the hollow rollers to cooperate with the dyeing mechanism to achieve uniform dyeing of the socks surface, by cooperating with the hollow rollers and the rotating code disk, the socks surface can be uniformly passed through the printing and dyeing process in the device, by cooperating with the hollow rollers and the infrared color fixing mechanism, infrared light is used to irradiate the socks and the heated roller surface at the same time, thereby improving the color fixing effect of the socks surface, and then improving the printing and dyeing and color fixing quality of the socks surface.
[0024] 3. This roller-type socks color fixing printing and dyeing equipment improves the irradiation efficiency of infrared light on socks by setting a reflective plate in conjunction with an infrared light tube group, thereby improving the color fixing effect during the sock dyeing process. By setting a temperature probe in conjunction with the infrared light tube group, the temperature probe is used to detect the surface temperature of the socks and then control the irradiation power of the infrared light tube group, thereby improving the color fixing quality and thus improving the overall quality of the socks.
[0025] 4. This roller-type dyeing equipment for socks fixed color printing and dyeing realizes the cleaning process before socks dyeing by setting a pretreatment mechanism and using the cleaning agent spraying mechanism in conjunction with the cleaning brush mechanism, thereby assisting in improving the socks dyeing quality. By cooperating with the cleaning brush mechanism and the rotating code disk, the up and down brushing of the socks surface is realized, thereby improving the intelligence level of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the external overall structure of the present invention;
[0027] Figure 2 It is a front view schematic diagram of the overall internal structure of the present invention;
[0028] Figure 3 It is a top view schematic diagram of the internal overall structure of the present invention;
[0029] Figure 4 It is a schematic diagram of the left side of the internal overall structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the overall structure of the printing and dyeing circulation mechanism of the present invention;
[0031] Figure 6 This is a cross-sectional view of the internal structure of the hollow roller of the present invention;
[0032] Figure 7 This is a schematic diagram of the overall structure of the cleaning brush plate of the present invention;
[0033] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at A in FIG.
[0034] Fig. 9 It is a cross-sectional view showing the positional relationship between the infrared color fixing mechanism and the cover shell of the present invention;
[0035] Fig.10 The figure is a schematic diagram of the positional relationship between the reflector plate and the infrared light tube assembly of the present invention.
[0036] In the figure: 1. main frame; 11. main base; 12. cover; 13. sliding door; 14. base; 2. printing and dyeing circulation mechanism; 21. rotating code disc; 211. disc body; 212. guide sleeve; 22. transmission barrel; 23. collection box; 24. servo motor; 25. hollow roller; 251. driving motor; 252. rubber cushion; 253. conical base; 254. roller body; 3. pretreatment mechanism; 31. cleaning agent spray pipe; 32. Cleaning brush plate; 321. Slide bar; 322. Sliding plate; 323. Roller frame; 324. Rubber roller; 33. Hot flow nozzle; 34. Cleaning agent pump; 35. Heating air pump; 4. Spraying mechanism; 41. T-shaped mounting plate; 42. Dye nozzle; 43. Diverter; 44. Liquid dye pump; 5. Infrared color fixing mechanism; 51. Mounting base; 52. Reflection plate; 53. Infrared light tube group; 54. Temperature probe; 6. Electric control box. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0039] Embodiment 1
[0040] See also Figure 1-5 The present invention provides a technical solution: a roller-type dyeing device for socks color fixing printing and dyeing, including a roller-type dyeing device for socks color fixing printing and dyeing, including a main frame 1, the main frame 1 includes a main base 11, a cover shell 12 is fixedly connected to the top of the main base 11, a slide rail is fixedly connected to the front of the main base 11 and the front of the cover shell 12, a rectangular through hole is opened on the front of the cover shell 12, the main base 11 is slidably connected to a sliding door 13 through the slide rail, and a tempered glass is fixedly connected to the front of the sliding door 13 for observing the socks dyeing processing in the device, a base 14 is fixedly connected to the bottom of the main base 11, and a printing and dyeing circulation mechanism 2 is rotatably connected to the top of the main base 11;
