Sewage valve capable of being precisely adjusted
By designing a crushing mechanism and a centrifugal vibration mechanism in the sewage valve, the problems of low sewage discharge efficiency and poor equipment reliability in winter are solved, and efficient crushing and cleaning of impurities and frozen ice are achieved, which improves sewage discharge efficiency and valve reliability.
Patent Information
- Application Number
- CN202411530532.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the external environment is not conducive to sewage discharge in winter, the existing sewage valves cannot work properly, affecting sewage discharge efficiency and equipment reliability.
A precisely adjustable sewage valve is designed, using a crushing mechanism and a centrifugal vibration mechanism. It combines impurities and frozen ice with the grinding plate through a movable grinding rack, and vibration is generated by rotating the eccentric wheel to clean the residue and frozen ice in the shell.
It effectively reduces the probability of valve use due to impurities blockage and sewage freezing, and improves sewage discharge efficiency and valve reliability.
Smart Images

Figure CN119435814A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valves, in particular to a precisely adjustable sewage valve. Background Art
[0002] Sewage valve is an industrial valve mainly used to control and discharge sewage or wastewater in fluid systems. It is widely used in various industrial fields. The design and manufacture of sewage valves are aimed at ensuring that they can effectively treat and discharge wastewater generated in industrial processes, thereby protecting the environment and equipment from damage; Winter is an important season for food production in the food industry. When using industrial equipment to process food, it is often necessary to discharge the sewage generated in the food production process. However, the external environment in winter is not conducive to sewage discharge. The sewage valve often cannot work normally under the influence of factors such as the external environment in winter, affecting the sewage discharge efficiency and the reliability of the sewage discharge equipment. Summary of the invention
[0003] The object of the present invention is to provide a precisely adjustable sewage valve to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a precisely adjustable sewage valve, comprising a shell, the shell being made of metal, the shell being a hollow structure, a water-passing seat being fixedly connected to the inside of the shell, a slide groove being connected to the top of the shell, a movable grinding frame being slidably connected to the inside of the shell, a slider being fixedly connected to the top of the movable grinding frame, a heat-conducting shaft being rotatably connected to the inside of the shell, the heat-conducting shaft being made of metal, the surface of the heat-conducting shaft being fixedly connected to the inside of an eccentric wheel, a water wheel shaft being rotatably connected to the inside of the shell, a water wheel being fixedly connected to the surface of the water wheel shaft, the water wheel being made of a polymer, an electromagnet assembly being connected to the front of the shell, a valve core being slidably connected to the inside of the electromagnet assembly, the surface of the valve core being connected to the inside of the water-passing seat, and an overall technical solution of the device being provided for realizing precise control of the opening and closing amplitude of the valve core by utilizing the sewage flow rate, and cleaning impurities and frozen ice that may affect the operation of the valve.
[0005] Preferably, the hollow cross-section inside the shell is rectangular, and a supporting foot is fixedly connected to the bottom of the shell. The number of the supporting feet is four and they are evenly distributed at the four corners of the bottom of the shell. A flange interface is connected to one side of the shell. The number of the flange interfaces is two and they are symmetrically distributed about the center plane of the two side surfaces of the shell. A first bracket is fixedly connected to the top of the shell, and a first mounting plate is fixedly connected to the top of the first bracket. The number of the first brackets is four and they are evenly distributed about the four corners of the bottom of the first mounting plate. A second bracket is fixedly connected to the top of the shell, and a second mounting plate is fixedly connected to the top of the second bracket. The number of the second brackets is four and they are evenly distributed about the four corners of the bottom of the second mounting plate. A water-passing seat is fixedly connected to the other side of the inner wall of the shell, and the material of the water-passing seat is polymer. The front and one side of the water-passing seat are connected with circular through holes, and the water-passing seat is connected to the other side of the shell through the through hole on one side. The front of the shell is fixedly connected to a machine base, and the machine base is made of metal. An N-type bracket is fixedly connected to the top of the machine base. A technical solution for the fixing mechanism of the device is provided, and a platform is provided for the installation, fixation and coordination of other mechanisms.
[0006] Preferably, a rectangular through hole is connected to one side of the movable grinding frame, the movable grinding frame is made of metal, the surface of the rectangular blind hole is a rough surface, the number of rectangular through holes is four, and they are evenly distributed on one side of the movable grinding frame, the movable grinding frame is slidably connected to a grinding plate through a rectangular through hole on one side, the cross-section of the top of the slider is semicircular, one side of the slider is fixedly connected to a circular blind hole, one side of the inside of the slide groove is fixedly connected to a circular blind hole, and the diameter is consistent with the circular blind hole on one side of the slider, the center axis coincides with the circular blind hole on one side of the slider, the circular blind hole of the slider is fixedly connected to the blind hole on one side of the slide groove through a spring, the front side of the slider is slidably connected to the front side of the inner wall of the slide groove, the top of the first mounting plate is fixedly connected to a grinding motor, the grinding motor is a DC motor, and the bottom of the grinding motor is rotatably connected to an eccentric cam through a motor shaft, a technical solution of the crushing mechanism of the device is provided, and the crushing of impurities and frozen ice is achieved through the relative movement of the grinding frame and the grinding plate, thereby reducing the influence of impurities and frozen ice on the operation of the valve.
