Automatic detection equipment for automobile bumper

By designing automobile bumper automation testing equipment, using the detection cylinder structure, mobile mechanism and fixed structure, the existing detection methods are solved for a long time, inaccurate and safety risks, and the automation and accuracy of various detection experiments are achieved.

CN119437619AInactive Publication Date: 2025-02-14DANYANG YUANJIA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411572323.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing automotive bumper detection methods require a variety of equipment and manual operations, resulting in long inspection times, inaccurate and personnel safety risks.

Method used

An automated inspection equipment for automobile bumper is designed, including a detection cylinder structure, a moving mechanism and a fixed structure, which can perform impact resistance, corrosion resistance and sunlight irradiation life tests under sealing conditions.

Benefits of technology

Various testing experiments have been achieved in one device, which reduces the testing time and personnel risks, reduces the impact of external environmental factors, and improves the detection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

An automobile bumper automatic detection device of the present invention comprises supporting legs, an outer protection box body is fixedly connected above the supporting legs, box doors are arranged on the two sides of the outer protection box body, a control panel is fixedly arranged on the side surface of the outer protection box body, a detection cylinder structure is fixedly arranged in the outer protection box body, and the detection cylinder structure is fixedly connected with the outer protection box body. Moving mechanisms are arranged on the two sides of the detection barrel structure, fixing structures are arranged on the moving mechanisms, an ultrasonic detector and a liquid storage tank are fixedly arranged on the upper surface of the outer protection box body, and a liquid discharging pipe is arranged below the outer protection box body; various experiments of impact resistance, corrosion resistance, service life under sunshine irradiation and influence can be carried out in the barrel by detecting the barrel structure, the problem of tests of back-and-forth transfer of the automobile bumper is reduced, and all tests are carried out under a sealed condition, so that the safety of a human body is effectively ensured, and the influence of external environmental factors is also reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile bumpers, and in particular to an automatic detection device for automobile bumpers. Background Art

[0002] The car bumper is a structure installed at the front and rear of the vehicle. It not only beautifies the vehicle, but also cushions the impact and absorbs external impact when the vehicle is hit, thereby protecting the safety of the vehicle and personnel.

[0003] Since the car bumper is related to the safety of vehicles and personnel, the quality of the car bumper is of vital importance, and the car bumper needs to be tested. There are many types of car bumper tests, including impact resistance, corrosion resistance, and life and impact under sunlight. Therefore, when testing existing car bumpers, personnel are required to subject the car bumper to collision tests, acid and alkali corrosion tests, and ultraviolet radiation tests. In each test, different equipment is required to test the car bumper. It is impossible to complete multiple tests with one device, resulting in a long test time. Secondly, when conducting tests, especially impact resistance tests, there are certain risks, and personnel safety is at risk. In other tests, it is also easily affected by external environmental factors, resulting in inaccurate tests. Summary of the invention

[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide an automatic detection device for automobile bumpers.

[0005] The technical solution of the present invention is as follows: an automatic detection device for automobile bumpers, comprising a support leg, an outer protection box body is fixedly connected to the upper part of the support leg, box doors are arranged on both sides of the outer protection box body, a control panel is fixedly arranged on the side of the outer protection box body, a detection cylinder structure is fixedly arranged inside the outer protection box body, a moving mechanism is arranged on both sides of the detection cylinder structure, a fixed structure is arranged on the moving mechanism, an ultrasonic detector and a liquid storage tank are fixedly arranged on the upper surface of the outer protection box body, and a drain pipe is arranged below the outer protection box body;

[0006] The detection cylinder structure comprises a cylinder, a fixing plate is provided at the bottom of the cylinder, the fixing plate is fixedly connected to the inner surface of the outer protection box, a sliding groove is provided on the cylinder, an electric telescopic rod structure and a nozzle structure are provided above the cylinder, and a plurality of rotating cameras are evenly distributed inside the cylinder;

[0007] The electric telescopic rod structure corresponds to the position of the ultrasonic detector, and the electric telescopic rod structure includes an electric telescopic rod, a fixed end of the electric telescopic rod is fixedly connected to the inner surface of the outer protective box, an output end of the electric telescopic rod is fixedly connected to the detection head of the ultrasonic detector, and the output end of the electric telescopic rod passes through the cylinder;

[0008] The nozzle structure corresponds to the position of the liquid storage tank, and the nozzle structure includes an electromagnetic valve. The liquid storage tank is connected to the electromagnetic valve through a pipeline, and one end of the electromagnetic valve away from the liquid storage tank is connected to the nozzle through a pipeline, and the nozzle penetrates the cylinder;

[0009] The observation angle of the rotating camera covers the cylinder.