[0041] The printing and dyeing circulation mechanism 2 comprises:
[0042] The rotating code disk 21 is rotatably connected to the top of the main base 11, and is used to drive the socks through the dyeing processing mechanism in the device. The rotating code disk 21 includes a disk body 211, and a cylindrical protrusion is fixedly connected to the top of the disk body 211. A circular through hole is opened at the center of the top of the disk body 211, and four circular through holes are opened on the top of the disk body 211. The through holes are evenly distributed about the central axis of the disk body 211. The top of the disk body 211 is connected with a guide sleeve 212. The number of the guide sleeves 212 is four. The guide sleeves 212 are connected with the circular through hole at the top of the disk body 211, and the bottom of the guide sleeve 212 is opened with a circular groove. The top of the disk body 211 is opened with a circular groove, and the bottom of the guide sleeve 212 is connected with the circular groove at the bottom of the disk body 211, and four circular through holes are opened at the bottom of the circular groove;
[0043] The transmission barrel 22 is fixedly connected to the top of the disc body 211, and the top of the transmission barrel 22 is rotatably connected to the top of the cover shell 12 for transmitting power;
[0044] The collecting box 23 is fixedly connected to the bottom of the plate body 211, and the top of the collecting box 23 is connected to the circular through hole at the bottom of the circular groove of the plate body 211. The collecting box 23 is used to collect waste liquid and waste dye in the processing process;
[0045] The servo motor 24 is fixedly connected to the top of the transmission barrel 22, and the bottom of the servo motor 24 is fixedly connected to the top of the transmission barrel 22 through the motor shaft. The servo motor 24 is electrically connected to the electric control box 6 through a wire. The servo motor 24 is used to drive the rotating code disk 21 to rotate through the transmission barrel 22, and feed back information such as the rotation angle and the rotation speed to the electric control box 6;
[0046] The hollow roller 25 is rotatably connected to the top of the rotating code disc 21. The hollow roller 25 includes a driving motor 251. The top of the driving motor 251 is fixedly connected to the bottom of the disc body 211. The driving motor 251 is electrically connected to the electric control box 6 through a wire. The driving motor 251 is located at the bottom of the guide sleeve 212. The top of the driving motor 251 is fixedly connected to a rubber gasket 252 through a motor shaft. The top of the rubber gasket 252 is fixedly connected to a conical base 253. The conical base 253 is used to guide excess liquid and dye to flow out of the hollow roller 25. The top of the conical base 253 is fixedly connected to the bottom of the guide sleeve 212. The roller body 254 is fixedly connected to the guide sleeve 212, which is used to sleeve the socks and store the excess liquid and dye in the sock dyeing process, so that the sock surface can rotate evenly in the device, and the sock surface can evenly pass through the printing and dyeing process in the device. The roller body 254 is made of stainless steel, and the inside of the roller body 254 is a hollow structure. A rectangular through hole is opened on the surface of the roller body 254. The rubber pad 252, the conical base 253, and the roller body 254 are all located on the inner side of the outer wall of the guide sleeve 212. There are four hollow rollers 25, which are used to support the socks and drive the socks to rotate evenly.
[0047] A pretreatment mechanism 3 is fixedly connected to the top of the main base 11 , a spraying mechanism 4 is fixedly connected to the top of the main base 11 , an infrared color fixing mechanism 5 is fixedly connected to the top of the main base 11 , and an electric control box 6 is fixedly connected to the top of the base 14 .