[0007] Preferably, the grinding plate is made of metal, and a grinding surface is fixedly connected to the front side of the grinding plate, and the grinding surface is an irregular surface. A grinding plate pillar is fixedly connected to the other side of the grinding plate, and the grinding plate pillar is made of metal. The bottom of the grinding plate pillar is fixedly connected to the bottom of the inner wall of the shell body, and the top of the grinding plate pillar is connected to a circular through hole. The number of the grinding plates and grinding plate pillars is four, and the positions correspond to the rectangular through holes on one side of the movable grinding frame. The number of the grinding surfaces is eight, and each two are a group, with a total of four groups, and the two in each group are respectively located on the front and back of the grinding plate, the top of the heat-conducting shaft is fixedly connected to a transfer column, the bottom of the heat-conducting shaft is fixedly connected to a circular blind hole, the top of the transfer column is fixedly connected to a circular blind hole, and the top of the transfer column is fixedly connected to a vibration motor through the circular blind hole, and the motor shaft at the bottom of the vibration motor is connected to The top of the adapter column is fixedly connected with a blind hole, the bottom of the vibration motor is fixedly connected with the top of the second mounting plate, and the front of the inner wall of the shell is fixedly connected with an elastic metal plate, the elastic metal plate has a certain elasticity, and the number of the elastic metal plates is eight, four in a group, a total of two groups, one of which is located on the front of the inner wall of the shell and is evenly distributed from the top to the bottom of the shell, and the position of the other group is symmetrical with the previous group about the center plane of the front and back surfaces of the shell, the back position of the elastic metal plate is consistent with the trajectory formed when the farthest point from the surface of the eccentric wheel to the center of the heat conduction shaft rotates around the heat conduction shaft, a supplementary solution for the crushing mechanism of the device and a technical solution for the centrifugal vibration mechanism are provided, the centrifugal vibration mechanism completes the crushing of impurities and frozen ice through the vibration-assisted crushing mechanism, thereby improving the crushing efficiency, thereby improving the sewage discharge efficiency and the reliability of the device.
[0008] Preferably, the front of the water wheel shaft is rotatably connected to the front of the inner wall of the shell, the back of the water wheel shaft is rotatably connected to the back of the inner wall of the shell, the surface of the water wheel is fixedly connected with water wheel blades, the water wheel blades are made of polymer, the number of the water wheel blades is four, and they are evenly distributed about the center axis between the front and back of the water wheel, the front of the water wheel shaft is sleeved with a shaft sleeve, the front of the shaft sleeve is sleeved with a generator, the generator is a DC generator, the top of the generator is plugged with a motor encoder, the motor shaft of the generator is fixedly connected to the front of the water wheel shaft through the shaft sleeve, the generator is rotatably connected to the water wheel shaft through the motor shaft, and the bottom of the generator is fixedly connected to the bottom of the inner wall of the base, which provides a technical solution for the flow velocity detection mechanism of the device, drives the power generation equipment to rotate by the impact of water flow on the impeller, and judges the sewage state by feedback of the speed auxiliary equipment, thereby improving the intelligence of the valve.
[0009] Preferably, a rubber layer is fixedly connected to the surface of the valve core, the valve core is made of metal, the valve core is slidably connected to the inside of the water seat through the rubber layer, an electromagnetic coil is fixedly connected to the inside of the electromagnet assembly, a valve core head is fixedly connected to the front of the valve core, the valve core head is made of metal, the top of the valve core head is slidably connected to the inside of the electromagnet assembly, a spring bracket is fixedly connected to the front of the electromagnet assembly, a spring bracket is fixedly connected to a spring frame bottom plate at the front, the back of the spring frame bottom plate is fixedly connected to the front of the valve core head through a spring, a support foot is fixedly connected to the bottom of the electromagnet assembly, and the number of the support feet at the bottom of the electromagnet assembly is three, which provides a supplementary technical solution for the flow rate detection mechanism of the device, uses the current generated by the rotation of the power generation equipment to control the opening and closing degree of the solenoid valve and thereby precisely controls the release amplitude of the valve, thereby improving the control accuracy of the valve.
[0010] Preferably, the grinding plate support is fixedly connected to the electric heating rod through the circular blind hole on the top, the top of the shell is connected with a circular blind hole, the diameter and position of the circular blind hole are consistent with the blind hole on the top of the electric heating rod, the top of the electric heating rod is fixedly connected to the upper electric heating connector through the blind hole on the top of the shell, the number of the electric heating rods is four, and the top of the electric heating rod is electrically connected to the bottom of the upper electric heating connector, which provides a technical solution for the heating mechanism part of the device that cooperates with the vibration mechanism. By cooperating with the heating mechanism and the vibration mechanism, the reliability of the valve is improved, and at the same time, the melting and crushing speed of frozen ice is improved, thereby improving the sewage discharge efficiency of the valve.