[0010] As a preferred embodiment, the fixed structure includes a sliding rod, one end of the sliding rod is provided with a rotating motor, the output end of the rotating motor is fixedly connected to the sliding rod, the sliding rod is provided with a slot, the slot is slidably connected to the sliding slot, the end of the sliding rod away from the rotating motor is fixedly connected to a support frame, the support frame is fixedly provided with a fixed block, the fixed block is threadedly connected to an extrusion screw, the bottom of the extrusion screw is fixedly connected to a rubber fixing plate, the bottom surface of the support frame and the side surface away from the sliding rod are provided with pressure sensors, and the opening position of the fixed structure faces the interior of the cylinder.

[0011] As a preferred embodiment, the moving mechanism comprises an electromagnetic slide rail fixing box, the electromagnetic slide rail fixing box is provided with two electromagnetic slide rails, a moving frame is fixedly provided on the slider of the electromagnetic slide rail, and a through groove is provided on the moving frame.

[0012] As a preferred implementation, the sliding rod is located at a section from the rotating motor to the card slot and penetrates the moving frame.

[0013] As a preferred embodiment, a heating tube and an ultraviolet lamp are provided on the inner surface of the cylinder. At the outer surface position where the cylinder contacts the fixed plate, the inner surface of the cylinder is recessed toward the center. A drainage hole is provided at the central recess of the cylinder. The drainage hole is connected to a drainage pipe through a pipe, and the pipe runs through the cylinder and the fixed plate.

[0014] As a preferred implementation, a temperature sensor is provided on the box door, and a visual window is provided on the box door.

[0015] As a preferred implementation, the outer protective box is made of heat-insulating and sound-insulating materials.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are that, by testing the cylinder structure, various experiments on impact resistance, corrosion resistance, life span and impact under sunlight can be carried out inside the cylinder, reducing the problem of testing the back and forth transfer of the car bumper, and all tests are carried out under sealed conditions, which effectively ensures the safety of the human body and reduces the impact of external environmental factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention provides a schematic diagram of the overall structure of an automatic detection device for automobile bumpers;

[0018] Figure 2 The present invention provides a schematic diagram of the structure of a detection cylinder of an automatic detection device for automobile bumpers;

[0019] Figure 3 The present invention provides a schematic diagram of the structure of a moving mechanism of an automatic detection device for automobile bumpers;

[0020] Figure 4 The present invention provides a schematic diagram of the fixing structure of an automatic detection device for automobile bumpers.

[0021] Legend: 1. Support legs; 2. Outer protective box; 3. Box door; 4. Control panel; 5. Detection cylinder structure; 51. Cylinder; 52. Fixed plate; 53. Sliding slot; 54. Electric telescopic rod structure; 55. Nozzle structure; 56. Rotating camera; 6. Moving mechanism; 61. Electromagnetic slide rail fixing box; 62. Moving frame; 63. Through slot; 7. Fixed structure; 71. Sliding rod; 72. Rotating motor; 73. Card slot; 74. Support frame; 75. Fixed block; 76. Extrusion screw; 77. Pressure sensor; 8. Ultrasonic detector; 9. Liquid storage tank; 10. Drain pipe. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0026] Example

[0027] An automatic detection device for automobile bumpers comprises a support leg 1, an outer protection box 2 is fixedly connected to the upper part of the support leg 1, box doors 3 are arranged on both sides of the outer protection box 2, a control panel 4 is fixedly arranged on the side of the outer protection box 2, a detection cylinder structure 5 is fixedly arranged inside the outer protection box 2, a moving mechanism 6 is arranged on both sides of the detection cylinder structure 5, a fixed structure 7 is arranged on the moving mechanism 6, an ultrasonic detector 8 and a liquid storage tank 9 are fixedly arranged on the upper surface of the outer protection box 2, and a drain pipe 10 is arranged below the outer protection box 2; the automobile bumper is fixed between the fixed structures 7 by using the fixed structures 7, and then the box 2 is closed and sealed, according to the detection requirements, the moving mechanism 6 is controlled by the control panel 4 to drive the fixed structure 7 to move, so that the automobile bumper is moved to the corresponding position for testing, and when the impact resistance test is required, the box door 3 on the other side of the outer protection box 2 is opened, and an impact surface is fixed on the fixed structure 7 on the other side, which can be the same automobile bumper or a panel, and the moving mechanism 6 is started, and the moving mechanisms 6 on both sides are accelerated to move toward the center at the same time to collide, so as to realize the impact resistance test;