[0048] When in use, the sliding door 13 is slid open, and a sock is put on the surface of the roller body 254 closest to the sliding door 13. After the sock is put on the surface of the roller body 254, the surface of the sock will be stretched due to its certain elasticity. Then the equipment is started through the electric control box 6. After the equipment is started, the servo motor 24 drives the rotating code disk 21 to rotate according to the program setting of the electric control box 6, and the hollow roller 25 rotates together with the rotating code disk 21. At the same time, the driving motor 251 starts to drive the roller body 254 to rotate under the control of the electric control box 6. The electric control box 6 controls all the driving motors 251 to stop rotating periodically. The driving motor 251 that rotates to the rear of the sliding door 13 will enter a periodic stop process under the control of the electric control box 6, thereby driving the roller body 254 to stop rotating, so that the operator can take out the dyed and fixed socks and put in new socks.
[0049] After the equipment is started, the socks are driven by the roller body 254 and the rotating code disc 21 to pass through the pretreatment mechanism 3, the spraying mechanism 4, and the infrared color fixing mechanism 5 in sequence, completing the pretreatment, dyeing, and color fixing processes respectively, and finally return to the back of the sliding door 13 to complete the entire dyeing process;
[0050] During the process of processing socks by the equipment, the excess detergent and liquid dye sprayed onto the surface of the socks flow to the bottom of the inner wall of the roller body 254 through the through holes of the roller body 254, and flow out to the surface of the guide sleeve 212 under the guidance of the conical base 253, and flow into the annular groove at the top of the disc body 211 under the guidance of the guide sleeve 212, and finally enter the collection box 23 through the through holes at the bottom of the annular groove for collection.
[0051] Embodiment 2
[0052] See also Figure 1-8 , based on the first embodiment, the present invention provides a technical solution: the pretreatment mechanism 3 is located on the left side of the rotating code disk 21, the pretreatment mechanism 3 includes a cleaning agent spray pipe 31, the right side of the cleaning agent spray pipe 31 is connected with a nozzle for expanding the spraying area and improving the spraying effect, the front cross-section of the nozzle is a hollow truncated cone, and the diameter of the cross-section circle on the right side of the nozzle is greater than the diameter of the cross-section circle on the left side of the nozzle, the bottom of the cleaning agent spray pipe 31 is connected with a cleaning agent pump 34 through a rubber hose, the bottom of the cleaning agent pump 34 is fixedly connected to the top of the base 14, the right side of the cleaning agent pump 34 is connected with a cleaning agent water tank through a rubber hose, the cleaning agent water tank is loaded with water-based cleaning agent, and the cleaning agent pump 34 is electrically connected to the electric control box 6 through a wire;
[0053] A cleaning brush plate 32 is fixedly connected to the top of the main base 11, and the cleaning brush plate 32 is located on the back of the cleaning agent nozzle 31. The cleaning brush plate 32 includes a slide bar 321, and the bottom of the slide bar 321 is fixedly connected to the top of the sliding plate 322. The surface of the slide bar 321 is slidably connected to the sliding plate 322, and the bottom of the sliding plate 322 is fixedly connected to the bottom of the slide bar 321 through a spring. A soft brush is fixedly connected to the right side of the sliding plate 322 for assisting in cleaning the oil and other dirt on the surface of the socks. A roller frame 323 is fixedly connected to the bottom of the sliding plate 322, and a rubber roller 324 is rotatably connected to the left side of the roller frame 323 for contacting the cylindrical protrusion on the top of the plate body 211 to assist in driving the sliding plate 322 to move up and down. The top of the slide bar 321 is fixedly connected to the top of the inner wall of the cover shell 12;
[0054] A hot-fluid nozzle 33 is fixedly connected to the top of the main base 11. The hot-fluid nozzle 33 is located on the back of the cleaning brush plate 32. A nozzle is connected to the right side of the hot-fluid nozzle 33 to expand the spraying area and improve the spraying effect. The front cross-section of the nozzle is a hollow truncated cone, and the diameter of the cross-section circle on the right side of the nozzle is larger than the diameter of the cross-section circle on the left side of the nozzle. The bottom of the hot-fluid nozzle 33 is connected to a heating air pump 35 through a rubber hose. The heating air pump 35 includes a heater and an air pump. The bottom of the heating air pump 35 is fixedly connected to the top of the base 14. The right side of the heating air pump 35 is connected to the outside air through a rubber hose. The heating air pump 35 is electrically connected to the electric control box 6 through a wire.