[0011] Preferably, the heat-conducting shaft is fixedly connected to the electric heating tube through a bottom blind hole, a lower electric heating connector is fixedly connected to the bottom of the heat-conducting shaft, the top of the lower electric heating connector is electrically connected to the bottom of the electric heating tube, a heat-conducting fixing plate is fixedly connected to the top of the shell, the heat-conducting fixing plate is made of metal, an upper electric heater is fixedly connected to the top of the heat-conducting fixing plate, a fixed bottom plate is fixedly connected to the front of the shell, a controller is fixedly connected to the top of the fixed bottom plate, the controller receives feedback signals from other devices electrically connected to it, and then determines the valve condition and controls the corresponding device to perform an action, an adapter is fixedly connected to the top of the shell, and a technical solution of a heating mechanism that cooperates with a crushing mechanism and a heating mechanism that cooperates with a flow rate detection mechanism is provided. The internal temperature of the device is increased by heating, and the probability of frozen ice hindering the crushing mechanism from crushing and freezing the impeller is reduced, thereby improving the reliability of the valve.
[0012] Preferably, one side of the upper electric heater is electrically connected to the other side of the adapter through a wire, the front side of the upper electric heating connector is electrically connected to the top of the controller through a wire, the front side of the lower electric heating connector is electrically connected to the bottom of the controller through a wire, the front side of the adapter is electrically connected to the top of the controller through a wire, the front side of the vibration motor is electrically connected to the top of the controller through a wire, the front side of the grinding motor is electrically connected to the top of the controller through a wire, one side of the generator is electrically connected to the other side of the controller through a wire, and the other side of the generator is electrically connected to the electromagnet assembly through a wire. A technical solution for electrically connecting the electric mechanism and the control mechanism of the device is provided, and detection of other mechanisms and judgment of working status are achieved through the control mechanism, thereby improving the reliability, intelligence and sewage discharge efficiency of the valve.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The sewage valve with precision adjustment is provided with a crushing mechanism, and uses a movable grinding frame and a grinding plate to reciprocate in the axial direction to grind impurities in the sewage and crush nearby frozen ice when the sewage is frozen, thereby reducing the probability of the valve being blocked by impurities and the sewage being frozen and affecting its use, improving the sewage discharge efficiency, and at the same time improving the reliability of the valve; The sewage valve capable of precise adjustment utilizes a centrifugal vibration mechanism to generate vibrations through the rotation of an eccentric wheel, and the vibrations are transmitted to the housing through the wheel shaft, thereby preventing the crushed residues in the sewage from adhering to the inner surface of the housing and causing blockage. At the same time, when the sewage in the housing is frozen, the vibrations can be used to loosen the frozen ice adhering to the inner surface of the housing, thereby assisting the crushing mechanism in completing the ice crushing process. In addition, the eccentric wheel further generates vibrations by moving the elastic metal sheet in the housing during the rotation process, thereby assisting in reducing the deposition of fine impurities in the housing, thereby further improving the reliability of the valve. The precisely adjustable sewage valve cooperates with a generator and a solenoid valve through a flow rate detection mechanism, and utilizes different flow rates of sewage with different flow rates to cause different rotation speeds of the water wheel in the sewage, thereby causing different currents generated by the generator. The magnitude of the electromagnetic force generated by the solenoid valve is controlled by the magnitude of the current generated by the generator using the sewage flow, and the displacement amplitude of the valve core is controlled by using electromagnetic forces of different magnitudes, thereby controlling the size of the opening opened by the valve core, thereby realizing precise adjustment of the valve opening according to the sewage flow, and improving the intelligence of the equipment. This precisely adjustable sewage valve utilizes a heating device to increase the temperature inside the shell by heating, thereby reducing the probability of sewage freezing and clogging the valve. At the same time, the heating device cooperates with the vibration device and the crushing device to increase the temperature around the vibration device and the crushing device, promote the crushing and melting of frozen ice around the vibration device and the crushing device, and further improve the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the front side of the present invention; Figure 2 This is a schematic diagram of the external structure of the housing of the present invention; Figure 3 This is a schematic diagram of the internal structure of the housing of the present invention; Figure 4 This is a front view schematic diagram of the positional relationship of the grinding mechanism of the present invention; Figure 5 It is a schematic diagram of the back side of the grinding mechanism position relationship of the present invention; Figure 6 This is a schematic diagram of the overall structure of the grinding plate of the present invention; Figure 7 This is a schematic diagram of the position relationship between the slider and the slide groove of the present invention; Figure 8 It is a schematic diagram of the position relationship of the vibration mechanism of the present invention; Fig. 9 This is a schematic diagram of the internal structure of the heat-conducting shaft of the present invention; Fig.10 This is a schematic diagram of the positional relationship between the eccentric wheel and the elastic metal plate of the present invention; Fig.11 This is a front schematic diagram of the water flow velocity measurement structure of the present invention; Fig.12 It is a schematic diagram of the back side of the water flow velocity measurement structure of the present invention; Fig.13 It is a schematic cross-sectional view of the electromagnetic valve structure of the present invention; Fig.14 It is a schematic diagram of the internal structure of the water passing seat of the present invention.