[0028] The detection cylinder structure 5 includes a cylinder 51, a fixing plate 52 is provided at the bottom of the cylinder 51, the fixing plate 52 is fixedly connected to the inner surface of the outer protection box 2, a sliding groove 53 is provided on the cylinder 51, an electric telescopic rod structure 54 and a nozzle structure 55 are provided above the cylinder 51, and a plurality of rotating cameras 56 are evenly distributed inside the cylinder 51; the probe part of the ultrasonic detector 8 is driven downward by the electric telescopic rod structure 54 to detect the car bumper, and whether there are cracks inside the car bumper can be detected; the nozzle structure 55 can spray acidic and alkaline liquids onto the surface of the car bumper, and the erosion of the acidic and alkaline liquids on the car bumper can be observed by rotating the camera 56;

[0029] The electric telescopic rod structure 54 corresponds to the position of the ultrasonic detector 8. The electric telescopic rod structure 54 includes an electric telescopic rod. The fixed end of the electric telescopic rod is fixedly connected to the inner surface of the outer protective box 2. The output end of the electric telescopic rod is fixedly connected to the detection head of the ultrasonic detector 8. The output end of the electric telescopic rod passes through the cylinder 51. The connecting wire of the detection head of the ultrasonic detector 8 is sleeved on the electric telescopic rod, and the detection head area of ​​the ultrasonic detector 8 is larger than the diameter of the electric telescopic rod, so that the connecting wire of the detection head of the ultrasonic detector 8 can be effectively prevented from being stuck to the cylinder 51.

[0030] The nozzle structure 55 corresponds to the position of the liquid storage tank 9. The liquid storage tank 9 stores acidic and alkaline liquids. The nozzle structure 55 includes an electromagnetic valve. The liquid storage tank 9 is connected to the electromagnetic valve through a pipeline. The end of the electromagnetic valve away from the liquid storage tank 9 is connected to the nozzle through a pipeline. The nozzle runs through the cylinder 51. The electromagnetic valve is controlled by the control panel 4. The car bumper can be sprayed under the visual positioning of the rotating camera 56 to simulate the erosion of the car bumper by external acidic and alkaline liquids and test the corrosion resistance of the car bumper.

[0031] The observation angle of the rotating camera 56 covers the cylinder 51, and the rotating cameras 56 are evenly distributed at three positions of the cylinder 51. When each rotating camera 56 is at the initial position and at the position directly below the cylinder 51, the observation angle of the rotating camera 56 will overlap partially, so that the condition of the car bumper can be monitored throughout the entire process.

[0032] The fixed structure 7 includes a sliding rod 71, one end of which is provided with a rotating motor 72, the output end of the rotating motor 72 is fixedly connected to the sliding rod 71, a card slot 73 is provided on the sliding rod 71, the card slot 73 is slidably connected to the sliding slot 53, the end of the sliding rod 71 away from the rotating motor 72 is fixedly connected to the support frame 74, a fixing block 75 is fixedly provided on the support frame 74, the fixing block 75 is threadedly connected to the extrusion screw 76, the bottom of the extrusion screw 76 is fixedly connected to the rubber fixing plate, and the bottom surface of the support frame 74 and the side away from the sliding rod 71 are both provided with a pressure sensor 7 7. The opening position of the fixing structure 7 faces the inside of the cylinder 51, and the two sides of the automobile bumper are respectively placed between the support frame 74 and the fixing block 75. The two sides of the automobile bumper are fixed by using the extrusion screw 76, so that the bottom and side surfaces of the automobile bumper are in contact with the pressure sensor 77. A support member can be installed at the position where the automobile bumper contacts the pressure sensor 77 to ensure that the automobile bumper contacts the pressure sensor 77. In this way, during the impact resistance test, the impact force on the automobile bumper can be directly and effectively detected by the side pressure sensor 77.