[0055] The spraying mechanism 4 is located on the back of the rotating code disk 21, and the spraying mechanism 4 includes a T-shaped mounting plate 41, which is fixedly connected to the top of the main base 11, and a dye nozzle 42 is fixedly connected to the front of the T-shaped mounting plate 41 for spraying liquid dye. The front of the dye nozzle 42 is connected to a nozzle, and the bottom of the dye nozzle 42 is connected to the top of the main base 11. There are two T-shaped mounting plates 41 and two dye nozzles 42, which are symmetrically distributed about the top of the main base 11. The bottom of the main base 11 is connected to a diverter 43, and the top of the diverter 43 is connected to the bottom of the dye nozzle 42 through the main base 11. The diverter 43 is located at the bottom of the dye nozzle 42, and the bottom of the diverter 43 is connected to a liquid dye pump 44 through a rubber hose. The liquid dye pump 44 is electrically connected to the electric control box 6 through a wire, and the bottom of the liquid dye pump 44 is fixedly connected to the top of the base 14, and the back of the liquid dye pump 44 is connected to the liquid dye box through a rubber hose.
[0056] When in use, after the equipment is started, the electric control box 6 controls the pretreatment mechanism 3, the spraying mechanism 4, and the infrared color fixing mechanism 5 to start and stop periodically according to the rotation speed and angular velocity of the servo motor 24. When the socks rotate through the cleaning agent nozzle 31 under the joint operation of the roller body 254 and the rotating code disk 21, the cleaning agent pump 34 discharges the cleaning agent in the cleaning agent water tank into the cleaning agent nozzle 31 under the periodic regulation of the electric control box 6, and sprays the cleaning agent on the surface of the socks through the nozzle of the cleaning agent nozzle 31. The cleaning agent is evenly sprayed on the surface of the socks, and passes through the cleaning brush plate 32 driven by the plate body 211. When the rubber roller 324 at the bottom of the cleaning brush plate 32 passes through the cylindrical protrusion on the top of the plate body 211, the rubber roller 324 The rubber roller 324 passes through the top of the cylindrical protrusion, and then drives the sliding plate 322 to slide upward. When the rubber roller 324 leaves the surface of the cylindrical protrusion, the rubber roller 324 drives the sliding plate 322 to fall together, and the sliding plate 322 slides up and down in a reciprocating manner, and then the sliding plate 322 drives the brush to scrape the sock surface up and down, and the sock surface is cleaned with the detergent. After the scraping is completed, the sock passes through the hot flow nozzle 33 driven by the roller body 254. After the heating air pump 35 is started, the outside air is sucked into the heating air pump 35, and after being heated by the heating air pump 35, it enters the hot flow nozzle 33 and sprays out of the hot flow nozzle 33. The hot air is blown to the sock surface to promote the drying of the sock surface, so as to carry out the dyeing process;
[0057] After the socks pass through the dye nozzle 42, the liquid dye pump 44 is started under the control of the electric control box 6, and the liquid dye is sucked into the liquid dye pump 44, and then enters the dye nozzle 42 through the diverter 43, and finally sprayed onto the surface of the socks through the dye nozzle 42, and cooperates with the roller body 254 to drive the socks to rotate to achieve uniform dyeing of the sock surface.