[0015] In the figure: 100, housing; 101, support foot; 102, first bracket; 103, first mounting plate; 104, second bracket; 105, second mounting plate; 106, slide; 107, water-passing seat; 110, flange interface; 120, machine base; 200, movable grinding frame; 201, slider; 202, grinding plate; 203, grinding plate support; 204, grinding surface; 205, eccentric cam; 206, grinding motor; 210, heat-conducting shaft; 211, adapter column; 212, eccentric wheel; 213, elastic metal plate; 214, vibration motor; 300, upper electrothermal connector; 301, electrothermal rod; 310, lower electrothermal connector; 311, electrothermal tube; 320, heat-conducting fixing plate; 321, upper electric heater; 322, adapter; 323, fixed bottom plate; 324, controller; 400, generator; 401, bushing; 402, water wheel shaft; 403, water wheel; 404, water wheel blade; 500, valve core; 501, rubber layer; 502, valve core head; 503, electromagnet assembly; 504, spring bracket; 505, spring frame bottom plate. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-14 The present invention provides a technical solution: a precisely adjustable sewage valve, comprising a shell 100, the shell 100 is made of metal, the shell 100 is a hollow structure, used to install and fix other mechanisms, and pass sewage from the inside when connected to the sewage pipe, the hollow cross-section inside the shell 100 is rectangular, the bottom of the shell 100 is fixedly connected with a support leg 101, the number of the support legs 101 is four, and they are evenly distributed at the four corners of the bottom of the shell 100, one side of the shell 100 is connected with a flange interface 110, which is used to connect the shell 100 and the sewage pipe, the number of the flange interfaces 110 is two, and they are symmetrically distributed about the center plane of the two side surfaces of the shell 100, the top of the shell 100 is fixedly connected with a first bracket 102, which is used to fix a first mounting plate 103, the top of the first bracket 102 is fixedly connected with a first mounting plate 103, which is used to install a grinding motor 206, the number of the first bracket 102 is four, which are evenly distributed about the four corners of the bottom of the first mounting plate 103 A second bracket 104 is fixedly connected to the top of the shell 100, and a second mounting plate 105 is fixedly connected to the top of the second bracket 104 for mounting the vibration motor 214. There are four second brackets 104, which are evenly distributed at the four corners of the bottom of the second mounting plate 105. A water-passing seat 107 is fixedly connected to the inside of the shell 100 for connecting the inside of the shell 100 with the flange interface 110. A water-passing seat 107 is fixedly connected to the other side of the inner wall of the shell 100. The material of the water-passing seat 107 is polymer. The front and one side of the water-passing seat 107 are connected with circular through holes. The water-passing seat 107 is connected with the other side of the shell 100 through the through hole on one side. The front of the shell 100 is fixedly connected with a base 120 for fixing the generator 400. The base 120 is made of metal. An N-shaped bracket is fixedly connected to the top of the base 120 for stabilizing the generator 400. A slide groove 106 is connected to the top of the shell 100 for limiting the displacement range and displacement direction of the slider 201. The housing 100 is slidably connected to a movable grinding frame 200 for cooperating with a grinding plate 202 to crush impurities and frozen ice by sliding along both sides. A rectangular through hole is connected to one side of the movable grinding frame 200 for cooperating with the grinding plate 202. The movable grinding frame 200 is made of metal, and the surface of the rectangular blind hole is a rough surface for improving the grinding fineness and the effect of grinding impurities into fine particles, thereby improving the sewage discharge efficiency and valve reliability. There are four rectangular through holes, which are evenly distributed on one side of the movable grinding frame 200. A slider 201 is fixedly connected to the top of the movable grinding frame 200 for guiding the movable grinding frame 2 00 movement, the top cross-section of the slider 201 is semicircular, one side of the slider 201 is fixedly connected with a circular blind hole, one side of the inner side of the slide 106 is fixedly connected with a circular blind hole, and the diameter is consistent with the circular blind hole on one side of the slider 201, the central axis coincides with the circular blind hole on one side of the slider 201, the circular blind hole of the slider 201 is fixedly connected with the blind hole on one side of the slide 106 through a spring, the front side of the slider 201 is slidably connected with the front side of the inner wall of the slide 106, the movable grinding frame 200 is slidably connected with a grinding plate 202 through a rectangular through hole on one side, which is used to cooperate with the movable grinding frame 200 to crush impurities, and the grinding plate 202 is made of The grinding plate 202 is made of metal. A grinding surface 204 is fixedly connected to the front of the grinding plate 202 to assist the grinding plate 202 in crushing impurities. The grinding surface 204 is an irregular surface. A grinding plate support 203 is fixedly connected to the other side of the grinding plate 202 to fix the grinding plate 202 and the electric heating rod 301 and assist in transferring the heat generated by the heating mechanism. The grinding plate support 203 is made of metal. The bottom of the grinding plate support 203 is fixedly connected to the bottom of the inner wall of the shell 100. The top of the grinding plate support 203 is connected to a circular through hole. The number of grinding plates 202 and grinding plate support 203 is four, and the position is consistent with the rectangular hole on one side of the movable grinding frame 200. The through holes correspond to each other, and the number of grinding surfaces 204 is eight, two in each group, a total of four groups, and the two in each group are respectively located on the front and back of the grinding plate 202. A grinding motor 206 is fixedly connected to the top of the first mounting plate 103, which is used to drive the eccentric cam 205 to rotate. The grinding motor 206 is a DC motor, and a temperature sensor is installed inside the grinding motor 206. The bottom of the grinding motor 