[0033] The moving mechanism 6 includes an electromagnetic slide rail fixing box 61, on which two electromagnetic slide rails are arranged, and a moving frame 62 is fixedly provided on the slider of the electromagnetic slide rail, and a through groove 63 is provided on the moving frame 62. The two electromagnetic slide rails are for facilitating the collision test and accelerating toward the center at the same time to avoid insufficient impact force. A single electromagnetic slide rail controls the car bumper to accelerate to one side, and the speed is not enough, resulting in a small impact force. The two electromagnetic slide rails are used to move toward the center at the same time to increase the impact force and expand the range of the test force.

[0034] The sliding rod 71 is located at a section from the rotating motor 72 to the card slot 73 and penetrates the moving frame 62; a heating tube and an ultraviolet lamp are arranged on the inner surface of the cylinder 51, and the heat resistance of the automobile bumper in a high temperature environment is tested by the heating tube, and the life of the automobile bumper in daily irradiation is tested by the ultraviolet lamp. At the outer surface position where the cylinder 51 contacts the fixing plate 52, the inner surface of the cylinder 51 is concave toward the center, and a drainage hole is arranged at the central concave part of the cylinder 51. The drainage hole is connected to the drainage pipe 10 through a pipeline, and the pipeline penetrates the cylinder 51 and the fixing plate 52; when the acidic and alkaline liquid is sprayed onto the automobile bumper, the cylinder 51 is provided with a drainage hole, and the ... After that, it will fall onto the inner surface of the cylinder 51, and then gather to the central depression of the cylinder 51, and enter the drainage pipe 10 from the position of the drainage hole, which is convenient for the collection of acidic and alkaline liquids and can be reused repeatedly. A temperature sensor is provided on the box door 3, and a visual window is provided on the box door 3. The temperature sensor monitors the internal temperature. The visual window is convenient for observing the internal situation and assisting the rotating camera 56 to locate the position of the car bumper; the outer protection box 2 is made of heat-insulating and sound-insulating materials, which can ensure the internal temperature while reducing the noise generated during impact, and is also convenient for preventing fragments from being ejected during impact.

[0035] Working principle:

[0036] As shown in the figure, the two sides of the automobile bumper are placed between the support frame 74 and the fixing block 75 respectively, and the two sides of the automobile bumper are fixed by using the extrusion screw 76. After the fixing is completed, the box door 3 is closed, and the moving frame 62 is controlled to move by the control panel 4. Since the sliding rod 71 penetrates the moving frame 62, it drives the fixing structure 7 to move, thereby driving the automobile bumper to move. During the movement, the operator can observe the position of the automobile bumper in the cylinder 51 by rotating the camera 56;

[0037] When the car bumper is located inside the cylinder 51, the heating tube or ultraviolet lamp can be started through the control panel 4 to test the high temperature resistance and daily irradiation life of the car bumper;

[0038] When the car bumper moves to the position of the electric telescopic rod structure 54, the control panel 4 stops the moving frame 62 from moving, so that the car bumper is stationary directly below the electric telescopic rod structure 54, and the control panel 4 starts the electric telescopic rod to drive the detection head of the ultrasonic detector 8 to move, so that the detection head of the ultrasonic detector 8 contacts the car bumper, and a preliminary detection is performed on the inside of the car bumper. According to the data displayed by the ultrasonic detector 8, it is determined whether there is a crack inside the car bumper; the detected data at this time can be used as the initial car bumper data;

[0039] When the car bumper moves to the position of the nozzle structure 55, the control panel 4 stops the moving frame 62 from moving, so that the car bumper is stationary directly below the nozzle structure 55, and the control panel 4 starts the electromagnetic valve to allow the acidic and alkaline liquid in the liquid storage tank 9 to be sprayed onto the outer surface of the car bumper through the nozzle to perform a corrosion resistance test, and the changes on the outer surface of the car bumper can be observed by rotating the camera 56;

[0040] When an impact test is required, a collision block or a collision car bumper can be installed on the moving frame 62 where the car bumper is not installed. The two electromagnetic slide rails are started to accelerate toward the center through the control panel 4 to make the car bumpers collide. During the collision, the force received will be detected by the side pressure sensor 77, and then the internal damage of the car bumper will be detected by the ultrasonic detector 8. By comparing with the initial car bumper data, the impact resistance ability can be more directly tested.