[0058] Embodiment 3
[0059] See also Figure 1-10 , on the basis of the first and second embodiments, the present invention provides a technical solution: the infrared color fixing mechanism 5 is located on the right side of the rotating code disk 21, the infrared color fixing mechanism 5 includes a mounting base 51, the mounting base 51 is fixedly connected to the top of the main base 11, a reflector 52 is fixedly connected to the top of the mounting base 51, the reflector 52 is used to emit infrared light to irradiate the dyed socks, an infrared light tube group 53 is fixedly connected to the top of the mounting base 51, the infrared light tube group 53 is located on the right side of the reflector 52, and is used to reflect part of the infrared light emitted by the reflector 52 to the surface of the socks to improve the irradiation effect, the top of the infrared light tube group 53 is fixedly connected to the top of the inside of the cover 12, the bottom of the mounting base 51 is electrically connected to the electric control box 6 through a wire, the right side of the inner wall of the cover 12 is fixedly connected to a temperature probe 54, which is used to detect the temperature of the irradiated sock surface, and the back of the temperature probe 54 is electrically connected to the electric control box 6 through a wire, the number of the mounting base 51, the reflector 52, and the infrared light tube group 53 are all three and are symmetrically distributed about the top of the main base 11;
[0060] When in use, after the socks are dyed by the dye nozzle 42, they pass through the reflective plate 52. The reflective plate 52 is started and emits infrared light under the control of the electric control box 6. The infrared light is heated up after being irradiated to the surface of the socks, which promotes the combination of the dye and the fabric. At the same time, part of the infrared light passes through the socks and irradiates the surface of the roller body 254. After the surface of the roller body 254 is heated up, the inside of the socks is heated to promote the combination of the dye on the inner surface of the socks and the fabric, thereby achieving color fixation. During the heating process, the infrared light tube group 53 reflects part of the infrared light from the side of the reflective plate 52 facing away from the socks to the surface of the socks, thereby increasing the illumination of the infrared light. The temperature probe 54 detects the temperature of the sock surface and transmits the temperature data back to the electric control box 6. After receiving the temperature data, the electric control box 6 adjusts the rotation speed of the roller body 254 and the emission power of the reflective plate 52 to maintain the color fixation quality.
[0061] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A roller-type dyeing device for fixing color printing and dyeing of socks, comprising a main frame (1), characterized in that: The main frame (1) comprises a main base (11), the top of the main base (11) is fixedly connected to a cover shell (12), the bottom of the main base (11) is fixedly connected to a base (14), the top of the main base (11) is rotatably connected to a printing and dyeing circulation mechanism (2), the top of the main base (11) is fixedly connected to a pretreatment mechanism (3), the top of the main base (11) is fixedly connected to a spraying mechanism (4), the top of the main base (11) is fixedly connected to an infrared color fixing mechanism (5), and the top of the base (14) is fixedly connected to an electric control box (6); The printing and dyeing circulation mechanism (2) comprises: A rotating code disc (21), the rotating code disc (21) is rotatably connected to the top of the main base (11) and is used to drive the socks through the dyeing processing mechanism in the device; A transmission barrel (22), the transmission barrel (22) is fixedly connected to the top of the rotating code disc (21) and is used to transmit power; A servo motor (24), the servo motor (24) is fixedly connected to the top of the transmission barrel (22) and is used to drive the rotating code disc (21) to rotate; A hollow roller (25) is rotatably connected to the top of the rotating code disc (21) and is used to support the socks and drive the socks to rotate evenly.
2. The roller-type dyeing equipment for socks fixing printing and dyeing according to claim 1 is characterized in that: The front of the main base (11) and the front of the cover (12) are both fixedly connected with a slide rail, the front of the cover (12) is provided with a rectangular through hole, the main base (11) is slidably connected with a sliding door (13) via the slide rail, and the front of the sliding door (13) is fixedly connected with a tempered glass for observing the dyeing process of socks in the device.