206 is connected to the eccentric cam 205 through the motor shaft rotation, which is used to rotate and squeeze the slider 201 under the drive of the grinding motor 206, and then cooperate with the spring to push the movable grinding frame 200 to reciprocate to complete the crushing process; The grinding plate support 203 is fixedly connected to the electric heating rod 301 through the circular blind hole on the top. The top of the shell 100 is connected with a circular blind hole. The diameter and position of the circular blind hole are consistent with the blind hole on the top of the electric heating rod 301. The top of the electric heating rod 301 is fixedly connected with an upper electric heating connector 300 through the blind hole on the top of the shell 100, which is used to connect the electric heating rod 301 with the controller 324. There are four electric heating rods 301. The top of the electric heating rod 301 is electrically connected to the bottom of the upper electric heating connector 300. The shell 100 is internally rotatably connected with a heat-conducting shaft 210 for connecting the eccentric wheel 212 and the vibration motor 214 and transferring the heat generated by the electric heating pipe 311. The heat-conducting shaft 210 is made of metal. The top of the heat-conducting shaft 210 is fixedly connected with a transfer column 211 for connecting the heat-conducting shaft 210 and the vibration motor 214. The bottom of the heat-conducting shaft 210 is fixedly connected with a circular blind hole. The top of the transfer column 211 is fixedly connected with a circular blind hole. The top of the transfer column 211 is fixedly connected with the vibration motor 214 through the circular blind hole. The vibration motor 214 has a built-in temperature sensor for driving the heat-conducting shaft 210 to drive the eccentric wheel 212 to rotate and generate vibration, and cooperate with the crushing mechanism to complete the crushing of impurities and frozen ice, thereby improving the sewage discharge efficiency and reliability of the valve. The surface of the heat-conducting shaft 210 is fixedly connected to the inside of the eccentric wheel 212. The eccentric wheel 212 is made of The motor shaft at the bottom of the vibration motor 214 is fixedly connected to the blind hole at the top of the adapter column 211, and the bottom of the vibration motor 214 is fixedly connected to the top of the second mounting plate 105. An elastic metal plate 213 is fixedly connected to the front of the inner wall of the shell 100. The elastic metal plate 213 has a certain elasticity and is used to generate vibration when the eccentric wheel 212 is turned, so as to assist in cleaning impurities and improve the sewage discharge efficiency. There are eight elastic metal plates 213, four in each group, for a total of two groups, one of which is located on the front of the inner wall of the shell 100 and is evenly distributed from the top to the bottom of the shell 100. The position of the other group is symmetrical with the previous group about the center plane of the front and back surfaces of the shell 100. The back position of the elastic metal plate 213 is consistent with the trajectory formed when the farthest point from the surface of the eccentric wheel 212 to the center of the heat conduction shaft 210 rotates around the heat conduction shaft 210; The heat-conducting shaft 210 is fixedly connected to an electric heating pipe 311 through a bottom blind hole, a lower electric heating connector 310 is fixedly connected to the bottom of the heat-conducting shaft 210, the top of the lower electric heating connector 310 is electrically connected to the bottom of the electric heating pipe 311, a heat-conducting fixing plate 320 is fixedly connected to the top of the housing 100, the heat-conducting fixing plate 320 is made of metal, and an upper electric heater 321 is fixedly connected to the top of the heat-conducting fixing plate 320; A water wheel shaft 402 is rotatably connected inside the shell 100, the front of the water wheel shaft 402 is rotatably connected to the front of the inner wall of the shell 100, and the back of the water wheel shaft 402 is rotatably connected to the back of the inner wall of the shell 100. A water wheel 403 is fixedly connected to the surface of the water wheel shaft 402 for sensing the flow of sewage and rotating under the drive of the water flow to drive the generator 400 to work. The water wheel 403 is made of polymer, and a water wheel blade 404 is fixedly connected to the surface of the water wheel 403 for bearing the impact force of the water flow and driving the water wheel 403 to rotate. The water wheel blade 404 is made of polymer, and the number of the water wheel blades 404 is four, which are evenly distributed about the central axis between the front and back of the water wheel 403. The front of the water wheel shaft 402 is sleeved with a shaft sleeve 401. Used to connect the motor shaft and the water wheel shaft 402, the front side of the shaft sleeve 401 is sleeved with a generator 400, which is used to rotate under the drive of the water wheel 403 to generate current, drive the electromagnet assembly 503 to generate electromagnetic force, and then control the displacement of the valve core 500 to control the opening and closing amplitude of the valve. The generator 400 is a DC generator, and the top of the generator 400 is plugged with a motor encoder, which is used to sense the rotation speed of the generator 400 and feed it back to the controller 324, so as to improve the intelligence of the valve. The motor shaft of the generator 400 is fixedly connected to the front side of the water wheel shaft 402 through the shaft sleeve 401, and the generator 400 is rotatably connected to the water wheel shaft 402 through the motor shaft, and the bottom of the generator 400 is fixedly connected to the bottom of the inner wall of the base 120; The front side of the housing 100 is connected to an electromagnet assembly 503, which is used to generate electromagnetic force to control the movement of the valve core 500 when power is turned on. An electromagnetic coil is fixedly connected inside the electromagnet assembly 503, and a valve core 500 is slidably connected inside the electromagnet assembly 503, which is used to slide back and forth in the water-passing seat 107 to control the opening and closing amplitude of the valve. The surface of the valve core 500 is connected to the inside of the water-passing seat 107, and a rubber layer 501 is fixedly connected to the