[0041] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic vehicle bumper detection device, comprising a support leg (1), characterized in that: The upper part of the support leg (1) is fixedly connected to an outer protection box (2); both sides of the outer protection box (2) are provided with box doors (3); a control panel (4) is fixedly provided on the side of the outer protection box (2); a detection cylinder structure (5) is fixedly provided inside the outer protection box (2); moving mechanisms (6) are provided on both sides of the detection cylinder structure (5); a fixed structure (7) is provided on the moving mechanism (6); an ultrasonic detector (8) and a liquid storage tank (9) are fixedly provided on the upper surface of the outer protection box (2); and a liquid discharge pipe (10) is provided below the outer protection box (2); The detection cylinder structure (5) comprises a cylinder (51), a fixing plate (52) is provided at the bottom of the cylinder (51), the fixing plate (52) is fixedly connected to the inner surface of the outer protection box (2), a sliding groove (53) is provided on the cylinder (51), an electric telescopic rod structure (54) and a nozzle structure (55) are provided above the cylinder (51), and a plurality of rotating cameras (56) are evenly distributed inside the cylinder (51); The electric telescopic rod structure (54) corresponds to the position of the ultrasonic detector (8), and the electric telescopic rod structure (54) comprises an electric telescopic rod, the fixed end of the electric telescopic rod is fixedly connected to the inner surface of the outer protective box (2), the output end of the electric telescopic rod is fixedly connected to the detection head of the ultrasonic detector (8), and the output end of the electric telescopic rod passes through the cylinder (51); The nozzle structure (55) corresponds to the position of the liquid storage tank (9), and the nozzle structure (55) comprises an electromagnetic valve. The liquid storage tank (9) is connected to the electromagnetic valve via a pipeline, and one end of the electromagnetic valve away from the liquid storage tank (9) is connected to the nozzle via a pipeline, and the nozzle passes through the cylinder (51); The observation angle of the rotating camera (56) covers the cylinder (51).

2. The automatic detection equipment for automobile bumpers according to claim 1 is characterized in that: The fixed structure (7) comprises a sliding rod (71), one end of which is provided with a rotating motor (72), the output end of which is fixedly connected to the sliding rod (71), a slot (73) is provided on the sliding rod (71), the slot (73) is slidably connected to the sliding slot (53), one end of the sliding rod (71) away from the rotating motor (72) is fixedly connected to a support frame (74), a fixing block (75) is fixedly provided on the support frame (74), the fixing block (75) is threadedly connected to an extrusion screw (76), the bottom of the extrusion screw (76) is fixedly connected to a rubber fixing plate, the bottom surface of the support frame (74) and the side surface away from the sliding rod (71) are both provided with a pressure sensor (77), and the opening position of the fixed structure (7) faces the interior of the cylinder (51).

3. The automatic detection equipment for automobile bumpers according to claim 1 is characterized in that: The moving mechanism (6) comprises an electromagnetic slide rail fixing box (61), two electromagnetic slide rails are arranged on the electromagnetic slide rail fixing box (61), a moving frame (62) is fixedly arranged on the slider of the electromagnetic slide rail, and a through groove (63) is arranged on the moving frame (62).

4. The automatic detection equipment for automobile bumpers according to claim 2 is characterized in that: The sliding rod (71) is located at a section from the rotating motor (72) to the clamping slot (73) and penetrates the moving frame (62).

5. The automatic detection equipment for automobile bumpers according to claim 1 is characterized in that: A heating tube and an ultraviolet lamp are provided on the inner surface of the cylinder (51); at the outer surface position where the cylinder (51) contacts the fixing plate (52), the inner surface of the cylinder (51) is concave toward the center; a drainage hole is provided at the central concave portion of the cylinder (51); the drainage hole is connected to a drainage pipe (10) via a pipe, and the pipe runs through the cylinder (51) and the fixing plate (52).

6. The automatic detection equipment for automobile bumpers according to claim 1 is characterized in that: The box door (3) is provided with a temperature sensor, and the box door (3) is provided with a visual window.

7. The automatic vehicle bumper detection device according to claim 1, characterized in that: The outer protective box (2) is made of heat-insulating and sound-insulating materials.

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