3. The roller-type dyeing equipment for socks fixing printing and dyeing according to claim 1 is characterized in that: The rotating code disk (21) comprises a disk body (211), a cylindrical protrusion is fixedly connected to the top of the disk body (211), a circular through hole is opened at the center position of the top of the disk body (211), four circular through holes are opened at the top of the disk body (211), and the through holes are evenly distributed about the central axis of the disk body (211), and the top of the disk body (211) is connected to a guide sleeve (212), the number of the guide sleeves (212) is four, and the guide sleeves (212) and the top circular through holes of the disk body (211) are connected. The guide sleeve (212) is provided with a circular groove at the bottom, the disk body (211) is provided with a circular groove at the top, the guide sleeve (212) is provided with a circular groove at the bottom of the disk body (211), the bottom of the circular groove is provided with four circular through holes, the bottom of the disk body (211) is fixedly connected with a collecting box (23), the top of the collecting box (23) is provided with a circular through hole at the bottom of the circular groove of the disk body (211), and the collecting box (23) is used for collecting waste liquid and waste dye in the processing process.
4. The roller-type dyeing equipment for fixing color printing and dyeing of socks according to claim 3 is characterized in that: The top of the disc body (211) is fixedly connected to a transmission barrel (22), the top of the transmission barrel (22) is rotatably connected to the top of the cover shell (12), the top of the cover shell (12) is fixedly connected to a servo motor (24), the bottom of the servo motor (24) is fixedly connected to the top of the transmission barrel (22) via a motor shaft, the servo motor (24) is electrically connected to an electric control box (6) via a wire, and the servo motor (24) is used to drive the rotating code disc (21) to rotate via the transmission barrel (22).
5. The roller-type dyeing equipment for socks fixing printing and dyeing according to claim 4 is characterized in that: The hollow roller (25) comprises a driving motor (251), the top of the driving motor (251) is fixedly connected to the bottom of the drum body (211), the driving motor (251) is electrically connected to the electric control box (6) via a wire, the driving motor (251) is located at the bottom of the guide sleeve (212), the top of the driving motor (251) is fixedly connected to a rubber bushing (252) via a motor shaft, the top of the rubber bushing (252) is fixedly connected to a conical base (253), and the conical base (253) is used to guide excess liquid and dye to flow. A hollow roller (25) is provided, the top of the conical base (253) is fixedly connected with a roller body (254), which is used to sleeve socks and store excess liquid and dye during the sock dyeing process. The roller body (254) is made of stainless steel, the inside of the roller body (254) is a hollow structure, and a rectangular through hole is opened on the surface of the roller body (254). The rubber pad sleeve (252), the conical base (253), and the roller body (254) are all located on the inner side of the outer wall of the guide sleeve (212). There are four hollow rollers (25) in total.
6. The roller-type dyeing equipment for fixing color printing and dyeing of socks according to claim 1, characterized in that: The pretreatment mechanism (3) is located on the left side of the rotating code disk (21). The pretreatment mechanism (3) includes a cleaning agent spray pipe (31). The right side of the cleaning agent spray pipe (31) is connected to a nozzle for expanding the spraying area and improving the spraying effect. The front cross-section of the nozzle is a hollow truncated cone, and the diameter of the cross-section circle on the right side of the nozzle is larger than the diameter of the cross-section circle on the left side of the nozzle. The bottom of the cleaning agent spray pipe (31) is connected to a cleaning agent pump (34) through a rubber hose. The bottom of the cleaning agent pump (34) is fixedly connected to the top of the base (14). The right side of the cleaning agent pump (34) is connected to the cleaning agent water tank through a rubber hose. The cleaning agent pump (34) is electrically connected to the electric control box (6) through a wire.
7. The roller-type dyeing equipment for fixing color printing and dyeing of socks according to claim 6 is characterized in that: A cleaning brush plate (32) is fixedly connected to the top of the main base (11), and the cleaning brush plate (32) is located on the back of the cleaning agent nozzle (31). The cleaning brush plate (32) comprises a sliding rod (321), the bottom of the sliding rod (321) is fixedly connected to the top of the sliding plate (322), the surface of the sliding rod (321) is slidably connected to the sliding plate (322), the bottom of the sliding plate (322) is fixedly connected to the bottom of the sliding rod (321) through a spring, a soft brush is fixedly connected to the right side of the sliding plate (322) for assisting in cleaning the oil stains and other dirt on the surface of the socks, a roller frame (323) is fixedly connected to the bottom of the sliding plate (322), and a rubber roller (324) is rotatably connected to the left side of the roller frame (323) for contacting with the cylindrical protrusion at the top of the plate body (211) to assist in driving the sliding plate (322) to move up and down, and the top of the sliding rod (321) is fixedly connected to the top of the inner wall of the cover shell (12).