surface of the valve core 500, which is used to cooperate with the valve core 500 and the water-passing seat 107 to seal and improve the sealing performance. The valve core 500 is made of metal, and the valve core 500 is slidably connected to the inside of the water-passing seat 107 through the rubber layer 501. The front side of the valve core 500 is fixedly connected to a valve core head. 502, used for inducing electromagnetic force to drive the valve core 500 to move, the valve core head 502 is made of metal, the top of the valve core head 502 is slidably connected to the inside of the electromagnet assembly 503, the front of the electromagnet assembly 503 is fixedly connected with a spring bracket 504, used to fix the spring position and limit the displacement direction and displacement range of the valve core 500, the front of the spring bracket 504 is fixedly connected with a spring frame bottom plate 505, used to fix the spring, the back of the spring frame bottom plate 505 is fixedly connected to the front of the valve core head 502 through a spring, the bottom of the electromagnet assembly 503 is fixedly connected with a support foot 101, used to fix the electromagnet assembly 503, and the number of the support feet 101 at the bottom of the electromagnet assembly 503 is three; The front of the shell 100 is fixedly connected to a fixed base plate 323 for installing a controller 324. The top of the fixed base plate 323 is fixedly connected to the controller 324. The controller 324 is electrically connected to a temperature sensor inside to sense the external temperature. The controller 324 receives feedback signals from other devices electrically connected to it, thereby judging the valve working condition and controlling the corresponding device to perform actions, thereby improving the intelligence level and sewage discharge efficiency of the valve. The top of the shell 100 is fixedly connected to an adapter 322. One side of the upper electric heater 321 is electrically connected to the other side of the adapter 322 through a wire. The front of the upper electric heating connector 300 is electrically connected to the top of the controller 324 through a wire. The front side of the connector 310 is electrically connected to the bottom of the controller 324 through a wire, the front side of the adapter 322 is electrically connected to the top of the controller 324 through a wire, the front side of the vibration motor 214 is electrically connected to the top of the controller 324 through a wire, the front side of the grinding motor 206 is electrically connected to the top of the controller 324 through a wire, the motor encoder on one side of the generator 400 is electrically connected to the other side of the controller 324 through a wire, and is used to feedback the speed data of the generator 400, and the other side of the generator 400 is electrically connected to the electromagnet assembly 503 through a wire, and is used to provide power to the electromagnet assembly 503 and control the opening and closing degree of the valve core 500, thereby realizing precise control of the valve.
[0018] Working principle: The flange of the sewage pipe is fixedly connected to the flange interface 110 on one side of the shell 100, and sewage is introduced. The sewage enters the valve from the flange interface 110 on one side of the shell 100, and the controller 324 is started at the same time. The controller 324 starts the grinding motor 206, and the grinding motor 206 drives the eccentric cam 205 to rotate. The eccentric cam 205 rotates to squeeze the slider 201. The slider 201 moves to one side under the squeezing of the eccentric cam 205. At the same time, the slider 201 squeezes the spring, and the slider 201 drives the movable grinding frame 200 to slide to one side. The movable grinding frame 200 slides relative to the grinding plate 202, and the sewage and impurities are discharged from the movable grinding frame 20 0, when the eccentric cam 205 rotates to the farthest distance from the axis of the grinding motor 206 and contacts the slider 201, the slider 201 moves in the opposite direction under the action of the spring, and the slider 201 drives the movable grinding frame 200 to reset, and the impurities are accumulated in the gap between the rectangular through hole of the movable grinding frame 200 and the surface of the grinding plate 202 until the movable grinding frame 200 is completely reset, and the above movement process of the movable grinding frame 200, the slider 201, and the eccentric cam 205 is repeated, and the distance between the movable grinding frame 200 and the grinding plate 202 changes periodically, and the impurities in the sewage are ground and pass through the eccentric wheel 212 together with the water flow; When the grinding motor 206 is started, the vibration motor 214 is also started by the controller 324. The vibration motor 214 drives the heat-conducting shaft 210 to rotate via the adapter column 211, and the heat-conducting shaft 210 drives the eccentric wheel 212 to rotate. The rotation of the eccentric wheel 212 generates vibration, which is transmitted to the surroundings through the housing 100, and cooperates with the movable grinding frame 200 and the grinding plate 202 to increase the crushing amplitude, thereby improving the crushing effect and reducing the probability of blockage. When the surface of the eccentric wheel 212 contacts the surface of the elastic metal plate 213, the elastic metal plate 213 is elastically deformed. When the surface of the eccentric wheel 212 leaves the elastic metal plate 213, the elastic deformation of the elastic metal plate 213 is restored, and the vibration is generated and transmitted through the sewage flow, which helps to arouse the impurities and debris deposited at the bottom, reduces the probability of blocking the valve, and improves the sewage discharge effect. When sewage flows to the water wheel 403, the water flow pushes the water wheel blades 404, and then the water wheel blades 404 drive the water wheel 403 to rotate axially. The water wheel 403 drives the generator 400 to rotate through the water wheel shaft 402. The rotation of the generator 400 generates current, which is transmitted to the electromagnet assembly 503 through the wire. After the electromagnet assembly 503 is energized, it generates electromagnetic force, attracts the valve core head 502 to drive the valve core 500 to slide toward the front. After the valve core 500 slides toward the front, the water seat 107 is connected with the flange interface 110 