8. The roller-type dyeing equipment for fixing color printing and dyeing of socks according to claim 7, characterized in that: A hot-fluid nozzle (33) is fixedly connected to the top of the main base (11), and the hot-fluid nozzle (33) is located on the back of the cleaning brush plate (32). The right side of the hot-fluid nozzle (33) is connected to a nozzle for expanding the spraying area and improving the spraying effect. The front cross-section of the nozzle is a hollow truncated cone, and the diameter of the cross-section circle on the right side of the nozzle is larger than the diameter of the cross-section circle on the left side of the nozzle. The bottom of the hot-fluid nozzle (33) is connected to a heating air pump (35) through a rubber hose. The heating air pump (35) includes a heater and an air pump. The bottom of the heating air pump (35) is fixedly connected to the top of the base (14), and the right side of the heating air pump (35) is connected to the outside air through a rubber hose. The heating air pump (35) is electrically connected to the electric control box (6) through a wire.
9. The roller-type dyeing equipment for socks fixing printing and dyeing according to claim 1, characterized in that: The spraying mechanism (4) is located on the back of the rotating code disk (21), and the spraying mechanism (4) comprises a T-shaped mounting plate (41), the T-shaped mounting plate (41) is fixedly connected to the top of the main base (11), the front of the T-shaped mounting plate (41) is fixedly connected to a dye nozzle (42) for spraying liquid dye, the front of the dye nozzle (42) is connected to a nozzle, the bottom of the dye nozzle (42) is connected to the top of the main base (11), the T-shaped mounting plate (41) and the dye nozzle (42) are both two and are symmetrically distributed with respect to the top of the main base (11), The bottom of the main base (11) is connected to a diverter (43), the top of the diverter (43) is connected to the bottom of the dye nozzle (42) through the main base (11), the diverter (43) is located at the bottom of the dye nozzle (42), the bottom of the diverter (43) is connected to a liquid dye pump (44) through a rubber hose, the liquid dye pump (44) is electrically connected to an electric control box (6) through a wire, the bottom of the liquid dye pump (44) is fixedly connected to the top of the base (14), and the back of the liquid dye pump (44) is connected to a liquid dye box through a rubber hose.
10. The roller-type dyeing equipment for socks fixing printing and dyeing according to claim 1, characterized in that: The infrared color fixing mechanism (5) is located on the right side of the rotating code disk (21), and the infrared color fixing mechanism (5) comprises a mounting base (51), the mounting base (51) is fixedly connected to the top of the main base (11), a reflector (52) is fixedly connected to the top of the mounting base (51), and the reflector (52) is used to emit infrared light to irradiate the dyed socks, and an infrared light tube group (53) is fixedly connected to the top of the mounting base (51), and the infrared light tube group (53) is located on the right side of the reflector (52) and is used to reflect part of the infrared light emitted by the reflector (52) to the socks. The infrared light tube group (53) is fixedly connected to the top of the cover shell (12), the bottom of the mounting base (51) is electrically connected to the electric control box (6) through a wire, the right side of the inner wall of the cover shell (12) is fixedly connected to a temperature probe (54) for detecting the temperature of the irradiated sock surface, the back of the temperature probe (54) is electrically connected to the electric control box (6) through a wire, and the mounting base (51), the reflector (52), and the infrared light tube group (53) are all three in number and are symmetrically distributed about the top of the main base (11).
Citation Information
Patent Citations
Dyeing device for sock processing
CN221645311U