on the other side, and the sewage flows from the water seat 107 to the flange interface 110 on the other side, thereby discharging the valve. The faster the sewage flows, the greater the current generated by the generator 400, the greater the displacement amplitude of the valve core 500, and the greater the opening and closing amplitude of the valve, so as to adapt to sewage discharge environments with different flow rates; When sewage is frozen, the movable grinding frame 200 and the grinding plate 202 and the eccentric wheel 212 are unable to move due to the influence of ice, which results in the grinding motor 206 and the vibration motor 214 being blocked from rotating. The internal current of the grinding motor 206 and the vibration motor 214 increases, and the grinding motor 206 and the vibration motor 214 continue to heat up. The temperature of the internal temperature sensor of the grinding motor 206 and the vibration motor 214 fed back to the controller 324 continues to rise. The built-in temperature sensor of the controller 324 senses that the outside temperature has fallen below zero degrees, and determines that the valve is abnormal due to the freezing of sewage. The controller 324 controls the electric heating pipe 311 and the power on. The heater 321 and the electric heating pipe 311 are started, generating heat to melt the frozen ice around the movable grinding frame 200. As the frozen ice gradually melts, the movable grinding frame 200 and the eccentric wheel 212 gradually resume their actions and begin to crush the remaining ice cubes. The temperatures of the grinding motor 206 and the vibration motor 214 gradually drop to normal temperatures after the movable grinding frame 200 and the eccentric wheel 212 resume their normal actions. When the temperatures of the grinding motor 206 and the vibration motor 214 return to the normal range and the built-in temperature sensor of the controller 324 senses that the external temperature is above zero degrees, the controller 324 controls the electric heating pipe 311, the upper electric heater 321, and the electric heating pipe 311 to be turned off. When the sewage freezes and causes the valve to become abnormal, the water wheel 403 cannot rotate, which in turn causes the generator 400 to be unable to rotate and generate electricity, and the valve core 500 cannot move, so the valve remains closed to prevent foreign matter from entering the valve and affecting the normal state of the valve.
[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precisely adjustable sewage valve, comprising a housing (100), characterized in that: The shell (100) is a hollow structure. A water-passing seat (107) is fixedly connected inside the shell (100). The top of the shell (100) is connected to a slide groove (106). A movable grinding frame (200) is slidably connected inside the shell (100). A slider (201) is fixedly connected to the top of the movable grinding frame (200). A heat-conducting shaft (210) is rotatably connected inside the shell (100). The surface of the heat-conducting shaft (210) is fixedly connected to the inside of an eccentric wheel (212). A water wheel shaft (402) is rotatably connected inside the shell (100). A water wheel (403) is fixedly connected to the surface of the water wheel shaft (402). The front of the shell (100) is connected to an electromagnet assembly (503). A valve core (500) is slidably connected inside the electromagnet assembly (503). The surface of the valve core (500) is connected to the inside of the water-passing seat (107).
2. A precisely adjustable sewage valve according to claim 1, characterized in that: The hollow cross-section inside the shell (100) is rectangular. The bottom of the shell (100) is fixedly connected to a support foot (101). The number of the support feet (101) is four and they are evenly distributed at the four corners of the bottom of the shell (100). One side of the shell (100) is connected to a flange interface (110). The number of the flange interfaces (110) is two and they are symmetrically distributed about the center plane of the two side surfaces of the shell (100). The top of the shell (100) is fixedly connected to a first bracket (102). The top of the first bracket (102) is fixedly connected to a first mounting plate (103). The number of the first bracket (102) is four and they are symmetrically distributed about the center plane of the two side surfaces of the shell (100). The four corners of the bottom of the plate (103) are evenly distributed; a second bracket (104) is fixedly connected to the top of the shell (100); a second mounting plate (105) is fixedly connected to the top of the second bracket (104); the number of the second brackets (104) is four; the four corners of the bottom of the second mounting plate (105) are evenly distributed; a water-passing seat (107) is fixedly connected to the other side of the inner wall of the shell (100); a circular through hole is connected to the front side and one side of the water-passing seat (107); the water-passing seat (107) is connected to the other side of the shell (100) through the circular through hole on one side; and an organic seat (120) is fixedly connected to the front side of the shell (100).
3. A precisely adjustable sewage valve according to claim 2, characterized in that: A rectangular through hole is connected to one side of the movable grinding frame (200), and the surface of the rectangular blind hole is a rough surface. There are four rectangular through holes, which are evenly distributed on one side of the movable grinding frame (200). The movable grinding frame (200) is slidably connected to a grinding plate (202) through the rectangular through hole on one side. The top cross-section of the slider (201) is semicircular. One side of the slider (201) is fixedly connected to a circular blind hole. One side of the interior of the slide groove (106) is fixedly connected to a circular blind hole, and the diameter is consistent with the circular blind hole on one side of the slider (201). The central axis coincides with the circular blind hole on one side of the slider (201). The circular blind hole of the slider (201) is fixedly connected to the blind hole on one side of the slide groove (106) through a spring. The front side of the slider (201) is slidably connected to the front side of the inner wall of the slide groove (106). The top of the first mounting plate (103) is fixedly connected to a grinding motor (206), and the bottom of the grinding motor (206) is rotatably connected to an eccentric cam (205) via a motor shaft.
4. A precisely adjustable sewage valve according to claim 3, characterized in that: The front side of the grinding plate (202) is fixedly connected to a grinding surface (204), wherein the grinding surface (204) is an irregular surface. The other side of the grinding plate (202) is fixedly connected to a grinding plate support (203), wherein the bottom of the grinding plate support (203) is fixedly connected to the bottom of the inner wall of the shell (100), and the top of the grinding plate support (203) is connected to a circular through hole. The number of the grinding plates (202) and the number of the grinding plate support (203) are both four, and their positions correspond to the rectangular through holes on one side of the movable grinding frame (200). The number of the grinding surfaces (204) is eight, and each group of two is four, with a total of four groups, and the two in each group are respectively located on the front and back sides of the grinding plate (202). The top of the heat-conducting shaft (210) is fixedly connected to a transfer column (211), and the heat-conducting shaft (210) A circular blind hole is fixedly connected at the bottom, a circular blind hole is fixedly connected at the top of the adapter column (211), a vibration motor (214) is fixedly connected at the top of the adapter column (211) through the circular blind hole, a motor shaft at the bottom of the vibration motor (214) is fixedly connected to the blind hole at the top of the adapter column (211), the bottom of the vibration motor (214) is fixedly connected to the top of the second mounting plate (105), and an elastic metal plate (213) is fixedly connected to the front of the inner wall of the shell (100), the number of the elastic metal plates (213) is eight, four in each group, a total of two groups, one of which is located at the front of the inner wall of the shell (100) and is evenly distributed in a direction from the top to the bottom of the shell (100), and the other group is symmetrically distributed with respect to the center plane of the front and back surfaces of the shell (100) with respect to the previous group.
5. A precisely adjustable sewage valve according to claim 4, characterized in that: The front of the water wheel shaft (402) is rotatably connected to the front of the inner wall of the housing (100), the back of the water wheel shaft (402) is rotatably connected to the back of the inner wall of the housing (100), the surface of the water wheel (403) is fixedly connected with water wheel blades (404), the number of the water wheel blades (404) is four, and they are evenly distributed about the central axis between the front and back of the water wheel (403), the front of the water wheel shaft (402) is sleeved with a shaft sleeve (401), the front of the shaft sleeve (401) is sleeved with a generator (400), the motor shaft of the generator (400) is fixedly connected to the front of the water wheel shaft (402) through the shaft sleeve (401), the generator (400) is rotatably connected to the water wheel shaft (402) through the motor shaft, and the bottom of the generator (400) is fixedly connected to the bottom of the inner wall of the base (120).
6. A precisely adjustable sewage valve according to claim 5, characterized in that: A rubber layer (501) is fixedly connected to the surface of the valve core (500), and the valve core (500) is slidably connected to the inside of the water-passing seat (107) through the rubber layer (501). An electromagnetic coil is fixedly connected to the inside of the electromagnet assembly (503). A valve core head (502) is fixedly connected to the front of the valve core (500), and the top of the valve core head (502) is slidably connected to the inside of the electromagnet assembly (503). A spring bracket (504) is fixedly connected to the front of the electromagnet assembly (503), and a spring bracket bottom plate (505) is fixedly connected to the front of the spring bracket (504). The back of the spring bracket bottom plate (505) is fixedly connected to the front of the valve core head (502) through a spring. A support foot (101) is fixedly connected to the bottom of the electromagnet assembly (503), and the number of the support feet (101) at the bottom of the electromagnet assembly (503) is three.
7. The precisely adjustable sewage valve according to claim 3, characterized in that: The grinding plate support (203) is fixedly connected to an electric heating rod (301) via a circular blind hole at the top; the top of the shell (100) is connected to a circular blind hole; the diameter and position of the circular blind hole are consistent with the blind hole at the top of the electric heating rod (301); the top of the electric heating rod (301) is fixedly connected to an upper electric heating connector (300) via the blind hole at the top of the shell (100); the number of the electric heating rods (301) is four; the top of the electric heating rod (301) is electrically connected to the bottom of the upper electric heating connector (300).
8. The precisely adjustable sewage valve according to claim 5, characterized in that: The heat-conducting shaft (210) is fixedly connected to an electric heating pipe (311) via a bottom blind hole; the bottom of the heat-conducting shaft (210) is fixedly connected to a lower electric heating connector (310); the top of the lower electric heating connector (310) is electrically connected to the bottom of the electric heating pipe (311); the top of the shell (100) is fixedly connected to a heat-conducting fixing plate (320); the top of the heat-conducting fixing plate (320) is fixedly connected to an upper electric heater (321); the front of the shell (100) is fixedly connected to a fixed bottom plate (323); the top of the fixed bottom plate (323) is fixedly connected to a controller (324); and the top of the shell (100) is fixedly connected to an adapter (322).
9. A precisely adjustable sewage valve according to claim 8, characterized in that: One side of the upper electric heater (321) is electrically connected to the other side of the adapter (322) via a wire, the front side of the upper electric heating connector (300) is electrically connected to the top of the controller (324) via a wire, the front side of the lower electric heating connector (310) is electrically connected to the bottom of the controller (324) via a wire, the front side of the adapter (322) is electrically connected to the top of the controller (324) via a wire, the front side of the vibration motor (214) is electrically connected to the top of the controller (324) via a wire, the front side of the grinding motor (206) is electrically connected to the top of the controller (324) via a wire, one side of the generator (400) is electrically connected to the other side of the controller (324) via a wire, and the other side of the generator (400) is electrically connected to the electromagnet assembly (503) via a wire.